U.S. patent number 6,715,698 [Application Number 10/303,623] was granted by the patent office on 2004-04-06 for manually operable trigger sprayer with rearwardly located sprayer valve.
This patent grant is currently assigned to Continental AFA Dispensing Company. Invention is credited to Donald D. Foster, Philip L. Nelson.
United States Patent |
6,715,698 |
Foster , et al. |
April 6, 2004 |
Manually operable trigger sprayer with rearwardly located sprayer
valve
Abstract
A trigger sprayer valve assembly that has a conical flange that
controls the flow of liquid in a downstream direction through a
liquid passage of the trigger sprayer. The valve is constructed
with an elongate stem or shaft that facilities the assembly of the
valve into the trigger sprayer and a positioning plug that solely
holds the valve in a centered position in the liquid passage of the
trigger sprayer.
Inventors: |
Foster; Donald D. (St. Charles,
MO), Nelson; Philip L. (Wildwood, MO) |
Assignee: |
Continental AFA Dispensing
Company (St. Peters, MO)
|
Family
ID: |
25536021 |
Appl.
No.: |
10/303,623 |
Filed: |
November 25, 2002 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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990314 |
Nov 23, 2001 |
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Current U.S.
Class: |
239/343; 239/333;
239/353; 239/491 |
Current CPC
Class: |
B05B
1/3468 (20130101); B05B 7/005 (20130101); B05B
11/0029 (20130101); B05B 1/3421 (20130101); B05B
11/0062 (20130101); B05B 11/3057 (20130101) |
Current International
Class: |
B05B
7/00 (20060101); B05B 11/00 (20060101); B05B
1/34 (20060101); B05B 007/30 () |
Field of
Search: |
;239/333,343,353,340,491,492 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Ganey; Steven J.
Attorney, Agent or Firm: Thompson Coburn LLP
Parent Case Text
This patent application is a continuation-in-part of patent
application Ser. No. 09/990,314, titled Telescoping Foamer Nozzle,
filed Nov. 23, 2001 and presently pending.
Claims
What is claimed is:
1. A manually operable trigger sprayer comprising: a sprayer
housing; a pump on the sprayer housing; a nozzle exit port on the
sprayer housing; a liquid discharge passage extending through the
sprayer housing, the liquid discharge passage communicating the
pump with the nozzle exit port to conduct a flow of liquid in a
downstream direction through the liquid discharge passage to the
nozzle exit port; a valve positioned in the liquid discharge
passage, the valve having a conical flange with a center axis that
defines axial and radial directions, the conical flange being
radially flexible whereby the conical flange flexes radially
inwardly when subjected to liquid under pressure flowing through
the liquid discharge passage in the downstream direction toward the
nozzle exit port to open the liquid discharge passage and allow the
liquid to pass the conical flange, and whereby the conical flange
flexes radially outwardly when it is not subjected to liquid under
pressure flowing through the liquid discharge passage to close the
liquid discharge passage, the valve having a positioning plug that
projects from the conical flange and engages with an interior
surface of the liquid discharge passage to hold the valve centered
in the liquid discharge passage; a shaft extending through a
portion of the liquid discharge passage; a liquid spinner
positioned in the liquid discharge passage, the liquid spinner
having a spinner cavity adjacent the nozzle exit port; and the
liquid spinner being at one end of the shaft with the conical
flange being at an opposite end of the shaft.
2. The trigger sprayer of claim 1, further comprising: the conical
flange extending radially outwardly as the conical flange extends
downstream in the liquid passage.
3. The trigger sprayer of claim 1, further comprising: the liquid
discharge passage interior surface surrounds the liquid discharge
passage; and the conical flange having a circular peripheral edge
that engages with the liquid discharge passage interior surface
when the valve is not subjected to liquid under pressure flowing
through the liquid discharge passage.
4. The trigger sprayer of claim 1, further comprising: the conical
flange being on the shaft and projecting radially outwardly from
the shaft.
5. The trigger sprayer of claim 1, further comprising: the valve
being a separate component part of the trigger sprayer from the
liquid spinner.
6. The trigger sprayer of claim 1, further comprising: the shaft
being separate and spaced from the liquid spinner.
7. The trigger sprayer of claim 1, further comprising: the
engagement of the positioning plug with the liquid discharge
passage interior surface solely holding the valve in the liquid
discharge passage.
8. The trigger sprayer of claim 7, further comprising: a nozzle
assembly containing the liquid spinner, the nozzle exit port being
on the nozzle assembly and a feed tube projecting from the nozzle
assembly and into the liquid discharge passage.
9. The trigger sprayer of claim 1, further comprising: the
positioning plug having at least one liquid flow channel extending
along the positioning plug, the liquid flow channel forming a part
of the liquid discharge passage.
10. The trigger sprayer of claim 1, further comprising: the
positioning plug having a t-shaped cross section.
11. A manually operable trigger sprayer comprising: a sprayer
housing; a pump on the sprayer housing; a nozzle exit port on the
sprayer housing; a liquid discharge passage extending through the
sprayer housing, the liquid discharge passage communicating the
pump with the nozzle exit port to conduct a flow of liquid in a
downstream direction through the liquid discharge passage to the
nozzle exit port; a valve positioned in the liquid discharge
passage, the valve having a conical flange with a center axis that
defines axial and radial directions, the conical flange being
radially flexible whereby the conical flange flexes radially
inwardly when subjected to liquid under pressure flowing through
the liquid discharge passage in the downstream direction toward the
nozzle exit port to open the liquid discharge passage and allow the
liquid to pass the conical flange, and whereby the conical flange
flexes radially outwardly when it is not subjected to liquid under
pressure flowing through the liquid discharge passage to close the
liquid discharge passage, the valve having a positioning plug that
projects from the conical flange and engages with an interior
surface of the liquid discharge passage to hold the valve centered
in the liquid discharge passage; the engagement of the positioning
plug with the liquid discharge passage interior surface solely
holding the valve in the liquid discharge passage; the sprayer
housing having a discharge passage outlet opening that opens to the
liquid discharge passage in the sprayer housing; and the valve
having a shaft that projects from the conical flange on an opposite
side of the conical flange from the positioning plug, the shaft
extending through the discharge passage from the conical flange
toward the discharge passage outlet opening.
12. The trigger sprayer of claim 11, further comprising: the shaft
extending through the discharge passage outlet opening and
outwardly from the discharge passage.
13. A manually operable trigger sprayer comprising: a sprayer
housing; a nozzle exit port on the sprayer housing; a manually
operated liquid pump in the sprayer housing; a liquid passage
communicating the liquid pump with the nozzle exit port for
conducting a flow of liquid in a downstream direction from the
liquid pump to the nozzle exit port; a valve in the liquid passage,
the valve having a flange with a center axis that defines axial and
radial directions, the flange extending radially outwardly to a
peripheral edge of the flange that engages against an interior
surface of the liquid passage to close the liquid passage and
flexes away from the interior surface to open the liquid passage,
the valve having a positioning plug that projects from the flange
and engages with the interior surface of the liquid passage to hold
the valve centered in the liquid passage; the sprayer housing
having an outlet opening that opens to the liquid passage; and the
valve having a shaft that projects from the conical flange in the
downstream direction toward the outlet opening.
14. The trigger sprayer of claim 13, further comprising: the valve
flange being conical with a circular peripheral edge that engages
with the interior surface.
15. The trigger sprayer of claim 14, further comprising: the
conical flange being flexible whereby the conical flange flexes
radially inwardly separating from the interior surface in response
to the conical flange being subjected to the flow of liquid in the
downstream direction from the liquid pump to the nozzle exit port
and the conical flange flexes radially outwardly into engagement
with the interior surface in response to the conical flange not
being subjected to the flow of liquid in the downstream direction
from the liquid pump to the nozzle exit port.
16. The trigger sprayer of claim 14, further comprising: the valve
positioning plug projects from the conical flange in an upstream
direction, opposite the downstream direction, the positioning plug
engaging with the liquid passage interior surface solely
positioning the conical flange in the liquid passage.
17. The trigger sprayer of claim 16, further comprising: the
positioning plug having at least one liquid flow channel extending
along the positioning plug, the liquid flow channel forming a part
of the liquid passage.
18. The trigger sprayer of claim 13, further comprising: the shaft
extending through the outlet opening and projecting outwardly from
the liquid passage.
Description
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention pertains to a valve of a manually operable
trigger sprayer. In particular, the present invention pertains to a
trigger sprayer valve positioned in a liquid passage communicating
the pump of the sprayer with the nozzle exit port of the sprayer
where the valve is constructed with a flexible, conical flange that
controls the flow of liquid through the trigger sprayer in the
downstream direction while preventing return, upstream liquid flow.
In addition, the valve is constructed with an extended shaft
projecting from the conical flange that facilitates the assembly of
the valve into the sprayer housing of the trigger sprayer.
(2) Description of the Related Art
The prior art related to atomizers and trigger sprayers includes
the following U.S. Patents.
U.S. Pat. No. 1,900,087 to Aronson teaches an atomizer in which the
operating elements are locked when the device is not in use,
thereby preventing objectionable unintentional discharge of the
contents of the atomizer.
U.S. Pat. No. 3,913,841 to Tada shows a sprayer which applies a
suction to a liquid and dispenses or squirts the liquid in an
atomized form by applying a pressure to the liquid. The sprayer
includes a piston which defines a liquid chamber in combination
with a cylinder portion of the sprayer. When the piston is
reciprocated and moved into proximity to a closed end wall of the
cylinder, the volume of the liquid chamber formed by the piston and
cylinder is minimized, thereby resulting in a high pressure
discharge or squirting of the liquid from the chamber.
U.S. Pat. No. 4,646,973 to Focaracci shows a sprayer for producing
a foam from a spray of liquid mixed in air. An interrupter is
located in the path of a controlled portion of the outer periphery
of a continuous stream of liquid dispensed by the sprayer. By
controlling the amount of peripheral flow of the liquid impinged
upon by the interrupter in the stream periphery, turbulence is
created in the liquid with consequent pressure drop and ingress of
counter-flowing ambient air which mixes with the liquid and causes
foaming of the liquid dispensed by the sprayer.
U.S. Pat. No. 4,991,779 to Blake shows a device for producing foam
from liquid dispensed from the device which incorporates a porous
element.
U.S. Pat. No. 5,156,307 to Calillahan et al. shows a dispenser
which has a circular mixing chamber positioned intermediately in
front of a mixing nozzle. A first channel leads into the mixing
chamber from material located in a squeezable container. A second
channel leads into the mixing chamber from an air space. A sieve
covers the outlet channel.
U.S. Pat. No. 5,158,233 to Foster et al. shows a nozzle assembly
with a foam-inducing tube in front of the nozzle outlet orifice. A
door is provided with an elongated pin having a convex tip for
sealing the outlet orifice.
U.S. Pat. No. 5,340,031 to Neuhaus et al. shows a foaming head and
includes a discharge nozzle which has a deflecting plate having
passage slits which open out radially to an outlet slit.
U.S. Pat. No. 5,344,070 to Tasaki et al. shows a foaming nozzle
which is shaped so that the foam is ejected in the form of a band
which may be elliptical, rectangular or triangular in shape. The
foam is formed by the impingement of a liquid mist upon an inner
face of the mouth of the foaming nozzle.
U.S. Pat. No. 5,366,160 to Balderama shows a foamer nozzle which
incorporates opposing pairs of spaced apart looped ribs which are
in a plane downstream from the discharge orifice. The ribs are
tear-dropped shaped in cross section and have a pair of spaced legs
which define an opening.
U.S. Pat. No. 5,540,389 to Knickerbocker shows an orifice device
which incorporates a spin chamber communicating with the terminal
orifice. A plurality of feed channels communicate with this spin
chamber for the purpose of spinning the spray product within the
spin chamber prior to discharge.
U.S. Pat. No. 5,647,539 to Dobbs et al. shows an assembly which
incorporates a foam enhancer chamber having a plurality of ribs
which define uniform openings. The ribs have flat surfaces which
are perpendicular to the inner wall of the chamber for the purpose
of generating foam as foam bubbles impact against the ribs to mix
with air.
Despite the various developments in the prior art, there remains a
need for a nozzle which can easily and reversibly switch from
operation in a foam dispensing mode to operation in a spray
dispensing mode. In addition, there remains a need for a valve of a
trigger sprayer that controls the flow of liquid in a downstream
direction from the manually operated pump of the trigger sprayer to
the nozzle exit port of the trigger sprayer while preventing the
reverse direction flow of liquid through the trigger sprayer where
the valve is constructed to be easily assembled into a liquid
passage of the trigger sprayer housing.
SUMMARY OF THE INVENTION
The present invention provides a telescoping foamer nozzle which
can be easily and reversibly switched from a foam dispensing mode
of operation to a spray dispensing mode of operation.
The present invention also provides a telescoping foamer nozzle in
which a foamer tube projects forward of a dispensing orifice when
in the foam dispensing mode of operation.
The present invention also provides a telescoping foamer nozzle
that has a relatively small number of component parts resulting in
reliable long-term operation.
The present invention also provides a telescoping nozzle that has a
relatively small number of component parts which can be
manufactured easily in volume resulting in a relatively low unit
cost.
The present invention also provides a valve that controls the flow
of liquid in a downstream direction from a pump of the trigger
sprayer to a nozzle exit port of the trigger sprayer where the
valve is constructed to be easily assembled into the trigger
sprayer.
The present invention also provides a sprayer housing construction
with a liquid discharge passage that is easily assessable through a
liquid discharge opening in the sprayer housing that communicates
with the liquid discharge passage for assembly of the valve of the
invention into the liquid discharge passage.
The present invention also provides the valve with an extended stem
or shaft that has a length that extends the shaft beyond the liquid
discharge passage opening of the sprayer housing when the valve is
assembled into the liquid discharge passage, facilitating the
assembly of the valve into the liquid discharge passage.
These and other advantages of the present invention will appear
more clearly hereinafter.
In accordance with the present invention, there is provided a
telescoping foamer nozzle which includes a nozzle member which has
a feed tube connected to a supply of spray material. A cap member
is rotationally mounted on the nozzle member. The cap member may be
rotated relative to the nozzle member from an off-position to a
foam-position with continued rotation in the same direction
bringing the cap member to a spray-position and then a second
foam-position and then to the off-position. The cap member supports
a foam tube which includes a cam boss which engages a cam groove
formed in the nozzle member.
Rotation of the cap member drives the foam tube. The cam groove and
cam boss drive the foam tube from a retracted position in which the
cap member is in one of its off-position or spray-position, to an
extended position projecting forward of the discharge nozzle in
which the cap is in one of its two foam-positions. The cap includes
indicia which clearly mark the off-position, the foam-position, the
spray-position and the further foam-position. The cap is
proportioned to fit flush against the nozzle in each of the
operating positions.
BRIEF DESCRIPTIONS OF THE DRAWING FIGURES
Further features of the invention are revealed in the following
detailed description of the preferred embodiment of the invention
and in the drawing figures wherein:
FIG. 1 is an overall perspective view of a telescoping foamer
nozzle made in accordance with the present invention, with the
telescoping foamer nozzle shown mounted on a spray canister;
FIG. 2 is a cross-sectional view taken along the line 2--2 of FIG.
1 showing the components in the off-position;
FIG. 3 is a cross-sectional view taken along the line 3--3 of FIG.
2;
FIG. 4 is a cross-sectional view taken along the line 2--2 of FIG.
1, similar to FIG. 2 but showing the components in the
foam-position;
FIG. 5 is a cross-sectional view taken along the line 5--5 of FIG.
4;
FIG. 6 is a cross-sectional view taken along the line 2--2 of FIG.
1, similar to FIG. 2 but showing the components in the
spray-position;
FIG. 7 is a cross-sectional view taken along the line 7--7 of FIG.
6;
FIGS. 8A through 8D are fragmentary perspective views showing the
components in the off-position, the foam-position, the
spray-position and the further foam-position, respectively, as the
cap is rotated successively in the counterclockwise direction
starting from the off-position;
FIG. 9 is an exploded perspective view showing the various
components of the trigger sprayer;
FIG. 10 is a cross-sectional view similar to FIG. 4 showing the
components in the foam position and showing the flow of spray
materials;
FIG. 11 is a cross-sectional view similar to FIG. 6 showing the
components in the spray position, and showing the flow of spray
material;
FIG. 12 is a side elevation view in section of a further embodiment
of the trigger sprayer of the invention employing a variant
embodiment of a valve in the liquid passage of the trigger
sprayer;
FIG. 13 is an enlarged partial view of the valve of FIG. 12;
and
FIG. 14 is an end view of the valve shown in FIG. 13 removed from
the trigger sprayer.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
With reference to the drawings, in which like reference numbers
designate like or corresponding parts throughout, there is shown in
FIGS. 1 and 2 a telescoping foamer nozzle generally designated by
the reference number 10, made in accordance with the present
invention, which includes a nozzle member 12, a liquid spinner
member 14, a foamer tube 16 and cap member 18.
As shown in FIG. 2, the nozzle member 12 is an intricately formed
component which includes a central portion 20 and a centrally
disposed feed tube 22 which projects from a rear surface 24 of the
central portion. The feed tube 22 communicates via a port 28 formed
in a center wall 30 of the central portion 20 with a cavity 32 on
the opposite side of the central wall 30 from the feed tube 22. The
cavity 32 is defined by a cylindrical wall having lower 34 and
upper 36 interior surfaces that project from the center wall
30.
A shaft 40 projects from the center wall 30. The shaft 40 is
centrally located with respect to the interior surfaces 34, 36 of
the cylindrical wall. The shaft 40 has a stepped portion 42, a
generally square cross section, and the end 44 of the shaft 40 is
formed as a conical point 46.
An outside surface 48 of the cylindrical wall has a stepped portion
50 which is defined by lower 52 and upper 54 cylindrical wall
portions and upper 56 and lower 58 annular wall portions. The
cylindrical wall portions 52, 54 have an integrally formed annular
collar 60 which retains the cap member 18 in a manner which will be
presently described. A front portion 62 of the cylindrical wall
portions 52, 54 is tapered to facilitate the ease of assembly of
the cap member 18 onto the nozzle assembly 12. An outer cylindrical
surface 48 adjacent the cylindrical wall portions 52, 54 includes
an annular cam groove 64 which forms a key feature of the present
invention. The cam groove 64 is shown in cross section in FIGS. 2,
4 and 6 and in perspective in FIG. 9.
FIG. 1 shows the nozzle member 12 encased in a trigger sprayer
housing 66 that includes a top panel 68 and side panels 70, 72, 74.
The telescoping foamer nozzle 10 is operated by a trigger 76 that
is connected by a plunger 78 or piston rod to a piston in a pump
cylinder (not shown) contained in the sprayer housing 80. A cap 82
is attached to the sprayer housing 80 and is used in attaching the
sprayer housing to a bottle container containing a liquid to be
dispensed by the trigger sprayer. A dip tube 84 extends downwardly
from the sprayer housing 80 and communicates with the pump chamber
in the sprayer housing. When the cap 82 is attached to the liquid
container, the dip tube 84 extends downward into the liquid
contained in the container communicating the liquid with the pump
chamber of the trigger sprayer. The trigger 76 and plunger 78 are
conventional in nature and, therefore, have not be illustrated or
described in detail.
The nozzle cap 18 is a hollow member that has exterior side wall
portions 86, 88, 90, 92 and an exterior front wall portion 95. The
cap member 18 includes an inwardly projecting generally cylindrical
portion 94 that has a central nozzle 96. The nozzle 96 includes a
converging portion 98 that communicates with an exit port 100 of
the nozzle. The converging portion 98 also communicates with a
central bore 102 in the nozzle cap. The central bore 102
accommodates the shaft 104 of the liquid spinner member 14.
The projecting portion 94 of the nozzle cap includes an annular,
V-shaped groove 106 and an annular, rectangular cross section
groove 108. The V-shaped groove 106 provides a degree of
flexibility in the cylindrical portion 110 of the cap adjacent to
the rectangular groove 108. The rectangular groove 108 includes an
undercut portion 112 that receives the collar 60 formed on the
nozzle member 12. The V-shaped groove 106 allows the cap member 18
to be snapped onto the collar 60 and allows the cap member 18 to
rotate relative to the nozzle member 12 as is shown by the arrow
114 in FIG. 1. The exterior side wall portions of the cap 86, 88,
90, 92 are proportioned to closely match the exterior surfaces 116,
118, 120, 122 of the nozzle member 12 and the end surface 124 of
the cap 18 abuts the end surface 125 of the nozzle member 12.
The liquid spinner member 14 includes a central portion 126 that
has a square cross section interior bore 128 that fits on the
square shaft 40 of the nozzle assembly. The nozzle assembly square
shaft 40 and the square interior bore 128 prevent the rotation of
the liquid spinner member 14 relative to the nozzle assembly shaft
40. The end 129 of the interior bore 128 abuts the conical point 46
on the nozzle assembly shaft 40. The liquid spinner member 14
includes an integrally formed tapered flange portion 136 that
functions as a valve.
The valve flange portion 136 has the overall configuration of a
hollow cone. A circular outer peripheral edge 139 of the conical
flange portion 136 is proportioned to form an interference fit with
the interior surface of the bore 142.
The conical flange portion 136 is relatively thin and is molded in
a relatively flexible plastic material. This construction results
in a degree of flexibility of the conical flange portion 136 in the
radial inward direction as shown by the arrow 144 in FIG. 10. This
flexibility enables liquid spray material to flow past the conical
flange portion 136 as is shown by the arrows 146, 147, 148 in FIGS.
10 and 11, and prevents the reverse flow of air in the opposite
direction as shown by the arrow 149 in FIG. 10.
The flexible conical flange portion 136 and the interior bore 142
thus form a bias-closed valve. During use, the liquid spray
material flows past the conical flange portion 136.
As is shown in FIG. 9, the end face portion 150 of the liquid
spinner member 14 includes three grooves or apertures 152, 154,
156. Each aperture is defined by a pair of opposing side walls 158,
160 as shown in FIG. 3. Each side wall 158 forms an acute angle
with the surface 162 and each side wall 160 forms an obtuse angle
with the surface 162. During use, the liquid spray material flows
through the channels 163, 165, 167 and enters the spinner cavity
164. The angular orientation of the side walls 158, 160 causes the
spray material to enter the spinner cavity 164, which is relatively
small, in a generally tangential direction with reference to the
surface 162 thereby causing the rotation of the liquid spray
material entering the spinner cavity 164 and thereby resulting in
atomization of the flow of liquid spray material discharged through
the nozzle exit port.
The foamer tube 16 includes a central portion 168 that includes a
central bore 170 and a pair of guide legs 172, 174 as best shown in
FIG. 9. The central portion 170 accepts the end portion 176 of the
nozzle member 12. The outer surface 178 of the foamer tube 16 has a
pair of air openings 180, 182 that extend through the central
portion 168. The outer surfaces 184, 186 of the guide legs 172, 174
are generally curved and are proportioned to slide within
complementary curved portions 188, 190 of the cap member 18.
The guide legs 172, 174 project through apertures 192, 194 which
are formed in the cap member 18 so that rotation of the cap member
18 causes rotation of the foamer tube 16. The end portions 196, 198
of the guide legs 172, 174 each have a cam follower boss 200, 202
that engage with the cam groove 64 in the nozzle member 12 as is
shown in FIG. 10.
The exterior side wall portions 86, 88, 90, 92 of the cap have the
following integrally molded indicia formed thereon, respectively,
"off", "foam", "spray" and "foam" 204, 206, 208, 210. Rotation of
the cap 18 in one direction 212 shown by the arrow in FIG. 1 from
the "off" position as shown in FIGS. 2 and 3 to the "foam" position
shown in FIGS. 4 and 5 rotates the foamer tube 16 and as a result
the cam groove 64 drives the foamer tube 16 to the extended
position shown in FIG. 4.
Continued rotation of the cap member 18, in the order of ninety
(90) degrees, in the direction shown by the arrow 114 in FIG. 1
from the "foam" position shown in FIGS. 4 and 5 to the "spray"
position shown in FIGS. 6 and 7 again rotates the foamer tube 16
and as a result the cam groove 64 drives the foamer tube 16 to its
retracted position shown in FIG. 6.
Further rotation of the cap member 18, in the order of ninety (90)
degrees, in the direction shown by the arrow 112 in FIG. 1 from the
"spray" position shown in FIGS. 6 and 7 again rotates the foamer
tube to the extended position shown in FIG. 4.
Still further rotation of the cap member 18, in the order of an
additional ninety (90) degrees brings the cap 18 again to the "off"
position which is shown in FIGS. 2 and 3.
FIG. 10 shows the various components in the foam position and the
direction of the liquid flow of spray material is illustrated by
the arrows 147, 148. The liquid spray material flows from the feed
tube 22 via the port 28 into the cavity 32 and the channel 33. The
spray material in the liquid state enters the liquid spinner face
150 through at least two of the three apertures 152, 154, 156 that
are formed in the spinner body.
The liquid enters the spinner face 150 in a direction that is
generally tangential to the outer surface 162 of the spinner member
14 resulting in a spin action on the liquid spray material. The
spin action in combination with the velocity of the liquid and the
compressed area of the liquid action results in atomization of the
liquid.
During operation in the "foam" position, the foamer tube 16
projects beyond the cap member and the flow of spray material
discharged through the foamer tube 16 creates a venturi action
which causes air to be drawn into the foamer tube 16 through the
air openings 180, 182. This flow of air mixes with the liquid spray
which has been atomized by the spinner member 12 resulting in the
creation of a foam.
The outside air flows through the air openings 180, 182 in the
direction shown by the arrow 218 in FIG. 9. This direction is
opposite to the direction of the flow of spray material which flows
through the telescoping foamer nozzle 10 as shown by the arrows
214, 216 in FIGS. 10 and 11. The opposing flow directions of the
air and the spray material as the air and the liquid of the spray
material start the mixing process, combined with the action of the
spinner 14 in atomizing the flow of liquid results in the effective
production of a foam product.
Rotation of the cap 18 to the spray position halts the production
of foam and allows the discharge of the liquid as a spray
material.
The telescoping foamer nozzle 10 thus provides a means for rapidly
and efficiently switching from discharging a liquid spray product
to discharging a foam product in a reversible manner.
A further embodiment of the trigger sprayer of the invention is
shown in FIG. 12. Many of the component parts of the embodiment of
the trigger sprayer shown in FIG. 12 are the same as those of the
previously described trigger sprayer embodiment.
The trigger sprayer of FIG. 12 includes a sprayer housing 302 that
has an integral connector cap 304 for attaching the sprayer housing
to a separate container of liquid to be dispensed by the trigger
sprayer. A pump chamber 306 and vent chamber 308 are also formed in
the sprayer housing, as is conventional. The housing 302 also
includes a liquid supply passage 310 and a liquid discharge passage
312. The liquid supply passage 310 communicates with the pump
chamber 306 through a ball check valve 314. A dip tube 316 is
mounted in the liquid supply passage 310 and extends downwardly
into the liquid contained in a liquid container to which the
sprayer is attached. The liquid discharge passage 312 also
communicates with the pump chamber 306 and forms a part of the
downstream liquid passage from the pump chamber 306 through the
sprayer housing 302 to a nozzle assembly 320 attached to the
sprayer housing 302.
The nozzle assembly 320 is similar in construction to the
previously described embodiment in that it comprises a feed tube
322 having an interior bore 324 that forms a portion of the liquid
passage that extends downstream from the pump chamber 306. The
nozzle assembly 320 also has a cap 326 with a nozzle exit port or
liquid discharge orifice 328 that discharges liquid pumped through
the trigger sprayer. However the nozzle assembly 320 of FIG. 12
differs from the previously described embodiment in that it does
not comprise a post or shaft on which is mounted a separate liquid
spinner and conical check valve. Instead, the nozzle assembly 320
has an integral liquid spinner 330 contained in a liquid spinner
chamber 332 of the nozzle assembly. Liquid pumped through the
nozzle assembly 320 is directed through the interior bore 324 of
the feed tube 322, and through a port 334 that communicates the
feed tube interior bore 324 with the interior of the liquid spinner
chamber 332 of the nozzle assembly. Liquid pumped into the spinner
chamber 332 flows along axial grooves in the exterior surface of
the liquid spinner 330 to radial grooves at the distal end of the
liquid spinner that communicates with the swirl chamber 336 of the
spinner. The liquid passes through the swirl chamber 336 of the
liquid spinner and is discharged through the discharge orifice 328
just as in the previously described embodiment.
The trigger sprayer embodiment of FIG. 12 also differs from the
previously described embodiment in that the valve that controls the
flow of liquid in the downstream direction from the pump chamber
306 to the sprayer discharge orifice 328 is a separate component
part from the liquid spinner 330. The valve 338 is also positioned
in the liquid passage further upstream of the liquid spinner
330.
To accommodate the particular construction of the valve 338, the
liquid discharge passage 312 of the trigger sprayer is provided
with a upstream section 340 having an interior surface with a
reduced interior diameter, and a downstream section 342 having an
interior surface with an enlarged interior diameter. An annular
wall 344 extends from the interior surface of the discharge passage
upstream section 340 to the interior surface of the discharge
passage downstream section 342. The interior surface of the
discharge passage downstream section 342 is dimensioned to receive
the nozzle sprayer feed tube 322 in a tight friction fit just as in
the previously described embodiment of the trigger sprayer. An
outlet opening 346 is provided in the sprayer housing 302 that
opens to the discharge passage downstream section 342. The feed
tube 322 of the nozzle assembly is inserted through the outlet
opening 346 into the discharge passage 312 in assembling the nozzle
assembly 320 to the sprayer housing 302.
The valve 338 of the invention has an elongate center shaft 348
with a center axis 350. The valve is symmetric about the center
axis 350. The shaft 348 extends along the length of the valve from
an upstream end 354 of the shaft to a downstream end 356 of the
shaft. A conical flange 358 of the valve projects outwardly from
the shaft 348 adjacent the upstream end 352. A portion of the shaft
adjacent its upstream end 354 functions as a positioning plug 360.
The positioning plug 360 of the shaft has a t-shaped cross section
as seen in FIG. 14. In addition, the radially opposite exterior
surfaces 362 of the t-shaped positioning plug are radially spaced
from each other a distance that corresponds to the interior
diameter of the discharge passage upstream section 340. This
enables the positioning plug 360 to be inserted into the discharge
passage upstream section 340 and held securely therein in friction
engagement between the positioning plug exterior surfaces 362 and
the interior surface of the discharge passage upstream section 340.
As the exterior surfaces 362 of the positioning plug extend from
the shaft upstream end 352 toward the conical flange 358, they each
are formed with a radially outward step that provides a shoulder
surface 366. Each shoulder surface engages against the annular wall
344 of the discharge passage 312 in properly positioning the plug
360 in the discharge passage upstream section 340.
The valve 338 is held in position in the liquid discharge passage
312 with the valve center axis 350 coaxial with the discharge
passage center axis solely by the engagement of the positioning
plug exterior surfaces 362 with the discharge passage upstream
section interior surface 340 and by the engagement of the
positioning plug shoulder surfaces 366 with the annular wall 344 of
the discharge passage 312.
The t-shaped cross section of the positioning plug 360 defines four
axial liquid channels 368 that extend along the positioning plug.
The liquid channels 368 provide fluid communication through the
portion of the discharge passage upstream section 340 into which
the positioning plug is inserted. The entire axial length of the
valve shaft 348 could be given the t-shaped cross section
configuration of the positioning plug 360, or only the portion of
the shaft between the shaft upstream end 354 and the conical flange
358 need be given the t-shaped cross section configuration with the
remainder of the length of the shaft from the conical flange 358 to
the shaft downstream end 356 having a circular cross section.
The conical flange 358 of the valve has opposite interior 370 and
exterior 372 surfaces that project toward the shaft downstream end
and radially outwardly from the shaft to a circular peripheral edge
374 of the flange. As best seen in FIG. 13, the conical flange 358
between its interior 370 and exterior 372 surfaces is relatively
thin, giving the flange a flexibility and resiliency. In addition,
the circular peripheral edge 374 of the conical flange is given an
exterior diameter dimension that corresponds to the interior
diameter dimension of the discharge passage downstream section 342
so that the resiliency of the flange causes the peripheral edge 374
to engage in a sealing contact with the interior surface of the
discharge passage downstream section 342.
It can be seen in FIG. 13 that when the valve 338 is assembled into
the liquid discharge passage 312 by inserting the positioning plug
360 in the discharge passage upstream section 340, the length of
the valve shaft 348 positions the shaft downstream end 356 outside
of the discharge passage downstream section 342. The length of the
shaft 348 to its downstream end 356 passes through the discharge
passage downstream section 342 and through the outlet opening 346
in the sprayer housing with the shaft downstream end 356 projecting
outwardly from the outlet opening. This dimensioning of the length
of the shaft 348 so that its downstream end 356 projects out of the
outlet opening 346 provides a portion of the shaft adjacent the
downstream end 356 that can be gripped either manually or by a
machine facilitating the assembly of the valve 338 into the liquid
discharge passage 312 of the sprayer.
As shown in FIG. 13, the valve 338 is first assembled into the
liquid discharge passage 312 of the sprayer housing prior to the
nozzle assembly 320 being assembled into the liquid discharge
passage. When the feed tube 322 of the nozzle assembly 320 is
inserted through the sprayer housing outlet opening 346 and into
the liquid discharge passage 312, the nozzle assembly 320 does not
engage with the valve shaft 348. The valve shaft downstream end 356
remains spaced from the end of the liquid spinner 330 of the nozzle
assembly. This prevents the nozzle assembly 320 from exerting a
compressive force on the valve shaft 348 that could cause the shaft
to deflect or bend along its axial length which could degrade the
seal between the conical flange peripheral edge 374 and the
interior surface of the discharge passage 312.
In operation of the valve, when the trigger sprayer is manually
operated and liquid is pumped from the pump chamber 306 through the
liquid discharge passage 312, the pressure of the liquid will act
upon the conical flange exterior surface 372 radially compressing
or collapsing the conical flange inwardly toward the valve shaft
348. This separates the flange peripheral edge 374 from its
engagement with the interior surface of the liquid passage
downstream section 342 opening the valve and allowing liquid to
pass through the liquid discharge passage 312 to the nozzle
assembly 320 where it is discharged from the trigger sprayer. When
the liquid under pressure is removed from the exterior surface 372
of the valve conical flange 358, the resiliency of the flange
causes it to expand radially outwardly to its original position
shown in FIG. 13 where the flange peripheral edge 372 again engages
in sealing contact with the interior surface of the discharge
passage downstream section 342 preventing the passage of air or
liquid in a reverse direction upstream through the liquid discharge
passage 312.
Although the trigger sprayer of the invention has been described
above by reference to specific embodiments of the sprayer, it
should be understood that other variations of the sprayer may be
arrived at without departing from the invention's scope of
protection provided by the following claims. For example, the valve
conical flange could be replaced by a circular flange with a
centering positioning post where the circular flange has a
peripheral edge that seals against the annular wall 344 of the
liquid discharge passage.
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