U.S. patent number 3,912,506 [Application Number 05/362,601] was granted by the patent office on 1975-10-14 for photoconductive elements containing polymeric binders.
This patent grant is currently assigned to Eastman Kodak Company. Invention is credited to Stewart H. Merrill.
United States Patent |
3,912,506 |
Merrill |
October 14, 1975 |
Photoconductive elements containing polymeric binders
Abstract
Electrophotographic elements containing a photoconductor and a
binder comprising a polymer having a naphthyl nucleus as a pendant
side group extending from the backbone of the polymer chain can be
sensitized and charged either positively or negatively to prepare
images electrophotographically.
Inventors: |
Merrill; Stewart H. (Rochester,
NY) |
Assignee: |
Eastman Kodak Company
(Rochester, NY)
|
Family
ID: |
23426745 |
Appl.
No.: |
05/362,601 |
Filed: |
May 21, 1973 |
Current U.S.
Class: |
430/96 |
Current CPC
Class: |
G03G
5/0542 (20130101); G03G 5/0589 (20130101); G03G
5/0546 (20130101); G03G 5/0535 (20130101); C08F
8/14 (20130101); C08F 8/14 (20130101); C08F
16/06 (20130101) |
Current International
Class: |
C08F
8/00 (20060101); C08F 8/14 (20060101); G03G
5/05 (20060101); G03G 005/06 (); G03G 005/08 () |
Field of
Search: |
;96/1.5,1.6,1.7,1.8 |
References Cited
[Referenced By]
U.S. Patent Documents
|
|
|
3131060 |
April 1964 |
Cassiers et al. |
3155503 |
November 1964 |
Cassiers et al. |
3159483 |
December 1964 |
Behmenburg et al. |
3307940 |
March 1967 |
Hoegl et al. |
3316087 |
April 1967 |
Munder et al. |
3418116 |
December 1968 |
Inami et al. |
3598582 |
August 1971 |
Herrick et al. |
|
Foreign Patent Documents
|
|
|
|
|
|
|
4,118,309 |
|
Oct 1966 |
|
JA |
|
4,319,192 |
|
Aug 1968 |
|
JA |
|
Primary Examiner: Martin, Jr.; Roland E.
Attorney, Agent or Firm: DeLeo; D. M.
Claims
We claim:
1. An electrophotographic element comprising an electrically
conductive support having coated thereon a photoconductive
composition comprising at least about 10 weight percent
photoconductor and a polymeric binder having repeating units
represented by the following structure: ##EQU10## wherein R
represents A. an alkyl group having 1 to 18 carbon atoms,
B. an aryl group, or
C. a hydrogen atom; and
X is a naphthyl-containing moiety having a formula selected from
the following: ##EQU11## wherein R.sub.1 is a lower alkylene group
having 1 to 8 carbon atoms,
Ar is a naphthyl group or a substituted naphthyl group wherein the
substituents are selected from the group consisting of alkoxy
group, aryloxy group, amino group, hydroxy group, alkylamino,
arylamino, nitro group, cyano group, halo group, and alkyl group,
and
Y is an oxygen atom or a sulfur atom.
2. The electrophotographic element of claim 1 wherein the
photoconductive composition contains a sensitizing amount of a
sensitizer for said photoconductor.
3. The electrophotographic element of claim 1 wherein X is
##EQU12## and Ar is a naphthyl group.
4. The electrophotographic element of claim 1 wherein X is
##EQU13## and Ar is a naphthyl group.
5. The electrophotographic element of claim 1 wherein X is
##EQU14## Ar is a naphthyl group and R.sub.1 is a lower alkylene
group.
6. The electrophotographic element of claim 1 wherein X is
##EQU15## R.sub.1 is lower alkylene group, Y is oxygen atom or
sulfur atom and Ar is a napthyl group.
7. An electrophotographic element comprising an electrically
conductive support having coated thereon a photoconductive
composition comprising at least 10 weight percent photoconductor
and a polymeric binder having:
I. repeating units represented by the following structure:
##EQU16## wherein R represents A. an alkyl group having 1 to 18
carbon atoms,
B. an aryl group, or
C. a hydrogen atom;
X is a naphthyl-containing moiety having a formula selected from
the following: ##EQU17## wherein R.sub.1 is a lower alkylene group
having 1 to 8 carbon atoms,
Ar is a naphthyl group or a substituted naphthyl group wherein the
substituents are selected from the group consisting of alkoxy
group, aryloxy group, amino group, hydroxy group, alkylamino,
arylamino, nitro group, cyano group, halo group, and alkyl group,
and
Y is an oxygen atom or a sulfur atom;
X.sub.1, when taken singly, represents a hydrogen atom; and
X and X.sub.1, when taken together, represent a 1,8-naphthylene
group; and
II. repeating units represented by the following structure.
##EQU18## wherein R.sub.2 is a lower alkyl group.
8. An electrophotograhic element comprising an electrically
conductive support having coated thereon a photoconductive
composition comprising at least 10 weight percent organic
photoconductor and a polymeric binder having repeating units
represented by the following structure: ##EQU19## wherein R is
selected from the group consisting of an aryl group, an alkyl group
having from 1 to about 18 carbon atoms, and a hydrogen atom,
X is a naphthyl containing moiety selected from the group
consisting of ##EQU20## and R.sub.1 is a lower alkylene group.
9. The electrophotographic element of claim 8 wherein X is
##SPC2##
10. The electrophotographic element of claim 8 wherein X is
##SPC3##
11. The electrophotographic element of claim 8 wherien X is
##SPC4##
and R.sub.1 is a lower alkylene group.
12. The electrophotographic element of claim 8 wherein X is
##SPC5##
and R.sub.1 is a lower alkylene group.
13. An electrophotographic element comprising an electrically
conductive support having coated thereon a photoconductive
composition comprising at least 10 weight percent organic
photoconductor and a polymeric binder having:
I. repeating units represented by the following structure:
##EQU21## wherein R is selected from the group consisting of an
aryl group, an alkyl group and a hydrogen atom,
X is a naphthyl or naphthyl containing moiety selected from the
group consisting of ##EQU22## and R.sub.1 is a lower alkylene
group; and II. repeating units represented by the following
structure: ##EQU23## wherein R.sub.2 is a lower alkyl group.
14. An electrophotographic element comprising an electrically
conductive support having coated thereon a photoconductive
composition comprising at least 10 weight percent organic
photoconductor and a polymeric binder having repeating units
represented by the following structure: ##EQU24## wherein R is an
alkyl group of 1 to about 8 carbon atoms, a hydrogen atom, a phenyl
group or a naphthyl group; and X is a naphthyl containing moiety
having the structure: ##EQU25## wherein Ar is naphthyl group and
R.sub.1 is a lower alkylene group having 1 to about 4 carbon
atoms.
15. An electrophotographic element comprising an electrically
conducting support having coated thereon a photoconductive
composition comprising from about 10 to about 60 weight percent of
an organic photoconductor, 0.005 to about 5.0 weight percent of
sensitizer for said photoconductor and poly(vinyl
1-naphthoate-co-vinyl acetate) as a binder.
16. An electrophotograhic element comprising an electrically
conducting support having coated thereon a photoconductive
composition comprising from about 10 to about 60 weight percent of
an organic photoconductor, 0.005 to about 5.0 weight percent of a
sensitizer for said photoconductor and poly(vinyl
2-naphthoate-co-vinyl acetate) as a binder.
17. An electrophotograhpic element comprising an electrically
conducting support having coated thereon a photoconductive
composition comprising from about 10 to about 60 weight percent of
an organic photoconductor, 0.005 to about 5.0 weight percent of a
sensitizer for said photoconductor and poly(vinyl
2-naphthoxyacetate-co-vinyl acetate) as a binder.
Description
FIELD OF INVENTION
This invention relates to novel electrophotographic elements having
coatings of binder-containing photoconductive compositions.
BACKGROUND OF INVENTION
Binder-containing photoconductive compositions have been widely
used in the preparation of electrophotographic elements suitable
for forming latent electrostatic images. In some applications the
photoconductive compositions contain an organic photoconductor and
a sensitizer uniformly admixed in an inert resinous binder. Typical
binders are ordinary polymeric materials, e.g., phenolic resins,
acrylic ester resins, polystyrene, etc. However, these conventional
binders usually do not impart any particular improvement in light
sensitivity to the system. The light sensitivity as indicated by
the electrical speed of these systems is ordinarily due wholly to
the organic photoconductor and sensitizer. Other binders have been
found to contribute significantly to the light sensitivity of the
system. However, the selection of these polymers for incorporation
into photoconductive compositions to form electrophotographic
layers has preceeded on a compound-by-compound basis. Nothing has
yet been discovered from the numerous binders tested which permits
effective prediction and selection of particular polymers
exhibiting the desired properties. To date there still exists a
need for improved novel binder-containing photoconductive
compositions which exhibit improved light sensitivities.
SUMMARY OF INVENTION
In accordance with this invention, electrophotographic elements and
compositions are provided which contain novel polymeric binders.
These compositions and elements exhibit improved
electrophotographic speed resulting from the incorporation of the
present binder materials.
DESCRIPTION OF PREFERRED EMBODIMENT
The objects and advantages of this invention are accomplished by
using an electrophotographic element having coated thereon a
photoconductive composition which contains a photoconductor admixed
with a binder having repeating units represented by the following
structure: ##EQU1## In this structure:
R represents
1. AN ALKYL GROUP HAVING 1 TO 18 CARBON ATOMS E.G., METHYL, ETHYL,
PROPYL, BUTYL, ISOBUTYL, OCTYL, DODECYL, ETC. INCLUDING SUBSTITUTED
ALKYL HAVING 1 TO 18 CARBON ATOMS WHEREIN THE SUBSTITUENTS ARE
A. alkoxy group e.g., ethoxy, methoxy, propoxy, etc.,
B. aryloxy group e.g., phenoxy, naphthoxy, etc.
C. amino group,
D. hydroxy group,
E. aryl group, e.g., benzyl, phenyl, etc.,
F. alkylamino and dialkylamino,
G. arylamino group, e.g., phenylamino, diphenylamino,
N-phenyl-N-ethylamino, naphthylamino, etc.,
H. nitro group,
I. cyano group,
J. halo group,
K. alkyl substituted with an acyl group having the formula
-C-R'
wherein R' is hydroxy, hydrogen, aryl, e.g., phenyl, naphthyl,
etc., lower alkyl having 1 to 8 carbon atoms e.g., methyl, ethyl,
propyl, etc., amino including substituted amino e.g.,
diloweralkylamino, lower alkoxy having 1 to 8 carbon atoms e.g.,
butoxy, methoxy, etc., aryloxy e.g., phenoxy, naphthoxy, etc.;
or
2. an aryl group, e.g., phenyl, naphthyl, anthryl, fluorenyl, etc.,
including substituted aryl wherein the substituents are
a. alkoxy group, e.g., ethoxy, methoxy, propoxy, etc.,
b. aryloxy group, e.g., phenoxy, naphthoxy, phenoxy, etc.,
c. amino group,
d. hydroxy group,
e. aryl, e.g. phenyl,
f. alkylamino, e.g., dimethylamino, dipropylamino, etc.,
g. arylamino, e.g., phenylamino, N-phenyl-N-ethylamino,
naphthylamino, etc.
h. nitro group,
i. cyano group,
j. halo group,
k. alkyl group, e.g., methyl, ethyl, propyl, etc.,
l. an acyl group having the formula ##EQU2## wherein R" is hydroxy,
hydrogen, aryl, e.g., phenyl, naphthyl, etc., amino including
substituted amino, e.g., diloweralkylamino, lower alkoxy having 1
to 8 carbon atoms, e.g., butoxy, methoxy, etc., aryloxy, e.g.,
phenoxy, naphthoxy, etc., lower alkyl having 1 to 8 carbon atoms,
e.g, methyl, ethyl, propyl, butyl, etc.; or
3. a hydrogen atom.
X, when taken singly, represents a naphthyl containing moiety
having one of the following structures: ##EQU3##
wherein R.sub.1 is a lower alkylene group having 1 to 8 carbon
atoms such as methylene, ethylene, propylene, tetramethylene,
pentamethylene, neopentylene, etc.;
Ar is a naphthyl group or a substituted naphthyl group wherein the
substituents are
a. alkoxy group of 1 to about 4 carbon atoms e.g. ethoxy, methoxy,
propoxy, etc.,
b. aryloxy group, e.g. phenoxy, naphthoxy, etc.,
c. amino group,
d. hydroxy group,
e. alkylamino, of 1 to about 4 carbon atoms in each alkyl moiety
e.g. methyl, ethyl, etc. and e.g. diethylamino, dipropylamino,
etc.,
f. arylamino, e.g. phenylamino, diphenylamino,
N-phenyl-N-ethylamino, etc.,
g. nitro group,
h. cyano group,
i. halo group,
j. alkyl group of 1 to about 6 carbon atoms, e.g. ethyl, methyl,
propyl, etc.; and
Y is an oxygen atom or a sulfur atom.
X.sub.1, when taken singly, represents a hydrogen atom.
X and X.sub.1, when taken together, represent a 1,8-naphthylene
group as, for example, in polyacenaphthylene.
In a preferred embodiment of this invention electrophotographic
elements are provided which have a binder of the type described
above wherein:
R represents an alkyl group of 1 to about 8 carbon atoms, a
hydrogen atom, a phenyl group or a naphthyl group;
X represents a naphthyl containing moiety having the structure:
##EQU4## in which Ar is a naphthyl group and R.sub.1 is a lower
alkylene group having 1 to about 4 carbon atoms;
X is a hydrogen atom; and
Y is an oxygen atom.
The resinous binder of this invention can contain, in addition to
those repeating units set forth above, repeating units having the
following structure: ##EQU5## wherein R.sub.2 is a lower alkyl
group having 1 to 8 carbon atoms such as methyl, ethyl, propyl,
neopentyl, butyl, isobutyl, etc.
Typical classes of polymers containing the above repeating units
are poly(vinyl naphthoate-co-vinyl ester), poly(vinyl
naphthoxyalkyl carboxylate-co-vinyl ester), poly(vinyl
naphthylalkyl carboxylate-co-vinyl ester), poly(vinyl naphthiaalkyl
carboxylate-co-vinyl ester), polymers of naphthyl ketones and
aldehydes, etc.
Particularly useful binders according to this invention are resins
represented by Formula A (above) wherein X represents one of the
following structures: ##SPC1##
wherein R.sub.1 is the same as defined above.
Additional suitable binders for the elements described herein are
resins containing the repeating units of A with repeating units
derived from vinyl acetate i.e. ##EQU6##
Exemplary of a few of the many resins useful as binders in this
invention are listed in Table I below.
Table I ______________________________________ I
2-Phenyl-2'-acetonaphthone-formaldehyde resin II
2'-Butyronaphthone-formaldehyde resin III
2'-Acetonaphthone-formaldehyde resin IV Poly(vinyl 2-naphthoate) V
Poly(vinyl 2-naphthylacetate) VI Poly(vinyl 2-naphthoxyacetate) VII
Poly(vinyl 2-naphthiaacetate) VIII Poly(vinyl 2-naphthoate-co-vinyl
acetate) IX Poly(vinyl 2-naphthylacetate-co-vinyl acetate) X
Poly(vinyl 2-naphthoxyacetate-co-vinyl acetate) XI Poly(vinyl
2-naphthiaacetate-co-vinyl acetate) XII Poly(vinyl
1-naphthoate-co-vinyl acetate) XIII Poly(vinylnaphthalene) XIV
Poly(acenaphthylene) ______________________________________
As described previously, the binders of this invention can comprise
homopolymers having repeating unit A above or copolymers having
repeating units of A and B. The copolymer can be either a block or
random copolymer and contains at least 2 percent of repeating unit
A.
The present resinous binders are prepared by methods known to those
skilled in the art. The naphthoneformaldehyde resins are prepared
by condensing the appropriate naphthone with formaldehyde. The
vinyl naphthoate/vinyl acetate polymers are prepared by treating a
suspension in pyridine of polY(vinyl alcohol), which may or may not
contain some residual vinyl acetate or other desired vinyl ester
units, with a slight excess of the appropriate naphthyl-containing
acid derivative, e.g. naphthoyl chloride, naphthiaacetyl chloride.
When there are no vinyl acetate units present, a homopolymer having
the desired pendant side groups is formed. The reaction is carried
out at about 50.degree.C. The polymer is recovered by precipitation
in water and is purified by reprecipitation in methanol from
methylene chloride solution.
In preparing typical electrophotographic elements utilizing the
polymeric binders of this invention, a photoconductor is dissolved
in a solution of binder and a solvent and then, after thorough
mixing, the composition is coated on an electrically conducting
support in a well-known manner, such as swirling, spraying, doctor
blade coating and the like.
The novel polymeric binders of this invention improve the
electrical speeds of compositions containing a wide variety of
photoconductors including inorganic photoconductors such as zinc
oxide, titanium dioxide, cadmium sulfide and the like and organic
photoconductors including organometallic photoconductors. Mixtures
of two or more photoconductors are also useful.
The organic photoconductors employed in the elements and the method
of our invention can be essentially any of the organic
photoconductors or mixtures thereof which are suitable for use in
electrophotography.
Examples of useful organic photoconductors include the
following:
A. Arylamine photoconductors including substituted and
unsubstituted arylamines, diarylamines, nonpolymeric triarylamines
and polymeric triarylamines such as those described in U.S. Pat.
Nos. 3,240,597 and 3,180,730.
B. Photoconductors represented by the formula ##EQU7## wherein Z
and Z' are aromatic radicals, Q is a hydrogen atom or an aromatic
amino group, such as Z'NH-; b is an integer from 1 to about 12, and
L is a hydrogen atom or an aromatic radical, these materials being
more fully described in U.S. Pat. NO. 3,265,496
C. Polyarylalkane photoconductors including leuco bases of diaryl
or triarylmethane dye salts, 1,1,1-triarylalkanes wherein the
alkane moiety has at least two carbon atoms and tetraarylmethanes
having an amino group substituted in at least one of the aryl
nuclei attached to the alkane and methane moieties of the latter
two classes of photoconductors which are non-leuco base materials;
and also other polyarylalkanes included by the formula: ##EQU8##
wherein each of D, E and G is an aryl group and J is a hydrogen
atom, an alkyl group, or an aryl group, at least one of D, E and G
containing an amino substituent, these materials being more fully
described in U.S. Pat. No. 3,274,000; French Pat. No. 1,383,461 and
in U.S. Pat. No. 3,542,544, issued Nov. 24, 1970. D.
Photoconductors comprising 4-diarylamino substituted chalcones
having the formula: ##EQU9## wherein R.sub.1 and R.sub.2 are each
phenyl radicals including substituted phenyl radicals, these
materials being more fully described in Fox U.S. Pat. No. 3,526,501
issued Sept. 1, 1970 and other chalcones as disclosed in U.S. Pat.
No. 3,265,497.
E. Non-ionic cycloheptenyl compounds which may be substituted with
substituents such as aryl, hydroxy, azido, nitrogen heterocycles,
or oxycycloheptenyl; these compounds being more fully described in
U.S. Pat. No. 3,533,786 issued Oct. 13, 1970.
F. Compounds containing an >N - N< nucleus, including
N,N-bicarbazyls and tetra-substituted hydrazines, which compounds
are more fully described in U.S. Pat. No. 3,542,546 issued Nov. 24,
1970.
G. Organic compounds having a 3,3'-bis-aryl-2-pyrazoline nucleus
which is substituted in either five-member ring with the same or
different substituents. These organic photoconductors are more
fully described in U.S. Pat. No. 3,527,602 issued Sept. 8,
1970.
H. Triarylamines in which at least one of the aryl radicals is
substitued by an active hydrogen-containing group or a vinyl or
vinylene radical having at least one active hydrogen-containing
group. These materials are more fully described in U.S. Pat. No.
3,658,520, issued Apr. 25, 1972.
I. Organic-metallic compounds having at least one amino-aryl
substituent attached to a Group IVa or Group Va metal atom such as
silicon, germanium, tin and lead from Group IVa and phosphorus,
arsenic, antimony and bismuth from Group Va. These materials can be
substituted in the metallo nucleus with a wide variety of
substituents but at least one of the substituents must be an
amino-aryl radical. These materials are described in U.S. Pat. No.
3,647,429, issued Mar. 7, 1972.
J. Polymeric organic photoconductors such as poly-N-vinylcarbazoles
and related vinyl polymers, such materials being disclosed for
example, in U.S. Pat. Nos. 3,037,861; 3,155,503; 3,418,116;
3,421,891 and 3,232,755.
K. Any other organic compound which exhibits photoconductive
properties such as those set forth in Australian Pat. No.
248,402.
Representative organic photoconductors useful in this invention
include the compounds listed below:
triphenylamine
4,4'-diethylamino-2,2'-dimethyltriphenylmethane
4,4'-benzylidene-bis(N,N-diethyl-m-toluidine)
4',4"-diamino-4-dimethylamino-2',2"-dimethyltriphenylmethane
4',4"-bis(diethylamino)-2,6-dichloro-2',2"-dimethyltriphenylmethane
2',2"-dimethyl-4,4',4"-tris(dimethylamino)-triphenylmethane
4',4"-bis(diethylamino)-4-dimethylamino-2,2',2"-trimethyltriphenylmethane
4',4"-bis(dimethylamino)-2',
2"-dimethyl-4-methoxytriphenylmethane
bis(4-diethylamino)tetraphenylmethane
4,4'-bis(diphenylamino)chalcone
tetra-4-tolylhydrazine
poly-N-vinylcarbazole
monobrominated poly-N-vinylcarbazole
dibrominated poly-N-vinylcarbazole
N,n'-bicarbazyl
3,3'-bis(1,5-diphenyl-2-pyrazoline
1,5-diphenyl-3-[3'-(1'-p-tolyl-5'-phenyl)-2'-pyrazolyl]2-2-pyrazoline
p-diphenylaminostyrene
p-diphenylaminocinnamic acid
triphenyl-p-dimethylaminophenylstannane
triphenyl-p-diethylaminophenylplumbane
tetra-p-diethylaminophenylplumbane
phenyl-tri(p-diethylaminophenyl)stannane
tetra-p-diethylaminophenylgermane
p-diethylaminophenylarsine
The photoconductive layers of the invention can be sensitized by
the addition of effective amounts of sensitizing compounds to
exhibit improved electrophotosensitivity. Sensitizing compounds
useful with the photoconductive compounds of the present invention
can be selected from a wide variety of materials, including such
materials as pyrylium dye salts including thiapyrylium dye salts
and selenapyrylium dye salts disclosed in VanAllan et al, U.S. Pat.
No. 3,250,615; fluorenes, such as
7,12-dioxo-13-dibenzo-(a,h)fluorene,
5,10-dioxo-4a,11-diazabenzo(b)fluorene,
3,13-dioxo-7-oxadibenzo(b,g)fluorene, and the like; aggregate-type
sensitizers of the type described in Light, Belgian Pat. No.
705,117 dated Apr. 16, 1968; aromatic nitro compounds of the kinds
described in U.S. Pat. No. 2,610,120; anthrones like those
disclosed in U.S. Pat. No. 2,670,284; quinones, U.S. Pat. No.
2,670,286; benzophenones, U.S. Pat. No. 2,670,287; thiazoles, U.S.
Pat. No. 2,732,301; mineral acids; carboxylic acids, such as maleic
acid, dichloroacetic acid, trichloroacetic acid and salicyclic
acid; sulfonic and phosphoric acids; and various dyes, such as
cyanine (including carbocyanine), nitro-substituted cyanines,
styryls, anils, merocyanine, diarylmethane, thiazine, azine,
oxazine, xanthone, phthalein, acridine, azo, anthraquinone dyes and
the like and mixtures thereof. The sensitizers preferred for use
with the compounds of this invention are selected from 1. pyrylium
salts including selenapyrylium salts and thiapyrylium salts and 2.
cyanine dyes including carbocyanine dyes.
Although typically no sensitizer is required to impact
photoconductivity to the photosensitive layer, since relatively
minor amounts of sensitizing compound give substantial immprovement
in speed in such layers, the sensitizer is preferred. The amount of
sensitizer that can be added to a photoconductor-containing layer
to give effective increases in speed can vary widely. The optimum
concentration in any given case will vary with the specific
photoconductor and sensitizing compound used. In general,
substantial speed gains can be obtained where an appropriate
sensitizer is added in a concentration range from about 0.0001 to
about 30 percent by weight based on the weight of the film-forming
coating composition. Generally, a senitizer is added to the coating
composition in an amount by weight from about 0.005 to about 5.0
percent by weight of the total coating composition.
Solvents useful for preparing coating compositions with the present
invention can include a wide variety of organic solvents for the
components of the coating composition such as
1. aromatic hydrocarbons, and substituted aromatic hydrocarbons
e.g. benzene, toluene, xylene, mesityene, etc.;
2. ketones such as acetone, 2-butanone, etc.;
3. halogenated aliphatic hydrocarbons such as methylene chloride,
chloroform, ethylene chloride, etc.;
4. ethers including cyclic ethers such as tetrahydrofuran and
dioxane; and
5. mixtures of the above.
In preparing the coating compositions disclosed herein useful
results are obtained where the photoconductive substance is present
in an amount equal to at least about 1 weight percent of the
coating composition. The upper limit in the amount of
photoconductive material present can be widely varied in accordance
with usual practice. It is typically required that the
photoconductive material be present in an amount ranging from about
1 weight percent of the coating composition to about 99 weight
percent of the coating composition. A preferred weight range for
the photoconductive material in the coating composition is from
about 10 weight percent to about 60 weight percent.
Coating thicknesses of the photoconductive composition on a support
can vary. A wet coating thickness in the range of about 0.001 inch
to about 0.01 inch is useful in the practice of the invention. A
preferred range of coating thickness is from about 0.002 inch to
about 0.006 inch before drying although such thicknesses will vary
depending on the particular application desired for the
electrophotographic element.
Suitable supporting materials for the photoconductive layers of the
present invention can include any of the electrically conducting
supports, for example, various conducting papers; aluminum-paper
laminates; metal foils, such as aluminum foil, zinc foil, etc.;
metal plates such as aluminum, copper, zinc, brass, and galvanized
plates; vapor deposited metal layers such as silver, nickel or
aluminum on conventional film supports such as cellulose acetate,
poly(ethylene terephthalate), polystyrene and the like conducting
supports.
An especially useful conducting support can be prepared by coating
a transparent film support material such as poly(ethylene
terephthalate) with a layer containing a semiconductor dispersed in
a resin. A suitable conducting coating can be prepared from the
sodium salt of a carboxyester lactone of a maleic anhydridevinyl
acetate copolymer, cuprous iodide and the like. Such conducting
layers and methods for their optimum preparation and use are
disclosed in U.S. Pat. Nos. 3,007,901; 3,245,833; and
3,267,807.
The compositions of the present invention can be employed in
photoconductive elements useful in any of the well known
electrophotographic processes which require photoconductive layers,
and the present compositions can be used in electrophotographic
elements of many structural variations. For example, the
photoconductive composition can be coated in the form of single
layers or multiple layers on a suitable opaque or transparent
conducting support. Likewise, the layers can be contiguous or
spaced having layers of insulating material or other
photoconductive material between layers or overcoated or interposed
between the photoconductive layer or sensitizing layer and the
conducting layer. It is also possible to adjust the position of the
support and the conducting layer by placing a photoconductor layer
over a support and coating the exposed face of the support or the
exposed or overcoated face of the photoconductor with a conducting
layer. Configuration differing from those contained in the examples
can be useful or even preferred for the same or different
application for the electrophotographic element.
The following Examples are included for a further understanding of
the invention.
EXAMPLE 1
A solution of 1.5 g of poly(vinyl 1-naphthoate-co-vinyl acetate)
(88/12 molar ratio) as the binder, 0.5 g of
4,4'-benzylidenebis(N,N-diethyl-m-toluidine) as the photoconductor
and 0.02 g of 2,4-di(4-ethoxyphenyl)-6-(4-amyloxystyryl)pyrylium
fluoroborate as the sensitizer in 15.6 g of methylene chloride is
hand coated at a wet thickness of 0.004 inch on a conducting layer
comprising the sodium salt of a carboxyester lactone, such as
described in U.S. Pat. No. 3,102,028 which in turn is coated on a
cellulose acetate support. The coating block is maintained at a
temperature of 90.degree.F. After drying the electrophotographic
element is charged under positive corona source until the surface
potential, as measured by an electrometer probe, reaches about 600
volts. It is then subjected to exposure from behind a stepped
density gray scale to a 3,000.degree.K. tungsten source. The
exposure causes reduction of the surface potential of the element
under each step of the gray scale from its initial potential,
V.sub.o, to some lower potential, V, whose exact value depends on
the actual amount of exposure in meter-candle-seconds received by
the area. The results of the measurements are plotted on a graph of
surface potential V vs. log exposure for each step. The shoulder
speed is the numerical expression of 10.sup.4 multiplied by the
reciprocal of the exposure in meter-candle-seconds required to
reduce the 600 volt charged surface potential by 100 volts. The toe
speed is the numerical expression of 10.sup.4 multiplied by the
reciprocal of the exposure in meter-candle-seconds required to
reduce the 600 volt charged surface potential to 100 volts. This
coating is found to have a positive 100 V. toe speed of 63 and a
shoulder speed of 900.
EXAMPLE 2
Example 1 is repeated except the binder employed is poly(vinyl
2-naphthoate-co-vinyl acetate). The shoulder speed is 630 and the
toe speed is 50.
EXAMPLE 3
Example 1 is repeated except the binder employed is poly(vinyl
2-naphthoxyacetate-co-vinyl acetate). The shoulder speed is 1800
and the toe speed is 200.
EXAMPLE 4
Example 1 is repeated except the element is charged negatively.
Good shoulder and toe speeds are obtained.
EXAMPLE 5
Coating compositions containing the binders set forth in the
following Table III are prepared and coated in the manner described
in Example 1. In a darkened room, the surface of each of the
photoconductive layers so prepared is charged to a potential of
about +600 volts under a corona charger. The layer is then covered
with a transparent sheet bearing a pattern of opaque and light
transmitting areas and exposed to the radiation from an
incandescent lamp with an illumination intensity of about 75
meter-candles for 12 seconds. The resulting electrostatic latent
image is developed in the usual manner by cascading over the
surface of the layer a mixture of negatively charged black
thermoplastic toner particles and glass beads. The quality of the
reproduction of the pattern in each instance is set forth in the
following Table III:
Table III ______________________________________ Polymeric Binder
No. Quality of Reproduction (from Table I)
______________________________________ I Good II Good III Good IV
Good V Good VI Good VII Good VIII Good IX Good X Good XI Good XII
Good XIII Good XIV Good ______________________________________
The invention has been described in detail with particular
reference to preferred embodiments thereof, but, it will be
understood that variations and modifications can be effected within
the spirit and scope of the invention.
* * * * *