U.S. patent number 3,924,386 [Application Number 05/403,732] was granted by the patent office on 1975-12-09 for machine for packaging rod-shaped articles.
Invention is credited to Alfred Schmermund.
United States Patent |
3,924,386 |
Schmermund |
December 9, 1975 |
Machine for packaging rod-shaped articles
Abstract
A machine for packaging cigarettes is disclosed. The machine
includes a plurality of rotatable translator members -- preferably
three -- each having a plurality of compartments -- preferably four
-- for receiving a group of cigarettes. The translator devices are
each rotatable about a respective horizontal axis of rotation, the
axes of rotation are mutually spaced apart and the translator
members are staggered relative to one another in a direction
parallel to their axes of rotation. Thus, next adjacent translator
members are so disposed relative to one another that a group of
cigarettes from a compartment in one of the translator members, or
a group of cigarettes which have been wrapped to form a package as
the case may be, can be pushed directly and by a simple sliding
motion from a compartment of that translator member to a
compartment in a next adjacent translator member while the two
compartments are aligned end-to-end in the axial direction. The
machine also includes means for feeding an inner wrapper into a
compartment in a second translator member, and means for feeding an
outer wrapper into a compartment of a final translator member.
Inventors: |
Schmermund; Alfred (5820
Gevelsberg, DT) |
Family
ID: |
10447698 |
Appl.
No.: |
05/403,732 |
Filed: |
October 5, 1973 |
Foreign Application Priority Data
|
|
|
|
|
Oct 19, 1972 [UK] |
|
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48186/72 |
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Current U.S.
Class: |
53/136.4; 53/148;
53/234; 53/236 |
Current CPC
Class: |
B65B
11/32 (20130101); B65B 19/223 (20130101) |
Current International
Class: |
B65B
11/32 (20060101); B65B 19/00 (20060101); B65B
19/22 (20060101); B65B 11/06 (20060101); B65B
019/30 (); B65B 011/28 () |
Field of
Search: |
;53/60,137,148,173,183,225,230,232,234,236 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: McGehee; Travis S.
Assistant Examiner: Sipos; John
Attorney, Agent or Firm: Sughrue, Rothwell, Mion, Zinn &
Macpeak
Claims
I claim:
1. A high speed multi-stage machine for monitoring and wrapping
blocks of rod-shaped articles, the machine comprising, in
combination:
input means to receive a plurality of rod-shaped articles;
a first rotatable translator member;
at least one further rotatable translator member;
mounting means supporting said first and said further translator
members to be each rotatably displaceable about a respective one of
substantially horizontal and mutually parallel axes of rotation, to
be mutually spaced apart in a direction parallel to said axes of
rotation, and to locate next adjacent ones of said translator
members in at least partially mutually overlapping
relationship;
a plurality of pairs of substantially parallel axially extending
side wall members and an equal plurality of base wall members each
interconnecting radially lower portions of a respective pair of
said side wall members in each translator member to define therein
a corresponding plurality of compartments each extending generally
radially to said respective axis of rotation and each being adapted
to receive a block of said articles;
insertion means to transfer a block of rod-shaped articles from
said input means into a compartment in said first translator member
on said compartment being disposed with said side walls thereof
substantially horizontal;
drive means coupled to each said translator member to angularly
displace said first translator member stepwise in a first direction
of rotation to cause each said compartment thereof to pass through
an uppermost position with said side walls thereof substantially
vertical before said compartment passes through a lowermost
position with said side walls thereof substantially vertical, to
angularly displace said at least one further translator member
stepwise in a direction of rotation opposite to said first
direction, and to locate any of said compartments in any one of
said translator members in a selective axial end-to-end
relationship with one of said compartments in a translator member
next adjacent said one translator member;
monitoring means to monitor said block of articles in said
compartment in said first translator member on said compartment
being disposed in said uppermost position;
at least one reciprocatable pusher means co-ordinated with said
drive means to pushably transfer a block of said articles between
said mutually end-to-end aligned compartments of next adjacent said
translator members during a forward stroke displacement of said
pusher means when said aligned compartments are each disposed with
said side walls thereof substantially horizontal;
at least one wrapper feeder means synchronized with said angular
displacement of a respective one of said translator members to feed
a wrapper into an empty compartment in said at least one further
translator member on said empty compartment being disposed in an
uppermost position with said side walls thereof substantially
vertical;
at least one wrapper folder means to fold a projecting wrapper
portion over said block of said articles in one said
compartment;
extractor means to extract a wrapped block of said articles from
one of said compartments when said compartment is in operative
juxtaposition with said extractor means and when said side walls of
said compartment are substantially horizontal; and
output means to receive said wrapped block of said articles from
said extractor means.
2. A machine as defined in claim 1, wherein said respective axes of
rotation of said translator members are mutually spaced apart.
3. A machine as defined in claim 1, wherein each said side wall
member has a length dimension extending substantially parallel to
the axis of rotation of the respective one of said translator
members and a depth dimension extending substantially
perpendicularly to said length dimension and substantially radially
to said respective axis of rotation, said base wall member
interconnecting each said pair of side wall members defining a
width dimension extending perpendicularly to said pair of said side
wall members and tangentially to a circle concentric with said
respective axis of rotation, said length dimension being greater
than said depth dimension and said width dimension being less than
said depth dimension.
4. A machine as defined in claim 1, wherein said wrapper feeder
means comprises a feeder member displaceable into said compartment
in a direction extending radially of the respective one of said
axes to introduce said wrapper therein.
5. A machine as defined in claim 4, wherein said wrapper feeder
means is co-ordinated with rotational movement of said translator
member to introduce said wrapper into said compartment on the
latter being disposed in an uppermost position with said side walls
thereof substantially vertical.
6. A machine as defined in claim 1, comprising air suction
application means selectably connected to ducts in said wall
members of said compartments to maintain said wrapper in generally
U-shaped configuration against said walls, thereby to cause said
wrapper to form a lining in said compartment.
7. A machine as defined in claim 1, wherein said insertion means
feeds said groups of rod-shaped articles to said compartment in
said first translator member in a first direction, and said
extractor means extracts said groups of rod-shaped articles from
said compartment in operative juxtaposition with said extractor
means in a direction opposite to said first direction.
8. A machine as defined in claim 1, wherein said plurality of
translator members comprises three translator members, said first
translator member being located next adjacent a second said
translator member, a final said translator member being located
next adjacent said second translator member, said drive means being
adapted to angularly displace said second translator member and
said final translator member in one direction of rotation and to
angularly displace said first translator member in a direction
opposite to said one direction of rotation.
9. A machine as defined in claim 8, comprising inner wrapper feeder
means co-ordinated with rotational movement of said second
translator member to feed an inner wrapper into an empty
compartment in said second translator member along a feed path
extending substantially perpendicularly to said axis of rotation of
said second translator member, and outer wrapper feeder means
coordinated with rotational movement of said final translator
member to feed an outer wrapper into an empty compartment in said
first translator member along a feed path extending substantially
parallel to said axis of rotation of said final translator
member.
10. A machine as defined in claim 9, comprising applicator means
for applying a sticker to one end surface of a package comprising a
group of said articles wrapped in said outer wrapper, said sticker
being placed flat against said end surface and having sticker end
portions projecting from said package.
11. A machine as defined in claim 10, comprising sticker folder
means mounted in juxtaposition with a feed path extending between
said at least one further translator member and said output means
to fold said projecting sticker and portions against the sides of
said package on displacement of the latter along said feed path and
towards said output means.
12. A machine as defined in claim 1, wherein each said wrapper
folder means comprises a pluraity of pivotably mounted lever
members, each said lever member being both pivotably displaceable
and rectilinearly displaceable in a common plane to carry out a
wrapper folding step.
13. A machine as defined in claim 1, wherein said at least one
pusher member is co-ordinated with rotational movement of at least
one further said translator member to push said group of articles
into a compartment thereof into which said wrapper feeder means has
introduced said wrapper.
14. A machine as defined in claim 3, wherein the spacing between
next adjacent ones of said side wall members of any two said
compartments as measured around the circumference of said circle is
at least twice said width dimension.
15. A machine as defined in claim 14, wherein said plurality of
compartments is equal to four, said four compartments being
equidistantly spaced apart around the circumference of said circle.
Description
BACKGROUND OF THE INVENTION
This invention relates to a machine for packaging rod-shaped
articles. The machine may be used, for example, in the packaging of
cigarettes, and in particular contemplates the wrapping of a block
or group of cigarettes so arranged that the block or group has a
rectangular outline, in an inner wrapper which may consist for
example of thin tissue paper and an outer wrapper which may consist
for example of thin tin foil or paper. The wrappers may
alternatively consist of synthetic material or any other suitable
material, as desired.
Machines for the packaging of rod-shaped articles such as
cigarettes are known, and a part of such a machine is described in
German Pat. No. 906,678. There is shown in this specification a
rotary wheel having a number of peripheral compartments so arranged
that the width direction of a rectangular block of cigarettes
received in any of the compartments is substantially tangential to
the wheel. A vacuum arrangement is provided in order to retain a
wrapper around the inner walls of the compartments.
U.S. Pat. No. 3,628,309 shows a machine for packaging cigarettes,
the machine having a number of collinearly arranged rotary devices
for carrying out various aspects of the packaging procedure, the
principal transverse axis joining the three rotary devices being
perpendicular to the axis of rotation of each of them. Transfer of
cigarette blocks from one device to another takes place in a
direction parallel to the line joining the rotary devices.
SUMMARY OF THE INVENTION
According to the present invention, there is provided a machine for
wrapping groups of rod-shaped articles comprising input means to
receive a plurality of rod-shaped articles, a plurality of
individually rotatable translator members, mounting means
supporting the translator members to be each rotatably displaceable
about a respective one of mutually parallel axes of rotation, to be
mutually spaced apart in a direction parallel to the axes of
rotation, and to locate next adjacent ones of the translator
members in at least partially mutually overlapping relationship, a
plurality of pairs of substantially parallel axially extending side
wall members and a plurality of base wall members each
interconnecting radially inner portions of a respective pair of the
side wall members in each translator member to define therein a
corresponding plurality of compartments each extending generally
radially to the respective axis of rotation and each being capable
of receiving a group of such articles, insertion means to transfer
a group of rod-shaped articles from the input means into a
compartment in a first translator member, drive means coupled to
the translator members to impart angular displacement thereto and
thereby to locate any of the compartments in any one of the
translator members in selective axial end-to-end relationship with
one of the compartments in a further translator member next
adjacent the one translator member, at least one pusher means to
pushably transfer a group of such articles between said mutually
end-to-end aligned compartments of next adjacent translator
members, at least one wrapper feeder means synchronised with the
angular displacement of a respective one of the translator members
to feed a wrapper into an empty compartment in the or each further
translator member, at least one wrapper folder means to fold at
least one projecting wrapper portion over a group of such articles
in a respective compartment, extractor means to extract a wrapped
group of such articles from one of the compartments when in
operative juxtaposition with the extractor means, and output means
to receive the wrapped group of such articles from the extractor
means.
Once the rod-shaped articles have been pushed into a compartment in
the first translator member, they retain their configuration
adopted in that compartment while they continue to pass through all
the translator stages of the machine. The rod-shaped articles are
discharged from the final translator stage of the machine in the
form of finished packages, which may include for example an inner
wrapper immediately surrounding the articles and an outer wrapper
superposed on the inner wrapper.
The compartments may be so positioned in the rotary translator
members as to be radially upright, i.e. the length of the
compartment extends in a direction parallel to the axis of rotation
of the rotary translator concerned, the depth of the compartment
extends in a direction radial of that axis, and the width of the
compartment is, of course, perpendicular to the length and depth.
The length is, of course, the largest of the three compartment
dimensions, and the width the smallest.
The depth dimension of the compartments corresponds to the width of
a package of rod-shaped articles, such as cigarettes, whilst the
width dimension of the compartments corresponds to the thickness of
the package.
The wrappers may be inserted from above into the appropriate
compartment of a rotary translator member so that the wrapper is
maintained in each case in a generally U-shaped configuration
against the walls of the compartment by means of an air suction or
vacuum device.
The finished packages may be pushed out of the machine at the final
translator stage in a direction generally opposite to that of their
initial entry into the first translator stage of the machine.
If desired, provision may be made in the machine for the supply and
fixing of a sealing sticker over one end of the outer wrapper, such
sticker carrying information concerning tax, duty or other factors
as desired. The sticker may be placed flat against the end of the
package to be sealed, and folded over in a U-shaped manner after
wetting with adhesive.
Where three rotary translator members are provided, the first to
locate and monitor the rod-shaped articles, the second to apply the
inner wrapper, and the third or final translator member to apply
the outer wrapper, it is convenient to cause the first rotary
translator member to be angularly displaced in one rotational
direction and the second and final rotary translator members each
to be angularly displaced in the respective opposite rotational
direction. Suitable gearing or other drive transmission means, for
example including a Maltese Cross arrangement, may be provided for
this purpose.
The arrangement of the individual rotary translator members
relatively to one another may conveniently be such, that as the
rod-shaped articles or partially wrapped packages are transferred
linearly from one rotary translator member to another, they are so
orientated that their length and width directions each extend in a
substantially horizontal plane.
A supply path for the inner wrapper and for the outer wrapper may
be so defined that the former path extends in a direction
perpendicular to the axis of rotation of the second rotary
translator member, while the latter path extends in a direction
parallel to the axis of rotation of the final rotary translator
member.
It is convenient for the axes of rotation of the three rotary
translator members to be horizontal and to be mutually spaced apart
from one another.
Arrangements are provided in the machine for carrying out the
necessary folding of the inner and outer wrappers around the
rod-shaped articles, the necessary folds including lateral folds of
projecting end portions of the wrappers extending along the width
of the articles. Lever members may be provided for carrying out
these folding operations, the lever members being arranged to pivot
up and down as well as towards and away from the rod-shaped
articles, and to place one folded flap over the opposite folded
flap.
BRIEF DESCRIPTION OF THE DRAWINGS
An embodiment of this invention will now be more particularly
described with reference to the accompanying drawings, in
which:
FIG. 1 shows a schematic view of the machine, seen from the
front;
FIG. 2 shows a further schematic view of the machine, seen from the
lefthand side;
FIG.. 3 shows the machine from above, again in schematic
representation;
FIG. 4 shows a detail schematic view of part of the folding
arrangements; and
FIG. 5 shows a schematic flow path diagram which indicates the path
taken by cigarettes through the packaging machine and the manner in
which the inner and outer wrappers respectively are folded around
the cigarettes.
DESCRIPTION OF PREFERRED EMBODIMENTS
Referring to the drawings, FIG. 1 shows a bed of the machine
designated with the reference numerals 1, 2 and 3, and a housing 4
containing drive means, gearing and other transmission
arrangements. Input means in the form of a supply hopper 5 is
provided above the bed of the machine, for supplying rod-shaped
articles such as cigarettes down individual chutes 65 having their
beginnings defined between agitating rollers 6 situated within the
hopper 5, and insertion means in the form of a feed table
arrangement is provided for transferring the cigarettes from the
base of hopper 5 to the left-hand compartment of a first one,
designated with reference numeral 23, of three rotary translator
members or devices 23, 24 and 25, which are respectively provided
for monitoring the cigarettes, for folding an inner wrapper around
the cigarettes, and for folding an outer wrapper around the inner
wrapper. The respective stages of the machine which include the
translator members 23, 24 and 25 are indicated generally in the
drawings by the references I, II and III. The cigarette feed table
arrangement is represented schematically in the drawings and may be
of the kind described in detail in my prior U.S. Pat. No.
3,282,443. The axes of rotation of the three rotary translator
members or devices 23, 24 and 25 are parallel to one another, are
mutually spaced apart, and each extend horizontally. The rotary
translator members or devices are each constructed in 90.degree.
cross shape, one of four cells or compartments of each rotary
device being situated on each one of the four arms of the device.
Each of the rotary translator members is provided with four cells
or compartments defined by four pairs of substantially parallel
axially extending wall members and four base wall members each
interconnecting radially inner portions of a respective pair of the
side wall members in each translator member. Each compartment, such
as those indicated in FIG. 1 by the references 20, 21 and 22
extends generally radially to the respective axis of rotation and
each is adapted to receive a group or block of cigarettes. The base
wall members extend perpendicularly to the corresponding pair of
side wall members and tangentially to a circle concentric with the
axis of rotation of the respective translator member. The cells or
compartments are selectably connected to air suction means to
retain a wrapper therein in substantially U-shaped configuration,
the wrappers are retained against the walls of compartments, and
such wrappers are shown by heavy lines in the compartments 21 and
22 (FIG. 1). For this purpose, the compartments are provided with
perforate inner wall members spaced apart from corresponding outer
wall members to define ducts therebetween. These ducts are
selectably connected to suction applicator means, including ducts
77 and 78 which are provided in the body of the respective
translator devices and which retain a wrapper against the walls of
the respective compartment in the interest of clarity, the ducts 77
and 78 by means of which suction is applied to retain the wrapper
against the walls of the respective compartment are indicated
schematically only in respect of the upper cell of the translator
device II in FIG. 1. However, such ducts are provided for each cell
of both the translator devices II and III. The construction of such
cells or compartments and of the suction means is more fully
described in the specification of my co-pending U.S. Pat.
application Ser. No. 413,995 now U.S. Pat. No. 3,877,354. The
orientation of the compartments is such that their length direction
extends parallel to the axis of rotation of the respective rotary
device, their depth direction extends radially of the axis of
rotation, and their width is of course perpendicular to the length
and width. The depth dimension of a compartment corresponds to the
width of a package of cigarettes and the width dimension of the
compartments corresponds to the thickness of a package formed by a
wrapped block or group of cigarettes. The length dimension of each
compartment is greater than its depth dimension and the latter is
greater than the width dimension. A supply reel 32 is provided for
the supply of an inner wrapper through the nip between two
transport rollers 30 and 31, and between the two mutually
co-operable parts 28 and 29 of a rotating knife arrangement.
Lengths thus cut from a continuous web of inner wrapper supplied
from the reel 32 pass through the nip between further transport
rollers 26 and 27, of which the roller 26 has a larger diameter
than the roller 27, and then pass around a portion of the
circumference of the roller 26 through additional guide rollers to
a registration position above the top compartment 21 of the second
rotary device 24. Additional gearing is provided in a box 7. Feeder
members 33 and 34 are provided above the second and third rotary
devices respectively. Each of the feeder members 33 and 34 is
displaceable into a respective compartment of the corresponding
translator member in a direction extending radially of the
respective axis of rotation to introduce an inner wrapper and an
outer wrapper respectively into the uppermost compartments of the
respective rotary devices. Thus, these components form wrapper
feeder means synchronised with angular displacement of the further
rotary translator members 24 and 25 to feed inner and outer
wrappers into respective empty compartments of the translator
members 24 and 25, when such compartments are located in their
uppermost positions with their respective side walls extending
vertically.
The insertion means includes tandem-operable cigarette ejectors 8
and 9 (FIG. 3), a pusher member 10, and reciprocatory distribution
cells 11 and 12 forming part of the feed table arrangement
described in U.S. Pat. Specification 3,282,443. Pusher means in the
form of three pushing members 13, 14 and 15 are provided for
transferring the cigarettes from the first rotary device to the
second, from the second to the third and for ejecting the packages
from the third rotary device, respectively. These transfers taking
place between mutually end-to-end aligned compartments of next
adjacent translator members. The pusher member 15 forms part of
extractor means for extracting wrapped blocks of cigarettes from a
compartment in the final translator member. The extractor means
operates when a compartment in the final translator member is in
operative juxtaposition with the pusher member 15. Numerals 16 and
17 denote intake mouthpiece portions, and numeral 18 denotes a
transverse pushing member for displacing the finished packages to
output means of the machine. These finished packages have both
inner and outer wrappers surrounding the cigarettes as well as a
sealing sticker shown on the right of the package 53 in FIG. 3. The
output means of the machine includes a lifting member 19 (FIG. 1),
which is provided to lift the discharged finished packages into a
shaft in which the packages accumulate.
FIG. 2 shows the wrapper feed means for the outer wrapper. A
magazine 39 is provided to hold individual sheets of outer wrapper
of large length, and a suction roller 38 is positioned to draw off
individual sheets from the magazine and to supply them to a portion
of the circumference of a gripper cylinder 37, at which the sheets
follow the course shown by the arrows and heavy lines in FIG. 2.
The sheets pass along a belt which circulates around transport
rollers 35 and 36, and a nozzle 40 is provided for the application
of liquid adhesive material to the surface of the outer wrapper
facing the nozzle 40 as the wrapper passes around the roller 37.
Numeral 41 denotes a rotary mounting for the lever arrangement
belonging to the thruster 10, as described in U.S. Pat. No.
3,282,443, mentioned above.
Reference numeral 42 denotes a lever belonging to the feed table
arrangement, and numeral 43 a pull rod for operating the lever.
Referring to FIG. 2, sticker applicator means in the form of a
rotary device or roller 44 is provided for the application of the
sealing sticker, this roller being co-operable with a supporting
roller 45 and a feed or suction roller 46 provided for drawing off
individual stickers from a magazine 47. Guide mountings 48 and 49
are provided for controlling the movement of the distribution cells
11 and 12 respectively. Reference numeral 50 denotes a transfer
bridge member which may be used in the apparatus according to U.S.
Pat. No. 3,282,443.
A testing arrangement is provided for monitoring the quality and
number of the cigarettes supplied to each compartment, the testing
arrangement consisting of monitoring elements 51 and 52, which are
in the form of sensors to be applied to the cigarette blocks and
the position of which is shown in FIG. 3. A pile of finished
packages is shown at 54 in FIG. 1, situated in the hollow vertical
shaft mentioned above. Mounting means supporting the translator
members include three rotatable shafts 55, 56 and 57, and rotary
bearings 58, 59 and 60 support the rotary devices on the shafts. As
shown best in FIG. 3, the mounting means locates next adjacent ones
of the translator members in at least partially mutually
overlapping relationship in which the translator members are
mutually spaced apart in a direction parallel to their respective
and mutually parallel axes of rotation. Also, in the preferred
embodiment, the axes of rotation of the respective translator
members are mutually spaced apart in a direction perpendicular to
these axes of rotation. However, in accordance with another
embodiment, the axes of rotation of the respective translator
members are disposed in mutually axial alignment. In these
circumstances, the translator members are disposed in line with one
another and next adjacent ones of the translator members are
disposed in substantially complete overlapping relationship. A
substantially semi-circular casing 61, 62 is provided around part
of the periphery of each of the second and third rotary translator
members, to assist in the support of the cigarette blocks and to
prevent the blocks from falling out of the bottom compartments of
these rotary devices. The inner wrapper, in this case of paper, is
shown at 63, and the outer wrapper, in this case also of paper, is
shown at 64. Individual chutes 65 are provided within the hopper 5,
to assist in the metering of the flow of the cigarettes towards the
feed table arrangement. The radial folding-over of projecting
wrapper portions is carried out by wrapper folder means in the form
of lower folding members 66 and upper folding members 67
respectively, the positions of which are shown in FIGS. 1 and 2. As
indicated previously, each of the compartments in the second and
final rotary translator members is of such a construction as to
facilitate the holding of the wrappers in the compartments by means
of air suction or vacuum means. The air suction means is selectably
connected to ducts in the wall members of the compartments to
maintain a wrapper introduced therein in generally U-shaped
configuration against such wall members, thereby means is
operatively connected to such ducts only on the compartment being
disposed opposite the respective wrapper feeder member 33 or 34. If
desired, the compartments of the first rotary translator member may
also be made of such a construction.
Wrapper folder means in the form of two folding elements 68 are
shown in FIG. 1, to co-operate with the second and final rotary
translator members respectively, each of the folding elements 68
comprising a lever device which is movable up and down as well as
pivotable about an axis which moves up and down with the lever
arrangement. The function of the folding lever members 68 is
initially to allow to pass the edges of the inner and outer paper
respectively and then to fold down the upper projecting edge
portions of the respective wrappers. Thus each wrapper folder means
may comprise a plurality of pivotably mounted lever members, each
lever member being both pivotably displaceable and rectilinearly
displaceable in a common plane, the plane of the drawing in FIG. 1,
to carry out a wrapper folding step in which one foldable
projecting wrapper portion is folded over the cigarette block. The
full scheme of the folding operations will be described later with
reference to FIG. 5.
FIG. 1 also shows at 68a the lower extreme positions occupied by
the respective folding lever members 68. The upper extreme position
is shown in solid lines and the lower extreme position in
chain-dotted lines. Actuating rods 69 are provided for the
mouthpiece portions 16 and 17 respectively.
Further wrapper folder means in the form of folding elements 70 are
provided at the radially inner end portion of each of the
compartments of the second and final rotary devices respectively,
the purpose of the folding elements 70 being to carry out the
radially outwardly directed fold of a narrow strip of inner or
outer wrapper which projects in a direction parallel to the axis of
rotation of the rotary translator members beyond the radially inner
edge portion of the cigarette block. The folding elements 70 are
arranged to circulate with the rotary devices and are cam-operated.
As desired, the folding elements 70 may be provided at one axial
end only, or at both axial ends, of the rotary translator members.
Yet further wrapper means in the form of lateral folders 71 are
provided to carry out the "lower fold" of the lateral end portions
of the wrapper projecting axially beyond the cigarette block, prior
to the carrying out of the "upper fold" by stationary side walls
72. The folders 71 are movable in a direction parallel to the
thickness of the cigarette block, as well as being pivotable about
axles which are mounted in carriages carried on pinions such as 75
(FIG. 4). The pinions roll along toothed rack members such as 74
(FIG. 4), and thereby turn the lateral folders 71. The numeral 76
denotes the range, in a direction parallel to the axis of rotation
of each of the rotary devices, which must be capable of being kept
clear from the influence of the folders 71 for the desired period,
to avoid interference by these folders with the desired folding
procedure. S denotes the path along which sliding carriages
supporting the folders 71 are moved to and fro. The distance S is
measured in a direction parallel to the line which joins the axes
of the rotary devices and which is perpendicular to those axes. The
sliding carriages are not shown in FIG. 4, and the same components
71 to 73 are provided at each axial end of the cigarette block.
The representation of FIG. 4 is a downward view, on to the
cigarette block accommodated in the bottom compartment of the
second rotary device. The stages of the machine including first,
second and third rotary devices are indicated generally by the
reference numerals I, II and III respectively. FIG. 4 clearly shows
four projecting strips of inner wrapper, which during the folding
procedure are to be folded over by the folders 71 and the side
walls 72. In the arrangement shown in FIG. 4, the folders 71 fold
over, in a rightward direction, the left-hand projecting strips of
wrapper, and the right-hand projecting strips of wrapper are folded
over in a leftward direction as a result of the movement of the
cigarette block itself during the rotation of the second rotary
translator member from the position to which the shown cigarette
block is in the bottom compartment to that in which it is in the
right-hand compartment as shown in FIG. 1, of the same rotary
device.
The manner in which the cigarettes are fed into the left-hand
compartment of the first rotary device shown in FIG. 1 is clear
from the foregoing description. The manner in which the various
folding operations takes place will now, however, be described with
particular reference to FIG. 5, which shows schematically a flow
diagram through the part of the machine which carries out the
folding steps.
In FIG. 5, the three stages of the machine including the translator
members 23, 24 and 25, respectively, are indicated generally by the
references I, II and III. As indicated by the arrows on the circles
indicating the rotational path of each translator member, the
translator member in the stage I is angularly dislaced in a
clockwise direction, whilst the translator members in stages II and
III are each angularly displaced in an anti-clockwise
direction.
When the cigarettes are in the left-hand compartment of the first
rotary translator member or device, in the arrangement shown in
FIG. 1, they occupy the position designated A in FIG. 5. FIG. 5 is
a perspective view, from which it will be seen that the lengths of
the cigarettes are all parallel to the axes of rotation of the
rotary translator members in the machine stages I, II and III. In
the particular case shown, each cigarette block contains twenty
cigarettes. After a quarter of a revolution of the first rotary
translator device in the clockwise sense of FIG. 5, position B is
reached, in which monitoring of the number and quality of the
cigarettes takes place by means of the monitoring elements 51 and
52 shown in FIG. 3.
A further 90.degree. clockwise rotation of the first rotary device
brings the cigarette block into the position indicated with C in
FIG. 5, in which the cigarette block is inverted in relation to its
orientation in position A. When the cigarette block is in position
C, it lies axially opposite a compartment, shown at E in FIG. 5, of
the second rotary device, in which a sheet of inner wrapper is held
by vacuum, the sheet having been fed into that compartment by means
of the pushing member 33 when the compartment was in position H
shown in FIG. 5; i.e., the compartment executes a 90.degree.
anti-clockwise rotation from position H to position E to be ready
to receive the cigarette block situated in position C in the first
rotary device. The pusher member 13 is now actuated to push the
cigarette block from position C to position E in FIG. 5, in which
the cigarette block is partially enveloped by the U-shaped sheet of
inner wrapper. Thus, the displacement of the pusher member 13 is
co-ordinated with the rotational movement of the second translator
member to push the block of cigarettes from the position C into the
compartment of the second translator member into which the inner
wrapper feeder means has introduced the inner wrapper 63. The
folding of the wrapper now takes place during subsequent rotation
of the second rotary device. Initially, the second rotary device
executes a 90.degree. anti-clockwise rotation to bring the
cigarette block into position F in FIG. 5, after the left-hand
folding device 68 (FIG. 1) has been brought to its position 68a to
fold down the upper left-hand projecting strip shown at position E
in FIG. 5, i.e. the strip extending along the radially outer upper
length edge of the cigarette block. During this rotation, the
casing 61 is employed to fold the lower left-hand length edge of
the cigarette block wrapper, over the first mentioned length edge.
When the cigarette block has reached position F, the folding
members 66 and 67 (FIG. 1) are moved upwardly and downwardly
respectively, to fold over the short strips having a length equal
only to the thickness of the cigarette block to form the upper and
lower folds shown at position F in FIG. 5. These folding operations
are, of course, conducted in a similar manner at each opposite
axial end of the cigarette block. In position F also, the
components 71 and 72 are now employed to make the last two folds on
the inner wrapper, i.e. to fold the left-hand vertical strip to the
right (see FIG. 5, position F) and the right-hand vertical strip to
the left. After a further 90.degree. anti-clockwise rotation, the
cigarette block reaches position G, with all folds of the inner
wrapper completed. The pusher member 14 (FIG. 3) is now employed to
push the cigarette block axially into position J of the third or
final rotary translator member, in which a U-shaped sheet of outer
wrapper material is located in an empty compartment by suction.
This outer wrapper sheet had been inserted into the compartment
when the compartment was in position M shown in FIG. 5, and the
compartment executes a 90.degree. anti-clockwise angular
displacement to bring it from position M to position J. After the
insertion of the cigarette block into the outer wrapper at position
J, there are no projecting strips of outer wrapper at the axial end
of the block facing the reader in FIG. 5 at position J, but
otherwise the configuration of the outer wrapper around the inner
wrapper in position J is the same as was that of the inner wrapper
around the cigarette block at position E.
In position J, the right-hand folding member 68 (FIG. 1) is now
employed to fold down the upper left-hand edge strip portion of
outer wrapper, and the casing 62 is employed to fold the lower edge
strip portion over the upper edge strip portion. This takes place
during a 90.degree. anti-clockwise angular displacement from
position J to position K. At position K, the folder 66 is employed
to make the bottom small fold at the far axial end of the block in
FIG. 5, and the remaining folds are completed by the folders 71 and
72 which are provided in corresponding locations as was the case in
respect of the second rotary translator member.
While the cigarette block is in position K there takes place also
the application of the sealing sticker shown in FIG. 5 at position
K. This sticker is supplied from the magazine 47 via sticker
applicator means in the form of the rollers 46, 45 and 44, and
receives adhesive from the nozzle provided against the roller 45.
The feed of the sealing stickers is synchronized with the operation
of the final rotary translator member. The sticker, which is one of
a number of serially fed stickers, adopts the position shown in
FIG. 5, i.e. across the axial end of the wrapped block facing the
reader, and projects to the left and right as shown.
In the schematic flow diagram of FIG. 5, position D always remains
empty.
After a 90.degree. anti-clockwise rotation from position k, the
wrapped cigarette block reaches position L, in which the wrapped
block is again horizontally disposed, and the pusher member 15 is
then employed to eject the block from the third rotary device in an
axial direction in FIG. 5 towards the reader, so that the block
reaches position N on a conveying path to the output means of the
machine in which the blocks are stacked at 54. During the passage
of the wrapped package from position L to position N in FIG. 5, the
package cooperates with suitable abutments disposed next adjacent
its path. Such abutments form sticker folder means arranged to fold
projecting end portions of the sticker against the side surfaces of
the package. The displacement path followed by the wrapped package
from position L to position N in FIG. 5 is also shown in FIG. 3 (at
the top of the drawing), in which the sticker folder means are
represented schematically and indicated by the reference numeral
79. In FIG. 3, the wrapped package is displaced from positions L to
N in the direction indicated by the arrows and the folded sticker
is indicated by the reference numeral 80. Thus, the sealing sticker
is bent around the end of the outer wrapper to be sealed, so that
the central portion of the sticker is held fast against the end
folds of the inner wrapped and the edges of the outer wrapper, and
the end portions of the sticker are stuck to the upper and lower
main surfaces of the wrapped cigarette block, as shown in FIG. 5 at
position N.
Thus, from the description relating to FIG. 5, it is clear that the
insertion means including the pusher member 10, the pusher means
including the pusher members 13 and 14, and the extractor means
including the pusher member 15 are each adapted to displace a block
of cigarettes into or from a compartment which is loaded in
operative juxtaposition with the respective pusher member. As has
been described with reference to FIG. 5, the compartments -- when
located in operative juxtaposition with the respective pusher
member -- are so disposed that their side wall members are
substantially horizontal.
It is also clear from FIG. 5 that the insetion means including the
pusher member 10 feeds groups or blocks of cigarettes to the
receiving compartment in the first translator member in stage I in
a direction indicated in FIG. 5 by a double-tailed arrow on the
extreme left-hand side of the drawing. However, the extractor means
including the pusher member 15 extracts and feeds the wrapped
groups or blocks of cigarettes in a direction, indicated by a
double-tailed arrow on the right of FIG. 5, which extends parallel
to but which is oppositely directed with respect to the insertion
direction indicated by the first mentioned double-tailed arrow.
Thus, the insertion and extraction of cigarettes occurs in mutually
opposite directions.
The embodiment described above has three rotary devices. However,
if desired, fewer than three or more than three rotary devices may
be employed, in dependence upon the number of wrapper layers or
other materials desired to be fitted around the cigarette
blocks.
The finished packages may, as desired, be piled up in the hollow
vertical shaft shown in FIG. 1, stored in some other storage means,
or fed directly to further processing machines, for example
machines to wrap the finished package in viscose or cellulose film
material.
If desired, individual gearings may be provided for the drive of
each of the rotary devices, for example Maltese Cross arrangements,
in which case all such gearings are conveniently situated in a
common housing, which may be filled with oil.
As shown in FIG. 1, the supply of inner wrapper 63 is fed along a
feed path having a portion, next adjacent the second translator
member, which extends substantially perpendicularly to the axis of
rotation of the respective translator member. Thus, as shown in
FIG. 1, the axis of rotation of the second translator member
extends perpendicularly to the plane of the drawing, whereas the
latter portion of the feed path of the inner wrapper extends to the
plane of the drawing. However, the outer wraper 64 is fed along a
feed path of which at least that portion next adjacent the final
translator member extends perpendicularly to the plane of the
drawing. Thus, the latter portion of the feed path of the outer
wrapper 64 extends substantially parallel to the axis of rotation
of the final translator member. If desired, however, such supply
could take place at a different orientation.
It is not essential that the outer wrapper be supplied from a
magazine of pre-cut sheets, and if desired, a reel and a cutting
device may be employed in place of the magazine.
A suitable cutting device for this purpose, which may also be
employed as the cutting device 28, 29 shown in FIG. 1 for the inner
wrapper material, is shown in my prior U.S. Pat. No. 3,203,292.
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