U.S. patent number 3,905,543 [Application Number 05/511,944] was granted by the patent office on 1975-09-16 for hollow walled carton structure.
Invention is credited to Arthur E. Randles.
United States Patent |
3,905,543 |
Randles |
September 16, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Hollow walled carton structure
Abstract
A folding box comprises hollow side and end walls, each with
parallel outer and inner panels and an interconnecting top panel. A
pair of gusset panels connected along fold lines between the top
side panel, the outer side panel, and the outer end panel, form a
continuous, reinforcing bellows interconnecting said panels when
the carton is assembled.
Inventors: |
Randles; Arthur E. (Redwood
City, CA) |
Family
ID: |
24037072 |
Appl.
No.: |
05/511,944 |
Filed: |
October 3, 1974 |
Current U.S.
Class: |
229/161; 229/167;
229/186 |
Current CPC
Class: |
B65D
5/2009 (20130101) |
Current International
Class: |
B65D
5/20 (20060101); B65D 005/24 () |
Field of
Search: |
;229/31FS,34R,34HW |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Moorhead; Davis T.
Attorney, Agent or Firm: Stidham, Esq.; Melvin R.
Claims
What is claimed as invention is:
1. A hollow walled carton corner comprising:
a bottom panel having perpendicular end and side fold lines;
outer, top and inner side panels, respectively, connected to said
bottom panel along said side fold line with parallel fold lines
therebetween;
the length of said inner side panel terminating short of the end of
said bottom panel;
a flap articulated to said inner side panel;
means adapted to secure said flap to said bottom panel;
a tab extending inward from the end of said top side panel to
overlie said bottom panel;
outer, top and inner end panels, respectively, connected to said
bottom panel along said end fold line with parallel fold lines
therebetween;
the improvement comprising:
a first gusset panel having a diagonal fold line articulated to
said outer end and side panels; and
a second gusset panel having a diagonal fold line articulated to
said top side panel tab and said first gusset panel.
2. The hollow walled carton corner defined by claim 1
including:
a locking tab articulated to the said of said inner end panel;
so that when said box end structure is erected:
said top end panel overlies said tab; and
said locking tab is inserted normal to and against the end of said
inner side panel.
3. The hollow walled carton corner defined by claim 2 wherein when
said box end structure is erected:
said first and second gusset panels are folded together as
articulated and along said diagonal fold lines to be disposed
against with said outer end panel.
Description
BACKGROUND OF THE INVENTION
Hollow walled folding cartons have achieved some degree of
popularity for packaging certain items, such as pen and pencil
sets, which are advantageously displayed on a sales counter or the
like, framed within the hollow wall enclosure. Such hollow walled
boxes are exemplified by the structure of my own U.S. Pat. No.
2,714,483 granted Aug. 2, 1955, and include hollow side and end
walls, each comprising upright inner and outer panels and an
interconnecting top panel. In the structure of that patent, the
outer side and end walls are interconnected by a gusset panel
having a diagonal fold line, which in the folded carton is embraced
by the hollow end wall. This structure has proven to be highly
successful but there have been experienced some structural
weaknesses in that the hollow side wall is not rigidly braced
against outward collapse.
OBJECTS OF THE INVENTION
It is an object of this invention to provide a hollow walled
folding carton, the corner structure of which is rigid and
durable.
It is a further object of this invention to provide a hollow walled
folding carton which lends itself readily for high production
machine folding.
Other objects and advantages of this invention will become apparent
from the description to follow when read in conjunction with the
accompanying drawing.
BRIEF SUMMARY OF THE INVENTION
In carrying out this invention I provide a hollow walled carton
having a bottom panel framed by hollow end and side structures
formed of parallel outer and inner panels, which are upright in the
completed box, and an interconnecting top panel. Flaps at the ends
of the inner panels are adhered to the bottom panel from a fold
line spaced from the outer panel to complete and secure hollow side
walls in such box configuration. In the corner structure, a gusset
panel having a diagonal fold line interconnects the adjacent outer
panels of the end and side structures and a second gusset panel,
also with a diagonal fold line unifies the structure by connecting
the first gusset to the end of the top panel. Hence, there is a
continuous bellows structure connecting, reinforcing and tying
together the top side panel through tabs on the ends thereof, and
the outer panels of both the side and end structures. In assembly,
these bellows configurations, together with the small tabs on the
ends of the top side panels to which they are tied, are enclosed
and secured within the hollow end walls, with locking tabs on the
sides of the inner end panels engaged behind the ends of the inner
side panels. The result is a rigid, well reinforced corner
structure.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is a plan view of a partially folded carton blank embodying
features of this invention;
FIGS. 2 and 3 are partial views in perspective showing the carton
in progressive stages of assembly; and
FIG. 4 is a perspective view of the assembled carton.
DESCRIPTION OF A PREFERRED EMBODIMENT
Referring now to FIG. 1 the box blank 10 of this invention
comprises a bottom panel 12 bounded by side fold lines 14 and end
fold lines 16. Articulated to the bottom panel from the fold line
14 is a series of wall panels making up the side wall structure and
including an outer side wall panel 18, a top side wall panel 20 an
inner side wall panel 22 and a base flap 24 to which a suitable
adhesive 26 is applied.
Also articulated to the bottom panel 12 from fold line 16 is a
series of panels making up the end wall construction and comprising
an outer end panel 28, a top end panel 30, an inner end panel 32
with side locking tabs 34, and a base flap 36.
The ends of the top side wall panels 20 extend beyond the inner
side panels 22 to form small tabs 40, which are separated from the
inner panels by cuts 42. Hingedly connected to the outer end and
side walls 18 and 28 is a first gusset panel 44 having a diagonal
fold line 46 therein. A second gusset panel 48 with a similar
diagonal fold line 50 is hingedly connected between the first
gusset panel 44 and the tab 40 at the adjacent end of the top side
panel 20.
Prior to assembly, the series of side wall panels 20, 22 and 24 are
folded inwardly along the fold line 52 between the outer and
topside wall panels 18 and 20 and the base 24 flap is adhered to
the face of the bottom panel 12, as shown at the lower portion of
FIG. 1. In this position, the second gusset panel 47 overlies the
first gusset panel 44 to form a continuous bellows connection,
tying the outer side wall panel 18 to both the top side wall panel
tab 40 and the outer end wall panel 28. The box blanks may be
shipped as so folded and delivered to conventional box making
machinery where assembly is completed.
Referring now to FIGS. 2 and 3, assembly commences by folding the
side wall assembly 18, 20 and 22 along the bottom panel fold line
14 to upright position as shown, and the continuous, double gusset
panels are collapsed along the diagonal fold lines 46 and 50 to the
double bellows configuration while the series of panels making up
the end wall are initially folded upward, again along the bottom
panel fold line 16.
When the outer end panel is upright, as shown in FIG. 3, the
sidewall structure is rigidly supported against collapse, by reason
of the double bellows reinforcement 44, 48. That is, outward
collapse of the hollow side wall is resisted by the triangular
bellows connection 48 to the top panel tabs 40 and inward collapse
is resisted by the double bellows connection 44 to the side edges
of the outer end panel 28.
When the end wall structure 28, 30, and 32 is folded further, the
top end panel overlies the tabs 40 and nested double bellows 44 and
48. The inner end panel 32 encloses such tabs and bellows and the
small locking tabs 34 are inserted along the edges 42 of the inner
side panels 22 in the assembled carton shown in FIG. 4.
While this invention has been described in conjunction with a
preferred embodiment thereof, it is obvious that modifications and
changes therein may be made by those skilled in the art without
departing from the spirit and scope of this invention as defined by
the claim appended hereto.
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