U.S. patent number 3,918,349 [Application Number 05/448,211] was granted by the patent office on 1975-11-11 for device for controlling the reciprocation of a working piston.
This patent grant is currently assigned to Adeola AG. Invention is credited to Thomas Nussbaumer.
United States Patent |
3,918,349 |
Nussbaumer |
November 11, 1975 |
Device for controlling the reciprocation of a working piston
Abstract
The device, for controlling the reciprocation of a working
piston movable in a cylinder under the force of fluid pressure
supplied both from an operating fluid pressure source and a storage
source, regulates the movement of the piston from a first position
through a working path to a second position and its return to the
first position. A two-way valve selectively connects a control
block to the operating pressure and to atmosphere and the control
block is connected to the fluid pressure storage source. The
control block includes a pair of fluid pressure responsive valve
assemblies.
Inventors: |
Nussbaumer; Thomas (Zug,
CH) |
Assignee: |
Adeola AG (CH)
|
Family
ID: |
4251198 |
Appl.
No.: |
05/448,211 |
Filed: |
March 5, 1974 |
Foreign Application Priority Data
Current U.S.
Class: |
91/5; 91/420 |
Current CPC
Class: |
F15B
13/0405 (20130101) |
Current International
Class: |
F15B
13/00 (20060101); F15B 13/04 (20060101); F15B
011/08 (); F15B 013/042 (); F15B 021/00 () |
Field of
Search: |
;60/413
;91/420,465,5,442,268 ;137/106,625.66,102,625.7,102 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Cohen; Irwin C.
Attorney, Agent or Firm: McGlew and Tuttle
Claims
What is claimed is:
1. A device for reciprocating the working piston of a pneumatic
drive unit comprising, in combination, a directional control valve
with three ports and a control element movable between two distinct
positions, with a first port being connected to a source of air
under pressure, a second port being connected to atmosphere, and
said movable control element being selectively operable to connect
the third port to either said first port or said second port; a
compressed air storage container; a control block connected to both
said directional control valve and said container; said pneumatic
drive unit including a cylinder and a working piston therein
dividing said cylinder into first and second cylinder chambers;
said control block being formed with first and second interior
chambers and with a first passage connecting said first interior
chamber to said second interior chamber and terminating in a first
connection port of said control block; a first connection line
connecting said first connection port to said first cylinder
chamber; a hollow rod movable axially in said first interior
chamber and having an outer end projecting externally from said
control block and formed with a cross bore connecting the interior
of said hollow rod, at its outer end, with atmosphere; a flexible
diaphragm secured to the periphery of said rod and secured in said
first interior chamber to divide said first interior chamber into
pressure chambers on opposite sides of said flexible diaphragm;
means in said first interior chamber defining an inlet chamber
surrounding the inner end of said hollow rod; a second passage
formed in said block and connecting said inlet chamber to a second
connection port; a second connection line connecting said second
connection port to said third port of said directional control
valve; a main valve axially displaceable in said inlet chamber
adjacent the inner end of said hollow rod; biasing means biasing
said main valve in a direction to engage the inner end of said
hollow rod to close said inner end; said block being formed with a
first axial passage through which said hollow rod extends to define
an annular main flow passage connecting said inlet chamber to said
first passage, said main flow passage being closed by said main
valve, under the influence of said biasing means, when said hollow
rod is in a position in which its inner end is retracted inwardly
beyond the adjacent end of said first axial passage to disengage
said main valve; a third passage connecting said second passage to
said first interior chamber on that side of said diaphragm nearer
to the outer end of said hollow rod; said diaphragm being flexed,
to shift said hollow rod axially, in accordance with the
differential between the pressures in said pressure chambers on
said opposite sides of said flexible diaphragm; said rod being
movable to an end position wherein said main valve closes said
first axial passage and the inner end of said hollow rod is
disengaged from said main valve to connect the interior of said
hollow rod with said first passage through said first axial passage
to vent said first passage to atmosphere through said cross bore; a
solid rod mounted for axial displacement in said second interior
chamber; a cup-shaped secondary valve secured to said solid rod for
movement therewith; a frustoconical insert in said second interior
chamber surrounding said solid rod and defining therewith a second
annular passage communicating at one end with said first passage;
said frustoconical insert being formed with a radial passage
therethrough closed by said cup-shaped secondary valve in a first
position of said solid rod; a tubular piece in said second interior
chamber in axially spaced relation to said insert and defining,
with said solid rod, a third annular axial passage; the space
between said frustoconical insert and said tubular piece defining a
cavity communicating with said second and third annular axial
passages; a third passage communicating with said cavity and
terminating in a third connection port; a third connection line
connecting said third connection port to said second cylinder
chamber; a fourth connection port communicating with said second
interior chamber exteriorly of said frustoconical insert; a fourth
connection line connecting said fourth connection port to said
compressed air storage container; means, including said control
block, defining a cover chamber having a vent to atmosphere and
surrounding the end of said solid rod extending from said third
annular passage; a valve plate on said last-named end of said solid
rod in said cover chamber movable with said solid rod to close said
third annular axial passage in a second position of said solid rod
in which said cup-shaped secondary valve uncovers said radial
passage; and a valve seat defined in said control block between
said first passage and said second interior chamber and engaged by
said cup-shaped valve, in said second position of said solid rod,
to block communication between said first passage and said second
interior chamber and thus to block communication between said first
passage and said compressed air storage container; whereby, upon
movement of the control element of said directional control valve
to a position connecting the first port of said directional control
valve to its third port, fluid under pressure is supplied through
said third passage to deflect said diaphragm to move said hollow
rod in a direction to engage said main valve and to displace said
main valve away from said second axial passage for flow of fluid
under pressure from said second passage through said inlet chamber
to said first passage and thus to said first cylinder chamber to
displace said piston axially of said cylinder in a working stroke
and, when said control element of said directional control valve is
moved to its opposite position to connect the second port of said
directional control valve to its third port, said second and third
passages are connected to atmosphere to relieve the pressure on
said diaphragm for flexing of said diaphragm in a direction to
disengage said hollow rod from said main valve for seating of said
main valve on the end of said second axial passage and
establishment of communication between said first passage and the
interior of said hollow rod for venting of the pressure in said
first cylinder chamber to atmosphere through said hollow rod with
the pressure in said compressed air storage container being
effective in said second cylinder chamber to displace said piston
toward said first cylinder chamber in an idle stroke; said
frustoconical valve, during the working stroke of said piston,
occupying a position connecting said first passage through said
fourth connection port for supply of fluid under pressure to said
compressed air storage container, as a valve plate opening said
third annular axial passage for connection of said second cylinder
chamber to said cover chamber for venting of the pressure in said
second cylinder chamber to atmosphere through said vent, said
control block is formed with a fourth passage connecting said
cavity to that one of said pressure chambers on the side of said
diaphragm more remote from the outer end of said hollow rod.
2. A device according to claim 1, including a cover surrounding
that portion of said control block where the outer end of said
hollow rod projects from said control block, said cover forming a
shield around the periphery of the outer end of said hollow rod so
that air vented through said cross bore is not discharged
directly.
3. A device according to claim 1, including stop means on said
hollow rod for limiting the movement thereof.
4. A device according to claim 1, wherein said second interior
chamber is divided into a plurality of successive chamber portions
each of a different respective diameter, the first one being
substantially conical and located adjacent the connection to said
first passage and the remaining ones being cylindrical of
increasing respective diameters said insert having a cylindrically
formed axially extending portion at its periphery engageable in the
last of the cylindrical portions which is of maximum diameter.
5. A device for reciprocating the working piston of a pneumatic
drive unit comprising, in combination, a directional control valve
with three ports and a control element movable between two distinct
positions, with a first port being connected to a source of air
under pressure, a second port being connected to atmosphere, and
said control element being selectively operable to connect the
third port to either said first port or said second port; a
compressed air storage container, a control block connected to both
said control valve and said container; said pneumatic drive unit
including a cylinder and a working piston therein dividing said
cylinder into first and second cylinder chambers; said control
block being formed with a main conduit therein extending between a
first connection port and a second connection port; a first
connection line connecting said first connection port to said first
cylinder chamber; a second connection line connecting said second
connection port to the third port of said directional control
valve; said main conduit having a relatively larger diameter
portion intermediate its ends serving as a main valve chamber; a
main valve shutter mounted in said main valve chamber for axial
displacement therein between a first end position, in which said
shutter clears said main conduit, and a second end position in
which said shutter engages a circular main valve seat formed in
said main valve chamber to block said main conduit; a spring
biasing said shutter to said second end position, said shutter
being displaceable to said first end position against the bias of
said spring; a hollow rod mounted in said control block in
fluid-tight relation and extending axially of said circular main
valve seat; the outer end of said hollow rod projecting externally
said control block and being open to the atmosphere; said hollow
rod being displaceable between a first end position in which its
open inner end extends through said circular main valve seat and
engages said main valve shutter to retain said shutter in its first
end position against the bias of said spring; said hollow rod being
displaceable to a second end position in which it disengages said
main valve shutter so that said shutter is biased against said
circular main valve seat by said spring to block said main conduit
and with the open inner end of said hollow rod communicating with
that portion of said main conduit leading to said first connection
port; said control block being formed with a secondary conduit
therein extending between a third connection port and a fourth
connection port; a third connection line connecting said third
connection port to said second cylinder chamber; a fourth
connection line connecting said fourth connection port to said
compressed air storage container; said secondary conduit having an
increased diameter portion intermediate its ends defining a
secondary valve chamber; the portion of said secondary conduit
opening into said secondary valve chamber adjacent said main
conduit being shaped as a tapered annular secondary valve seat; the
wall of said secondary valve chamber opposite said secondary valve
seat terminating at an opening into said main conduit; a cap-shaped
seal, having its periphery in the form of an elastic lip, mounted
in said secondary valve chamber for coaxial displacement relative
to said secondary valve seat; said cap-shaped seal having a first
end position in which it tightly engages said secondary valve seat
to block said secondary conduit while clearing communication
between said main conduit and said fourth connection port, and
having a second end position in which said cap-shaped seal is
displaced from said secondary valve seat to clear said secondary
conduit with the periphery of said cap-shaped seal tightly engaging
the wall of said secondary valve chamber to block communication
between said main conduit and said secondary conduit; said control
block being formed with a by-pass conduit open at one end to
atmosphere and communicating at its opposite end with that portion
of said secondary conduit communicating with said third connection
port; said by-pass conduit having disposed therein a check valve
formed by a circular check valve seat and a check valve shutter;
said check valve shutter being mounted on one end portion of a
solid rod axially displaceable in said secondary valve chamber and
having an opposite end connected to said cap-shaped seal so that,
in said first end position of said cap-shaped seal, said check
valve is open and, in said second and position of said cap-shaped
seal, said check valve is closed; said hollow rod extending through
a control chamber formed in said control block; an elastic
diaphragm secured to said hollow rod in said control chamber and
extending radially of said hollow rod with its periphery sealed to
said control block; said elastic diaphragm defining said control
chamber into two compartments; said control block being formed with
a passage therein connecting that one of said two compartments
which is nearer to the outer end of said hollow rod directly to
said second connection line; said control block being formed with a
further passage connecting the other of said two compartments
directly with that portion of said secondary conduit extending to
said third connection port; whereby, responsive to the pressure in
one of said two compartments exceeding the pressure in the other of
said two compartments, said hollow rod is displaced into a selected
one of its respective end positions; said cap-shaped seal, in its
first end position, establishing communication between said main
conduit and said compressed air storage container and, in its
second end position, blocking communication between said main
conduit and said compressed air storage container; said one of said
two compartments, when said control element of said directional
control valve connects said third port of said directional control
valve to said first port thereof, being subjected to the pressure
of said source of fluid under pressure and, when said control
element of said directional control valve connects said third port
to said second port, being connected to atmosphere; said other of
said two compartments, being constantly subjected to the pressure
of the air in said compressed air storage container.
Description
FIELD AND BACKGROUND OF THE INVENTION
This invention relates in general to the construction of control
devices for operating fluid pressure controlled pistons and, in
particular, to a new and useful device which includes a control
block connected between an operating fluid pressure source and a
storage container maintained under fluid pressure and an operating
piston which is movable in a cylinder.
DESCRIPTION OF THE PRIOR ART
Ordinarily, for reversing the motion of a working piston in a
pneumatic drive unit, a mechanically actuated two-way directional
control valve with five ports is used, through which compressed air
is selectively admitted to the respective one of the cylinder
spaces on one side of the piston and the cylinder space at the
opposite side of the piston is simultaneously connected to the
outer atmosphere for removing the counterpressure. Such an
arrangement is suitable in cases where the control valve can be
located at a small distance from the drive unit. If greater
distances must be considered, however, the piston under pressure in
the drive unit is prevented from a rapid displacement because
losses in the long connection line make the pressure difference too
small and the air escapes too slowly. To remedy this drawback, in
all cases where a disturbingly long distance is provided between
the actuating mechanism and the pneumatic drive unit, the
directional control valves are designed as solenoid operated valves
and mounted directly on the drive unit while the actuating
mechanism is located at any convenient place. Nevertheless, in this
arrangement, a shortcoming not to be under estimated is that
electric lines are necessary in addition to the pneumatic ones and
the help of an electrician is needed for the wiring, inspection and
maintenance. Further difficulties occur, for example, in spaces
which are humid or involve explosive hazards. That is why,
frequently, a slowly working pneumatic equipment is preferred to
the electric one.
According to an unpublished proposal intended to eliminate the
mentioned drawbacks, a device for reciprocating a drive piston
comprises a two-way control valve with three ports and a control
member including a differential piston displaceable in a three-step
bore and formed with end portions having unequal cross-sectional
areas and with a narrower portion therebetween. The bore is axially
limited by a smaller and a larger end surface with each of these
surfaces having an opening, the smaller one for a direct connection
of a compressed air source and the larger one for connection of the
directional control valve. The valve is connected to a compressed
air source and to the open air so that in accordance with the
position of the valve, the large end of the bore is connected
either to the compressed air source or to the outer atmosphere. A
bypass is provided in the zone of the large end of the bore and, in
the zone of its middle diameter, the bore communicates with an air
vent. Finally, two connection ports for lines leading to the drive
unit are located so that, in each end position of the differential
piston, one of the two ports communicates with the respective
neighboring end opening of the bore and the other port communicates
with the air vent.
It is true that, in this arrangement, the control members must be
located close to and, if possible, immediately adjacent the drive
unit. However, the directional valve which is connected to the
control member through a single line may be located at a relatively
large distance without incurring time lags due to air escape
because air escapes into the atmosphere directly from the control
member. Nevertheless, this arrangement has a not negligible
drawback in the limited possibilities of its application. The
differential piston is sealed against its guiding surfaces by a
plurality of O-rings causing great frictional resistances. Thus, to
assure a reliable operation, a certain minimum pressure difference
between the operating and the atmospheric pressure must be
maintained permitting at any time to displace the piston without
difficulties. Moreover, two pressure lines are necessary between
the valve and the control member.
To eliminate the last-mentioned drawbacks, another device of this
type has been provided differing from the prior art and comprising
a directional control valve with five ports and two distinct
positions, a compressed air container, and a control element
connected to the latter through pressure lines, in which the
control element is formed in its interior with two pairs of conical
surfaces including an inner conical surface and an outer conical
surface and with two bores each terminating in the center of the
respective surface, and a cap-shaped seal is provided between each
of the pairs of surfaces and mounted freely displaceable so that
each seal hermetically closes one of the bores in both the one and
the other end position, the bore of the first inner conical surface
being connected through a line to the input-output port of the
directional control valve, the bore of the adjacent first outer
conical surface being connected to an outlet port, the space
between the two first conical surfaces communicating both with a
connection port leading to one of the working spaces of the
pneumatic unit and with the bore of the second inner conical
surface, the space between the latter and the second outer conical
surface communicating with a connection port leading to the
compressed air container, the bore of the second outer conical
surface being connected to a connection port leading to the other
working space of the pneumatic unit, and the seal between these
second conical surfaces being secured to a rod so that, in
accordance with the end position of the cap-shaped seal, a valve,
actuated by the rod, separates the bore of the second outer conical
surface from, or connects it to, another output port.
Experience with the just described control elements has shown that
the function of the cap-shaped seals is difficult to control. The
structure of the element requires a high precision in manufacture
and the individual plays of the valves must be adjusted with utmost
accuracy. However, in spite of all precision, attempts to
completely remove the pressure from the respective cylinder space
with the aid of the control element have failed and, in each case,
there remained a small residual pressure with sometimes disturbing
effects.
SUMMARY OF THE INVENTION
The present invention is directed to the problem of eliminating
these remaining drawbacks appearing in devices of the mentioned
type. In particular, a device is provided comprising a control part
which does not require a too high precision of adjustment of the
individual valves mounted therein and still ensures a completely
satisfactory operation.
Accordingly, it is an object of the invention to provide an
improved device for controlling the reciprocation of a working
piston which is movable in a cylinder by fluid pressure from a
first position through a working path to a second position and then
returning to the first position and using an operating fluid under
pressure and a storage container of compressed fluid which are
connected through the device to the cylinder on respective sides of
the working piston, and wherein the device includes two separately
defined interior cavities in a control block with one having a
hollow control rod which is movable by a flexible diaphragm and the
other having a rod member which is movable to position a valve in
respect to a passage for the purpose of controlling of the
pressurizing of the respective ends of the cylinder and the
discharge thereof.
A further object of the invention is to provide a device for
controlling the reciprocation of a working piston which is simple
in design, rugged in construction, and economical to
manufacture.
For an understanding of the principles of the invention, reference
is made to the following description of a typical embodiment
thereof as illustrated in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the Drawings:
FIG. 1 is a partial schematic sectional view of a device for
controlling the reciprocation of a working piston constructed in
accordance with the invention; and
FIG. 2 is a view similar to FIG. 1 indicating the parts in the
other end position.
GENERAL DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings in particular, the invention embodied
therein comprises a pneumatic drive unit, generally designated 1,
which is connected to a control block 2 for controlling the drive
unit. A compressed air container 3 and a directional control valve
4, with three ports and two distinct positions, are connected to
the control block 2 through separate pressure lines 3a and 4a
respectively.
The pneumatic drive unit 1 includes a pressure cylinder 1a in which
a working piston 1b is mounted for reciprocating motion. The
working piston 1b subdivides the inner space of the cylinder 1a
into two spaces 1c and 1d of which, in the present example, the
space 1c shown at the lefthand side of the drawing, is the working
space, i.e., the space in which the air is under pressure and acts
on the piston during the working stroke. Each of the two spaces is
connected, through respective pressure lines 1e, 1f, to respective
connection ports 20a and 34a provided in control block 2.
Directional control valve 4 is formed with three ports of which one
is connected through a pressure line 4a to control block 2 and the
other two are connected to a compressed air source (not shown)
through a line 4b, and the other is connected directly to the outer
atmosphere through vent line 4c. In accordance with the position of
the valve 4', either compressed air is directed from the line 4b
into the control block 2 or compressed air is evacuated from the
control block into the open air through line 4c.
The compressed air container 3 serves as a pressure reservoir and
is connected to the control block 2 connected to a line 3a through
a central port in chamber 29.
The control block, generally designated 2, is a metal body
assembled of several parts joined together and formed with a
plurality of bores, passages, and chambers in which rods, valve
members and other particular parts are mounted. In the following,
the indications of location or direction such as left, right,
lateral, above, below, horizontal and vertical are used in
accordance with the representation in the present drawings. The
real position of the control block relative to the drive unit, of
course, will not necessarily correspond thereto.
In the lower part of the control block 2, adjacent its lefthand
lateral surface, a stepped bore is provided, having a narrower
inner portion 5b and a wider outer portion 5a. The opening of the
bore in the lateral surface is hermetically closed by a cap-shaped
cover 6. A cylindrical body 7 is tightly received in the inner
portion 5b of the bore, sealed by means of two gasket rings 8a and
fixed by a guard ring 8b which is engaged in a corresponding groove
provided in the bore wall.
A circular groove 5c, formed at the opening of the outer portion 5a
of the bore in the lateral wall, retains an elastic diaphragm 9 by
which the bore is closed. The diaphragm 9 engages the circular
groove 5c by its border and is squeezed and firmly held in its
position by the rim of cover 6. The interior space 6a of cover 6 is
substantially cyclindrical, its diameter corresponds to that of the
outer portion 5a of the bore, and its depth is equal to the depth
of the bore portion 5a reduced by the thickness of the diaphragm
9.
A hollow rod 10, frontally open at one of its ends, extends axially
of cover 6 and stepped bore 5a, 5b, and is mounted for axial
displacement, but tightly, both in cover 6 and in cylindrical body
7. The sealing is assured by two gasket rings 11a, 11b, each
retained in a circular groove provided in coaxial bores 12 and 13a,
13b of cover 6 and cylindrical body 7, respectively, the gasket
ring 11b being located in the portion 13a of the guide bore of the
cylindrical body 7 and the portion 13b having a larger diameter
relative to the outer diameter of rod 10 in this zone.
Rod 10 extends through the center of the elastic diaphragm 9 and is
secured firmly thereto. For this purpose, in its portion close to
cover 6, rod 10 is formed with a flange-shaped collar 10a which, at
its side facing the diaphragm 9, is provided with a circular groove
into which a sealing ring 10b is inserted. A rotationally
symmetrical metal cap 10c is fixed to the rod 10 between the collar
10a and the diaphragm 9, the convex side of cap 10c being turned to
the diaphragm 9 and the largest diameter of the cap being slightly
smaller than the diameter of the inner space 6a of cover 6. At the
other side of diaphragm 9, symmetrically thereof, a second metal
cap 10d, identical with the first one, is fixed to the rod 10. All
of these parts are bolted together by means of a nut 10e, so that
the diaphragm 9 and rod 10 are rigidly joined to each other, and
any deflection of the diaphragm in the one or the other direction
necessarily results in a corresponding displacement of the rod. The
two metal caps 10c, 10d serve as limiting stops abutting against
either the shoulder formed by the different diameters of the bore
portions 5a, 5b, or against the inner front face of the cover 6,
thereby defining a first, inner end position of the rod 10 shown in
FIG. 1, or a second, outer end position of the rod 10, shown in
FIG. 2. The intermediate space 6a formed by the interior of cover 6
and the wider bore portion 5a serves as the control chamber and is
sub-divided into two compartments by diaphragm 9.
The end portion of rod 10 extending through the cover 6 is formed
with a cross bore 10f through which the interior of the rod 10
communicates with the outside of the control block 2. To prevent
the compressed air passing through the cross bore 10f from being
expelled directly to the outside, a bell-shaped top 14 is provided
at the end of rod 10, with its cavity turned to the cover 6, and is
fixed by means of a nut 14a. Thus, the escaping air is deviated and
does not flow out as a jet.
The cylindrical body 7 is formed, at its end facing the interior of
control block 2, with a coaxial cylindrical recess or main valve
chamber 15 whose depth is approximately equal to a third of the
body length. The recess 15 has a larger diameter than the bore 13b
in the central part of the cylindrical body which terminates
rearwardly in a circular rim 16 projecting into the recess and
which forms a main valve seat.
The bottom of bores 5a and 5b include is formed a cylindrical
coaxial recess 17 in which a helical spring 18 is received. The
free end of spring 18 carries a cylindrical main valve shutter 19
and urges the same in the direction of the main valve seat 16.
The length of the hollow rod 10 is exactly dimensioned so that, in
its first end position represented in FIG. 1, the rod extends
through the main valve seat 16 thereby displacing the main valve
shutter or valve disc 19 from the seat 16. Simultaneously, the main
valve disc 19 closes the frontal opening of the hollow rod 10. In
the second end position of the rod 10, shown in FIG. 2, the open
end of the rod 10 does not project beyond the main valve seat 16 so
that the shutter 19 is applied against the seat. In this position,
the bore portion 13b communicates with the interior of the hollow
rod 10. The combination of the rod 10 with the seat 16 and the
valve disc 19 forms a two-way directional control valve with three
openings.
A passage 20 is provided in the control block 2 extending
perpendicularly to the hollow rod 10 and leading from the upper
part of the block to a cross bore 21 of the cylindrical body 7. The
cross bore 21 terminates in the wider bore portion 13b so that the
passage 20 communicates or can communicate with the recess 15.
Another passage 22 extends from the bottom part of the control
block 2 up to the level of the recess 17 where it terminates in the
area within the helical spring 18 thereby opening into the recess
15. The passage 22 communicates with the outside of the control
block 2 through a connection port 22a to which the line 4a, leading
from the directional control valve 4 and serving as a feeding and
control line, is connected.
Analagously, the passage 20 terminates in a connection port 20a
which is connected by a pressure line 1e to the working space 1c of
the drive unit. The passage 20, cross bore 21, bore portion 13b and
recess 15 serve as a main valve chamber and, with the passage 22,
they form the main conduit of the control block 2. By the main
valve chamber 15, the main conduit is divided into two portions of
which one is located at the drive unit side and the other at the
control line side.
In its upper righthand part, the control block 2 is formed with a
multiple-step bore comprising five coaxial portions 23a, 23b, 23c,
23d and 23e and having an axis parallel to the hollow rod 10. The
outermost portion 23a is cylindrical and it is the largest portion
both in diameter and in length. Its length is approximately equal
to the total length of all of the other four portions. The second
portion 23b is also cylindrical and its diameter is only slightly
smaller so that a circular shoulder is formed between the two
portions. The length of the second portion 23b is about one-eighth
of the length of the first portion 23a. The next portion 23c is
cylindrical again and about 21/2 times longer than the preceding
portion 23b and its diameter is smaller by about the double length
of portion 23b. The subsequent portion 23d is tapered, narrowing
inwardly down to a diameter which is approximately equal to the
double length of portion 23b. The innermost portion 23e is a
cylindrical blind hole having a conical bottom. The last two
portions are crossed by and communicate with the full section of
passage 20 so that communication is established between the five
portion bore and the step of the main conduit which is located at
the drive unit side.
A rotationally symmetrical insert 24 resembling a hollow truncated
cone with an annular socle is received in the multiple-step bore so
that the socle engages the lefthand part of portion 23a and abuts
the shoulder formed between this portion and the narrower portion
23b. The socle is sealed against the wall of portion 23a by a
gasket ring 24a received in a circular groove. The head of insert
24, having the shape of a truncated cone, projects toward the
bottom of the multiple-step bore and its frontal face lies in the
plane separating the two portions 23c and 23d. The insert 24 is
formed with an axial bore 24b having a diameter approximately equal
to that of the frontal face of the frustum so that this frontal
face is actually reduced to a rim. The outer boundary surface 24c
of the insert 24 conically extending from the rim serves as a
secondary valve seat for a secondary valve shutter or valve
comprising a cap-shaped seal 25 of synthetic material terminated by
a lip-like border. The seal 25 is dimensioned so that its inner
surface fits the secondary valve seat 24c and its border lip has a
diameter which is only slightly smaller than the diameter of the
third bore portion 23c. In a position where the seal 25 is applied
against the head of the insert 24, the border lip extends up to the
shoulder surface between the second and third bore portions 23b and
23c.
A flat circular groove 24d is machined in the secondary valve seat
24c, communicating with the axial bore 24b of the insert 24 through
a transverse bore 24e. The function of the latter will be explained
hereinafter.
Coaxially of the insert 24, a tubular piece 26 open at both ends is
received in the outermost bore portion 23a, engaging the latter
along a flange collar 26a provided on the insert and sealed by mean
of a gasket ring 26b. The flange collar 26a abuts on the frontal
face of the socle of insert 24. A cup-shaped cover 27 projecting
outwardly of the control block 2 has its flanged rim applied
against the flange collar 26a thereby closing the whole
multiplestep bore toward the outside. The cover 27, the tubular
piece 26, and the insert 24 are held in their position by a guard
ring 28 engaging a corresponding circular groove provided in the
wall of the outermost portions 23a.
The tubular piece 26 extends to both sides of its flange collar
26a, outwardly approximately up to the outer surface of the control
block 2 and inwardly into the zone of the socle of insert 24. The
outer diameter of the piece 26 is smaller than that of the socle so
that a cavity 29 is formed therebetween with an approximately
U-shaped corss-section and communicating with the axial bore 24b of
the insert 24. The legs of the U-shaped cross-section extend up to
the flange collar of the tubular piece 26.
The inner end of the tubular piece 26 is not completely open, the
respective frontal face being provided only with a coaxial bore 26c
having a diameter equal to that of bore 24b of the insert 24. The
thus formed circular bottom of the tubular piece 26 is not plane
but formed with a circular rim 26d surrounding the opening of bore
26c and serving as a check valve seat.
A rod 30 is received in the bores 24b and 26c extending coaxially
therethrough. To the inner end of rod 30, the seal 25 is rigidly
secured by means of a screw and a stiffening metal cap 25a. The
outer end portion of rod 30 projecting into the tubular piece 26
carries a check valve shutter or valve disc comprising a metal
support 31a and a sealing ring 31b fixed thereto and secured by a
nut 31c.
The diameter of the rod 30 is substantially smaller than that of
the bores 24b, 26c so that compressed air can pass through the
latter without hindrance. The length of the rod 30 is dimensioned
so that when the cap-shaped seal 25 is applied against the
secondary valve seat 24c, the check valve shutter, i.e, the sealing
ring 31b. is displaced from the check valve seat 26d. This position
of the rod 30 is the first and position. In the second end position
of the rod 30, the seal 25 is displaced from the secondary valve
seat 24c and its stiffening cap 25a is applied against the tapering
wall of the fourth bore portion 23d while the sealing ring 31b of
the check valve shutter is pressed against the check valve seat
26d. Thus, the sealing ring 31b and the seat 26d form a check
valve.
Another valve is provided within the cup-shaped cover 27 and
intended to permit the passage of air only in the direction from
the tubular piece 26 into the cover 27 which latter communicates
with the outside of the control block 2 through a bore 27a. The
valve includes a supporting plate 32b, a sealing disc 32c secured
thereto, and a helical spring 32a resting against the bottom of
cover 27 and urging the plate with the sealing disc mildly against
the opening of the tubular piece 26.
At the rear side of the control block 2, another connection port 33
is provided communicating through a passage with the second bore
portion 23b in the space adjacent the outer surface of insert 24.
This port 33 is connected to pressure line 3a leading to the
compressedair container 3.
Another passage 34 extending through the control block 2 from the
cavity 29 having the U-shaped cross-section upwardly is also
terminated by a port 34a to which a pressure line 1f leading to the
second space 1d of the drive unit is connected. The passage 34, the
cavity 29, the bore 24b, the bore portions 23d, 23c, 23b serving as
the secondary valve chamber, and the passage leading to the port 33
form together a secondary conduit which is divided into two
portions, namely the portion located at the side of the
compressed-air container and the portion located at the drive unit
side.
Two further connection conduits 35 and 36 comprising individual
passages are provided in the lower part of the control block 2.
Conduit 35 connects the passage 22 with the interior 6a of the
cover 6 and conduit 36 establishes a communication between the
right-hand compartment of the control chamber, i.e. the bore
portion 5a located at the inner side of the diaphragm 9, and the
cavity 29.
The just described device operates as follows:
For displacing the working piston 1b into its end position shown in
FIG. 1, i.e., for effecting the working stroke, the directional
control valve 4 is brought into a position in which compressed air
flows through the pressure line 4a and the connection port 22a into
the passage 2. This compressed air simultaneously passes through
the connection conduit 35 into the left-hand compartment of the
control chamber 5a, 6a thereby acting on the diaphragm 9 so that,
so far as the pressure in the right-hand compartment of the control
chamber is smaller which, as will be shown in the following, is
surely the case, the diaphragm 9 is deflected in the direction of
the interior of the control block 2, as shown in FIG. 1. This
causes the hollow rod 10 to move into its first end position so
that the main valve shutter 19 is displaced from its seat 19 and
compressed air passes unhindered through the main valve chamber 15,
bore 13b, cross bore 21, passage 20, port 20a, and pressure line 1e
into the working space 1c of the drive unit. In this position, the
main conduit is open. Since the main valve shutter 19 is firmly
pressed against the opening of the hollow rod 10 by the helical
spring 18, compressed air cannot escape through the interior of the
rod and is forced to pass through the main conduit.
However, the portion 20 of the main conduit located at the drive
unit side also communicates with the secondary valve chamber formed
by the portions 23d, 23c, and 23b of the upper bore of the control
bock 2 so that the compressed air also acts upon the cap-shaped
seal 25 and presses the same firmly against the secondary valve
seat 24c. Consequently, the compressed air cannot pass through the
axial bore 24b into the cavity 29 and presses the elastic border
lip of seal 25 toward the insert 24 thereby clearing its way
through the portion 23b, the respective passage leading to the port
33, and further through the pressure line 3a into the
compressed-air container 3 so that the latter is brought under
operational pressure.
At this time, because the cap-shaped seal 25 is applied against the
seat 24c, the rod 30 occupies its first and position. The sealing
ring 31b is displaced from the check valve seat 26d so that the
check valve is open. Therefore, air coming from the space 1d of the
drive unit, which is not under pressure, can freely escape through
the line 1f, port 34a, passage 34, cavity 29, bore 26c, tubular
piece 26, and cover 27 into the outer atmosphere. The sealing disk
32c is displaced from the opening of the tubular piece 26
automatically by the outflowing air. Because all air can escape
through the open check valve, there is no pressure in the
connection conduit 36 either and the right-hand compartment 5a of
the control chamber is under atmospheric pressure.
For producing the idle stroke of the working piston, i.e. for
displacing the same into its end position shown in FIG. 2, the
directional control valve 4 is reversed so that the pressure line
4a is vented. Thereupon, as soon as the pressure in the main
conduit decreases, for example, at 5 atm in excess, by a half
atmosphere, the elastic border lip of the seal 25 moves back, away
from the insert 24, which movement is simultaneously supported by
the air now flowing from the compressed-air container 3 still under
operation pressure, and applies completely against the wall of the
bore portion 23c. Due to the pressure difference between the
left-hand and right-hand sides of the cap-shaped seal 25, the seal
is finally removed from its seat 24c and displaced along with the
rod 30 into the second end position. The main conduit or the
portion 20 thereof is thereby separated from the secondary conduit
which is now open. In consequence, compressed air can flow from the
container 3 through the pressure line 3a and the secondary conduit,
i.e. the port 33, valve chamber 23b, 23c, transverse bore 24e,
axial bore 24b, cavity 29, passage 34, and port 34a, and through
the pressure line if into the right-hand space 1d of the drive unit
and act upon the piston 1b. At the same time, however, compressed
air passes through the connection conduit 36 into the right-hand
compartment of the control chamber 5a, 6a, acts on the diaphragm 9
and deflects the same toward the outside because the pressure at
the opposite side has been released by the venting. The hollow rod
10 is thereby displaced into its second end position in which its
inner end portion no more extends through the main valve seat 16
but is displaced from the main valve shutter 19 and retracted into
the bore 13b while the shutter 19 is applied against the seat 16
thereby blocking the main conduit. In this position, the interior
of the hollow rod 10 communicates with the bore 13b so that the air
coming from the left-hand space 1c of the drive unit, which is no
more under pressure can pass through the line 1e, port 20a,
passages 20, cross bore 21, bore 13b, interior of rod 10, and cross
bore 10 into the outer atmosphere.
To start the working stroke of piston 1b again, the directional
control valve 4 is brought into its position represented in FIG. 1.
Thereupon, as soon as the pressure in the passage 22 and thereby in
the left-hand compartment of the control chamber exceeds the
residual pressure in the other compartment, the diaphragm 9 is
deflected in the opposite direction and the cycle can be
repeated.
While a specific embodiment of the invention has been shown and
described in detail to illustrate the application of the principles
of the invention, it will be understood that the invention may be
embodied otherwise without departing from such principles.
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