U.S. patent number 8,047,234 [Application Number 11/871,182] was granted by the patent office on 2011-11-01 for valve apparatus.
This patent grant is currently assigned to SMC Kabushiki Kaisha. Invention is credited to Yoshihiko Ito, Hideyuki Takada.
United States Patent |
8,047,234 |
Takada , et al. |
November 1, 2011 |
Valve apparatus
Abstract
A valve apparatus includes a first base block having flow
passages formed therein, a second base block and a control block.
By connecting together side surfaces of the blocks so that the
surfaces mutually oppose one another, a manifold formed in the
interior of each of the blocks is configured and connected, and
valves are installed internally in the first base block and the
second base block. Further, gaskets are gripped between each of the
interconnected parts, wherein the gaskets are held in a state of
being flush with or protruding with respect to outer surfaces of
the blocks that are positioned on both sides of the gaskets.
Inventors: |
Takada; Hideyuki (Koshigaya,
JP), Ito; Yoshihiko (Abiko, JP) |
Assignee: |
SMC Kabushiki Kaisha (Tokyo,
JP)
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Family
ID: |
39198601 |
Appl.
No.: |
11/871,182 |
Filed: |
October 12, 2007 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20080087346 A1 |
Apr 17, 2008 |
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Foreign Application Priority Data
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Oct 12, 2006 [JP] |
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2006-279217 |
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Current U.S.
Class: |
137/884 |
Current CPC
Class: |
F15B
13/0896 (20130101); F15B 13/0828 (20130101); F15B
13/0839 (20130101); Y10T 137/87885 (20150401) |
Current International
Class: |
F16K
11/10 (20060101) |
Field of
Search: |
;137/884 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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1155638 |
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Jul 1997 |
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CN |
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1268639 |
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Oct 2000 |
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CN |
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1342859 |
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Apr 2002 |
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CN |
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1690494 |
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Nov 2005 |
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CN |
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0 667 472 |
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Aug 1995 |
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EP |
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56-037077 |
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Aug 1981 |
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JP |
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08-093942 |
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Apr 1996 |
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JP |
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2000-274542 |
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Oct 2000 |
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JP |
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2000-291601 |
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Oct 2000 |
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JP |
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2001-032956 |
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Feb 2001 |
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JP |
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2001-254859 |
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Sep 2001 |
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JP |
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2004-108419 |
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Apr 2004 |
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JP |
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2007-170669 |
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Jul 2007 |
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JP |
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10-2004-0078150 |
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Sep 2004 |
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KR |
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10-2006-0094863 |
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Aug 2006 |
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KR |
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97/10979 |
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Mar 1997 |
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WO |
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Primary Examiner: Fox; John
Attorney, Agent or Firm: Guss; Paul A.
Claims
What is claimed is:
1. A valve apparatus comprising: a plurality of blocks having flow
passages formed therein, wherein by connecting together side
surfaces of each of the blocks so that the surfaces thereof
mutually oppose one another, said flow passages of each of the
blocks communicate with each other, and wherein a valve
communicating with said flow passages is installed internally in at
least one of said plurality of blocks; a seal member gripped
between respective connecting parts of each of said blocks, said
seal member comprising a first seal portion fitted into a groove
formed along an exterior shape of each side surface of the blocks
between which the seal member is gripped, and a second seal portion
disposed on an outer side of said first seal portion and abutting
with an edge portion defining said exterior shape; and a cover
detachably disposed on one side surface of the block in which said
valve is installed, for closing an opening through which said valve
is inserted and extracted, wherein said seal member is held in a
state of being flush with or protruding with respect to outer
surfaces of the blocks that are positioned on both sides of said
seal member, and wherein a part of said second seal portion that
contacts said cover is formed in a tapered shape that narrows in
width toward an outer surface side thereof.
2. The valve apparatus according to claim 1, wherein a tapered
portion, which expands in width toward an outer surface side
thereof, is formed in a side surface of said cover that contacts
said seal member.
3. The valve apparatus according to claim 1, further comprising: a
hole disposed in said cover; a hole disposed in said valve, which
is aligned coaxially with respect to the hole of said cover; and a
screw for fixing said valve to said block by threaded engagement
with female threads provided in said block, after the screw has
been inserted from an upper surface side of the hole of said cover,
and inserted through each of the holes of said cover and said
valve, wherein a screw portion is formed over a predetermined
length from an end of said screw, and wherein female threads, into
which the screw portion formed in said screw can be threaded, are
formed in at least a portion of an inner circumferential surface of
the hole disposed in said valve.
4. The valve apparatus according to claim 3, wherein a tapered
portion, which expands in width toward an outer surface side
thereof, is formed in a side surface of said cover that contacts
said seal member.
5. A valve apparatus comprising: a plurality of blocks having flow
passages formed therein, wherein by connecting together side
surfaces of each of the blocks so that the surfaces thereof
mutually oppose one another, said flow passages of each of the
blocks communicate with each other, and wherein a valve
communicating with said flow passages is installed internally in at
least one of said plurality of blocks; a seal member gripped
between respective connecting parts of each of said blocks; and a
cover detachably disposed on one side surface of the block in which
said valve is installed, for closing an opening through which said
valve is inserted and extracted, wherein said seal member is held
in a state of being flush with or protruding with respect to outer
surfaces of the blocks that are positioned on both sides of said
seal member, and wherein a tapered portion, which expands in width
toward an outer surface side thereof, is formed in a side surface
of said cover that contacts said seal member.
6. The valve apparatus according to claim 5, further comprising: a
hole disposed in said cover; a hole disposed in said valve, which
is aligned coaxially with respect to the hole of said cover; and a
screw for fixing said valve to said block by threaded engagement
with female threads provided in said block, after the screw has
been inserted from an upper surface side of the hole of said cover,
and inserted through each of the holes of said cover and said
valve, wherein a screw portion is formed over a predetermined
length from an end of said screw, and wherein female threads, into
which the screw portion formed in said screw can be threaded, are
formed in at least a portion of an inner circumferential surface of
the hole disposed in said valve.
7. The valve apparatus according to claim 6, wherein a tapered
portion, which expands in width toward an outer surface side
thereof, is formed in a side surface of said cover that contacts
said seal member.
8. A valve apparatus comprising: a plurality of blocks having flow
passages formed therein, wherein by connecting together side
surfaces of each of the blocks so that the surfaces thereof
mutually oppose one another, said flow passages of each of the
blocks communicate with each other, and wherein a valve
communicating with said flow passages is installed internally in at
least one of said plurality of blocks; a seal member gripped
between respective connecting parts of each of said blocks; a cover
detachably disposed on one side surface of the block in which said
valve is installed, for closing an opening through which said valve
is inserted and extracted; a hole disposed in said cover; a hole
disposed in said valve, which is aligned coaxially with respect to
the hole of said cover; and a screw for fixing said valve to said
block by threaded engagement with female threads provided in said
block, after the screw has been inserted from an upper surface side
of the hole of said cover, and inserted through each of the holes
of said cover and said valve, wherein said seal member is held in a
state of being flush with or protruding with respect to outer
surfaces of the blocks that are positioned on both sides of said
seal member.
9. The valve apparatus according to claim 8, wherein a tapered
portion, which expands in width toward an outer surface side
thereof, is formed in a side surface of said cover that contacts
said seal member.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a valve apparatus having
internally installed valves, wherein the valve apparatus includes a
block having flow passages formed therein and another block, the
blocks being connected together while gripping a seal member
therebetween.
2. Description of the Related Art
In food processing devices and the like that are used at food
manufacturing sites, for example, it is essential to perform
cleaning and disinfecting operations using water and/or water-based
cleansers. Accordingly, a fluid pressure driven device such as a
fluid pressure cylinder or the like is integrated within such food
processing devices, wherein water resistance of the fluid pressure
driven device also is necessary.
The fluid pressure driven device is driven by supplying air, for
example, as a driving pressure fluid (operating fluid). In this
case, it is generally conventional to arrange a valve apparatus,
which serves to appropriately switch the destination of flow of the
fluid with respect to the fluid pressure driven device, in the
vicinity of the fluid pressure driven device. Accordingly, in the
food processing device or the like, it also becomes necessary for
the valve apparatus to be water resistant.
Incidentally, in this type of valve apparatus, there are generally
a large number of joints and gaps that interconnect a plurality of
valves. In the case of a food processing device or the like, liquid
and solid materials can become trapped and collect within surface
irregularities produced by such joints and gaps. Accordingly, in
the case that cleaning is performed using a high pressure cleaning
apparatus to clean and remove such collected liquids and solids
from the irregular surface portions of such joints and gaps, water
and detergents enter into the interior of the valve unit, raising
the possibility that damage may occur to the valve unit.
In Japanese Laid-Open Patent Publication No. 2001-254859, a
solenoid manifold for use in a food processing device is proposed,
in which by individually placing the valves one-by-one within a
casing in a capsule form, a manifold valve is structured in which
the accumulation and retention of liquids does not occur. In this
case, a waterproof seal member is arranged between surfaces of the
casing and the valve mounts.
Notwithstanding, with the structure disclosed in Japanese Laid-Open
Patent Publication No. 2001-254859, in order to prevent
accumulation and retention of liquids between each of the valve
units (capsules), it is essential for the pitch between each of the
valve units to be sufficiently wide, causing a problem that the
valve apparatus becomes large in size. In the aforementioned
manner, liquids such as collected water, detergents and the like
elicit propagation of unwanted bacteria, raising concerns about
health and sanitation.
Furthermore, in this type of valve apparatus, which is intended to
improve water resistance, although on the one hand the apparatus is
highly hermetic and airtight, numerous inconveniences related to
disassembly, and in particular maintenance, of the apparatus occur.
For example, in the event that a specified valve needs to be
exchanged, the replacement operation therefor is quite
complicated.
SUMMARY OF THE INVENTION
A general object of the present invention is to provide a valve
apparatus, which is small in size while preventing accumulation and
retention of liquids on the outer surfaces thereof, thereby making
it possible to avoid problems associated with hygiene and
sanitation.
Further, a principal object of the present invention is to provide
a valve apparatus in which maintenance thereon can be improved,
while at the same time ensuring water resistance.
According to an embodiment of the present invention, a valve
apparatus is provided comprising a plurality of blocks having flow
passages formed therein, wherein by connecting together side
surfaces of each of the blocks so that the surfaces thereof
mutually oppose one another, the flow passages of each of the
blocks communicate with each other, and wherein a valve
communicating with the flow passages is installed internally in at
least one of the plurality of blocks. A seal member is gripped
between respective connecting parts of each of the blocks, wherein
the seal member is held in a state of being flush with or
protruding with respect to outer surfaces of the blocks that are
positioned on both sides of the seal member.
As a result of such a structure, the tip of the seal member, which
is gripped in between connecting portions of each of the blocks, is
not held in a state in which it is recessed from the outer surfaces
of the blocks, and moreover, each of the blocks is arranged in
tight contact therewith. Accordingly, together with ensuring
miniaturization and water resistance of the valve apparatus, water
and detergents or the like that are used for cleaning operations of
the valve apparatus do not accumulate on the outer surfaces or at
the connecting portions of the blocks, so that propagation of
unwanted bacteria can be avoided.
Further, the aforementioned seal member includes a first seal
portion fitted into a groove formed along an exterior shape of each
side surface of the blocks between which the seal member is
gripped, and a second seal portion disposed on an outer side of the
first seal portion and abutting with an edge portion making up the
exterior shape, whereby water resistance of the valve apparatus can
be even further improved.
Furthermore, a cover is detachably disposed on one side surface of
the block in which the valve is installed, for closing an opening
through which the valve is inserted and extracted, wherein a
tapered portion, which expands in width toward an outer surface
side thereof, is formed in a side surface of the cover that
contacts the seal member, and/or a part of the second seal portion
that contacts the cover is formed in a tapered shaped that narrows
in width toward an outer surface side thereof. Accordingly, even in
a state in which the blocks are connected sandwiching the seal
member therebetween, attachment and detachment of the cover can be
smoothly carried out.
Moreover, the valve apparatus further includes a cover detachably
disposed on one side surface of the block in which the valve is
installed, for closing an opening through which the valve is
inserted and extracted, a hole disposed in the cover, a hole
disposed in the valve, which is aligned coaxially with respect to
the hole of the cover, and a screw for fixing the valve to the
block by threaded engagement with female threads provided in the
block, after the screw has been inserted from an upper surface side
of the hole of the cover, and inserted through each of the holes of
the cover and the valve. A screw portion is formed over a
predetermined length from an end of the screw, and female threads,
into which the screw portion formed in the screw can be threaded,
are formed in at least a portion of an inner circumferential
surface of the hole disposed in the valve. Thus, even with a
compact structure, in which the blocks are connected while
sandwiching the seal member therebetween, it is possible for the
valve to be easily taken out together with the cover.
Still further, since a tapered portion, which expands in width
toward an outer surface side thereof, is formed in a side surface
of the cover that contacts the seal member, the cover and the valve
can be taken out even more easily and smoothly.
The above and other objects, features and advantages of the present
invention will become more apparent from the following description
when taken in conjunction with the accompanying drawings in which a
preferred embodiment of the present invention is shown by way of
illustrative example.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a valve apparatus according to an
embodiment of the present invention;
FIG. 2 is an exploded perspective view of respective structural
components, in a disassembled state, of the valve apparatus shown
in FIG. 1;
FIG. 3 is a bottom plan view of the valve apparatus shown in FIG.
1;
FIG. 4 is a perspective view of a first base block illustrated in
FIG. 2;
FIG. 5 is an exploded perspective view of respective structural
components, in a disassembled state, of the first base block shown
in FIG. 4;
FIG. 6A is a cross sectional view with partial omission taken along
line VIA-VIA of FIG. 4, and FIG. 6B is a cross sectional view with
partial omission, showing a state in which a valve and a cover are
extracted from the base illustrated in FIG. 6A;
FIG. 7 is an expanded perspective view of a gasket illustrated in
FIG. 2;
FIG. 8A is a plan view showing a state in which a first base block
and a second base block are connected, and FIG. 8B is a front view
of the first base block and the second base block shown in FIG.
8A;
FIG. 9 is a cross sectional view with partial omission taken along
line IX-IX in FIG. 8B;
FIG. 10 is a cross sectional view with partial omission taken along
line X-X in FIG. 8B;
FIG. 11 is an expanded cross sectional view with partial omission
showing the portion surrounded by the circle XI in FIG. 10;
FIG. 12 is a cross sectional view with partial omission showing a
state in which the cover is taken out from the first base block and
the second base block shown in FIG. 10;
FIG. 13 is a cross sectional view with partial omission taken along
line XIII-XIII in FIG. 8A; and
FIG. 14 is a cross sectional view with partial omission taken along
line XIV-XIV in FIG. 8A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A preferred embodiment of the valve apparatus according to the
present invention shall be described in detail below with reference
to the accompanying drawings.
The valve apparatus 10 according to the present invention supplies
a pressure fluid (for example, air or liquid) with respect to a
fluid pressure driven device, such as a fluid pressure cylinder or
the like, which is loaded, for example, into a food processing
device. The valve apparatus 10 controls switching of a pressure
fluid, which is introduced from an unillustrated fluid pressure
supply source, and is capable of selectively supplying the pressure
fluid to a plurality of fluid pressure driven devices. Hereinbelow,
the present invention shall be described taking as an example a
case in which air is used as the pressure fluid.
The valve apparatus 10 includes a first base block 14 in which a
valve 12 is installed, a second base block 18 in which a valve 16
is installed, and a control block 22 in which a control substrate
20 that controls driving of the valves 12, 16 is installed. The
first base block 14, the second base block 18 and the control block
22 are connected together such that side surfaces thereof mutually
face one another, with the second base block 18 being sandwiched
between and gripped by the first base block 14 and the control
block 22. Furthermore, a pair of end plates 24a, 24b are connected
to the first base block 14 and the control block 22, on side
surfaces thereof opposite from the sides that are connected to the
second base block 18.
The first base block 14, the second base block 18, the control
block 22 and the end plates 24a, 24b have different widths in the
lateral directions thereof, however, the outer shapes thereof are
roughly the same. That is, in the valve apparatus 10, a block
formation is formed wherein a stacked body, in which the first base
block 14, the second base block 18, and the control block 22 are
aligned and connected in series, is sandwiched between the pair of
end plates 24a, 24b, and the block formation is connected together
integrally by means of bolts 26. In the case of the present
embodiment, the bolts 26 are so-called tension bolts, and as shown
in FIG. 2, the bolts 26 are connected from both respective ends of
sleeves 26a having a length that penetrates through each of the
blocks and each of the plates. In this case, concerning the length
of the sleeves 26a, segmented lengths that correspond to the
lengths of each of the first base blocks 14, etc., may be connected
together and used. The bolts 26 also are not limited to the
aforementioned tension bolts, insofar as they are capable of
connecting the valve apparatus 10.
Manifolds 28, which penetrate along the connecting directions
thereof, are formed respectively substantially in center portions
of the first base block 14, the second base block 18 and the
control block 22. Accordingly, when the first base block 14, the
second base block 18 and the control block 22 are connected,
respective end surfaces of each of the manifolds 28 are placed in
intimate contact communicating with each other, thereby functioning
as a manifold 28 that extends in the connecting direction of the
valve apparatus 10. Moreover, in the manifold 28, five flow
passages are arranged in parallel, wherein air or the like that
makes up the pressure fluid flows internally therethrough, the
details of which shall be described later on.
Manifold ends 30a, 30b, which have substantially the same shape as
the manifold 28 itself, are formed in the end plates 24a, 24b at
positions corresponding to the manifold 28. The manifold ends 30a,
30b serve to close both ends of the respective flow passages
constituting the manifold 28.
Gaskets 32 are gripped between respective connecting portions in
the valve apparatus 10, for example, between the connecting
portions of the first base block 14 and the second base block 18.
The gaskets 32 prevent permeation of water or detergent into the
interior of the valve apparatus 10 from the connecting portions.
That is, the gaskets 32 are used as sealing members for improving
water resistance of the valve apparatus 10. Furthermore, the
gaskets 32 reliably place the communicating portions (connecting
portions) of the flow passages of each of the manifolds 28 in
intimate contact, and function to prevent leakage of air or the
like at the communicating portions, as well as to prevent mixing of
air or the like between respective flow passages of the manifold
28.
As shown in FIGS. 1 and 2, apart from being arranged between the
connecting portions of the first base block 14 and the second base
block 18, naturally the gaskets 32 also are arranged between the
connecting portions of the end plate 24a and the first base block
14, the connecting portions of the second base block 18 and the
control block 22, and the connecting portions of the control block
22 and the end plate 24b.
As shown in FIGS. 4 and 5, the first base block 14 comprises a base
34 that defines a frame forming the outer shape of the base block
14, a valve 12 installed inside the base 34, a substrate (printed
circuit board) 36 connected electrically to the valve 12, and a
cover 40, which closes an opening 38 formed in an upper surface
side of the base 34.
In the base 34, the greater portion of both side surfaces that are
connected to the second base block 18 or the like are open, and a
groove 35 is formed in a surrounding manner along the outer shape
of the side surfaces (see FIG. 5). The groove 35 is formed slightly
more inwardly than the edge portion (corner) 33 constituting the
outer shape of the side surface, and the first seal portion 32a of
the gasket 32 (to be described later) is fitted therein.
A manifold 28, made up of five flow passages arranged in parallel
that penetrate in a widthwise direction of the base 34, is disposed
in a substantially central portion of the base 34.
From among the five flow passages constituting the manifold 28, two
small-diameter flow passages make up pilot flow passages, through
which pilot air flows for driving main valves (not shown) of the
valves 12 and 16. As shown in FIG. 4, the pilot flow passages
include a substantially circularly shaped pilot supply flow passage
42 that supplies pilot air to the valves 12, 16, and a bent and
flattened pilot discharge flow passage 44 through which pilot air
is discharged after the valves 12, 16 have been driven.
On the other hand, among the five flow passages constituting the
manifold 28, the remaining three larger diameter flow passages
function as air passages (pressure fluid flow passages), through
which air, which makes up the pressure fluid, flows for driving an
unillustrated fluid pressure driven device. As shown in FIG. 4, the
air passages are disposed in a substantially central portion of the
manifold 28, and include a roughly rectangular shaped supply flow
passage 46 for supplying air to the valves 12, 16, and
substantially elliptically shaped discharge flow passages 48, 48
disposed on both sides of the supply flow passage 46, which
discharge air, the continued supply of which is unnecessary for the
fluid pressure driven device, after air has been supplied to the
valves 12, 16 by the supply flow passage 46.
Further, the base 34 includes a center frame 50, formed in a
stepped shape, longitudinal ends of which are connected
substantially centrally, and which penetrates through an upper
portion of the manifold 28. The valve 12 is installed in a
substantially L-shaped space 34a, at an upper side partitioned by
the center frame 50, and a substrate 36 is installed in a roughly
rectangular shaped space 34b, at a lower side partitioned by the
center frame 50.
As shown in FIG. 5, in the space 34a where the valve 12 is
installed, two small diameter flow passages 52, 54 and five large
diameter flow passages 56, 58, 60, 62, 64, which are disposed
between the flow passages 52 and 54, open from the side of the
manifold 28. Each of the flow passages 52, 54, 56, 58, 60, 62 and
64 are formed so as to penetrate through the center frame 50.
In this case, the flow passages 52, 54 communicate respectively
with the pilot supply flow passage 42 and the pilot discharge flow
passage 44 (see FIG. 13). The flow passage 56 communicates with the
supply flow passage 46, and the flow passages 58, 60 communicate
respectively with the discharge flow passages 48, 48. Further, the
flow passages 62, 64, communicate respectively with two outlet
ports 66, 68 that open on a lower surface of the base 34 from a
lower portion of the manifold 28 (see FIG. 13).
Couplings 70, 72 communicate with the outlet ports 66, 68. Pipes
(not shown) are connected to the couplings 70, 72, wherein other
ends of the pipes are connected to the fluid pressure driven
device.
In the present embodiment, as described above, the flow passages
62, 64 communicate respectively with the outlet ports 66, 68,
however the flow passages 62, 64 also can communicate with other
outlet ports 74, 76, which are formed to face a narrow side surface
(the side surface on the front side as shown in FIG. 5) of the base
34 from the lower part of the manifold 28. In the case of the
structure utilizing the outlet ports 74, 76, for example, when the
base 34 is formed (molded), openings are formed in a roughly
elliptically shaped expanded portion 78 of the narrow side surface
of the base 34, wherein couplings are connected to the openings.
Further, it goes without saying that a base 34 can be manufactured
in which couplings can be connected to all of the outlet ports 66,
68 and 74, 76.
The valve 12 is equipped with a plurality of ports (not shown) that
communicate with the flow passages 52, 54, 56, 58, 62, 64 when the
valve 12 is fixed in the base 34. The ports communicate
respectively with a pilot valve (not shown) and a main valve (not
shown) disposed in the valve 12. The valve 12 is a so-called pilot
solenoid valve, wherein by means of a solenoid (not shown) therein,
the pilot valve is switched and driven, and the main valve is
switched and driven by means of the pilot air pressure supplied via
the pilot valve.
In the valve 12, the pilot valve turns ON and OFF the supply of
pilot air to the main valve, which is supplied from the pilot
supply flow passage 42 of the manifold 28 and via the flow passage
52. The pilot air, after the main valve is driven, is discharged to
the pilot discharge flow passage 44 through the flow passage 54
(see FIG. 13). Further, in the valve 12, the main valve selectively
supplies air (pressure fluid), which is supplied from the supply
flow passage 46 of the manifold 28 and via the flow passage 56, to
each of the flow passages 62, 64.
Stated otherwise, in the valve 12, the air supplied from the supply
flow passage 46 is subjected to a switching control, in accordance
with controlling driving of the main valve by the pilot air,
wherein air is selectively supplied to the outlet port 66 or the
outlet port 68. As a result, the air, which defines a pressure
fluid delivered to a fluid pressure driven device connected through
the couplings 70, 72 and piping (not shown), is appropriately
supplied from the outlet ports 66, 68. In this case, air (exhaust)
that is returned from the fluid pressure driven device is
discharged from the valve 12 to the discharge flow passage 48 of
the manifold 28 via the flow passages 58, 60.
Incidentally, the solenoid that is contained within the valve 12 is
driven electrically. In this case, as shown in FIGS. 4 and 5, the
valve 12 is affixed inside the base 34, and a connector 82 disposed
on a lower part of the valve 12 serves to supply electricity to the
solenoid from the substrate 36, as a result of being connected to a
connector 84 of the substrate 36. That is, the valve 12 is plugged
in and thereby connected to the substrate 36.
Substrates 36 are arranged substantially at the same position also
in the second base block 18 and in the control block 22. More
specifically, by respectively connecting together the terminals
86a, 86b that are disposed on both ends of the lower surface of
each of the substrates 36, each of the substrates 36 is
electrically connected to the power source terminals 88 of the
control block 22, and accordingly, supply of electricity to the
solenoids is enabled.
The valve 12 constructed as described above is inserted into the
interior of the base 34 from the opening 38, installed in the space
34a at an upper side partitioned by the center frame 50, and
reliably fixed in the base 34 by two fitting screws (screws) 90, 90
together with the cover 40. In addition, the cover 40 sandwiches a
gasket 92, which serves as a seal member, with respect to an upper
surface of the base 34 at a border region thereof defined by the
opening 38, and is attached by fixing screws 94, whereby the valve
12 is hermetically sealed inside of the base 34. In this case, the
fixing screws 94 pass through holes 40a, 40a and 92a, 92a formed at
both end sides of the cover 40 and the gasket 92, and are threaded
into engagement with female threads 98, 98 on the upper surface of
the base 34 via washers 96.
A manual switch 99 constructed so as to enable pressing of a switch
97 disposed on the upper surface of the valve 12 is disposed on the
upper surface of the cover 40. The manual switch 99 serves as a
switch for allowing manual control of the valve 12.
With reference primarily to FIGS. 5 to 6B, the structure by which
the valve 12 is attached to and detached from the base 34 shall be
explained.
As shown in FIG. 6A, the fitting screws 90 have lengths, which are
capable of being inserted through the cover 40 and the valve 12 and
reaching to the center frame 50 of the base 34. Screw portions 90a
are formed over a predetermined length portion L at the tip ends of
the fitting screws 90, whereas the fitting screws 90 are otherwise
cylindrically rod shaped from the screw portions 90a to the lower
surface of the head portions thereof.
The fitting screws 90 are inserted through holes 40b disposed in
the cover 40, as well as through holes 12a disposed in the valve
12, which are coaxially aligned with the holes 40b, and are
threaded into female threads (nuts) 104 disposed in the base 34
(i.e., in the center frame 50). At this time, the fitting screws 90
are screw-engaged with the female threads 104 in a state such that
gaskets 100 serving as seal members are gripped by the fitting
screws 90 on the upper surface of the cover 40, and washers 102 are
gripped between the valve 12 and the lower surface of the cover 40.
Accordingly, as shown in FIG. 6A, the cover 40 and the valve 12 are
reliably fixed with respect to the base 34.
Incidentally, when maintenance operations are performed, for
example, to replace the valve 12 with a new valve, it is necessary
to take out the valve 12 from a state in which it is installed in
the base 34. In this case, with the valve apparatus 10 of the
present embodiment, the width of the base 34 is extremely small,
and therefore it may be difficult and troublesome for an operator
to remove the valve 12 from the opening 38 of the base 34 by means
of the fingers. Furthermore, because the valve apparatus 10 is of a
water-resistant structure, wherein the respective structural
components of the first base block 14 and the like are connected
through gaskets 32, dismantling the valve apparatus 10 per se
simply for the purpose of removing the valve 12 causes lowering of
the water-resistant properties of the valve apparatus 10, and thus
is undesirable.
Thus, in the case of the present embodiment, a portion of the inner
circumferential surface that makes up the hole 12a of the valve 12
is formed with female threads 12b therein, with which a screw
portion 90a of the fitting screw 90 is capable of threaded
engagement (see FIG. 6A). Stated otherwise, the valve 12 is
constructed such that when the fitting screw 90 is threaded and
attached with the female threads 104, the screw portion 90a is
inserted inside the hole 12a, whereupon the screw portion 90a is
first threaded through the female threads 12b, located at an
intermediate position, and after having passed through the female
threads 12b, the screw portion 90a is then threaded into the female
threads 104.
Accordingly, when the fitting screw 90 is unthreaded and the valve
12 is taken out from the opening 38, as shown in FIG. 6B, after the
screw portion 90a has been unthreaded from the female threads 104
and the fitting screw 90 is lifted upwardly, the upper end side of
the screw portion 90a becomes caught on the female threads 12b.
Consequently, by further pulling on and lifting the installation
screw 90 in a state in which the screw portion 90a is caught upon
the female threads 12b, the valve 12 is lifted together with the
cover 40, and ultimately, the valve 12 can easily be taken out from
the base 34.
In this way, in the valve apparatus 10 of the present invention, by
keeping the fitting screw 90 captive within the valve 12, a
structure is obtained by which the valve 12 can easily be taken out
using the fitting screw 90.
The second base block 18, which is connected with respect to the
first base block 14 in the aforementioned structure, has
substantially the same outer shape and structure as the first base
block 14. Accordingly, structural elements thereof that are
identical or similar to those of the first base block 14 are
designated by the same reference numerals, and detailed
explanations of such features shall be omitted throughout the
descriptions below.
As shown in FIG. 1, the second base block 18 has a narrow width,
which is somewhat narrower than that of the first base block 14 in
the connecting direction (width direction) of the base blocks. The
valve 16 installed inside of the second base block 18 also has a
smaller set flow rate switching tolerance, and is constructed with
a somewhat narrower width (smaller size) than the valve 12
installed inside of the first base block 14.
Accordingly, the second base block 18 includes a base 106, valve 16
and cover 108, which are somewhat narrower in width than the base
34, valve 12 and cover 40. Otherwise, apart from having couplings
110, 112, with set diameters somewhat smaller than those of the
couplings 70, 72 corresponding to the reduced amount of flow rate
switching performed thereby, the second base block 18 is
constructed basically the same as the first base block 14.
The control block 22 is supplied with power through the power
source terminals 88 from an unillustrated power source, and makes
up a control unit that controls various types of valve apparatuses
10 through the control substrate 20. The control block 22, apart
from being wider than the first base block 14 in the widthwise
direction, is substantially the same in terms of the outer shape
thereof as the first base block 14, although a cover 40 or the like
is not provided, since an opening on the upper surface thereof is
not necessary.
The control block 22 thus constructed has a substrate 36 installed
therein, which is electrically connected to the control substrate
20, and further, by connecting the terminals 86a thereof with the
terminals 86b of the substrate 36 of the second base block 18, the
valves 12, 16 installed inside of the first and second base blocks
14, 18 can be driven and controlled.
Furthermore, plural flow passages (not shown) that communicate with
the supply flow passage 46, etc., constituting the manifold 28 are
included in the control block 22. The respective flow passages also
communicate with plural ports (not shown) that open on the lower
surface side of the control block 22. As shown in FIG. 3, two small
diameter couplings 114, 116 and three larger diameter couplings
118, 120, 122 are connected to each of these ports.
The coupling 114 communicates with the pilot supply flow passage
42, and is connected to unillustrated piping from an unillustrated
pilot air supply source (e.g., an air pump). Further, the coupling
116 communicates with the pilot discharge flow passage 44.
The coupling 118 communicates with the supply flow passage 46, and
is connected to unillustrated piping from an unillustrated air
(pressure fluid) supply source (e.g., an air pump). Further, the
couplings 120, 122 communicate with the pilot discharge flow
passages 48, 48.
As shown in FIG. 1, the pair of end plates 24a, 24b, which sandwich
therebetween the first base block 14, the second base block 18 and
the control block 22 constructed as described above, are somewhat
narrower in width than the first base block 14 in the widthwise
direction, although they have roughly the same outer shape as the
first base block 14. On the end plates 24a, 24b, the side surfaces
thereof, which are opposite to the sides connected to the first
base block 14, etc., have flat plate-like shapes (see FIGS. 1 and
2).
As shown in FIG. 2, respective pairs of legs 124, 124 are affixed
to lower surfaces of the end plates 24a, 24b. The four legs 124
function as legs for the valve apparatus 10, for example, and
fulfill a function to position the valve apparatus 10 in an
upwardly offset manner, elevated a predetermined height from an
installation surface.
As a result, the coupling 70 and the like can easily be connected
to the lower surface of the valve apparatus 10. Moreover, the valve
apparatus 10 can be arranged with a sufficient gap securely formed
between the installation surface and the lower surface of the valve
apparatus 10. Owing thereto, cleaning operations can easily be
preformed on the lower surface of the valve apparatus 10, in
addition to enabling water or detergent, which has collected on the
lower surface, to be reliably removed by drying or wiping.
Accordingly, water and the like is not retained on the lower
surface of the valve apparatus, and thus the occurrence of
bacterial propagation can reliably be avoided.
FIG. 7 is an enlarged perspective view of the gasket 32. As shown
in FIG. 7, the gasket 32 includes a first seal portion 32a which is
fitted into a groove 35 formed in the base 34 of the first base
block 14, and a second seal portion 32b disposed on an outer side
of the first seal portion 32a, which is formed to abut along an
edge portion (corner) 33 that constitutes the outer shape of the
side surface of the base 34. In this case, for fitting the first
seal portion 32a into the groove 35, the first seal portion 32a is
formed with a slightly greater wall-thickness than the second seal
portion 32b, whereas the second seal portion 32b is formed with a
generally flattened shape.
Furthermore, a generally thick-walled manifold seal portion 32c,
which is fitted into grooves 37 formed so as to peripherally
surround the respective flow passages making up the manifold 28, is
formed on the inner side of the first seal portion 32a.
Concerning the water resistant structure provided by the gasket 32
in the valve apparatus 10 according to the present embodiment, with
reference primarily to FIGS. 7 through 11, explanations shall be
made taking as an example the gasket 32 that is gripped between the
first base block 14 and the second base block 18.
As shown in FIGS. 7 through 8B, with the gasket 32 gripped between
the first base block 14 and the second base block 18, the first
seal portion 32a is fitted into the grooves 35 formed respectively
in the bases 34, 106, wherein the second seal portion 32b comes
into intimate contact with the edge portions 33 that make up the
outer shapes of the bases 34, 106. In addition, the manifold seal
portion 32c is fitted into the grooves 37 formed surrounding the
respective manifolds 28.
As shown in FIGS. 9 and 10, at the sides and upper portion of the
connecting portions of the first base block 14 and the second base
block 18, the first seal portion 32a that is fitted into the groove
35 prevents the ingress of water, detergent or the like to the
interior of the first base block 14 and the second base block 18.
Furthermore, on the outer side (outer surface) of the first seal
portion 32a, the second seal portion 32b comes into intimate and
tight contact at the edge portions 33 of the base 34 and the base
106, making the water resistance thereof even higher. Further,
water resistance is developed on the lower portions of the first
base block 14 and second base block 18 as well by the gasket 32, in
a similar manner to the aforementioned sides.
In this case, at the sides and lower portions of the first base
block 14 and the second base block 18, as can be comprehended from
FIG. 9, the tip of the second seal portion 32b is maintained in a
state where it projects slightly outwardly from the outer surface
(externally formed surface) of the bases 34 and 106. As a result
thereof, a recess that is sunken inwardly from the outer surface is
not formed by the gasket 32, which is gripped between the base 34
and the base 106, thus making it possible to reliably avoid the
accumulation and retention of water or detergent, as well as the
occurrence of bacterial propagation or the like. It is also
acceptable if the tip portion of the second seal portion 32b is
made substantially flush with the outer surface of the bases 34 and
106.
On the other hand, as shown in FIGS. 10 and 11, at the upper
portion of the first base block 14 and the second base block 18,
the second seal portion 32b is formed with a taper, which becomes
narrower in width toward the tip portion thereof. Furthermore, at
the side surfaces of the covers 40 and 108 that contact the second
seal portion 32b, tapered portions 41, 109 are formed, which expand
in width toward the outer surface sides thereof. In this case, as
can be comprehended from FIG. 11, the tapered tip of the second
seal portion 32b is retained in a state such that it projects
slightly outwardly from the outer surface of the bases 34 and 106.
As a result, similar to the case of the sides shown in FIG. 9, also
on the upper portions of the first base block 14 and the second
base block 18, a recess is not formed by the gasket 32 between the
cover 40 and the cover 108, so that accumulation and retention of
water or detergent, as well as the occurrence of bacterial
propagation, can reliably be avoided. Further, in this case as
well, it is also acceptable if the tip portion of the second seal
portion 32b is made substantially flush with the outer surface of
the covers 40 and 108.
In this manner, the valve apparatus 10 can be made small in size by
connecting together, while placing in intimate contact, each of the
blocks of the first base block 14, etc. Notwithstanding, since
accumulation and retention of liquids on the outer surfaces thereof
can be prevented, propagation of unwanted bacteria can be
avoided.
Incidentally, as described above, tapered portions 41, 109 are
formed, which expand in width toward the outer surface sides
thereof, on the upper portions of the first base block 14 and the
second base block 18, that is, on the covers 40, 108. Also, a
taper, which narrows in width toward the outer surface side, is
formed on the second seal portion 32b at the upper portion of the
gasket 32 (see FIG. 11). As a result, as shown in FIG. 12, even
when the first base block 14 and the second base block 18 are
connected with the gasket 32 sandwiched therebetween, when the
covers 40, 108 are attached or removed, abutment or separation
between the tapered portions 41, 109 and the tapered shape of the
second seal portion 32b occurs smoothly. Accordingly, in the valve
apparatus 10, even in a state in which the various structural
elements of the first base block 14, etc., are interconnected,
attachment and removal of the covers 40, 108 can easily be carried
out, and more specifically, the valves 12, 16 can easily be
inserted and taken out.
Next, basic operations of the valve apparatus 10, constructed as
indicated above, shall be described.
In the valve apparatus 10 having the first base block 14 and the
second base block 18 interconnected, initially, electric lines from
an electrical source and from a controller for a food processing
device or the like (not shown) are connected to the control block
22 through the power source terminals 88. Next, air (pressure
fluid) is supplied from an unillustrated air supply source to the
coupling 118 of the control block 22, and pilot air from an
unillustrated pilot air supply source is supplied to the coupling
114. Specifically, the air is supplied to the supply flow passage
46 of the manifold 28, and the pilot air is supplied to the pilot
supply flow passage 42.
Next, the supplied electricity and control signals are transmitted
from the control substrate 20 of the control block 22 to the
solenoids (not shown) installed in the valves 12, 16 of the first
base block 14 and the second base block 18, via terminals 86a, 86b
of the respective substrates 36. When this is done, in each of the
valves 12, 16, the pilot valves (not shown) are subject to
switching control by the solenoids, whereby pilot air supplied to
the valves 12, 16 from the pilot supply flow passage 42, and via
the flow passage 52, is supplied to a given main valve (not shown),
thus also subjecting the main valve to switching control.
By means of the switching control of the main valves by the pilot
air, in the valve apparatus according to the present embodiment,
air from the supply flow passage 46 of the manifold 28 can be
appropriately supplied to fluid pressure driven devices (not
shown), which are connected respectively to the first base block 14
and the second base block 18 and which define the supply
destinations for the air.
More specifically, in the first base block 14, air from the supply
flow passage 46 of the manifold 28 is made to flow selectively
through the flow passages 62, 64 by the main valve of the valve 12
under the control of the control substrate 20 installed in the
control block 22, and flows through the couplings 70, 72 to the
fluid pressure driven device connected to the first base block 14
(see FIG. 13). Similarly, in the second base block 18, air from the
supply flow passage 46 of the manifold 28 is made to flow
selectively through the flow passages 62, 64 by the main valve of
the valve 16, and flows through the couplings 110, 112 to the fluid
pressure driven device connected to the second base block 18 (see
FIG. 14).
In the first base block 14 and the second base block 18, pilot air
that has been used for switching control of the main valve, and
surplus pilot air, is discharged to the outside through the
coupling 116 of the control valve 22, after flowing from the flow
passage 54 to the pilot discharge flow passage 44 of the manifold
28. On the other hand, in the first base block 14 and the second
base block 18, the remaining air (exhaust air) from each of the
fluid pressure driven devices, after flowing from the flow passages
58, 60 to the discharge flow passages 48, 48 of the manifold 28, is
discharged to the outside through the couplings 120, 122 of the
control block 22.
With the above-described embodiment, a structure has been explained
in which one of each of the first base block 14 and the second base
block 18 constituting the valve apparatus 10 is used, however, the
invention is not limited to such a structure. Multiple units of the
first base blocks 14 and the second base blocks 18 can be connected
together simultaneously. Further, it is not required that both
blocks of the first base block 14 and the second base block 18 must
be used.
Further, in the valve apparatus 10, it goes without saying that the
structures of the valves 12, 16, and the number of flow passages
constituting the manifold 28, are not limited to the structures
shown in the above-described embodiment.
Furthermore, in the above-described embodiment, an explanation was
given of an external pilot type, which utilized the pilot supply
flow passage 42. However, the invention is not limited to this
structure. An internal pilot type, which uses as pilot air the air
(pressure fluid) that flows through the supply flow passage 46, may
also be provided.
In the above embodiment, as shown in FIG. 7, the gasket 32 has been
exemplified by a first seal portion 32a, a second seal portion 32b
and a manifold seal portion 32c, all of which are formed together
in an integral manner. However, it is also acceptable to form these
elements separately in two parts, for example, such that the
manifold seal portion 32c forms a separate structure with respect
to the first seal portion 32a and the second seal portion 32b.
Further, for example, the substrate 36 and the terminals 86a (86b)
can be placed vertically along a side surface that lies
substantially perpendicular to the cover 40 in the base 34 of the
first base block 14. The same also holds true for the second base
block 18, etc.
Moreover, apart from being disposed in the control block 22, for
example, the couplings 114, 116, as well as other couplings or the
like, can also be disposed in the end blocks 24a (24b). In
addition, ventilation ports and the like, or other types of
couplings may also be added to the control block 22, etc.
Finally, the invention is by no means limited to the
above-described embodiment, but rather, various other structures
can naturally be adopted therefor, without departing from the
essence and gist of the present invention.
* * * * *