U.S. patent number 9,335,688 [Application Number 14/922,521] was granted by the patent office on 2016-05-10 for image forming apparatus.
This patent grant is currently assigned to Canon Kabushiki Kaisha. The grantee listed for this patent is CANON KABUSHIKI KAISHA. Invention is credited to Takaaki Akamatsu, Shogo Kan, Takanori Mitani, Hideo Nanataki, Satoshi Nishida, Akimichi Suzuki, Kensuke Umeda.
United States Patent |
9,335,688 |
Mitani , et al. |
May 10, 2016 |
Image forming apparatus
Abstract
An image forming apparatus includes an image forming portion;
and a fixing portion. The fixing portion includes a cylindrical
film, a nip-forming member and a roller including a shaft portion
and an elastic layer. The elastic layer contacts an outer surface
of the film except an end region of the film with respect to a
generatrix direction. In the end region, the shaft portion and the
outer surface of the film oppose each other with a spatial region
with respect to a radial direction of the shaft portion. The image
forming apparatus includes a spacer occupying at least a part of
the spatial region.
Inventors: |
Mitani; Takanori (Tokyo,
JP), Nishida; Satoshi (Numazu, JP),
Nanataki; Hideo (Yokohama, JP), Suzuki; Akimichi
(Yokohama, JP), Kan; Shogo (Yokohama, JP),
Umeda; Kensuke (Kawasaki, JP), Akamatsu; Takaaki
(Yokohama, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
CANON KABUSHIKI KAISHA |
Tokyo |
N/A |
JP |
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Assignee: |
Canon Kabushiki Kaisha (Tokyo,
JP)
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Family
ID: |
50479106 |
Appl.
No.: |
14/922,521 |
Filed: |
October 26, 2015 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20160054689 A1 |
Feb 25, 2016 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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14253252 |
Apr 15, 2014 |
9213276 |
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Foreign Application Priority Data
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Apr 17, 2013 [JP] |
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2013-086375 |
Apr 30, 2013 [JP] |
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2013-095195 |
Mar 24, 2014 [JP] |
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2014-060011 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G03G
15/2017 (20130101); G03G 15/2028 (20130101); G03G
15/2053 (20130101); G03G 2215/2035 (20130101); G03G
15/206 (20130101); G03G 2215/00151 (20130101) |
Current International
Class: |
G03G
15/00 (20060101); G03G 15/20 (20060101) |
Field of
Search: |
;399/328 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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0488357 |
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Jun 1992 |
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EP |
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2490230 |
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Oct 2012 |
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GB |
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8-184992 |
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Jul 1996 |
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JP |
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2000-3070 |
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Jan 2000 |
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JP |
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Other References
European Search Report issued in counterpart European Patent
Application No. 14164916.0, dated Feb. 15, 2015. cited by
applicant.
|
Primary Examiner: Lindsay, Jr.; Walter L
Assistant Examiner: Eley; Jessica L
Attorney, Agent or Firm: Fitzpatrick, Cella, Harper &
Scinto
Parent Case Text
This is a division of U.S. patent application Ser. No. 14/253,252
filed on Apr. 15, 2014.
FIELD OF THE INVENTION AND RELATED ART
The present invention relates to an image forming apparatus, such
as an electrophotographic copying machine or an electrophotographic
printer, in which a fixing device (fixing apparatus) is
mounted.
As the fixing device mounted in the copying machine or the printer
of an electrophotographic type, the fixing device of a film heating
type has been known. This film heating type fixing device includes
a heater including a ceramic substrate and a heat generating
resistor formed on the substrate, a cylindrical film movable in
contact with the heater, a pressing roller for forming a nip
together with the heater via the film, and the like. A recording
material on which a toner image (unfixed toner image) is carried is
nipped and fed through the nip, so that the toner image on the
recording material is heat-fixed on the recording material.
The fixing device of this type has an advantage such that a time
from supply of electric power to the heater until a recording
material of the fixing device increases to a fixable temperature is
short. Accordingly, the printer in which this fixing device is
mounted is capable of shortening a time (first print-out time
(FPOT)) from input of a print command (instruction) until an image
on a first sheet is outputted. Further, the fixing device of this
type also has an advantage such that electric power consumption
during stand-by in which the printer waits for the print command is
low.
Incidentally, as a constituent material of a toner for
electrophotography in recent years, a parting wax is contained in
many cases. This is because an effect such as adjustment of
glossiness of a printed image and improvement in dispersibility of
a pigment is imparted, and in addition, the parting wax is added in
order to prevent fixing offset. As a phenomenon of the fixing
offset, there are some types as shown below.
In a fixing process of the toner image on the recording material,
in the case where heating of the film is insufficient (in the case
where a film temperature is low), the toner is not sufficiently
melted to decrease fixing strength to the recording material, and
therefore a part of the toner is deposited on the film surface.
This phenomenon is called a cold offset, and the portion where the
toner is deposited on the film surface appears as loss of the
image. Further, the fixing strength of the fixed toner is weak, and
therefore there is a possibility that the toner is peeled off from
the recording material by friction or the like.
On the other hand, in the case where the film temperature is
excessively high, although melting of the toner is sufficient, a
viscosity of the toner is lowered, so that a part of the melted
toner is peeled off from the recording material to contaminate the
film surface. This phenomenon is called a hot offset, and results
in the loss of the image similarly as in the cold offset.
Therefore, Japanese Laid-Open Patent Application (JP-A) Hei
8-184992 proposes that a wax component is added as a parting agent
into a toner in the case where a fixing offset is prevented. By
incorporating the parting wax into the toner, the parting wax moves
to an interface between the melted toner and a fixing member during
heat fixing, thus improving an anti-offset performance. Further,
JP-A 2000-3070 proposes, in order to improve the anti-offset
performance, a technique in which parting waxes of two or more
types are added into a toner.
Incidentally, the pressing roller includes a core metal, an elastic
layer formed on the core metal and a parting layer formed on the
elastic layer, and in order to prevent protrusion of the pressing
roller from an end surface of the film, a length of each of the
elastic layer and the parting layer is shorter than a full length
of the film. For that reason, a gap (spacing) corresponding to a
total thickness of the elastic layer and the parting layer is
created between the film and the core metal protruded from the
elastic layer and the parting layer of the pressing roller.
Further, the parting wax contained in the toner image is liquefied
by simultaneous heating and pressing while the recording material
is nipped and fed by the film and the pressing roller at a nip.
Most of the parting wax is transferred together with the toner
image onto the recording material and then is fixed on the
recording material, but a part of the parting wax is vaporized to
be placed in a vaporized state. The vaporized component of the
parting wax floats in the air in the fixing device in the form of
airborne small diameter particles, of 0.1 .mu.m or less in
diameter, in a liquid phase or a solid phase depending on an
ambient temperature.
However, by the presence of the gap described above, airflow is
generated in the fixing device when the recording material is fed,
thus strengthen the action of pushing out the air in the fixing
device together with the recording material to an outside of the
printer, so that the small diameter particles are discharged to an
outside of the fixing device (apparatus) in some cases.
Claims
What is claimed is:
1. A fixing device for fixing a toner image on a recording
material, comprising: a cylindrical film; and a cover covering the
film along an outer circumferential surface of the film, wherein
the toner image is heated by heat of the film, and wherein the
cover is configured so that a gap, between the film and the cover
at an end portion of the film in a longitudinal direction of the
film, is smaller than that at a center portion of the film in the
longitudinal direction of the film.
2. The fixing device according to claim 1, further comprising:
flanges provided at both longitudinal end portions of the film,
each of the flanges including a surface which faces an inner
surface of the film at the end portion of the film.
3. The fixing device according to claim 1, wherein a surface of the
cover, facing the film, is curved in the longitudinal direction of
the film so that the gap at the end portion of the film is smaller
than that at the center portion of the film.
4. The fixing device according to claim 1, further comprising: a
nip forming member contacting the inner surface of the film, and a
back-up member for forming a nip portion with the nip forming
member via the film.
Description
SUMMARY OF THE INVENTION
A principal object of the present invention is to provide an image
forming apparatus including a fixing portion (fixing device)
capable of reducing the number of ultrafine particles, vaporized
from a parting wax contained in the toner image, discharged to an
outside of the image forming apparatus.
According to an aspect of the present invention, there is provided
an image forming apparatus for forming a toner image on a recording
material, comprising: an image forming portion for forming the
toner image on the recording material; and a fixing portion for
fixing the toner image on the recording material by heating the
toner image at a nip while feeding the recording material on which
the toner image is carried, wherein the fixing portion includes a
cylindrical film, a nip-forming member contacting an inner surface
of the film and a roller, including a shaft portion and an elastic
layer formed outside the shaft portion, for forming the nip
together with the nip-forming member via the film, wherein the
elastic layer contacts an outer surface of the film except an end
region of the film with respect to a generatrix direction, and in
the end region, the shaft portion and the outer surface of the film
oppose each other with a spatial region with respect to a radial
direction of the shaft portion, and wherein the image forming
apparatus includes a spacer occupying at least a part of the
spatial region.
These and other objects, features and advantages of the present
invention will become more apparent upon a consideration of the
following description of the preferred embodiments of the present
invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a sectional view of an image forming apparatus.
In FIG. 2, (a) is a sectional view of a fixing device in Embodiment
1, (b) is a front view of the fixing device in Embodiment 1, and
(c) is a schematic view of a heater for heating the fixing
device.
In FIG. 3, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Comparison
Example and the neighborhood of the longitudinal end portion, (b)
is a sectional view of the fixing device in Comparison Example
taken along a chain line S0 in (a), and (c) is a sectional view of
the fixing device in Comparison Example taken along a chain line S1
in (a).
In FIG. 4, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Embodiment 1 and
the neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device in Embodiment 1.
In FIG. 5, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Embodiment 2 and
the neighborhood of the longitudinal end portion, and (b) is a
sectional view the fixing device in Embodiment 2.
In FIG. 6, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Embodiment 3 and
the neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device in Embodiment 3.
In FIG. 7, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Embodiment 4 and
the neighborhood of the longitudinal end portion, and (b) is a
sectional view the fixing device in Embodiment 4.
In FIG. 8, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Embodiment 5 and
the neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device in Embodiment 5.
In FIG. 9, (a) is a sectional view of a longitudinal end portion of
a film and a pressing roller in a fixing device in Embodiment 6 and
the neighborhood of the longitudinal end portion, and (b) is a
sectional view the fixing device in Embodiment 6.
In FIG. 10, (a) is a sectional view of a longitudinal end portion
of a film and a pressing roller in a fixing device in Embodiment 7
and the neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device in Embodiment 7.
In FIG. 11, (a) is a sectional view of a longitudinal end portion
of a film and a pressing roller in a fixing device in Embodiment 8
and the neighborhood of the longitudinal end portion, and (b) is a
sectional view the fixing device in Embodiment 8.
In FIG. 12, (a) is a sectional view of a longitudinal end portion
of a film and a pressing roller in a fixing device in Embodiment 9
and the neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device in Embodiment 9.
In FIG. 13, (a) is a sectional view of a longitudinal end portion
of a film and a pressing roller in a fixing device in Embodiment 10
and the neighborhood of the longitudinal end portion, and (b) is a
sectional view the fixing device in Embodiment 10.
In FIG. 14, (a) is a sectional view of a longitudinal end portion
of a film and a pressing roller in a fixing device in Embodiment 11
and the neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device in Embodiment 11.
In FIG. 15, (a) is a sectional view of a longitudinal end portion
of a film, a pressing roller and a second film in a fixing device
in Embodiment 12 and the neighborhood of the longitudinal end
portion, and (b) is a sectional view the fixing device in
Embodiment 12.
In FIG. 16, (a) is a cross-sectional view of a fixing device in
Embodiment 13, and (b) is a schematic view of the fixing device in
Embodiment 13 as seen in a feeding direction of a recording
material.
FIG. 17 is a schematic view showing a structure of a heater in
Embodiment 13.
FIG. 18 is a graph showing a deviation amount of a film with
respect to a radial direction of the film.
In FIG. 19, (a) is a cross-sectional view of the fixing device in
Embodiment 13, (b) is a schematic view showing a longitudinal
structure of a film, a flange and a cover in Embodiment 13, and (c)
is a table showing a distance between the cover and the film with
respect to a radial direction in Comparison Example 3, Comparison
Example 4 and Embodiment 13.
FIG. 20 is a table showing temperatures of the recording material,
the film and the pressing roller during fixing.
In FIG. 21, (a) is a schematic view showing airflow between the
film and the cover when the distance between the film and the cover
is long, and (b) is a schematic view showing airflow between the
film and the cover when the distance between the film and cover is
short.
In FIG. 22, (a) is a cross-sectional view of the fixing device in a
modified example of Embodiment 13, (b) is a schematic view showing
a longitudinal structure of a film, a flange and a cover in the
modified example of Embodiment 13, and (c) is a table showing a
distance between the cover and the film with respect to a radial
direction in Comparison Example 3, Comparison Example 4 and the
modified example of Embodiment 13.
DESCRIPTION OF THE EMBODIMENTS
Embodiments of the present invention will be specifically described
with reference to the drawings. Although the following embodiments
are examples of preferred embodiments of the present invention, the
present invention is not limited to the following embodiments, but
various constitutions can be replaced with other known
constitutions within the scope of ideas of the present
invention.
Embodiment 1
(1) Image Forming Apparatus
FIG. 1 is a sectional view showing a schematic structure of an
image forming apparatus, according to the present invention, in
which a fixing device (apparatus) is mountable. This image forming
apparatus is a full-color printer using electrophotographic
recording technology.
An image forming portion for forming a toner image on a recording
material P includes four image forming stations Pa, Pb, Pc and Pd.
Each of the image forming stations includes a photosensitive member
117, a charging member 119, a laser scanner 118, a developing
device 120, a transfer member 124 and a cleaner 122 for cleaning
the photosensitive member 117. Further, the image forming portion
includes a belt 123 for conveying the toner image while carrying
the toner image, and a secondary transfer roller 121 for
transferring the toner image from the belt 123 onto the recording
material P. An operation of the image forming portion described
above is well known and will be omitted from detailed
description.
Sheets of the recording material P is fed one by one from a
cassette 102 by rotation of a roller 105 and then is fed to a
secondary transfer nip, formed by the belt 123 and the secondary
transfer roller 121, by rotation of a roller pair 106. The
recording material P on which a toner image (unfixed toner image)
is transferred at the secondary transfer nip is sent to a fixing
portion 109, so that the toner image is heat-fixed on the recording
material P at the fixing portion 109.
The recording material P coming out of the fixing portion 109 is
discharged onto a tray 112 by rotation of a roller pair 111.
(2) Fixing Portion (Fixing Device) 109
The direction constituting the fixing portion 109 will be
described. Part (a) of FIG. 2 is a sectional view showing a
schematic structure of the fixing device 109 in this embodiment.
Part (b) of FIG. 2 is a front view of the fixing device 109 as seen
in a recording material feeding direction. Part (c) of FIG. 2 is a
schematic view showing a structure of a ceramic heater 15 of the
fixing device 109.
The fixing device 109 includes a heating unit 10 and a pressing
roller 30 as a pressing member. The heating unit 10 includes a
cylindrical film (endless film) 16, a film guide 19 as a supporting
member, the ceramic heater (heat source) 15 as a nip-forming
member, and the like. Each of the film 16, the film guide 19, the
ceramic heater 15 and the pressing roller 30 is an elongated member
with respect to a direction (longitudinal direction) perpendicular
to the recording material feeding direction ((a) of FIG. 2).
The heater 15 is supported by the film guide 19, and the film 16 is
externally engaged loosely with the film guide 19. The film 16 is
sandwiched between the heater 15 and the pressing roller 30 to form
a nip N between the film 16 and the pressing roller 30.
The respective members will be further described specifically. The
pressing roller 30 includes a round shaft-like core metal (shaft
portion) 30A of a metal material such as iron, SUS or aluminum. On
an outer peripheral surface of a portion of the core metal 30A
between shaft-supporting portions 30A1 ((b) of FIG. 2) provided at
longitudinal end portions of the core metal 30A, an elastic layer
30B is principally formed of a silicone rubber or the like in a
roller shape. Further, on an outer peripheral surface of the
elastic layer 30B, a parting layer 30C principally consisting of
PTFE, PFA, FEP or the like is formed. The shaft-supporting portions
30A1 provided at the end portions of the core metal 30A are
rotatably supported, via bearings 41, by left and right side plates
40 constituting a part of a metal frame 39 of the fixing device
109.
The film guide 19 is formed of a predetermined heat-resistant
material in a substantially recessed shape in cross section. On a
flat surface of the film guide 19 in the pressing roller 30 side, a
groove 19A is formed along a longitudinal direction of the film
guide 19, and the heater 15 is supported by the groove 19A.
The heater 15 includes a thin plate support 15A principally formed
of ceramic such as alumina or aluminum nitride. On a film slide
surface of the support 15A in the film 16 side, a heat generating
resistor 15B principally formed of silver, palladium or the like is
formed in a pattern along a longitudinal direction of the support
15A by printing. Further, on the film slide surface, an
electroconductive portion 15C for supplying electric power to the
heat generating resistor 15B, and an electrode portion 15D for
supplying electric power to the heat generating resistor 15B are
formed by pattern printing. Further, on the film slide surface, a
protective layer 15E principally formed of glass or heat-resistant
resin such as fluorine-containing resin or polyimide is provided so
as to cover the heat generating resistor 15B.
The film 16 is formed in a cylindrical shape so that an inner
peripheral length thereof is longer than an outer peripheral length
of the film guide 19 and is externally engaged loosely with the
film guide 19 under no tension. As a layer structure of the film
16, a two-layer structure such that an outer peripheral surface of
an endless belt-like base layer principally formed of polyimide is
covered with an endless belt-like surface layer principally formed
of PFA is employed.
The film 16 externally engaged with the film guide 19 is disposed
in parallel to the pressing roller 30, and the longitudinal end
portions of the film guide 19 are urged in the horizontal direction
perpendicular to a generatrix direction of the pressing roller 30
by a pressing spring 42. The heater 15 supported by the film guide
19 causes the film 16 to contact the outer peripheral surface of
the pressing roller 30 in a pressed state by a pressing force of
the pressing spring 42. As a result, the elastic layer 30B of the
pressing roller 30 is collapsed and elastically deformed, so that
the nip N ((a) of FIG. 2) having a predetermined width is formed
between the pressing roller surface and the outer peripheral
surface of the film 16.
In (a) of FIG. 2, a guide 43 guides the recording material P into
the nip N, and a guide 44 guides the recording material P
discharged from the nip N.
A heat-fixing operation of the fixing device 109 will be described
with reference to (a) and (c) of FIG. 2. A driving force of a motor
(not shown) provided in the image forming apparatus is transmitted
to a gear (not shown) provided at a longitudinal end portion of the
core metal 30A of the pressing roller 30, so that the pressing
roller 30 is rotated in an arrow direction. The film 16 is rotated
in an arrow direction by rotation of the pressing roller 30 while
sliding with the protective layer 15E of the heater 15 at an inner
peripheral surface (inner surface) thereof.
To the heat generating resistor 15B of the heater 15, electric
power is supplied from a commercial power source 203 via a triac
202, so that the heat generating resistor 15B generates heat and
thus the heater 15 is increased in temperature. The triac 202 is
controlled by a controller 200 including CPU and memories such as
RAM and ROM so that a detection temperature of a temperature
detecting element 201 for monitoring a temperature of the substrate
15A at the film slide surface (back surface) is kept at a fixing
temperature (target temperature).
The recording material P carrying thereon a toner image (unfixed
toner image) T is guided into the nip N by the guide 43. Then,
while the recording material P is nipped and fed through the nip N,
heat of the heater 15 and pressure at the nip N are applied to the
toner image T, so that the toner image T is heat-fixed on the
recording material P. The recording material P coming out of the
nip N is guided by the guide 44 and is sent to the roller pair
111.
(3) Ultrafine Particles of Parting Wax Contained in Toner
A parting wax is incorporated in the toner of the toner image
carried on the recording material P. As described above, most of
the parting wax is transferred together with the melted toner image
T onto the recording material P and then is fixed on the recording
material P, but a part of the toner is vaporized in a gas state
(phase). A vaporized parting wax component floats in the air in the
fixing device 109 in the form of small diameter particles of 0.1
.mu.m or less in liquid phase or solid phase depending on the
ambient temperature. At this time, by floating the small diameter
particles in the air in the fixing device 109 for a long time, the
small diameter particles are agglomerated or caught by peripheral
members, so that it is possible to reduce the number of the small
diameter particles discharged from the fixing device 109.
(4) Gap Between Film and Pressing Roller Core Metal in Fixing
Device in Comparison Example
Part (a) of FIG. 3 is a sectional view of a longitudinal end
portion of the film 16 and the pressing roller 30 in the fixing
device 109 in Comparison Example and the neighborhood of the
longitudinal end portion. Part (b) of FIG. 3 is a sectional view of
the fixing device 109 in Comparison Example taken along a chain
line S0 in (a) of FIG. 3. Part (c) of FIG. 3 is a sectional view of
the fixing device 109 in Comparison Example taken along a chain
line S1 in (a) of FIG. 3.
The parting layer 30C and the elastic layer 30B of the pressing
roller 30 are soft, and in the case where the layers slide with the
peripheral members, there is a fear that the pressing roller 30 is
damaged or broken. Therefore, in order to prevent the slide of the
parting layer 30C with the heater 15, a longitudinal length of the
pressing roller 30 is determined so that the parting layer 30C is
protruded from an end surface 16A to an outside even when thermal
expansion, dimensional tolerance and backlash of the pressing
roller 30 and film 16 are taken into consideration.
In this way, the longitudinal lengths of the parting layer 30C and
the elastic layer 30B are limited to short lengths, and as shown in
(a) of FIG. 3, a part of the film 16 is ordinarily placed in a
state in which the part of the film 16 is protruded to the outside
without contacting the parting layer 30C and the elastic layer 30B
with respect to the longitudinal direction. For this reason,
between the core metal 20A and the film 16 which are protruded from
the parting layer 30C and the elastic layer 30B to the outside, a
gap (spacing) V corresponding to a total thickness of the parting
layer 30C and the elastic layer 30B is created. Accordingly, in
both longitudinal end sides of the pressing roller 30, the gap V is
formed between the core metal 20A and the film 16.
Here, the gap V is defined as follows in a cross section in a nip N
forming region indicated by the chain line S1 in (a) of FIG. 3.
That is, a spatial region occupied when a plane (hatched portion M
in (c) of FIG. 3) consisting of the elastic layer 30B and the
parting layer 30C inside two tangential lines b1 and b2 each
connecting the outer peripheral surface of the core metal 30A and
the outer peripheral surface of the film 16 is extended to the end
surface 16A of the film 16 is defined as a gap (spacing) region
V.
Then, with reference to (b) of FIG. 3, a relationship between the
gap region V and the airflow will be described. When the recording
material P is fed, ambient air of the recording material P is moved
together with the recording material P due to viscosity of the air.
As a result, the air in the fixing device 109 is liable to flow
from a recording material inlet I to a recording material outlet O
of the fixing device 109. That is, the air in the fixing device 109
is liable to flow from an upstream-side recording material inlet I
to a downstream-side recording material outlet O in the gap region
V with respect to the recording material feeding direction.
Further, also ambient air of the pressing roller 30 and the film 16
is moved together with the pressing roller 30 and the film 16 by
rotation of the pressing roller 30 and the film 16. In the fixing
device 109 in this Comparison Example, the ambient air of, e.g.,
the film 16 surface or the outer peripheral surface of the core
metal 30A of the pressing roller 30 is moved together with the film
16 or the core metal 30A.
In the above gap region V, the ambient air of the film 16 surface
or the core metal 30A surface is collected to generate airflow a3
while gradually changing a direction thereof. Specifically, in the
gap region V, a movement direction a1 of the film 16 surface and a
movement direction a2 of the core metal 30A surface coincide with
each other, so that the airflow a3 directed from the recording
material inlet I toward the recording material outlet O is
generated. That is, the direction of the airflow with the feeding
of the recording material P coincides with the direction of the
airflow a3 in the gap region V, so that an amount of the airflow
directed from the recording material inlet I toward the recording
material outlet O is increased.
Further, the airflow direction also coincides with a direction of
ascending airflow directed vertically upward by heat as a
downstream exit of the nip surface, with respect to the recording
material feeding direction, formed with respect to the vertical
direction by the surface of the pressing roller 30 and the surface
of the film 16 at the nip N approaches a vertically upward
direction. For this reason, the amount of the airflow directed from
the recording material inlet I toward the recording material outlet
O is further increased.
In this way, by the presence of the gap region V in the both
longitudinal sides of the pressing roller 30, an action of pushing
out the air in the fixing device 109 to the outside of the image
forming apparatus together with the recording material P becomes
strong. As a result, the small diameter particles generated inside
the fixing device 109 are discharged to the outside of the fixing
device 109 in a short time, and therefore the agglomeration of the
small diameter particles and the catch of the small diameter
particles by the peripheral members are not generated sufficiently,
so that many small diameter particles are discharged to the outside
of the fixing device 109 in some cases.
(5) Airflow Suppressing Member
Part (a) of FIG. 4 is a sectional view showing a longitudinal end
portion of the film 16 and the pressing roller 30 of the fixing
device 109 in this embodiment and the neighborhood of the
longitudinal end portion. Part (b) of FIG. 4 is a sectional view of
the fixing device 109 in this embodiment taken along a chain line
S2 in (a) of FIG. 4.
As shown in (a) and (b) of FIG. 4, the fixing device 109 is
provided, in the above-described gap region V, an airflow
suppressing member 45 for suppressing generation of the airflow
when the recording material P carrying thereon the toner image is
fed through the nip N. Specifically, a part of a member of the
bearing 41 protrudes into the gap region V and functions as the
airflow suppressing member 45. In other words, the airflow
suppressing member 45 also functions as the bearing 41.
A shape of the airflow suppressing member 45 will be described.
When the airflow suppressing member 45 slides strongly with the
film 16, there is a fear that the film 16 is broken. In order to
prevent the film 16 from being broken, there is a need to fix the
airflow suppressing member 45 at a position spaced from the heater
15 by a distance corresponding to a film thickness or more. That
is, it is desirable that the airflow suppressing member 45 is fixed
at a position where a distance between the airflow suppressing
member 45 and the heater 15 is larger than the thickness of the
film 16. As a result, the film 16 is prevented from simultaneously
receiving forces from both the airflow suppressing member 45 and
the heater 15, and therefore there is no breakage of the film
16.
Further, there is a possibility that the portion of the film 16
protruded, toward the longitudinal outside, from the surface
consisting of the elastic layer 30B and the parting layer 30C of
the pressing roller 30 raises from the heater 15 by rigidity of the
film 16 itself during a rotational operation of the film 16 and
contacts the airflow suppressing member 45. However, the distance
between the airflow suppressing member 45 and the heater 15 is
larger than the thickness of the film 16, and therefore even when
the above portion contacts the airflow suppressing member 45, the
portion can escape toward the heater 15 side, so that it is
possible to suppress the breakage of the film 16.
Further, when the airflow suppressing member 45 strongly slides
with the parting layer 30C and the elastic layer 30B of the
pressing roller 30, there is a fear that the parting layer 30C and
the elastic layer 30B are broken. In order to suppress the breakage
of the parting layer 30C and the elastic layer 30B, there is a need
to prevent the airflow suppressing member 45 from contacting the
parting layer 30C and the elastic layer 30B.
In this embodiment, the shape of the airflow suppressing member 45
was a rectangular parallelopiped. Further, in (a) of FIG. 4, a
distance between the airflow suppressing member 45 and the film 16
was 0.5 mm, and the closest distance between the airflow
suppressing member 45 and the elastic layer 30B was 0.5 mm.
Further, the entire surface of the airflow suppressing member 45
was contacted to the surface of the core metal 30A with respect to
the longitudinal direction of the pressing roller 30.
An experiment as the number of discharged small diameter particles
with respect to the fixing device 109 in this embodiment
(Embodiment 1) was conducted. The experiment was also conducted
with respect to the fixing devices 109 in Comparison Example. The
experiment was further conducted with respect to the fixing device
109 in this embodiment in both the case where the airflow
suppressing member 45 was provided only in the longitudinal left
side of the pressing roller 30 in the case where the airflow
suppressing member 45 was provided in the longitudinal both (left
and right) sides of the pressing roller 30. Further, the experiment
was conducted with respect to the fixing devices 109 in Embodiment
1 and Comparison Example in the case where an angle of the fixing
device was changed. Specifically, constitutions in which an angle
of the nip surface of the nip N relative to the disposition surface
of the image forming apparatus was 0 degrees and 90 degrees when a
direction in which the exit of the nip N in the downstream side of
the recording material feeding distance was taken as the positive
direction were employed.
An evaluation method of the discharged number of the small diameter
particles will be described. In this evaluation method, an inside
of a hermetically sealed chamber of 3 m.sup.3 in volume was filled
with the air, and the image forming apparatus was disposed in the
chamber. Then, a concentration (particles/cm.sup.3) of the small
diameter particles after an image of 5% in print ratio was printed
for 10 minutes was measured by using a nanoparticle size
distribution measuring device ("FMPS3091", manufactured by TSI
Inc.).
Table 1 shows the concentration of the small diameter particles in
each of conditions when a measured value of the concentration of
the small diameter particles in Comparison Example 1 (in which the
airflow suppressing member 45 was not provided and the nip surface
angle relative to the horizontal surface is 90 degrees) was 1.
TABLE-US-00001 TABLE 1 ASM*.sup.1 NSA*.sup.2 CONC*.sup.3 LEFT RIGHT
(deg.) (particles/cm.sup.3) COMP. EX. 1 NO NO 90 1 COMP. EX. 2 NO
NO 0 0.9 EMB. 1 YES NO 0 0.6 YES YES 0 0.02 YES NO 90 0.7 YES YES
90 0.03 *.sup.1"ASM" represents the airflow suppressing member.
"YES" is the presence of the airflow suppressing member, and "NO"
is the absence of the airflow suppressing member. *.sup.2"NSA"
represents the nip surface angle (degrees) relative to the
horizontal surface. *.sup.3"CONC" represents the concentration
(particles/cm.sup.3) of the small diameter particles.
From Table 1, with respect to the fixing devices 109 in this
embodiment (in which the airflow suppressing member was provided in
only the left side or in both the left and right sides), the number
of the discharged small diameter particles was able to be
suppressed by providing the airflow suppressing member 45 in the
gap region V. Further, it is understood that a suppression ratio of
the number of the discharged small diameter particles is larger in
the fixing devices 109 having the constitution in which the airflow
suppressing member 45 is provided in the both longitudinal sides,
not in only the longitudinal left side, in the longitudinal gap
regions V with respect to the longitudinal direction of the
pressing roller 30. Further, it is understood that the suppression
ratio of the number of the discharged small diameter particles is
larger in the fixing devices 109 having the constitution in which
the exit of the nip N is directed upward.
Further, although the result is not shown in Table 1, in also the
fixing device 109 having a constitution in which the nip surface
angle relative to the horizontal surface is between 0 degrees and
90 degrees, the number of the discharged small diameter particles
can be suppressed. As a result, it was confirmed that the
suppression ratio was larger with a larger angle.
That is, in the constitution in this embodiment, a suppressing
effect of the number of the discharged small diameter particles is
enhanced when a recording material discharging direction at the nip
N has a vertically upward component relative to the disposition
surface of the image forming apparatus.
The fixing device 109 in this embodiment is provided with the
airflow suppressing member 45 in the gap region V, and therefore
the gap region V can be shielded by the airflow suppressing member
45, so that the action of pushing out, together with the recording
material P, the air in the fixing device 109 with the feeding of
the recording material P can be weakened. As a result, the
generation of the airflow a3 directed from the recording material
inlet I toward the recording material outlet O can be suppressed,
so that the flow of the air in the fixing device 109 can be made
small. As a result, it becomes possible to increase a time until
the small diameter particles generated in the fixing device 109 are
discharged to the outside of the fixing device 109. For that
reason, until the small diameter particles are discharged to the
outside of the fixing device 109, the agglomeration of the small
diameter particles and the catch of the small diameter particles by
the peripheral members readily occur, so that an effect such that
the number of the small diameter particles discharged to the
outside of the direction 109 can be decreased is achieved.
It is more effective that the airflow suppressing member 45 is
provided in the gap region V in both the longitudinal end sides of
the pressing roller 30. In the case where the shielding of one of
the gap regions V in the longitudinal end sides of the pressing
roller 30 is not sufficient, the airflow concentrates at the one of
the gap regions V, so that there is the case where an airflow rate
is not lowered and thus the number of the small diameter particles
cannot be decreased.
Further, in the fixing device 109 in this embodiment, the airflow
suppressing member 45 also functions as the bearing 41 and
therefore the above-described effect can be obtained without
upsizing the fixing device 109 and the image forming apparatus
itself.
Embodiment 2
FIG. 5 is an illustration of a fixing device 109 in this
embodiment. In FIG. 5, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S3 in
(a) of FIG. 5.
The fixing device 109 in Embodiment 1 has a constitution in which
the entire surface of the airflow suppressing member 45 is
contacted to the surface of the core metal 30A with respect to the
longitudinal direction of the pressing roller 30. The fixing device
109 in this embodiment has the same constitution as the fixing
device 109 in Embodiment 1 except that a part of the airflow
suppressing member 45 is prevented from contacting the surface of
the core metal 30A with respect to the longitudinal direction of
the pressing roller 30.
As shown in (a) and (b) of FIG. 5, the airflow suppressing member
45 has a core metal opposite surface (end portion opposite surface)
45A, which is non-contact with the surface of the core metal 30A,
formed as a part thereof with respect to the longitudinal direction
of the pressing roller 30. By this constitution, an area in which
the airflow suppressing member 45 and the core metal 30A slide with
each other is decreased, so that an amount of discharge of the
small diameter particles to the outside of the fixing device can be
decreased while suppressing an increase in driving torque of the
pressing roller 30. Further, by this constitution, it is possible
to obtain an effect such that generation of frictional noise
between the core metal 30A and the airflow suppressing member 45
can be suppressed.
Embodiment 3
FIG. 6 is an illustration of a fixing device 109 in this
embodiment. In FIG. 6, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S4 in
(a) of FIG. 6.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 1 except that an airflow
suppressing member 45 also functions as a guide 43.
As shown in (a) and (b) of FIG. 6, a part of the guide 43 protrudes
into the gap region V and functions as the airflow suppressing
member 45. In other words, the airflow suppressing member 45 also
has the function of the guide 43.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45 is provided in the gap region V, and
therefore the effect described in Embodiment 1 can be obtained.
Further, a constitution in which the airflow suppressing member 45
also functions as the guide 43 is employed, and therefore the
above-described effect can be obtained without upsizing the fixing
device 109 and the image forming apparatus itself.
In this embodiment, an example in which the guide 43 and the
airflow suppressing member 45 are formed as a unit was described,
but these members may also be formed as separate members and then
may be integrally connected. For example, a resinous airflow
suppressing member 45 and a metal guide 43 may be integrally
connected with each other by using a fastening member such as a
screw.
Embodiment 4
FIG. 7 is an illustration of a fixing device 109 in this
embodiment. In FIG. 7, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S5 in
(a) of FIG. 7.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 1 except that an airflow
suppressing member 45 also functions as a guide 44.
As shown in (a) and (b) of FIG. 7, a part of the guide 44 protrudes
into the gap region V and functions as the airflow suppressing
member 45. In other words, the airflow suppressing member 45 also
has the function of the guide 44.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45 is provided in the gap region V, and
therefore the effect described in Embodiment 1 can be obtained.
Further, a constitution in which the airflow suppressing member 45
also functions as the guide 44 is employed, and therefore the
above-described effect can be obtained without upsizing the fixing
device 109 and the image forming apparatus itself.
In this embodiment, an example in which the guide 44 and the
airflow suppressing member 45 are formed as a unit was described,
but these members may also be formed as separate members and then
may be integrally connected. For example, a resinous airflow
suppressing member 45 and a metal guide 44 may be integrally
connected with each other by using a fastening member such as a
screw.
Embodiment 5
FIG. 8 is an illustration of a fixing device 109 in this
embodiment. In FIG. 8, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S6 in
(a) of FIG. 8.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 1 except that an airflow
suppressing member 45 also functions as a frame 39.
As shown in (a) and (b) of FIG. 8, a part of the frame 39 protrudes
into the gap region V and functions as the airflow suppressing
member 45. In other words, the airflow suppressing member 45 also
has the function of the frame 39.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45 is provided in the gap region V, and
therefore the effect described in Embodiment 1 can be obtained.
Further, a constitution in which the airflow suppressing member 45
also functions as the frame 39 is employed, and therefore the
above-described effect can be obtained without upsizing the fixing
device 109 and the image forming apparatus itself.
In this embodiment, an example in which the frame 39 and the
airflow suppressing member 45 are formed as a unit was described,
but these members may also be formed as separate members and then
may be integrally connected. For example, a resinous airflow
suppressing member 45 and a metal frame 39 may be integrally
connected with each other by using a fastening member such as a
screw.
Embodiment 6
FIG. 9 is an illustration of a fixing device 109 in this
embodiment. In FIG. 9, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S7 in
(a) of FIG. 9.
With respect to the fixing device 109 in Embodiments 1 to 5, an
example in which a part of an immovable fixed member such as the
bearing 41, the guide 43, the guide 44 or the frame 39 is used as
the airflow suppressing member 45 was described. The fixing device
109 in this embodiment has the same constitution as the fixing
device 109 in Embodiment 1 except that a constitution in which an
airflow suppressing member 45R is formed on apart of members
constituting the pressing roller 30 and is rotated together with
the pressing roller 30 is employed.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45R is provided in the gap region V.
Specifically, the airflow suppressing member 45R is formed on the
surface of the core metal 30A. Further, a part of the airflow
suppressing member 45R enters the gap region V.
A shape of the airflow suppressing member 45R will be described.
When the airflow suppressing member 45R slides strongly with the
film 16, there is a fear that the film 16 is broken. In order to
prevent the film 16 from being broken, there is a need to fix the
airflow suppressing member 45R at a position spaced from the heater
15 by a distance corresponding to a film thickness or more. That
is, it is desirable that the airflow suppressing member 45R is
fixed at a position where a distance between the airflow
suppressing member 45 and the heater 15 is larger than the
thickness of the film 16. Further, the airflow suppressing member
45R is rotated together with the core metal 30A of the pressing
roller 30, and therefore the airflow suppressing member 45R may
also contact the parting layer 30C and the elastic layer 30B.
In this embodiment, the shape of the airflow suppressing member 45R
is a ring shape, and the airflow suppressing member 45R is engaged
with and fixed on the core metal 30A. Further, in (a) of FIG. 9, a
distance between the airflow suppressing member 45R and the film 16
was 0.5 mm. The airflow suppressing member 45R and the elastic
layer 30B contact each other, and the airflow suppressing member
45R and the core metal 30A contact each other.
The airflow suppressing member 45R is formed of a material having a
volumetric specific heat lower than the core metal 30A. As a
result, thermal capacity of the airflow suppressing member 45R can
be made smaller than that of the core metal 30A. As a result, when
the nip N is heated up to a fixing temperature, the thermal
capacity absorbed by the airflow suppressing member 45R can be
decreased, so that energy of the fixing device 109 can be saved. In
this embodiment, as a material for the airflow suppressing member
45R< a resinous member having a volumetric specific heat lower
than iron as a material for the core metal 30A was used.
Also with respect to the fixing device 109 in this embodiment, the
experiment as to the number of the discharged small diameter
particles was conducted. The experimental method of the experiment
and the evaluation method of the number of the discharged small
diameter particles are same as those in Embodiment 1. A result
thereof is shown in Table 2.
TABLE-US-00002 TABLE 2 ASM*.sup.1 NSA*.sup.2 CONC*.sup.3 LEFT RIGHT
(deg.) (particles/cm.sup.3) COMP. EX. 1 NO NO 90 1 EMB. 6 YES NO 0
0.5 YES YES 0 0.017 YES NO 90 0.6 YES YES 90 0.025 *.sup.1"ASM"
represents the airflow suppressing member."YES" is the presence of
the airflow suppressing member, and "NO" is the absence of the
airflow suppressing member. *.sup.2"NSA" represents the nip surface
angle (degrees) relative to the horizontal surface. *.sup.3"CONC"
represents the concentration (particles/cm.sup.3) of the small
diameter particles.
From the experimental result shown in Table 2, with respect to any
of the fixing devices 109 in this embodiment, the number of the
discharged small diameter particles was able to be suppressed by
providing the airflow suppressing member 45R in the gap region V.
Further, it is understood that a suppression ratio of the number of
the discharged small diameter particles is larger in the fixing
devices 109 having the constitution in which the airflow
suppressing member 45R is provided in the both longitudinal sides,
not in only the longitudinal left side, in the longitudinal gap
regions V with respect to the longitudinal direction of the
pressing roller 30. Further, it is understood that the suppression
ratio of the number of the discharged small diameter particles is
larger in the fixing devices 109 having the constitution in which
the exit of the nip N is directed upward.
Further, although the result is not shown in Table 2, in also the
fixing device 109 having a constitution in which the nip surface
angle relative to the horizontal surface is between 0 degrees and
90 degrees, the number of the discharged small diameter particles
can be suppressed. As a result, it was confirmed that the
suppression ratio was larger with a larger angle.
Also with respect to the fixing device 109 in this embodiment, the
airflow suppressing member 45R is provided in the gap region V, and
therefore it is possible to obtain the effect described in
Embodiment 1. Further, a constitution in which the airflow
suppressing member 45R is fixed to the core metal 30A of the
pressing roller 30 is employed, and therefore the above-described
effect can be obtained without upsizing the fixing device 109 and
the image forming apparatus itself.
Embodiment 7
FIG. 10 is an illustration of a fixing device 109 in this
embodiment. In FIG. 10, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S8 in
(a) of FIG. 10.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 1 except that a part of the
elastic layer (elastic member) 30B of the frame 30 also functions
as the airflow suppressing member 45A.
As shown in (a) and (b) of FIG. 10, a part of the member of the
elastic layer 30B of the pressing roller 30 protrudes into the gap
region V, and the part of the elastic layer 30B functions as the
airflow suppressing member 45R. In other words, the part of the
elastic layer 30B also has the function of the airflow suppressing
member 45R.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45R is provided in the gap region V, and
therefore the effect described in Embodiment 6 can be obtained.
Further, the constitution in which the part of the elastic layer
30B of the pressing roller 30 also functions as the airflow
suppressing member 45R is employed, and therefore it is possible to
obtain the above-described effect without upsizing the fixing
device 109 and the image forming apparatus itself.
Embodiment 8
FIG. 11 is an illustration of a fixing device 109 in this
embodiment. In FIG. 11, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S9 in
(a) of FIG. 11.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 6 except that the part of
the core metal 30A of the pressing roller 30 also functions as the
airflow suppressing member 45R.
As shown in (a) and (b) of FIG. 11, the part of the core metal 30A
of the pressing roller 30 protrudes into the gap region V and
functions as the airflow suppressing member 45. In other words, the
part of the core metal 30A of the pressing roller 30 also has the
function of the airflow suppressing member 45R.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45R is provided in the gap region V, and
therefore the effect described in Embodiment 6 can be obtained.
Further, a constitution in which the part of the core metal 30A of
the pressing roller 30 also functions as the airflow suppressing
member 45R is employed, and therefore the above-described effect
can be obtained without upsizing the fixing device 109 and the
image forming apparatus itself.
Embodiment 9
FIG. 12 is an illustration of a fixing device 109 in this
embodiment. In FIG. 12, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S10
in (a) of FIG. 12.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 1 except that an outer
diameter of a shaft-supporting portion 30A1 of the core metal 30A
of the pressing roller 30 is made smaller than an outer diameter of
each of the core metals 30A of the pressing rollers 30 in
Embodiments 1 to 8.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45 is provided in the gap region V, and
therefore the effect described in Embodiment 1 can be obtained.
Further, the outer diameter of the shaft-supporting portion 30A1 of
the core metal 30A of the pressing roller 30 is smaller than the
outer diameter of the core metal 30A of the pressing roller 30 in
Embodiment 1, and therefore when the nip N is heated up to the
fixing temperature, the thermal capacity absorbed by the airflow
suppressing member 45 is decreased, so that energy of the fixing
device 109 can be saved. When the constitution of the fixing device
109 in this embodiment is applied to the fixing devices 109 in
Embodiments 2 to 8, also with respect to the fixing devices in
these embodiments, it becomes possible to save energy of these
fixing devices.
Embodiment 10
FIG. 13 is an illustration of a fixing device 109 in this
embodiment. In FIG. 13, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S11
in (a) of FIG. 13.
The fixing device 109 in this embodiment has the same constitution
as the fixing device 109 in Embodiment 1 except that a halogen
heater 60 as a heat source is provided inside the film 16 and that
a nip-forming member 15 formed of a metal, such as aluminum, having
high thermal conductivity is used in place of the heater 15. The
film 16 is heated by the heater 60 via the nip-forming member
15.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45 is provided in the gap region V, and
therefore the effect described in Embodiment 1 can be obtained. The
constitution of the fixing device 109 in this embodiment may also
be applied to the fixing devices 109 in Embodiments 2 to 8.
The position of the halogen heater 60 is not limited to the inside
of the film 16, but the halogen heater 60 may also be disposed
outside the film 16 to heat the surface of the film 16. It is also
possible to employ a constitution in which a film 16 of a self-heat
generation type is used to omit the halogen heater 60.
Embodiment 11
FIG. 14 is an illustration of a fixing device 109 in this
embodiment. In FIG. 14, (a) is a sectional view showing a
longitudinal end portion of a film 16 and a pressing roller 30 of
the fixing device 109 in this embodiment and the neighborhood of
the longitudinal end portion, and (b) is a sectional view of the
fixing device 109 in this embodiment taken along a chain line S12
in (a) of FIG. 14.
In the fixing device 109 in this embodiment, in place of the heater
15 of the heating unit 10, the nip-forming member 15 formed of a
resin material or the like having low friction coefficient is used.
The core metal 30A of the pressing roller 30 has a hollow
structure, and a halogen heater 61 is provided, as a heat source,
inside the core metal 30A. The halogen heater 61 heats the pressing
roller 30 from the inside of the pressing roller 30. The recording
material carries the toner image on the surface facing the pressing
roller 30 and is introduced into the nip N. The fixing device 109
in this embodiment has the same constitution as the fixing device
109 in Embodiment 1 except for the above-described points.
Also in the fixing device 109 in this embodiment, the airflow
suppressing member 45 is provided in the gap region V, and
therefore the effect described in Embodiment 1 can be obtained. The
constitution of the fixing device 109 in this embodiment may also
be applied to the fixing devices 109 in Embodiments 2 to 8.
Embodiment 12
FIG. 15 is an illustration of a fixing device 109 in this
embodiment. In FIG. 15, (a) is a sectional view showing a
longitudinal end portion of a film 16, a pressing roller 30 and a
second film 16E of the fixing device 109 in this embodiment and the
neighborhood of the longitudinal end portion, and (b) is a
sectional view of the fixing device 109 in this embodiment taken
along a chain line S13 in (a) of FIG. 15.
In the fixing device 109 in this embodiment, in place of the heater
15 of the heating unit 10, the nip-forming member 15 formed of a
resin material or the like having low friction coefficient is used.
In a side opposite from the heating unit 10 with respect to the
pressing roller 30, a second heating unit 10E is provided. The
halogen heater 61 heats the pressing roller 30 from the inside of
the pressing roller 30. The recording material carries the toner
image on the surface facing the pressing roller 30 and is
introduced into the nip N. The fixing device 109 in this embodiment
has the same constitution as the fixing device 109 in Embodiment 1
except for the above-described points.
The second heating unit 10E has the same constitution as the
heating unit 10, and includes a second cylindrical film 16E, a
second film guide 19 as a second supporting member, a second
halogen heater 15E as a second nip-forming member, and the like.
The elastic layer 30B of the pressing roller 30 is elastically
deformed by the second heater 15E via the second film 16E, so that
a second nip NE having a predetermined width is formed between the
second pressing roller surface and the second film surface. The
second heater 15E heats the pressing roller 30E surface via the
second cylindrical film 16E at the second nip NE.
In the fixing device 109 in this embodiment, the second film 16E is
rotated in an arrow distance by rotation of the pressing roller 30.
Therefore, as shown in (b) of FIG. 15, in a gap VE created between
the second film 16E and the core metal 30A of the pressing roller
30, a surface movement direction a1E of the second film 106E and a
surface movement direction a2E of the core metal 30A of the
pressing roller 30 coincide with each other. For this reason,
airflow a3E directed from a recording material outlet O toward a
recording material inlet I is generated. This airflow a3E is
directed in a direction in which airflow moving together with the
recording material P is canceled, and therefore compared with the
fixing device 109 in Embodiment 1, it is possible to more
effectively reduce the number of the small diameter particles,
discharged to the outside of the image forming apparatus, by the
airflow suppressing member 45 provided in the gap region V.
The constitution of the fixing device 109 in this embodiment may
also be applied to the fixing devices 109 in Embodiments 2 to
8.
Embodiment 13
(1) Fixing Device
A fixing device in this embodiment will be described with reference
to (a) and (b) of FIG. 16 and FIG. 17. This fixing device is a film
heating type fixing device to be mounted in a printer (image
forming apparatus) using an electrophotographic recording
technology.
In FIG. 16, (a) is a cross-sectional view showing a schematic
structure of the fixing device, and (b) is a front view of the
fixing device shown in (a) of FIG. 16 as seen from an upstream side
of the recording material feeding direction. In (b) of FIG. 16, for
convenience of explanation, a cover 500 is cut along a widthwise
central portion and is shown. FIG. 17 is a schematic view showing a
structure of a heater 200 of the fixing device.
The fixing device includes a cylindrical film (rotatable member)
100, the heater (heating member) 200 for heating the film 100 in
contact with an inner peripheral surface (inner surface) of the
film 100, and a pressing roller (pressing member) 300 for forming a
nip N via the film 100 in combination with the heater 200. Further,
the fixing device includes a holder (supporting member) 400 for
supporting the heater 200, the cover 500 for covering an outer
peripheral surface (outer surface) of the film 100, two flanges 600
for holding end portions of the film 100, a stay 700 for
reinforcing the holder 400, and the like. Each of the film 100, the
heater 200, the pressing roller 300, the holder 400, the cover 500
and the stay 700 is a long member extending in a direction
(longitudinal direction) perpendicular to the recording material
feeding direction.
The film 100 has a three-layer structure consisting of a base layer
110, an elastic layer 120 and a surface layer 130. The base layer
110 is a cylindrical base layer having mechanical characteristics
such as torsion strength and smoothness, and is formed of a resin
material such as polyimide, metal such as SUS, alloy, or the like.
The elastic layer 120 formed on the outer peripheral surface of the
base layer 110 is formed of a silicone rubber or the like in order
to improve followability to the recording material P such as
recording paper. There is also the case where the elastic layer 120
is not formed in view of a cost or the like. The surface layer 130
formed on the outer peripheral surface of the elastic layer 120 is
formed of PFA or PTFE having a good parting property in order to
prevent the film from being contaminated with the toner, paper
powder or the like.
In this embodiment, as the film 100, a film of 18 mm in outer
diameter and 230 mm in length is used. As the base layer 110, a 30
.mu.m-thick layer of SUS is used. As the elastic layer 120, a 250
.mu.m-thick silicone rubber layer is used. As the surface layer
130, a 30 .mu.m-thick parting layer subjected to coating with
PFA.
The heater 200 includes a thin long substrate 200A extending in the
longitudinal direction. As the substrate 200A, an insulating
ceramic substrate of alumina, aluminum nitride or the like or a
heat-resistant resin substrate of polyimide, PPS, a liquid crystal
polymer or the like.
On the surface (film slide surface) of the substrate 200A in an
inner surface side of the film 100, a heat generating resistor 200B
of Ag/Pd (silver/palladium) or the like is coated and formed in a
line shape or a fine strip shape by screen printing or the like.
Further, on the film slide surface of the substrate 200A in the
film 100 side, an electroconductive portion 200C for supplying
electric power to the heat generating resistor 200B and an
electrode 200D for supplying the electric power to the heat
generating resistor 200B via the electroconductive portion 200C are
coated and formed in a fine strip shape by screen printing or the
like. Further, on the film slide surface of the substrate 200A, for
the purpose of ensuring protection and insulation of the heat
generating resistor 200B, an insulating protective layer 200E
formed of, e.g., glass, polyimide resin or the like is formed so as
to cover the heat generating resistor 200B.
To the surface (non-film slide surface) of the substrate 200A in a
side opposite from the film slide surface, a temperature detecting
element 800 such as a thermistor is contacted at a longitudinal
central portion of the substrate 200A.
In this embodiment, as the heater 200, a heater which employs
alumina as a material for the substrate 200A and which forms the
heat generating resistor 200B of Ag/Pd on the substrate 200A and
which then forms the glass-coated insulating protective layer 200E
on the heat generating resistor 200B is used. Further, a size of
the substrate 200A is such that the substrate 200A is 5.83 mm in
width with respect to a direction (widthwise direction) parallel to
the recording material feeding direction 270 mm in longitudinal
length, and 1 mm in thickness.
The pressing roller 300 includes a core metal 310 formed of a
material such as iron or aluminum. On the other peripheral surface
of the core metal 310 between longitudinal end portions 310A, an
elastic layer 320 is formed of a material such as a silicone
rubber. On the other peripheral surface of the elastic layer 320, a
parting layer 330 is formed of a material such as PFA. A hardness
of the pressing roller 300 may preferably be 40-70 degrees, as
measured by Asker-C hardness meter under a load of 9.8 N (1 kgf),
so as to satisfy a widthwise width of the nip N satisfying a fixing
property, and a durability. The pressing roller 300 is rotatably
supported by a frame F of the fixing device at a shaft portion 310A
provided at longitudinal end portions of the core metal 310
thereof.
In this embodiment, as the pressing roller 300, a roller prepared
by forming a 3.5 t-thick silicone rubber layer is the elastic layer
320 on an aluminum core metal 31 of 13 mm in diameter and coating a
40 .mu.m-thick electroconductive PFA tube on the silicone rubber
layer is used. The pressing roller 300 is 60 degrees in hardness
and 20 mm in diameter, and the elastic layer 320 is 226 mm in
longitudinal length.
The holder 400 is formed of a heat-resistant resin material such as
a liquid crystal polymer, PPS or PET in a substantially U
(recessed)-shape in cross section. This holder 400 supports the
heater 200 by a groove 400A formed along a longitudinal direction
of a flat surface thereof directed toward the pressing roller
300.
The stay 700 is provided on the flat surface of the holder 400 in a
side opposite from the groove 400A. This stay 700 is used for
uniformly transmitting a pressing force, to the holder 400 with
respect to the longitudinal direction, applied to longitudinal end
portions of the stay 700 by a pressing spring 900 described later.
For that purpose, a rigid material such as iron, stainless steel or
zinc-coated steel plate is used, and rigidity is enhanced by
forming the stay 700 in the substantially U-shape in cross
section.
The flange 600 provided at the longitudinal end portion of the film
100 is formed of the heat-resistant resin material such as the
liquid crystal polymer, PPS or PET. The frame 600 includes a
limiting portion 600A for limiting movement of the film 100 in the
longitudinal direction and includes a supporting portion 600B for
supporting an inner surface of the longitudinal end portion of the
film 100. The longitudinal end portion of the holder 400 and the
longitudinal end portion of the stay 700 are supported by the
limiting portion 600A of the flange 600, and the flange 600 is
disposed in parallel to the film 100 and is supported by the frame
F via the limiting portion 600A. The supporting portion 600B
projects from a limiting surface 600A1 of the limiting portion 600A
where the film end portion abuts against the limiting surface 600A1
when the film 100 moves in the longitudinal direction.
The pressing spring 900 provided between the frame F and the
limiting portion 600A of the flange 600 presses the longitudinal
end portions of the stay 700 via the flange 600 in a direction
perpendicular to a generatrix direction of the holder 400. As a
result, the stay 700 presses the longitudinal end portions of the
holder 400 in the same direction to press the heater 200 toward the
surface of the pressing roller 300 via the film 100. As a result,
the elastic layer 330 of the pressing roller 300 is collapsed and
elastically deformed, so that a longitudinally uniform nip N ((a)
of FIG. 16) having a predetermined width is formed by the surface
of the pressing roller 300 and the surface of the film 100.
In this embodiment, the liquid crystal polymer is used as the
material for the holder 400 and PET is used as the material for the
flange 600. A length in which the supporting portion 600B of the
flange 600 supports the inner surface of the film 100 is 10 mm. As
the material for the stay 700, the zinc-coated steel plate is used.
A pressing force applied to the pressing roller 300 is 196 N (20
kgf), and the nip N width of 7 mm is obtained at this time.
(2) Heat-Fixing Operation of Fixing Device
A heat-fixing operation of the fixing device will be described with
reference to (a) and (c) of FIG. 16 and FIG. 17. A driving force of
a motor M is transmitted to a gear G provided at a longitudinal end
portion of the core metal 310 of the pressing roller 300, so that
the pressing roller 300 is rotated in an arrow direction. The film
100 is rotated in an arrow direction by rotation of the pressing
roller 300 while sliding with the heater 200 at the inner surface
thereof. In this embodiment, by rotation of the pressing roller 300
and the film 100, the recording material P is fed at a speed of 120
mm/sec.
To the heat generating resistor 200B of the heater 200, electric
power is supplied from a commercial power source 1030 via a triac
1020, so that the heat generating resistor 200B generates heat and
thus the heater 200 is increased in temperature. The triac 1020 is
controlled by a controller 1000 including CPU and memories such as
RAM and ROM so that a detection temperature of a temperature
detecting element 800 for detecting a temperature of the substrate
15A in a side opposite from the contacting surface with the film
100 is kept at a fixing temperature (target temperature) of
230.degree. C.
The recording material P carrying thereon a toner image (unfixed
toner image) T is introduced into the nip N. Then, while the
recording material P is nipped and fed through the nip N, heat of
the heater 200 and pressure at the nip N are applied to the toner
image T, so that the toner image T is heat-fixed on the recording
material P. The recording material P comes out of the nip N.
(3) Cover
The cover 500 is formed of the heat-resistant resin material such
as PPS or PET. This cover 500 is formed in a substantially
semicircular shape in cross section so as to cover the
substantially entire region except for the nip N over the surface
of the film 100 with respect to a circumferential direction. This
cover 500 is supported at longitudinal end portions thereof by a
supporting member (not shown) such as a bracket and is provided to
cover the film 100 in the neighborhood of the film 100 in order to
prevent heat generated by the heater 200 from escaping.
The longitudinal end portions of the film 100 are rotated while
being supported by the supporting portion 600B of the flange 600,
and therefore the outer surface of the film 100 is not readily
deviated in a radial direction. On the other hand, a longitudinal
central portion of the film 100 can be rotated without being
limited by a portion other than the nip N, so that at a position in
an opposite side remotest from the nip N with respect to the
rotational direction of the film 100, the outer surface of the film
100 is liable to be deformed by being deviated to the outside.
In the fixing device in this embodiment, a deviation amount of the
film 100 with respect to the longitudinal direction when the
recording material P is fed through the nip N is shown in FIG. 18.
In FIG. 18, the supporting surface 600B1 ((b) of FIG. 19)
supporting, at the supporting portion 600B of the flange 600, the
inner surface of the film 100 immediately below the cover 500 at a
widthwise central portion of the cover is used as a basis (zero).
At the longitudinal end portions of the film 100, the film inner
surface is supported by the flange 600 and therefore the deviation
amount approaches zero, and at the longitudinal central portion
where the film is limited only at the nip N, the deviation amount
becomes large. When the cover 500 contacts the outer surface of the
film 100, improper fixing is generated by breaking of the film 100
and taking of the heat of the film 100 by the cover 500, and
therefore the cover 500 has been conventionally disposed in
consideration of a component tolerance and a maximum deviation
amount of the film 100 at the longitudinal central portion.
In this embodiment, the shape of the cover 500 is optimized in
consideration of the longitudinal deviation amount of the film 100
shown in FIG. 18. For this reason, compared with a conventional
constitution, the cover 500 can be disposed close to the film
100.
Here, a cross-sectional surface of the cover 500 in this embodiment
is shown in (a) of FIG. 19. A phantom surface obtained by extending
the supporting surface 600B1 of the supporting portion 600B of the
flange 600 in the longitudinal direction is taken as 600L. In FIG.
19, (b) is a schematic view showing the longitudinal shape of the
cover 500. A distance between the phantom surface 600L and the
inner surface of the cover 500 with respect to a radial direction
of the film 100 at a position S2 remotest from the nip N with
respect to the rotational direction of the film 100 is shown in (c)
of FIG. 19. Specifically, the distance between the phantom surface
600L and the inner surface of the cover 500 with respect to the
radial direction of the film at each of four positions (1) to (4)
ranging from a longitudinal end portion toward a longitudinal
central portion is shown. In each of Comparison Examples 3 and 4, a
constitution in which the direction is constant with respect to the
longitudinal direction is employed.
In (a) of FIG. 19, a broken line and a solid line indicate
cross-sectional shapes of the cover 500 in Embodiment 13 at the
longitudinal central portion and the longitudinal end portion,
respectively, of the cover 500. At the longitudinal end portion of
the cover 500, the distance between the phantom surface 600L and
the inner surface of the cover 500 is shorter than the distance at
the longitudinal central portion. With respect to the rotational
direction of the film 100, at the position S2, the deviation amount
of the film 100 with respect to the radial direction is largest,
and therefore the inner surface of the cover 500 is spaced from the
phantom surface 600L in the radial direction, so that the distance
is increased.
(4) Small Diameter Particles of Parting Wax Contained in Toner
A parting wax is incorporated in the toner of the toner image
carried on the recording material P. As described above, most of
the parting wax is transferred together with the melted toner image
T onto the recording material P and then is fixed on the recording
material P, but a part of the toner is vaporized in a gas state
(phase). A vaporized parting wax component floats in the air in the
fixing device in the form of ultrafine particles (small diameter
particles) in liquid phase or solid phase depending on the ambient
temperature. At this time, by floating the small diameter particles
in the air in the fixing device for a long time, the small diameter
particles are agglomerated or caught by peripheral members, so that
it is possible to reduce the number of the small diameter particles
discharged from the fixing device.
When the toner wax used in the image forming apparatus in which the
fixing device in this embodiment is mounted is heated alone, the
small diameter particles are generated from a temperature in the
neighborhood of 145.degree. C. For that reason, in the image
forming apparatus, a generation source of the small diameter
particles includes the recording material P on which the toner wax
is deposited and which is to be increased in temperature, and
includes the surface of the film 100 and the surface of the
pressing roller 300. Under the condition in this embodiment,
surface temperatures of the recording material P, the film 100 and
the pressing roller 300 when the recording material P is fed
through the nip N are shown in FIG. 20. From FIG. 20, it would be
considered that a member having a temperature of 145.degree. C. or
more is only the film 100 and therefore the small diameter
particles are generated from the surface of the fixing film
100.
The discharge of the small diameter particles to the outside of the
fixing device is affected by the airflow, and therefore the airflow
in the neighborhood of the fixing film 100 will be described with
reference to FIG. 21.
In FIG. 21, (a) and (b) are enlarged views each showing a portion A
of the fixing device shown in (a) of FIG. 16 and showing airflow
generated at a periphery of the film surface with rotation of the
film 100.
As shown in (a) of FIG. 21, the film 100 moves in a direction
indicated by arrow a, and therefore is influenced by viscosity of
the airflow, so that airflow as indicated by arrows b is generated
in the neighborhood of the film 100. It would be considered that
the small diameter particles generated at the surface of the film
100 are carried by the airflow and then are discharged together
with the recording material P to the outside of the fixing device.
However, also gas in the neighborhood of the inner surface of the
cover 500 being at rest is influenced by the airflow due to the
viscosity of the gas, and therefore as in this embodiment shown in
(b) of FIG. 21, the airflow is suppressed by bringing the cover 500
near to the film 100, so that the generated small diameter
particles are readily caused to remain inside the fixing
device.
In the fixing device in this embodiment, in consideration of a
change in longitudinal shape of the outer surface of the film 100
when the recording material P is fed through the nip N, the shape
of the cover 500 is designated as follows. That is, at a position
opposite from the nip N, the shape of the cover 500 is such that
the longitudinal end portions are shorter than the longitudinal
central portion. As a result, compared with Comparison Example 4,
the cover 500 can be disposed closer to the film 100 with no
contact between the film 100 and the cover 500.
Then, a result of evaluation of discharge amounts of the small
diameter particles to the outside of image forming apparatuses in
which the fixing devices in Comparison Example 3, Comparison
Example 4 and Embodiment 13 (this embodiment), respectively, are
mounted will be described. An evaluation method was such that an
inside of a hermetically sealed chamber of 3 m.sup.3 in volume is
filled with cleaned air in N/N environment (temperature: 23.degree.
C./humidity: 50% RH), and the image forming apparatus was disposed
in the chamber, and then a concentration (density) of the small
diameter particles after an image of 5% in print ratio was
continuously printed for 10 minutes was measured. For measurement,
a nano-particle size distribution measuring device ("FMPS3091",
manufactured by TSI Inc.) was used.
In the evaluation result, in this embodiment, compared with
Comparison Example 4, the discharge amount of the small diameter
particles to the outside of the image forming apparatus was
decreased by 7%. This is because in this embodiment, the cover 500
can be disposed closer to the film 100 than in the case of
Comparison Example 4 and therefore the airflow is affected by
viscosity thereof and thus the airflow flowing between the cover
500 and the film 100 can be suppressed. On the other hand, in
Comparison Example 1, the small diameter particles-reducing effect
equivalent or superior to that in this embodiment was achieved, but
image defect which would be attributable to the contact between the
film 100 and the cover 500 was generated.
As described above, by employing the constitution in which the
longitudinal shape of the cover 500 is such that the distance
between the phantom surface 600L and the inner surface of the cover
500 is made shorter at the longitudinal end portions than at the
longitudinal central portion, the cover 500 can be disposed close
to the film 100 with no contact with the film 100. As a result, it
is possible to achieve the action such that the discharge of the
small diameter particles, generated from the surface of the film
100, to the outside of the image forming apparatus can be
suppressed. The small diameter particles are caused to float in the
air in the fixing device for a long time, so that the small
diameter particles agglomerate each other and are caught by a
peripheral member, and therefore it is possible to suppress the
discharge amount of the small diameter particles to the outside of
the image forming apparatus. Further, in this embodiment, by
employing a simple constitution such that the shape of the cover
500 is changed without adding a new member, it is possible to
suppress the discharge of the small diameter particles to the
outside of the image forming apparatus.
In Embodiment 13, the constitution in which the distance between
the phantom surface 600L and the inner surface of the cover 500 at
the position S2 remotest from the nip with respect to the
rotational direction of the film 100 is shorter at the longitudinal
end portions than at the longitudinal central portion is employed.
However, as a modified example of Embodiment 13, a constitution in
which the distance between the phantom surface 600L and the inner
surface of the cover 500 is shorter at the longitudinal end
portions than at the longitudinal central portion over the
circumferential direction of the film 100 may also be employed. A
cross section of a fixing device having this constitution is shown
in (a) of FIG. 22. A longitudinal shape of a cover 500 at a
position S2 in (a) of FIG. 22 and a radial distance between the
cover 500 and a phantom surface 600L are shown in (b) of FIG. 22.
Further, (c) of FIG. 22 is a table showing the radial distances
between the phantom surface 600L and the inner surface of the cover
500 at four longitudinal positions (1) to (4) with respect to
circumferential positions S1, S2 and S3 of the cover 500.
In the modified example of Embodiment 13, compared with Comparison
Example 4, it was possible to reduce the discharge amount of the
small diameter particles to the outside of the image forming
apparatus by 23% with no contact of the cover 500 with the film
100. That is, in the modified example, the reducing effect of the
discharge amount of the small diameter particles to the outside of
the image forming apparatus was about 3 times larger than that of
Embodiment 13. This would be considered because in the modified
example, compared with Embodiment 13, the airflow flowing between
the cover 500 and the film 100 can be suppressed.
While the invention has been described with reference to the
structures disclosed herein, it is not confined to the details set
forth and this application is intended to cover such modifications
or changes as may come within the purpose of the improvements or
the scope of the following claims.
This application claims priority from Japanese Patent Applications
Nos. 086375/2013 filed Apr. 17, 2013, 095195/2013 filed Apr. 30,
2013 and 060011/2014 filed Mar. 24, 2014, which are hereby
incorporated by reference.
* * * * *