U.S. patent number 7,975,948 [Application Number 12/005,160] was granted by the patent office on 2011-07-12 for food processing system.
This patent grant is currently assigned to Chef'n Corporation. Invention is credited to David A. Holcomb, Adam A. Jossem.
United States Patent |
7,975,948 |
Holcomb , et al. |
July 12, 2011 |
Food processing system
Abstract
Apparatuses, systems, and methods for processing system
foodstuff are shown and described. Food processing systems can hold
and prepare food for consumption. The disclosed embodiments can be
quickly and conveniently used to dry, grind, mill, dispense, or
otherwise process foodstuff.
Inventors: |
Holcomb; David A. (Seattle,
WA), Jossem; Adam A. (Seattle, WA) |
Assignee: |
Chef'n Corporation (Seattle,
WA)
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Family
ID: |
39365814 |
Appl.
No.: |
12/005,160 |
Filed: |
December 21, 2007 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20080277513 A1 |
Nov 13, 2008 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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60876694 |
Dec 21, 2006 |
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60934221 |
Jun 11, 2007 |
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Current U.S.
Class: |
241/169.1;
99/503; 99/511; 99/495 |
Current CPC
Class: |
A47J
43/1081 (20130101); A47J 42/46 (20130101); A47J
43/24 (20130101); A47J 42/04 (20130101); A47J
43/1075 (20130101); A47J 43/082 (20130101); Y10T
74/18056 (20150115) |
Current International
Class: |
A47J
42/04 (20060101); A47J 43/04 (20060101) |
Field of
Search: |
;241/101.2,169.1
;366/252 ;99/503,495,511 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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GB |
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57-26670 |
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Jun 1982 |
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62100989 |
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JP |
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02-046276 |
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Feb 1990 |
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JP |
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3022041 |
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Dec 1995 |
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JP |
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10-174647 |
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Jun 1998 |
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JP |
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02/085168 |
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WO |
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2005115209 |
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WO |
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2007128153 |
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Nov 2007 |
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WO |
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2008/096319 |
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Aug 2008 |
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WO |
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Other References
Dalla Piazza et al., "Pivotally Leveraged Manual Centrifugal
Drive," Preliminary Amendment Jul. 13, 2010, for U.S. Appl. No.
12/069,374, 74 pages. cited by other.
|
Primary Examiner: Rosenbaum; Mark
Attorney, Agent or Firm: Seed Intellectual Property Law
Group PLLC
Parent Case Text
CROSS-REFERENCES TO RELATED APPLICATIONS
This application claims the benefit under 35 U.S.C. .sctn.119(e) of
U.S. Provisional Patent Application No. 60/876,694 filed Dec. 21,
2006 and U.S. Provisional Patent Application No. 60/934,221 filed
Jun. 11, 2007, where these two provisional applications are
incorporated herein by reference in their entireties.
Claims
What is claimed is:
1. A food processing system comprising: a main body defining a
foodstuff holding chamber; an actuatable lever pivotally coupled to
the main body, the actuatable lever pivotable relative to the main
body about a lever axis of rotation between an open position and a
closed position; a tool disposed within the main body, the tool
rotatable relative to the main body about a tool axis of rotation
to process foodstuff, if any, in the foodstuff holding chamber, the
tool axis of rotation being non-parallel with the lever axis of
rotation, wherein the tool is a perforated basket having a bottom
and a sidewall extending from the bottom; a drive system connecting
the actuatable lever to the tool such that the tool is rotated
about the tool axis of rotation in response to the actuatable lever
pivoting between the open position and the closed position, the
drive system including a slider; and an arm having a first end
rotatably coupled to the actuatable lever and a second end
rotatably coupled to the slider, the slider is movable to cause
rotation of the tool; wherein the actuatable lever extends from the
lever axis of rotation and across an imaginary projection of the
tool taken along the tool axis of rotation such that the tool axis
of rotation passes through the actuatable lever when the actuatable
lever is in the closed position.
2. The food processing system of claim 1, wherein the drive system
is a ratcheting drive system adapted to cause the tool to spin
freely about the tool axis of rotation as the actuatable lever is
repeatedly moved between the open position and the closed
position.
3. The food processing system of claim 1, wherein the drive system
comprises: a drive shaft coupled to the tool, the drive shaft
having a first end, a second end, and a main body extending between
the first end and the second end, the first end being coupled to
the tool, the second end comprising a first gear rotatable about
the tool axis of rotation, the first gear mates with a second gear
drivably connecting the actuatable lever to the first gear.
4. The food processing system of claim 1, wherein the actuatable
lever in the open position and the actuatable lever in the closed
position defines a comparative angle of at least 10 degrees.
5. The food processing system of claim 1, wherein the lever axis of
rotation is spaced apart from the tool in a direction parallel to
the tool axis of rotation.
6. A food processing system comprising: a main body defining a
foodstuff holding chamber, the main body comprising a bowl and a
cover removably coupleable to the bowl; an actuatable lever
pivotally coupled to the main body, the actuatable lever pivotable
relative to the main body about a lever axis of rotation between an
open position and a closed position; a tool disposed within the
main body, the tool rotatable relative to the main body about a
tool axis of rotation to process foodstuff, if any, in the
foodstuff holding chamber, the tool axis of rotation being
non-parallel with the lever axis of rotation, the tool including a
basket; a drive system connecting the actuatable lever to the tool
such that the tool is rotated about the tool axis of rotation in
response to the actuatable lever pivoting between the open position
and the closed position, the drive system including a slider; and
an arm coupled to the actuatable lever and coupled to the slider
and configured to cause movement of the slider to move the drive
system as the actuatable lever rotates; wherein the actuatable
lever extends from the lever axis of rotation and across an
imaginary projection of the tool taken along the tool axis of
rotation such that the tool axis of rotation passes through the
actuatable lever when the actuatable lever is in the closed
position.
7. A food processing system comprising: a main body defining a
foodstuff holding chamber; an actuatable lever pivotally coupled to
the main body, the actuatable lever pivotable relative to the main
body about a lever axis of rotation between an open position and a
closed position; a tool disposed within the main body, the tool
rotatable relative to the main body about a tool axis of rotation
to process foodstuff, if any, in the foodstuff holding chamber, the
tool axis of rotation being non-parallel with the lever axis of
rotation; and a drive system connecting the actuatable lever to the
tool such that the tool is rotated about the tool axis of rotation
in response to the actuatable lever pivoting between the open
position and the closed position, the drive system comprising a
rotatable drive member positioned between the foodstuff holding
chamber and the actuatable lever, the rotatable drive member
rotates about a drive member axis of rotation as the actuatable
lever travels between the open position and the closed position,
the rotatable drive member having an arcuate outer gear extending
about the drive member axis of rotation; a gear member including a
spur gear and an elongated member extending away from the spur
gear, the spur gear mated with the arcuate outer gear; and a slider
through which the elongated member of the gear member extends such
that the slider is between the spur gear and the tool, the slider
having a plurality of drive features facing the tool, the plurality
of drive features lock with the tool when the actuatable lever is
moved between the open position and the closed position causing
rotation of the drive member and corresponding rotation of each one
of the tool, the gear member, and the slider about the tool axis of
rotation.
8. The food processing system of claim 7, wherein the foodstuff
holding chamber is dimensioned to hold a plurality of peppercorns,
and wherein the tool is a grinding element configured to grind at
least one of the peppercorns when the grinding element is
rotated.
9. The food processing system of claim 7, wherein the rotatable
drive member moves along a plane that is generally perpendicular to
a plane along which the actuatable lever rotates.
10. The food processing system of claim 7, wherein the drive member
axis of rotation and the tool axis of rotation define an imaginary
plane along which the actautable lever rotates.
11. A food processing system comprising: a main body defining a
foodstuff holding chamber; an actuatable lever pivotally coupled to
the main body, the actuatable lever pivotable relative to the main
body about a lever axis of rotation between an open position and a
closed position; a tool disposed within the main body, the tool
rotatable relative to the main body about a tool axis of rotation
to process foodstuff, if any, in the foodstuff holding chamber, the
tool axis of rotation being non-parallel with the lever axis of
rotation; a drive system connecting the actuatable lever to the
tool such that the tool is rotated about the tool axis of rotation
in response to the actuatable lever pivoting between the open
position and the closed position; and wherein the actuatable lever
extends from the lever axis of rotation and across an imaginary
projection of the tool taken along the tool axis of rotation such
that the tool axis of rotation passes through the actuatable lever
when the actuatable lever is in the closed position, wherein the
drive system comprises: an elongated member rotatably coupled to
the main body, the elongated member rotatable about its
longitudinal axis; a slider having a passageway through which the
elongated member extends; and at least one arm pivotally linked
between the actuatable lever and the slider such that the slider is
moved relative to the elongated member when the actuatable lever is
pivoted, causing rotation of the elongated member and corresponding
rotation of the tool.
12. The food processing system of claim 11, wherein the slider is
configured to move linearly towards and away from an end of the
lever.
13. The food processing system of claim 11, wherein the slider
comprises at least one tooth, the at least one tooth is positioned
along the passageway and configured to engage the elongated
member.
14. The food processing system of claim 11, further comprising gear
teeth positioned at an end of the elongated member.
15. The food processing system of claim 14, wherein the drive
system is configured to move the slider relative to the gear teeth
by rotation of the actuatable lever.
16. The food processing system of claim 11, wherein the actuatable
lever extends across at least most of the imaginary projection of
the tool.
17. A food processing system comprising: a main body defining a
foodstuff holding chamber; an actuatable lever pivotally coupled to
the main body, the actuatable lever pivotable relative to the main
body about a lever axis of rotation between an open position and a
closed position; a tool disposed within the main body, the tool
rotatable relative to the main body about a tool axis of rotation
to process foodstuff, if any, in the foodstuff holding chamber, the
tool axis of rotation being non-parallel with the lever axis of
rotation; a drive system connecting the actuatable lever to the
tool such that the tool is rotated about the tool axis of rotation
in response to the actuatable lever pivoting between the open
position and the closed position, the drive system including a
slidable member linearly movable away from and movable towards an
end of the actuatable lever coupled to the main body; and a
mounting bracket fixedly coupled to the main body and rotatably
coupled to the actuatable lever, the mounting bracket defining the
lever axis of rotation that is offset from the foodstuff holding
chamber; wherein the actuatable lever extends from the lever axis
of rotation and across an imaginary projection of the tool taken
along the tool axis of rotation such that the tool axis of rotation
passes through the actuatable lever when the actuatable lever is in
the closed position.
18. A food processing system comprising: a container assembly
comprising: a main body including an outer portion and a rotatable
inner portion; a cover removably coupleable to the main body; and a
holding chamber defined at least in part by the main body and the
cover, the cover having a bracket defining a first axis of rotation
spaced from the chamber; a lever system coupled to the cover, the
lever system including a lever being pivotable about the first axis
of rotation between an open position and a closed position, the
lever including a first end coupled to the cover and a second end
opposing the first end; and a drive system comprises a slider and a
rotatable member, the drive system extending between the lever
system and the main body, the inner portion of the main body is
rotatable about a second axis of rotation when the lever system is
pivoted between the open position and the closed position; wherein
the lever system comprises an elongated arm and a connecting member
rotatably coupled to both the elongated arm and the drive system,
and the first end is spaced apart from a first side of the inner
portion of the main body in a direction of the second axis of
rotation and the second end is spaced apart from a second side of
the inner portion of the main body in the direction of the second
axis of rotation, the holding chamber being positioned between the
first side and the second side.
19. The food processing system of claim 18, wherein the outer
portion is a bowl and the inner portion is a perforated basket
nested in the bowl.
20. The food processing system of claim 19, wherein the drive
system is a ratcheting drive system adapted to cause continuous
rotation of the perforated basket nested about an axis of rotation
when the actuatable lever system is repeatedly moved between the
open position and the closed position.
21. The food processing system of claim 14, wherein the drive
system is configured to rotate the inner portion of the main
body.
22. The food processing system of claim 18, wherein the second axis
of rotation is non-parallel with the first axis of rotation.
23. The food processing system of claim 18, wherein the inner
portion includes a bowl rotatable about the second axis of rotation
when the drive system is driven by the lever system moving between
the open position and the closed position.
24. The food processing system of claim 18, wherein the lever
extends substantially parallel to and diametrically across the
cover when the lever is in the closed position.
25. The food processing system of claim 18, further comprising: a
latch carried by the second end of the lever, the latch couples to
the cover to keep the lever in the closed position.
26. The food processing system of claim 25, wherein the lever is
biased to the open position when the latch is operated.
27. The food processing system of claim 14, wherein the main body
has a flat bottom for resting on a support surface, the lever is
movable from the open position to the closed position when the flat
bottom rests on the support surface and the second end is pushed
towards the cover positioned between the second end and the holding
chamber.
28. A food processing system comprising: a container assembly
comprising a main body including an outer portion and a rotatable
inner portion, the inner portion including a perforated basket, a
cover removably coupleable to the main body, and a holding chamber
defined at least in part by the main body and the cover, the cover
defining a first axis of rotation spaced from the chamber; a lever
system coupled to the cover, the lever system including a lever
being pivotable about the first axis of rotation between an open
position and a closed position, the lever including a first end
coupled to the cover and a second end opposing the first end; a
drive system extending between the lever system and the main body,
the inner portion of the main body rotatable about a second axis of
rotation when the lever system is pivoted between the open position
and the closed position, the first end of the lever spaced apart
from a first side of the inner portion of the main body in a
direction of the second axis of rotation and the second end of the
lever is spaced apart from a second side of the inner portion of
the main body in the direction of the second axis of rotation, the
holding chamber positioned between the first side and the second
side of the inner portion; a rotatable drive member positioned
between the holding chamber and the lever system, the rotatable
drive member rotates about a drive member axis of rotation as the
lever system rotates between the open position and the closed
position, the rotatable drive member having an arcuate outer gear
extending about the drive member axis of rotation; a gear member
including a spur gear and an elongated member extending away from
the spur gear, the spur gear mated with the arcuate outer gear; and
a slider through which the elongated member of the gear member
extends, the slider having a plurality of drive features facing the
perforated basket nested to rotate the perforated basket when the
lever system is moved between the open position and the closed
position.
29. The food processing system of claim 28, wherein the drive
member axis of rotation is substantially parallel to the second
axis of rotation.
30. A food processing system comprising: a container assembly
comprising: a body including an outer portion and a rotatable inner
portion; a cover removably coupleable to the body; and a holding
chamber defined at least in part by the body and the cover, the
cover defining a first axis of rotation spaced from the chamber; a
lever system coupled to the cover, the lever system including a
lever being ivotable about the first axis of rotation between an o
sen osition and a closed position the lever including a first end
coupled to the cover and a second end opposing the first end; a
drive system extending between the lever system and the body, the
inner portion of the body is rotatable about a second axis of
rotation when the lever system is pivoted between the open position
and the closed position, the first end spaced apart from a first
side of the inner portion of the body in a direction of the second
axis of rotation and the second end is spaced apart from a second
side of the inner portion of the body in the direction of the
second axis of rotation, the holding chamber positioned between the
first side and the second side; an elongated member rotatably
coupled to the body, the elongated member rotatable about its
longitudinal axis; a slider having a passageway through which the
elongated member extends; and at least one arm pivotally coupled to
the lever system and the slider such that the slider is moved along
the elongated member causing rotation of the elongated member and
corresponding rotation of the at least the portion of the body.
31. A food processing system comprising: a container assembly
defining a holding chamber; a lever coupled to the container
assembly and rotatable about a lever axis of rotation; a tool is
rotatable about a tool axis of rotation to process foodstuff, if
any, in the holding chamber, the tool axis of rotation being
non-parallel with the lever axis of rotation; a drive system
configured to rotate the tool, the drive system comprising a
linearly movable slider, and at least one arm rotatably coupled to
the lever and rotatably coupled to the linearly movable slider.
32. The food processing system of claim 31, further comprising a
gear member engagable with the slider such that substantially
linear movement of the slider causes rotation of the gear member
and rotation of the tool.
33. The food processing system of claim 31, wherein the tool axis
of rotation passes through the lever.
34. The food processing system of claim 31, wherein the drive
system is configured to cause rotation of the tool about the tool
axis of rotation when the at least one arm moves the slider.
35. The food processing system of claim 31, wherein the container
assembly includes a cover and a base, the slider is within the
cover and is moveable along a substantially linear path.
36. The food processing system of claim 31, wherein the slider is
movable along a gear member to cause rotation of the tool.
37. The food processing system of claim 31, wherein the slider
comprises at least one tooth positioned to engage a worm gear
member.
38. The food processing system of claim 37, wherein the gear member
includes a plurality of teeth and an elongated member, the slider
is configured to cause rotation of the gear member as the slider
moves relative to the gear member.
39. The food processing system of claim 31, wherein the drive
system is configured to move slider relative to gear teeth of a
drive gear as an end of the lever is moved towards the container
assembly.
40. The food processing system of claim 31, wherein the tool
includes a basket.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present disclosure in some embodiments generally relates to
processing systems, and more specifically to food processing
systems.
2. Description of the Related Art
Food preparation devices often have movable internal components
used to process food. Salad spinners, for example, have a rotatable
inner basket nested in an outer bowl. Salad ingredients are placed
in the inner basket, and a removable cover is used to cover both
the filled inner basket and the outer bowl. The inner basket is
then rotated relative to the outer bowl to drive water on the salad
ingredients through holes in the inner basket. The water is then
collected in the outer bowl. Salad spinners often have a movable
handle that rotates about an axis of rotation that is collinear
with the axis about which the inner basket rotates. Rotation of the
handle causes rotation of the inner basket. Other types of salad
spinners have a linearly reciprocating handle used to drive the
rotatable inner basket. A drive assembly of such salad spinner
converts the linear reciprocating movement of the handle to rotary
motion of the inner basket.
Spice grinders, such as pepper grinders, often have a grinding
mechanism driven by a rotatable handle. Similar to salad spinners,
the handle rotates about an axis of rotation that is parallel to an
axis of rotation of a rotatable grinding element of the grinding
mechanism. To grind pepper, the user grips a main body of the
pepper grinder and rotates the handle relative to the main body.
The handle drives the grinding element, which in turn grinds
peppercorns. The ground pepper then falls out of the pepper grinder
for subsequent consumption.
BRIEF SUMMARY
In some embodiments, a food processing system comprises a main body
defining a chamber, an actuatable lever pivotally coupled to the
main body, and a tool disposed within the main body. The actuatable
lever is pivotable relative to the main body about a lever axis of
rotation between an open position and a closed position. The tool
is rotatable relative to the main body about a tool axis of
rotation. The tool axis of rotation is non-parallel with the lever
axis of rotation. In some embodiments, the processing system also
includes a drive system connecting the actuatable lever to the tool
such that the tool is rotated about the tool axis of rotation in
response to the actuatable lever pivoting between the open position
and the closed position.
In other embodiments, a food processing system comprises a
container assembly including a main body, a cover removably
coupleable to the main body, and a holding chamber defined at least
in part by the main body and the cover. The cover has a bracket
that defines a first axis of rotation spaced from the chamber. A
lever system is coupled to the cover. The lever system is pivotable
about the first axis of rotation between an open position and a
closed position. A drive system extends between the lever system
and the main body. At least a portion of the main body is rotatable
about a second axis of rotation when the lever system is pivoted
between the open position and the closed position.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1 is a perspective view of a processing system, in accordance
with one illustrated embodiment.
FIG. 2 is an exploded perspective view of the processing system of
FIG. 1.
FIG. 3 is a cross-sectional view of the processing system taken
along the line 3-3 of FIG. 1.
FIG. 4 is a side elevational view of a processing system, partially
cut-away, wherein a lever is in an open position.
FIG. 5 is a side elevational view of the processing system of FIG.
4, wherein the lever is in a closed position.
FIG. 6 is a partial cross-sectional view of a portion of the
processing system of FIG. 1.
FIG. 7 is a perspective view of a lever system coupled to an upper
cover, in accordance with one illustrated embodiment.
FIG. 8 is a side elevational view of the lever system coupled to
the upper cover.
FIG. 9 is a front elevational view of the lever system coupled to
the upper cover.
FIG. 10 is a perspective view of an inner cover of a processing
system, in accordance with one illustrated embodiment.
FIG. 11 is a plan view of the inner cover of FIG. 10.
FIG. 12 is a side elevational view of the inner cover of FIG.
10.
FIG. 13 is a plan view of an inner container of a processing
system, in accordance with one illustrated embodiment.
FIG. 14 is a side elevational view of the inner container of FIG.
13.
FIG. 15 is a cross-sectional view of the inner container of FIG. 13
taken along the line 15-15 of FIG. 13.
FIG. 16 is a plan view of an outer container of a processing
system, in accordance with one illustrated embodiment.
FIG. 17 is a side elevational view of the outer container of FIG.
16.
FIG. 18 is a cross-sectional elevational view of the outer
container of FIG. 16 taken along the line 18-18 of FIG. 16.
FIG. 19 is a perspective view of a processing system, in accordance
with another illustrated embodiment.
FIG. 20 is a cross-sectional view of the processing system of FIG.
19 taken along the line 20-20 of FIG. 19.
FIGS. 21-27 are several external views of a particular design for a
processing system.
FIG. 28 is a perspective view of a processing system, in accordance
with one illustrated embodiment.
FIG. 29 is a perspective view of a cover assembly, in accordance
with one illustrated embodiment.
FIG. 30 is an exploded perspective view of a cover assembly, in
accordance with one illustrated embodiment.
FIG. 31 is a perspective view of a cover assembly, in accordance
with one illustrated embodiment.
FIG. 32 is a perspective view of a portion of a rotatable drive
assembly, in accordance with one illustrated embodiment.
FIG. 33 is a perspective view of components of a cover assembly, in
accordance with one illustrated embodiment.
FIG. 34 is a bottom view of the components illustrated in FIG.
33.
FIGS. 35-38 show a rotatable drive member, in accordance with one
illustrated embodiment.
FIG. 39 is a side elevational view of a processing system, in
accordance with one illustrated embodiment.
FIG. 40 is a bottom view of a processing system, in accordance with
one illustrated embodiment.
FIG. 41 is a plan view of a processing system, in accordance with
one illustrated embodiment.
FIG. 42 is a front view of a processing system, in accordance with
one illustrated embodiment.
FIG. 43 is a back view of a processing system, in accordance with
one illustrated embodiment.
DETAILED DESCRIPTION OF THE INVENTION
The present detailed description is generally directed to a system
for processing foodstuff. Many specific details of certain example
embodiments and designs are set forth in the following description
and in FIGS. 1-27 to provide a thorough understanding of such
embodiments. One skilled in the art, however, will understand that
the disclosed embodiments may be practiced without one or more of
the details described in the following description. Additionally,
the processing systems are discussed in the context of preparing
foodstuff because they have particular utility in this context. For
example, the processing systems are particularly well suited for
drying, grinding, dispensing, milling, crushing, metering, or
otherwise processing or delivering consumable products.
It should be noted that, as used in this specification and the
appended claims, the singular forms "a," "an," and "the" include
plural referents unless the context clearly dictates otherwise. For
example, a lever may include a single lever or a plurality of
levers. It should also be noted that the term "or" is generally
employed in its sense including "and/or" unless the content clearly
dictates otherwise.
FIGS. 1-3 illustrate a processing system 100 for spinning contents
held therein. The illustrated processing system 100 includes a main
body 106 and a lever system 110 movably coupled to the main body
106. The main body 106 includes a cover assembly 114 removably
coupled to an inner container 120 and/or an outer container 122
surrounding the inner container 120. The lever system 110 includes
an actuatable lever 130 connected to the inner container 120 via a
drive system 144 disposed in a drive system housing 145. In
response to moving the lever 130 from an open position (FIGS. 1-4)
to a closed position (FIG. 5), the drive system 144 rotates the
inner container 120, and any contents in the inner container 120,
relative to the outer container 122 and the cover assembly 114.
The cover assembly 114 of FIG. 2 includes inner and outer covers
136, 138 that mate with the inner and outer containers 120, 122,
respectively. The inner cover 136 has a protruding drive member 140
configured to mate with the drive system 144 and to impart rotary
motion to the inner cover 136 and the inner container 120 coupled
to the inner cover 136 to rotate as a unit therewith.
The illustrated drive system 144 of FIGS. 1-3 converts pivoting
motion of the lever 130 in a vertical orientation (as viewed) to
rotary motion of the inner container 120 in a horizontal
orientation (as viewed). Other types of drive systems can also be
used.
The inner container 120 can be a perforated basket suitable for
holding one or more items, such as foodstuff including, without
limitation, vegetables, fruits, salad ingredients, and other
consumable items used to prepare meals. In some embodiments, the
perforated basket 120 is dimensioned to hold at least one serving
of salad ingredients (e.g., greens, lettuce, and the like). The
holding capacity of the basket 120 can be selected based on the
desired number of servings prepared with the processing system
100.
In some embodiments, including the illustrated embodiment of FIG.
3, the inner cover 136 and the inner container 120 define a
somewhat cylindrical holding chamber 150. Both a bottom 152 and a
sidewall 156 of the inner container 120 and the inner cover 136
cooperate to form the illustrated holding chamber 150. Other
configurations of holding chambers can also be employed.
With continued reference to FIG. 3, the outer container 122 can
have an elongate alignment member 160 receivable in a corresponding
recess 162 on the outer surface of the inner container 120. The
outer cover 138 can also have an elongate alignment member 164 that
extends into and through a passageway 170 (see FIG. 2) of the drive
member 140. The members 160, 164 are generally conical protrusions
that cooperate to define a container axis of rotation 172 about
which the inner container 120 rotates with respect to the outer
container 122. Exemplary protrusions can also be frusto-conical in
shape, bullet shaped, or any other suitable shape for defining an
axis of rotation.
The chamber 150 can be interposed between the members 160, 164 such
that any contents held in the inner container 120 are likewise
rotated about the axis of rotation 172. For eccentric motion, the
axis of rotation 172 is offset from an axis of symmetry of the
chamber 150.
When the lever 130 is pivoted about a lever axis of rotation 180,
the drive system 144 rotates the inner container 120. As the lever
130 is pivoted towards the closed position (indicated by the arrow
182 of FIG. 4), the arms 186a, 186b (collectively referred to as
186) push a slider 190 outwardly, as indicated by the arrow 192 of
FIG. 4. To move the slider 190 in the opposite direction, the lever
130 is pivoted towards the open position. The slider 190 can thus
be linearly reciprocated by angularly displacing the lever 130.
As shown in FIG. 3, the lever axis of rotation 180 is non-parallel
with the container axis of rotation 172. The lever axis of rotation
180, in some embodiments, is proximate the periphery of the cover
assembly 114 and spaced from the chamber 150. The lever axis of
rotation 180 can be closer to an edge of the cover assembly 114
than to the container axis of rotation 172 such that the lever 130
is oriented generally radially with respect to the container axis
of rotation 172. The lever axis of rotation 180 can also be at
other orientations and positions.
The lever 130 can be pivoted through an angle .alpha. (FIG. 4). In
some non-limiting embodiments, the lever 130 in the closed position
and the open position defines an angle a of at least about 10
degrees, 20 degrees, 30 degrees, 40 degrees, or 50 degrees, 70
degrees, 90 degrees or ranges encompassing such angles. The main
body 106 can conveniently rest on a support surface while the lever
130 is actuated, unlike traditional salad spinners with
horizontally rotating handles.
When the inner container 120 is rotated at a sufficiently high
rotational speed, the generated centrifugal forces cause liquids or
other unwanted substances on the contents retained in the inner
container 120 to travel radially toward and through the openings in
the inner container 120. The expelled substances can then be
collected in the space 200 (see FIG. 3) defined between the inner
container 120 and the outer container 122 for subsequent disposal
or consumption. If the removed substance is water, for example, the
water can accumulate along a bottom 202 of the outer container
122.
Referring to FIGS. 6 and 7, the drive system 144 includes a
rotatable gear assembly 210 coupled to the outer cover 138, the
slider 190 movable over at least a portion of the gear assembly
210, and the arms 186 pivotally coupled to both the lever 130 and
the slider 190. The illustrated pair of pivoting arms 186 are
disposed on either side of the slider 190.
Lower ends 220, 222 of the arms 186a, 186b are pivotally coupled to
the slider 190. As shown in FIG. 9, upper ends 224, 226 of the arms
186a, 186b are pivotally coupled to a bottom portion 230 of the
lever 130. As such, each of the arms 186a, 186b is pivotally
coupled to the lever 130 and the slider 190.
The rotatable gear assembly 210 of FIG. 6 can include an elongated
member 212 and gear 234 fixedly coupled to the elongated member
212. The elongated member 212 has a first end 240, a second end
242, and an elongated member body 244 extending between the first
and second ends 240, 242. The illustrated gear 234 is coupled to
the second end 242 of the elongated member 212.
The elongated member 212 is threaded and extends through a through
hole 250 (FIG. 3) in the slider 190. One or more engaging features
of the slider 190 (e.g., a tooth extending inwardly from the slider
190 into the through hole 250) can be disposed within one or more
helical slots 252 (FIG. 6) of the elongated member 212. Various
types of threaded members or screws can be used to form the
elongated member 212.
The engaging features can be followers, protrusions, or other types
of elements suitable for camming against sidewalls of a helical
slot 252. As the slider 190 moves longitudinally along the
elongated member 212, the engaging features can slide along the
slot 252 thereby rotating the elongated member 212 about its
longitudinal axis 254.
With continued reference to FIG. 6, the gear 234 can drivingly
engage the drive member 140 of the inner cover 136. The gear 234
can be a bevel gear (including a spiral bevel gear), spur gear, or
suitable type of drive member for transmitting torques. The
illustrated gear 234 is in the form of a bevel gear having teeth
spaced to mate and to mesh with corresponding teeth of the drive
member 140.
The outer cover 138 has a window 251 through which a portion of the
gear 234 extends, as shown in FIG. 3. The outer cover 138 also has
a linear guide member 260 (FIG. 3) that slidably engages and
rotationally fixes the slider 190. In some embodiments, a lower
surface 262 of the linear guide member 260 has a curved surface
shaped to mate with a complementary shaped outer surface of the
slider 190, if needed or desired. Various types of retaining
structures can be used to rotationally fix the slider 190.
The drive system 114 can have a clutch or other mechanism for
allowing the inner container 120 to spin freely. The illustrated
drive system 114 of FIG. 3 includes a bearing 253 (e.g., a one-way
bearing) coupled between the elongated member 212 and the gear 234.
Because of the bearing 253, the internal components can
continuously or discontinuously move as the lever 130 is moved in
the opposite direction. To maintain spinning of the inner container
120, the lever 130 can be pumped up and down repeatedly.
Referring to FIG. 6, the outer cover 138 includes a lever bracket
269 for pivotally retaining the lever 130 and a pair of mounting
brackets 270, 272 for axially retaining the gear assembly 210. The
ends 240, 282 of the gear assembly 210 are rotatably retained in
the brackets 270, 272, respectively. The illustrated brackets 270,
272 of FIGS. 6 to 8 have curved cutouts that are sized to receive
the ends 240, 282. In some embodiments, the brackets 270, 272
include bearings or other components for rotatably retaining the
gear assembly 210.
The lever bracket 269 defines the lever axis of rotation 180. Some
embodiments of the lever bracket 269 can define the lever axis of
rotation 180 offset from the chamber 150, as noted above. Various
types of brackets can be used to connect the lever 130 to the cover
assembly 114.
FIGS. 10-12 illustrate the inner cover 136 having a generally
circular main body 273, the drive member 140, and a cylindrical
mounting flange 300. The mounting flange 300 is positioned at least
proximate the outer edge 302 such that the flange 300 can be
received in an upper portion 302 of the inner container 120, as
shown in FIG. 3.
The drive member 140 is generally bevel gear integrally formed with
the main body 273. The drive member 140 has the alignment feature
170 (in the form of a passageway) for receiving the member 164.
Such an alignment feature 170 can therefore have a shape generally
corresponding to the shape of the member 164. The illustrated
alignment feature 170 is a tapered passageway that closely receives
the member 164. During rotation of the inner container 120, the
member 164 bears against the inner surface of the alignment feature
170. Other types of alignment features (e.g., protrusions,
spindles, and the like) can also be used to maintain proper
positioning of the cover assembly 114.
Referring to FIG. 12, the flange 300 can include one or more tabs
312 suitable for physically contacting the inner container 120 to
limit, reduce, or substantially prevent relative movement between
the inner cover 136 and the inner container 120. The tabs 312 can
be evenly or unevenly spaced circumferentially along the flange
300. When assembled, the rotationally locked inner cover 136 and
the inner container 120 can rotate in unison about the container
axis of rotation 172. In some embodiments, the upper portion 302 of
the inner container 120 has an array of receiving features (e.g.,
slots, recessed regions, and the like), each configured to receive
one of the tabs 312. Various locking means can be employed to
achieve the desired fit. In other embodiments, a frictional fit
between the flange 300, without tabs, and the upper portion 302 is
sufficient to prevent unwanted rotational movement between the
inner cover 136 and the inner container 120. Additionally or
alternatively, the upper cover 138 can also have a mounting flange
300 with or without tabs or other locking means.
The inner container 120 of FIGS. 13 to 15 has an elongated
alignment feature 317, a somewhat curved bottom 320, and a sidewall
322 that cooperate to define a holding space 324. The alignment
feature 317 is a hollow generally conical structure that extends
into the space 324. Openings (not shown) can be formed in the
bottom 320 and/or sidewall 322. These openings can be sized based
on the substances to be removed from the contents held in the
holding space 324. In some embodiments, the openings can be sized
for the passage of water therethrough. In some embodiments, the
openings can be sized for the passage of particles (e.g., seeds,
debris, etc.) therethrough. The openings can be generally circular,
elongated (e.g., elongated slots orientated vertically,
horizontally, or both), or other types of openings suitable for the
passage of substances therethrough, especially when high
centrifugal forces are applied.
The processing system 100 can also have other types of inner
containers. For example, the inner container 120 can be a
non-perforate bowl.
FIGS. 16 to 18 show the outer container 122 having a shape similar
to the shape of the inner container 120. As such, the inner
container 120 can be nested in the outer container 122. The
illustrated outer container 122 has the member 160, curved bottom
325, and sidewall 327 that cooperate to define a holding space 330.
As noted above, the member 160 is configured to fit within the
recess 162 of the alignment feature 317.
FIGS. 19 to 20 show a processing system 400 for grinding foodstuff.
The illustrated processing system 400 may be generally similar to
the processing system 100 of FIGS. 1-5, except as detailed
below.
The processing system 400 has a cover assembly 410 and a lever
system 412 pivotally to the cover assembly 410. The lever system
412 drives a grinding element 420 via a connecting rod 422
(illustrated as a drive shaft for driving the grinding element
420). The connecting rod 422 includes a drive member 424 that
engages a drive system 426. A main body 430 of the processing
system 400 defines a chamber 440 for holding foodstuff, such as
peppercorns, coffee beans, spices, seeds, and the like.
In operation, the user can pivot the lever 412 from the open
position (illustrated) to a closed position (indicated by the arrow
446) such that the connecting rod 422 and grinding element 420
rotate together about an axis of rotation 450. In this manner, the
grinding element 420 rotates relative to a grinding surface 452 of
the main body 430. Foodstuff in the chamber 440 can fall between
the rotating grinding element 420 and the grinding surface 452. The
grinding element 420 and the grinding surface 452 grind the
foodstuff disposed therebetween. The ground foodstuff then falls
from between the grinding element 420 and the grinding surface
452.
The lever 412 can be repeatedly pivoted between the closed and open
positions to grind a desired amount of foodstuff. That is, the
amount of foodstuff dispensed from the processing system 400 can be
adjusted by increasing or decreasing the rotational speed of the
lever 412.
The processing system 400 can also be used to grind, mill,
dispense, sift, or otherwise process other types of foodstuff,
including, without limitation, spices, fruits, vegetables, and the
like. Additionally, various types of tools can be used with the
processing systems disclosed herein. The term "tool" is broadly
construed and may include, but is not limited to, a perforated
basket (discussed in connection with FIGS. 1-5), a grinder
(discussed in connection with FIGS. 19 and 20), milling element,
cutting blades or elements, and the like.
FIG. 28 illustrates a processing system 500 that has a cover
assembly 514 with a lever system 510 for rotating an inner
container (e.g., a tool such as a perforated basket) and braking
system 519 for reducing the rotational speed of the inner
container. (The lever system 510 can be similar to the lever system
110 of FIG. 1.) A main body 517 includes an outer container 522 and
the cover assembly 514 that can be removed from the outer container
522 to remove the processed food.
The cover assembly 514 of FIGS. 29 and 30 includes inner and outer
covers 536, 538. The outer cover 538 can include a lid base 539. In
some embodiments, the lid base 539 is fixedly coupled to the outer
cover 538. In some embodiments, the lid base 539 is detachably
coupled to the outer cover 538. In other embodiments, the lid base
539 is integrally formed with the outer cover 538.
A drive system 544 of FIG. 30 is operable to rotate the inner cover
536 about an axis of rotation 535 with respect to the outer cover
538 when a lever 530 of the lever system 510 is rotated about an
axis 543 (FIG. 28). A retainer 541 can be coupled to a drive member
512, which extends through an opening 552 in the lid base 539 and
an opening 562 in the inner cover 536. A slider 560 movably mounted
to the drive member 512 can be sandwiched between the inner cover
536 and lid base 539. In some embodiments, the slider 560 is
positioned along a section of the drive member 512 located between
the lid base 539 and inner cover 536.
The braking system 519 of FIG. 30 can include a depressible button
513 (see FIG. 41) and a movable braking member 517. A user can
depress the button 513 to move the braking member 517 through an
opening 521 in the lid base 539 and into engagement with the inner
cover 536. Frictional interaction between the braking member 517
and the rotating inner cover 536 can effectively reduce the
rotational speed of the inner cover 536.
The lever system 510 of FIG. 30 has drive gear 567 that engages a
rotatable drive section 569. The drive gear 567 is fixedly coupled
to the end of the lever 530. For example, the lever system 510 can
have a one-piece or multi-piece construction. In some embodiments,
the lever 530 and drive gear 567 are monolithically formed via a
molding process, such as an injection molding process or
compression molding process. The illustrated drive gear 567 of FIG.
30 includes teeth 583 that mate with teeth 584 of a rotatable drive
section 569.
FIGS. 32-34 show a rotatable gear assembly 600 that includes a gear
member 602 used to drive the inner cover 536 when the level system
510 is actuated. The gear member 602 includes a spur gear 610 and
an elongated member 614 extending from the spur gear 610. The spur
gear 610 mates with a drive member 620, and the elongated member
614 extends through slider 560 (illustrated in the form of a
ratchet). Other types of rotatable gear assemblies can also be
used.
The rotatable drive member 620 of FIGS. 35-38 has the drive section
569, an arcuate outer gear 642, and a main body 644 that defines a
channel 650. The spur gear 610 disposed in the channel 650 can
drivingly mate with the outer gear 642, which defines a non-linear
outer periphery of the channel 650. When the rotatable drive member
620 rotates about an axis of rotation 672 (FIG. 37) along a plane
673, the outer gear 642 causes rotation of the gear member 602,
which is drivingly coupled to the lid base 539 via the slider
560.
Referring to FIG. 36, the rotatable drive member 620 defines an
angle of .alpha. in the range of about 35 degrees to about 110
degrees. Other configurations are also possible. For example, the
outer gear 642 can subtend an angle .alpha. in the range of about
45 degrees to about 110 degrees. Such rotatable drive member 620
can be rotated along a plane in a space between the inner and outer
covers 536, 538.
Referring to FIG. 31, the slider 560 is movable between a
disengaged position (illustrated) and an engaged position. When the
lever 530 is actuated downwardly, the slider 560 moves downwardly
from the illustrated disengaged position towards the inner cover
536 (shown removed in FIG. 31) until a plurality of teeth 570 of
the slider 560 engage drive features 572 (e.g., teeth, slots,
aperture, and the like) of the inner cover 536 (see FIG. 32). The
slider 560 is not locked with the inner cover 536 when the lever
530 is stationary and/or moved upwardly, thus allowing the inner
cover 536 to spin freely.
To rotate an inner container coupled to the inner cover 536, a
latch 662 (see FIG. 30) can be opened to allow the lever 530 to
move between a lowered latched position and a raised position. When
the latch 662 is opened, a biasing member can move the lever 530 to
the raised position. As the lever 530 is actuated downwardly along
a plane 681 (FIG. 41), the interaction of the drive gear 567 and
the gear section 569 causes rotation of the drive member 620 about
the axis 672 such that the outer gear 642 causes rotation of the
spur gear 610 at a first end 682 of the channel 650. The slider 560
slides longitudinally along the rotating elongated member 614 until
the slider 560 mates with the features 572 of the inner cover 536.
The slider 560 and the elongated member 614 rotate together causing
rotation of the inner cover 536. Once the gear member 602 reaches
the opposing second end 683 of the channel 650 (FIG. 34), the inner
cover 536 can spin freely. The lever 530 can be moved upwardly such
that the slider 560 either moves upwardly away from the inner cover
536 or slides over the inner cover 536. After the lever 530 is
raised, the user can push down on the lever 530 again to further
spin the inner container.
From the foregoing it will be appreciated that, although specific
embodiments of the invention have been described herein for
purposes of illustration, various modifications may be made without
deviating from the spirit and scope of the invention. Accordingly,
the invention is not limited except as by discussed embodiments or
the appended claims.
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