U.S. patent number 3,904,447 [Application Number 05/491,483] was granted by the patent office on 1975-09-09 for method for producing steel materials for large heat-input welding.
This patent grant is currently assigned to Nippon Steel Corporation. Invention is credited to Rikio Chijiiwa, Hisashi Gondo, Yasayuki Kawada, Shoichi Matsuda, Hiroo Mazuda, Hajime Nakasugi.
United States Patent |
3,904,447 |
Gondo , et al. |
September 9, 1975 |
Method for producing steel materials for large heat-input
welding
Abstract
A method for producing steel materials suitable for large
heat-input welding which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve into solid solution not less than 0.004% TiN, and then
reprecipitating the dissolved TiN into fine TiN.
Inventors: |
Gondo; Hisashi (Kisarazu,
JA), Nakasugi; Hajime (Kisarazu, JA),
Mazuda; Hiroo (Kisarazu, JA), Kawada; Yasayuki
(Kimitsu, JA), Chijiiwa; Rikio (Kimitsu,
JA), Matsuda; Shoichi (Yokohama, JA) |
Assignee: |
Nippon Steel Corporation
(Tokyo, JA)
|
Family
ID: |
13880977 |
Appl.
No.: |
05/491,483 |
Filed: |
July 24, 1974 |
Foreign Application Priority Data
|
|
|
|
|
Jul 31, 1973 [JA] |
|
|
48-86230 |
|
Current U.S.
Class: |
148/506; 148/622;
148/624 |
Current CPC
Class: |
C22C
38/001 (20130101); C21D 6/02 (20130101); C22C
38/14 (20130101) |
Current International
Class: |
C22C
38/14 (20060101); C22C 38/00 (20060101); C21D
6/02 (20060101); C21D 007/14 () |
Field of
Search: |
;148/12.3,142 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Stallard; W.
Attorney, Agent or Firm: Toren, McGeady and Stanger
Claims
What is claimed is:
1. A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18%, C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, and 0.001 to 0.009%
total N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve not less than 0.004% of the TiN into solid solution and
then reprecipitating the dissolved TiN into fine TiN.
2. The method according to claim 1, in which the reprecipitation of
the dissolved TiN is done by working the steel after the
heating.
3. The method according to claim 1, in which the reprecipitation of
the dissolved TiN is done by reheating the steel to a temperature
not higher than 1150.degree.C after the heating.
4. The method according to claim 2, in which the working is rolling
or forging.
5. A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, and 0.001 to 0.009%
total N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve not less than 0.004% of the TiN into solid solution,
rolling or forging the steel, forcedly cooling the steel to a
temperature not higher than 800.degree.C, and then reheating the
steel to a temperature not higher than 1150.degree.C so as to
reprecipitate the dissolved TiN into fine TiN.
6. A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, and 0.001 to 0.009%
total N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve not less than 0.004% C of the TiN into solid solution,
rolling or forging the steel with a finishing temperature not lower
than 1000.degree.C, and reheating the steel at a temperature not
higher than 1150.degree.C so as to reprecipitate the dissolved TiN
into fine TiN.
7. A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 1 to 1.0% Si, 0.5 to 1.8% Mn, not more
than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total N, and
0.001 to 0.03% REM with the balance being Fe and unavoidable
impurities and satisfying the condition of REM/S = 1.0 to 6.0, to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve not less than 0.004% of the TiN into solid solution, and
reprecipitating the dissolved TiN into fine TiN.
8. A method for producing steel materials suitable for large
heat-input welding according to claim 7 in which the
reprecipitation of the dissolved TiN is done by working the steel
after the heating.
9. A method for producing steel materials suitable for large
heat-input welding according to claim 7 in which the
reprecipitation of the dissolved TiN is done by reheating the steel
to a temperature not higher than 1150.degree.C after the
heating.
10. A method for producing steel materials suitable for large
heat-input welding which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, one or more of not more than 0.05 Nb, not more than 0.08% V and
not more than 0.003% B with the balance being iron and unavoidable
impurities to a temperature between 1250.degree. and 1400.degree.C
so as to dissolve not less than 0.004% of the TiN into solid
solution, and reprecipitating the dissolved TiN into fine TiN.
11. A method for producing steel materials suitable for large
heat-input welding according to claim 10 in which the
reprecipitation of the dissolved TiN is done by working the steel
after the heating.
12. A method for producing steel materials suitable for large
heat-input welding according to claim 10 in which the
reprecipitation of the dissolved TiN is done by reheating the steel
to a temperature not higher than 1150.degree.C after the
heating.
13. A method for producing steel materials suitable for large
heat-input welding which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, one or more of not more than 0.35% Cr, not more than 0.35% Mo,
not more than 0.6% Cu, not more than 1.5% Ni, and not more than
1.0% W, with the balance being iron and unavoidable impurities and
satisfying the condition of (Cu+Ni+W)/5+Cr+Mo .ltoreq. 0.75% to a
temperature between 1250.degree. and 1400.degree.C, and
reprecipitating the dissolved TiN into fine TiN.
14. A method for producing steel materials suitable for large
heat-input welding according to claim 13 in which the
reprecipitation of the dissolved TiN is done by working the steel
after the heating.
15. A method for producing steel materials suitable for large
heat-input welding according to claim 13 in which the
reprecipitation of the dissolved TiN is done by reheating the steel
to a temperature not higher than 1150.degree.C after the
heating.
16. A method for producing steel materials suitable for large
heat-input welding according to any of the preceeding claims in
which 0.004 to 0.03% Ti is replaced by the same amount of one or
more of Ti, Zr and Hf so as to assure a solid solution of nitrides
in an amount of not less than 0.004% as one or more of TiN, ZrN and
HfN during the heating step and reprecipitate fine TiN, ZrN or HfN.
Description
BACKGROUND OF THE INVENTION
Requirements for welding materials have been becoming more and more
severe in recent days and demands have been toward steel materials
which are free from material deterioration at welded portions as
well as from crackings during welding. Welding cracks generally
occurs at welded portions by small heat-input welding while the
material deterioration tends to increase as the heat-input for
welding is increased. Thus, recent demands for welding materials
are self-contradictory in that the above two phenomena which are
completely contrary in respect of the heat-input must be
simultaneously eliminated.
Therefore, an object of the present invention is to provide a
method for producing high-toughness steel materials which satisfy
the above demands.
DETAILED EXPLANATION OF THE INVENTION
As for the requirements to the welding materials particularly in
respect of welded portions, the followings should be satisfied
generally.
1. Hardenability is small.
2. Cracking resistance is good enough.
3. Toughness deterioration is small.
As for the requirements (1) and (2), they are of particular concern
in cases of small heat-input weldings, such as tack welding, upward
welding and horizontal welding, etc.
Hardenability and cracking resistance are primarily depend on the
chemical composition of the steel material to be welded and the
heat-input for welding so far as the welding materials and welded
structures are same, and thus generally determined by Ceq or Pc
values as their parameters.
According to the present invention, the carbon content and the Ceq
value are maintained low so as to obtain good properties in respect
of the requirements (1) and (2), but the most remarkable feature of
the present invention lies in that toughness deterioration in the
weld-heat affected zone (hereinafter abridged as HAZ) is small.
Thus the toughness deterioration in HAZ is practically negligible
in the present invention if the heat-input increases up to 350
KJ/cm which is practical large heat-input in ordinary welding.
According to the conventionally known facts and knowledges, HAZ
toughness strongly depends on the steel micro structure, and it is
known that the best toughness is obtained when the structure is a
low-carbon lower bainite.
In order to maintain the lower bainite structure at the time of
welding, it is necessary to add a relatively large amount of
alloying elements such as Ni and Mo for assuring strength and to
widen the weld heat-imput range which renders the HAZ structure
into a lower bainite structure to a practically significant degree
other than maintenance of the carbon content as low as possible.
These requirements remarkably limit the utility field of welding
materials having a lower bainite structure in the HAZ from both
aspects of economy and the material strength (the material strength
level is increased by the addition of alloying elements in a large
amount).
The present invention has been developed for the purpose of
eliminating the defects of conventional steels such that the
heat-input is limited because of hardening, cracking and toughness
deterioration in HAZ, or that steel materials must be selected for
each of applications of the welded structures, and the steel
materials produced according to the present invention are
practically free from toughness deterioration in HAZ and free from
the above limitation in the welding operation.
Brief Explanation of the Drawings:
The present invention will be described in more details referring
to the attached drawings.
FIG. 1 is a graph showing the relation between the austenite grain
size number and 2 mm V notch Charpy impact test values at
0.degree.C of the HAZ of hoint portions by electroslag welding of
the steel materials according to the present invention and
comparative steel materials.
FIG. 2 is a graph showing the relation between 2 mm V notch Charpy
impact values at 0.degree.C of the HAZ of joint portions by
electrogas welding and the amount of fine TiN up to 0.02.mu. in the
steel materials prior to welding in case of the steels containing
0.0015% N and 0.0036% N (Steels (2)-10 and (2)-2 in Table 2)
according to the present invention.
FIG. 3 is a graph showing the relation between the heat-inputs
between 2 mm V notch Charpy impact values at 0.degree.C of HAZ of
the steel (Steel (2)-10 in Table 2) according to the present
invention and a comparative steel (Steel (2)-9 in Table 2) welded
by various welding methods.
FIG. 4 is a graph showing the relation between the ratio of NaS
TiN/N (those marked by o and .cndot.) in the steels (Steel (2)-10
and Steel (2)-2 in Table 2) of the present invention when they are
heated at various temperatures and held at the temperatures for 120
minutes and rapidly cooled in water and the amount (.DELTA. and )
of fine TiN up to 0.02.mu. in the same steels when they are further
held at 1150.degree.C for 120 minutes and quenched in water.
FIG. 5 is a graph showing the relation between the amount of fine
TiN up to 0.02.mu. in the steels (Steels (2)-10 and (2)-2 )
according to the present invention when they are held at
1350.degree.C for 600 minutes, subjected to breaking-down rolling,
and cooled at a cooling rate of 60.degree.C/mm, and then reheated
to various temperatures (holding time: 200 minutes).
FIG. 6 is a graph showing the relation between the amount of the
fine TiN (.DELTA. and in the graph) and the cooling rate after the
breaking down when the steels (Steels (2)-10 and (2)-2 ) according
to the present invention wer heated and held at 1350.degree.C for
600 minutes, broken down, cooled at various cooling rates, and then
heated and held at 1150.degree.C for 200.degree.C.
FIG. 7 is a graph showing the relation between the finishing
cooling temperatures and the HAZ toughness (2 mm V notch Charpy
test) when the steel (Steel 11 in Table 1) according to the present
invention was heated and held at 1350.degree.C for 600 minutes,
broken down and water-cooled through the cooling course for
stabilizing the HAZ toughness.
FIG. 8 shows the portion from which the 2mm V notch Charpy test
pieces were taken for measuring the toughness values (vEo kg-m) of
various welded joints as shown in Tables 1 to 6 (In the FIG. 1 is
the deposited metal, t is the plate thickness).
The HAZ structure of conventional welding steel materials is not a
lower-bainite structure, but mostly a mixture structure of
martensite, lower-bainite, upper-bainite, ferrite and pearlite, and
toughness of HAZ strongly depends on the austenite grain size. Thus
it is most important to control the austenite grain size as small
as possible for prevention of the toughness deterioration in HAZ.
As shown in FIG. 1, it is necessary to maintain the austenite grain
size in the HAZ equal or larger than ASTM No. 0 in order to attain
2 mm V notch Charpy impact value of 4.2 kg-m or more at 0.degree.C
with a welding heat-input of 350 KJ/cm in case of a structure of
pro-eutectoid ferrite + upper bainite which is commonly formed in a
large heat-input welded HAZ of an ordinary structural steel.
As explained above, it is very effective to control the austenite
grains in the HAZ as small as possible for improvement of the HAZ
toughness, but in order to give industrial significance to this
measure, selection of the steel composition which can maintain
small austenite grains in the HAZ and limitation of production
process are necessary.
The present inventors have conducted extensive studies on methods
for controlling the austenite grain size in the HAZ, and found that
it is effective to disperse fine TiN more than a certain amount in
the steel prior to welding for the purpose. The present inventors
have conducted further studies on methods for dispersing such fine
TiN more than a certain amount, and developed a steel material
which can give at least more than 4.2 kg-m 2 mm V notch Charpy
impact value at 0.degree.C to the HAZ by dispersing fine TiN more
than a certain amount in the steel prior to welding by a method as
described hereinafter other than the method disclosed in Japanese
Patent Application Sho 45-25042, which comprises cooling rapidly
the steel through the solidification course of the molten steel to
precipitate fine TiN and subsequently heating the steel at a
temperature which can avoid coarsening of TiN as much as possible
to retain the fine TiN formed during the solidification cooling
until the final steel products. (This method is most desirably done
by a continuous casting method).
In other words, in case of Ti-containing steels produced by an
ordinary steel-making method, TiN precipitates during the
solidification of the steel ingot and coarsens during the
solidification and the cooling so that it is almost impossible to
adjust the size and amount of TiN in the subsequent steps.
Therefore, as a method for obtaining a dispersion of fine TiN in
Ti-containing steels, no method other than the method in which TiN
precipitated during the solidification and cooling is finely
dispersed, has been developed before the present invention.
The present inventors have succeeded in adjusting the size and
amount of TiN by refining the coarse TiN in the subsequent steps.
The adjustment has never been successful in the conventional
arts.
According to the present invention, the amounts of Ti and N in the
steel are limited, and the steel is heated to a temperature
commonly adopted in an ordinary steel-making process to dissolve in
solid solution TiN which was precipitated in the solidification and
cooling in an amount not less than 0.004%, and this solid dissolved
TiN is again reprecipitated as fine TiN of not larger than
0.02.mu..
Now the feature of the present invention lies in that:
1. Basic Invention:
A method for producing steel materials suitable for large
heat-input welding which comprises heating a steel ingot or slab
containing 0.03 to 1.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve into solid solution not less than 0.004% TiN, and then
reprecipitating the dissolved TiN into fine TiN.
2. First Modification:
A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 1.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve into solid solution not less than 0.004% TiN, rolling or
forging the steel, forcedly cooling the steel to a temperature not
higher than 800.degree.C, and then reheating the steel to a
temperature not higher than 1150.degree.C so as to reprecipitate
the dissolved TiN into fine TiN.
3. Second Modification:
A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, with the balance being Fe and unavoidable impurities to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve into solid solution not less than 0.004% TiN, rolling or
forging the steel with a finishing temperature not lower than
1000.degree.C, and reheating the steel at a temperature not higher
than 1150.degree.C so as to reprecipitate the dissolved TiN into
fine TiN.
4. Third Modification:
A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, 0.001 to 0.03% REM with the balance being Fe and unavoidable
impurities and satisfying the condition of REM/S = 1.0 to 6.0 to a
temperature between 1250.degree. and 1400.degree.C so as to
dissolve into solid solution not less than 0.004% TiN, and
reprecipitating the dissolved TiN into fine TiN.
5. Fourth Modification:
A method for producing steel materials suitable for large
heat-input welding, which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03 Ti, 0.001 to 0.009% total N,
one or more of not more than 0.05% Nb, not more than 0.08% V, and
not more than 0.003% B with the balance being iron and unavoidable
impurities to a temperature between 1250.degree. and 1400.degree.C
so as to dissolve into solid solution not less than 0.004% TiN, and
reprecipitating the dissolved TiN into fine TiN.
6. Fifth Modification:
A method for producing steel materials suitable for large
heat-input welding which comprises heating a steel ingot or slab
containing 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not
more than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total
N, one or more of not more than 0.35% Cr, not more than 0.35% Mo,
not more than 0.6% Cu, not more than 1.5% Ni, and not more than
1.0% W, with the balance being iron and unavoidable impurities and
satisfying the condition of (Cu + Ni + W)/5 + Cr + Mo .ltoreq.
0.75% to a temperature between 1250.degree. and 1400.degree.C, and
reprecipitating the dissolved TiN into fine TiN.
7. Sixth Modification:
In this modification 0.004 to 0.03% Ti is replaced by the same
amount of one or more of Ti, Zr, and Hf so as to assure solid
solution of nitrides in an amount of not less than 0.004% as one or
more of TiN, ZrN and HfN during the heating step and reprecipitate
fine TiN, ZrN and/or HfN.
The present invention will be described in more details
hereinunder.
The features of the present invention in respect of the production
process lie in that a heating step for dissolving not less than
0.004% of TiN which has been precipitated during the solidification
and cooling is combined with a rolling or forging step for
reprecipitating the dissolved TiN with or without reheating after
the rolling or forging in the process for producing steel products
by rolling or forging a Ti-containing steel ingot or slab prepared
by an ordinary steel-making method, and in that grain growth of the
austenite in the HAZ is restricted by means of the reprecipitated
fine TiN so as to prevent the lowering of toughness.
In this case, if the content of Ti is excessive it is impossible to
dissolve in solid solution 0.004% or more of the coarse TiN which
has been precipitated during the solidification and cooling by an
ordinary heating process. Therefore, in case of steels produced by
an ordinary steel-making method, it is necessary to limit the
content of Ti to 0.004 to 0.03%. Even in this case, if the heating
temperature is excessively high, so-called burning phenomenon takes
place so that there is a certain upper limit for the heating
temperature, while the amount of Ti in solid solution depends on
the heating temperature and time. In some cases, however, partial
burning does not cause practical problem, and in case of the
above-mentioned steel-making method based on the present steel
making technics, it is necessary to limit the content of Ti up to
0.03%. On the other hand, the amount of Ti for assuring the lower
limit of 0.004% of the fine TiN is 0.004% for the commercial
purpose in view of some Ti which forms oxides and sulfides, etc.
Thus the content of Ti should be 0.004 to 0.03%.
Tin which has been dissolved in solid solution precipitates during
the rolling or forging and the subsequent cooling step, but the
amount of Ti which remains in solid solution increases in some
cases depending on the rolling, forging or cooling conditions. If
this remaining Ti in solid solution is reprecipitated as TiN finely
enough in the subsequent reheating step, the refinement of TiN is
effectively stabilized particularly in case of a smaller content of
TiN.
Descriptions will be made hereinunder on the heating temperature
for dissolving the TiN which has been precipitated during the
solidification and cooling of the molten steel, the reheating
temperature and the limitations of the contents of N and TiN.
The steel materials obtained according to the present invention
must have low hardenability and good crack resistance in the HAZ
and also must be less susceptible to the HAZ toughness
deterioration even when welded with a large heat-input up to about
350 KJ/cm. Therefore, the method according to the present invention
is characterized in that TiN which has been precipitated during the
solidification and cooling of the molten steel is once dissolved in
solid solution by heating and then reprecipitated into fine TiN so
as to refine the austenite grains in the HAZ and to assure the HAZ
toughness. In order to dissolve TiN into solid solution by such a
heating process economically and stably on a commercial base, it is
effective to limit not only the content of Ti but also the content
of N so far as the present level of technology is concerned. The
reason for defining the lower limit of N (total) to 0.001% is that
the lower limit of the amount of TiN which must be dissolved into
solid solution is 0.004% and the lower limit of N corresponds to
this amount. On the other hand, it is disadvantageous if the upper
limit of N (total) exceeds the equivalence to the upper limit of Ti
for the purpose of assuring an enough amount of TiN which is
dissolved into solid solution during the heating process so that
the upper limit of N (total) is defined to 0.009% which is
considered to correspond to 0.03% of Ti.
Meanwhile, when the amount of TiN exceeds 0.04%, the steel material
toughness itself rather than the HAZ toughness is deteriorated, and
thus it is necessary to define the upper limit of TiN to 0.04%, but
so far as the amount of Ti and N (total) fall within the above
range, the content of TiN never exceeds 0.04%.
When the contents of Ti and N are within the above mentioned range,
the lower limit of the heating temperature for dissolving not less
than 0.004% of TiN is 1250.degree.C as shown in FIG. 4 which has
been obtained by experiments. Meanwhile, as stated before, the
upper limit is defined to 1400.degree.C which is practically
allowable inspite of partial burning due to iron oxides on the
steel surface.
Regarding the upper limit of the reheating tempeature for
reprecipitating Ti and N remaining in solid solution, when the
reheating temperature is above 1150.degree.C, both the TiN which
has been already precipitated and the TiN which is precipitated by
the reheating become coarse and the amount of TiN not larger than
0.02.mu. decreases so that it is impossible to control the
austenite grain size in the HAZ by the fine TiN. Thus the upper
limit of the reheating temperature is defined to 1150.degree.C.
The basic steel composition according to the present invention
comprises 0.03 to 0.18% C, 0.1 to 1.0% Si, 0.5 to 1.8% Mn, not more
than 0.1% total Al, 0.004 to 0.03% Ti, 0.001 to 0.009% total N with
the balance being iron and unavoidable impurities.
The reasons for defining the components of the starting steel
material will be explained hereinunder.
Less than 0.03% C does not give enough strength required by steel
materials used for welding, and softening of the HAZ becomes
considerable and large difference in strength is caused between the
welded portions and the steel material when a large heat-input
welding is applied so that the steel material is of no practical
use. Thus the lower limit of the carbon content is defined to
0.03%. On the other hand, if the carbon content exceeds 0.18%, not
only hardenability and cracking of the welded portions are
remarkable, but also the HAZ toughness deteriorates because the
grain refinement effect to the HAZ toughness is severely hindered
by the hardening and thus the upper limit of the carbon content is
defined to 0.18%.
Si is an element which is unavoidably contained in welding steels
for reoxidation in steel making, but with less than 0.1% Si, notch
toughness of the steel material lowers and thus the lower limit is
defined to 0.1%. On the other hand, with an excessive content of
Si, not only the HAZ is embrittled but also the cleanliness of the
steel itself is damaged. Thus the upper limit is defined to
1.0%.
Regarding the content of Mn, with less than 0.5% Mn, softening of
the HAZ is remarkable and strength and toughness of the steel
material itself lower so that no satisfactory welding steel
material is obtained, and thus the lower limit of Mn is defined to
0.5%. On the other hand when the content of Mn is excessive, the
HAZ toughness deteriorates sharply, and in case of the steel
material as rolled the steel structure becomes upper bainite
structure so that toughness lowers remarkably, and thus the upper
limit of Mn is defined to 1.8%.
Al is an element which is unavoidably contained in Al-killed
steels, but with more than 0.1% total Al, not only the HAZ
toughness but also the toughness of the weld metal lower
remarkably, and thus the upper limit of total Al is defined to
0.1%.
Regarding the contents of Ti and total N, the content of Ti is
limited to from 0.004% to 0.03% and the content of total N is
limited to from 0.001 to 0.009% for the reasons set forth
hereinbefore. When Ti and N contents are within the above ranges,
the content of TiN never exceeds 0.04%.
The steel according to the present invention contains P and S as
impurities and normally contains less than 0.04% P, but P is not
added intentionally in the present invention. S is normally
contained in an amount less than 0.035%, and it is possible to
lower the sulfur content down to about 0.0005% by the present level
of technology, and in this case it is clear that both the HAZ
toughness and the steel material toughness are improved. S is not
added intentionally in the present invention.
According to the first modification of the present invention, the
cooling conditions after the coarse TiN which has been precipitated
during the solidification and cooling is dissolved by heating and
the steel is rolled or forged are limited further. Thus, the
cooling is effected forcedly by water or a mixture of water and
gas, and the finishing temperature of this cooling is limited not
higher than 800.degree.C, so as to increase the amount of the fine
TiN produced after the subsequent reheating at a temperature not
higher than 1150.degree.C. Therefore, when the starting basic steel
is treated by the first modification of the present invention, the
HAZ toughness is further stabilized, while other properties
required by a welding steel materials are not sacrificed at
all.
Some detailed explanations will be made hereinunder on the reason
why the HAZ toughness is stabilized by the first modification of
the present invention. As described before, the TiN which is once
dissolved into solid solution by heating between 1250.degree. and
1400.degree.C precipitates again during the rolling or forging step
and the subsequent cooling step. In this case, the amount and size
of the precipitates are determined by the cooling rate as shown in
FIG. 6. Thus, precipitates such as TiN which has a small
supersaturation degree, not only precipitate during the cooling
step but also coarsen if the cooling rate is relatively slow.
The first modification of the present invention has been made for
overcoming the above defect, and comprises heating the basic steel
as defined above to a high temperature between 1250.degree. and
1400.degree.C, rolling or forging the thus heated steel, forcedly
cooling the rolled or forged steel with water or a mixture of water
and gas so as to render the size of TiN precipitating during the
cooling as small as possible and to suppress the precipitation
amount, and reheating the steel to precipitate fine TiN not larger
than 0.02.mu. as much as possible so as to further stabilize the
HAZ toughness. In this case, the finishing cooling temperature
should be not higher than 800.degree.C for the reason that it is a
temperature range above 800.degree.C which contributes
substantially to the TiN precipitation and growth in case of a
continuous cooling. Within the temperature range below
800.degree.C, the amount of the precipitates is small and the size
is also small so that the precipitates do not coarsen during the
subsequent reheating step at a temperature below 1150.degree.C and
do not effect the amount of the fine TiN of 0.02.mu. or smaller. It
is effective for stabilizing the HAZ toughness if the cooling after
the working is forced effected according to the first modification
of the present invention to suppress the coarsening of TiN when the
steel is worked, and further the steel slab is heated between
1250.degree. and 1400.degree.C when it is worked into a final steel
product, because the dissolution of TiN during the second heating
promoted by the first heating and the forced cooling in
combination, and thus the amount of the fine TiN in the final steel
product is increased.
According to the second modification of the present invention, the
conditions of the rolling or forging the steel after the coarse TiN
which has been precipitated during the solidification and cooling
is dissolved are further limited. Thus, by limiting the finishing
working temperature to 1000.degree.C or higher, the amount of the
fine TiN produced after the reheating at a temperature not higher
than 1150.degree.C can be increased, and the HAZ toughness can be
still further stabilized.
Although the technical means of the second modification is
different from that of the first modification but the both
modifications are metallurgically same in that the production
conditions after the dissolving heating are particularly limited to
suppress the precipitation of the coarse TiN before the reheating
as much as possible to precipitate the fine TiN of 0.02.mu. or
smaller as much as possible after the reheating.
According to the second modification of the present invention, the
finishing working temperature is not lower than 1000.degree.C so
that the formation of TiN precipitation nuclei during the rolling
or forging is reduced and thus TiN precipitation during the
subsequent cooling is reduced and also the precipitation of the
coarse TiN is suppressed. Therefore, the second modification brings
forth the same results as the first modification and stabilizes
still further the HAZ toughness. It is very natural that if the
second modification is combined with the first modification, the
HAZ toughness is still further stabilized.
According to the third modification of the present invention, rare
earth metals (REM), chiefly Ce, La and Pr, are added to the basic
steel composition, in an amount between 0.001 to 0.03%, and the
ratio of REM/S is defined to from 1.0 to 6.0. As shown in Table 4,
the HAZ toughness of the steel treated according to the third
modification is further stabilized. Regarding the contents of REM,
with a content less than 0.001%, no practical effect for improving
the HAZ toughness and the steel material toughness is attained, and
on the other hand, with a content beyond 0.03%, REM-sulfides grow
larger and a large amount of REM-oxysulfides is produced to form
large-size inclusions, thus remarkably damaging the steel material
toughness and the cleanness of the steel. For this reason, the
content of REM is limited to from 0.001 to 0.03%. Meanwhile, REM is
effective in correlation with S content for improving and
stabilizing the HAZ toughness and the steel material toughness, and
the optimum range of REM content is from 1.0 to 6.0 based on REM/S.
It is natural that if the third modification of the present
invention is combined with either the first or second modification
or both the HAZ toughness is still further stabilized.
According to the fourth modification of the present invention, one
or more of not more than 0.05% Nb, not more than 0.08% V and not
more than 0.003% B is further added to the basic steel composition.
These elements are added for the purpose of further improving the
strength and toughness of the steel produced by the present
invention as well as widening the plate thickness range which can
be commercially produced and assuring the strength of the joints
welded with a large heat-input. If these elements are added in an
excessive amount, the HAZ toughness is remarkably deteriorated even
in case of a steel in which the HAZ toughness has been improved by
the fine TiN as in the steel produced according to the present
invention. Therefore, their upper limits are defined.
Nb contents up to 0.05% improves the above various properties
without substantially deteriorating the HAZ toughness, but Nb
contents beyond 0.05% remarkably deteriorate the HAZ toughness.
Therefore, the upper limit is defined to 0.05%.
V has similar effects as Nb, but its upper limit is allowed to
0.08%.
B is a useful element when the steel produced by the present
invention is quenched and tempered, but when it is added in an
amount beyond 0.003% B-constituent is formed in the HAZ at the time
of a large heat-input welding, and the HAZ toughness is remarkably
deteriorated. Thus the upper limit of B is defined to 0.003%.
Meanwhile, experiments have been conducted by the present inventors
on the combined addition of these elements, and it has been found
that no deterioration of the HAZ toughness is caused by the
combined addition, and the advantages and the features of the steel
produced by the present invention are not damaged. It is also
natural that if the fourth modification of the present invention is
combined with one or more of the first, second and third
modifications, the HAZ toughness is still further stabilized.
According to the fifth modification of the present invention, one
or more of not more than 0.35% Cr, not more than 0.35% Mo, not more
than 1.5% Ni, not more than 0.6% Cu and not more than 1.0% W is
further added to the basic steel composition so as to satisfy the
condition: (Cu + Ni + W)/5 + Cr + Mo.ltoreq.0.75%.
These elements are added to the basic steel composition for the
purpose of improving the steel material strength and toughness and
widening the plate thickness range which is permitted in the
commercial production without substantially sacrificing the HAZ
toughness, and their contents are naturally limited.
Regarding Cr, an excessive chromium content will increase
hardenability of the HAZ and lower the HAZ toughness and crack
resistance. Thus the upper limit is defined to 0.35%.
Mo is similar to Cr and effective to improve various properties of
the steel material, but its upper limit is defined to 0.35% because
of its adverse effect on the HAZ.
Ni is effective to increase the strength and toughness of the steel
material without adverse effect on the HAZ hardenability and
toughness, but a nickel content beyond 1.5% will cause adverse
effect on the HAZ hardenability and toughness, and thus its upper
limit is defined to 1.5%.
Regarding Cu and W, they have similar effects as Ni and are useful
for corrosion resistance, but a copper content beyond 0.6% will
cause Cu-crack during the rolling or forging step of the steel
material. Thus the upper limit is defined to 0.6%. On the other
hand, a tungsten content beyond 1.0% will cause deterioration of
the HAZ toughness and increased hardenability, and thus the upper
limit is defined to 1.0%.
Further these elements are added within the above ranges under the
condition of (Cu + Ni + W)/5 + Cr + Mo.ltoreq.0.75%. If this
condition is not satisfied, the HAZ hardness is remarkably
increased and cracks occur in the HAZ during the small heat-input
welding.
It is natural that when the steel composition of the fifth
modification is applied to one or more of the first, second and
third modifications of the present invention, the HAZ toughness is
still further stabilized, and it is also possible to apply the
fourth modification to the steel composition of the fifth
modification.
According to the sixth modification of the present invention, 0.004
to 0.03% Ti is replaced by 0.004 to 0.03% of one or more than two
of Ti, Zr and Hf. Zr and Hf are elements belonging to the same
group as Ti and form stable nitrides just as Ti, prevent coarsening
of the austenite grain size in the HAZ and improve the HAZ
toughness. Therefore, if one or more than two of Ti, Zr and Hf is
added in an amount from 0.04 to 0.03% so as to dissolve into solid
solution not less than 0.004% of one or more than two of TiN, ZrN
and HfN and then reprecipitates them, the same effects as obtained
by Ti can be obtained. The elements other than Ti, Zr and Hf are
limited to the same ranges as defined in the previous modifications
for the same reasons.
Examples of the present invention are shown in Tables 1 to 7.
TABLE 1
__________________________________________________________________________
Example of Group 1 of the Present Invention Chemical Composition
(%) Producing Conditions Steel Al N 1) 2) 3) No. C Si Mn Ti total
total B V Nb Ni Cu Cr Mo W Ceq CM TiN up to (%) (%) 0.02.mu. (%)
__________________________________________________________________________
Present Invention 1 0.12 0.23 0.50 0.012 0.025 0.0048 -- -- -- --
-- -- -- -- 0.203 0 0.0048 2 0.14 0.25 1.75 0.004 0.016 0.0051 --
-- -- -- -- -- -- -- 0.432 0 0.0040 3 0.04 0.48 1.45 0.025 0.031
0.0036 -- -- -- -- -- -- -- -- 0.282 0 0.0056 4 0.04 0.48 1.45
0.025 0.031 0.0036 -- -- -- -- -- -- -- -- 0.282 0 0.0044
Comparative Steels 5 0.04 0.48 1.45 0.025 0.031 0.0036 -- -- -- --
-- -- -- -- 0.282 0 0.0008 6 0.13 0.25 1.30 -- 0.031 0.0052 -- --
-- -- -- -- -- -- 0.347 0 -- 7 0.13 0.25 1.30 -- 0.031 0.0052 -- --
-- -- -- -- -- -- 0.347 0 -- 8 0.16 0.31 0.95 0.025 0.018 0.0062 --
-- -- -- -- -- -- -- 0.318 0 0.0004 9 0.15 0.25 1.37 0.050 0.037
0.0102 -- -- -- -- -- -- -- -- 0.378 0 0.0014 10 0.15 0.25 1.37
0.050 0.037 0.0102 -- -- -- -- -- -- -- -- 0.378 0 0.0015
__________________________________________________________________________
Producing Conditions Material Properties Steel Soaking Cooling
Heating Cooling Rate Heat Plate Yield Tensile Elonga- No. Temp.
Rate Temp. for in Rolling Treat- Thick- Point Strength tion
(.degree.C) (.degree.C/mm) Rolling(.degree.C) (.degree.C/sec.) ment
ness(mm) (kg/mm.sup.2) (kg/mm.sup.2) (%)
__________________________________________________________________________
Present Invention 1 1350 1.0 1150 1.2 AR 32 24.8 43.1 48 2 1300 1.0
1100 2.1 QT 25 59.0 68.3 24 3 1350 50 1150 1.2 N 32 23.6 41.8 53 4
-- -- 1350 1.2 QT 32 47.3 62.4 28 Comparative Steels 5 -- -- 1150
1.2 QT 32 46.3 63.1 28 6 1350 50 1150 1.2 AR 32 34.0 52.1 36 7 1350
1.0 1250 2.1 QT 25 48.7 61.0 27 8 1200 1.0 1150 1.2 AR 32 26.0 45.7
32 9 1350 1.0 1100 1.2 AR 32 43.7 62.0 24 10 1350 1.0 1100 2.1 QT
25 51.2 64.8 26
__________________________________________________________________________
Material Properties Welding Properties Steel vE-10 vTrs Maximum
Toughness of HAZ of Toughness of Large Heat-Input No. (kg-m)
(.degree.C) Hardness Shielded Arc Welded Welded Joint (JISZ Joint
(Manual Welding) Welding Method 3101) vEo (kg-m) and Heat Input vEo
(kg-m)
__________________________________________________________________________
(KJ/cm) 1 27.6 -20 210 21.4 SAW 220 10.1 2 18.9 -45 385 18.2 EG 150
8.6 3 36.2 -65 240 32.5 ES 345 11.8 4 40.3 -90 243 34.5 EG 190 9.3
5 38.7 -85 248 22.3 EG 190 2.1 6 10.9 -25 320 13.2 SAW 220 1.8 7
19.3 -40 315 18.7 EG 150 2.8 8 10.6 0 330 10.2 SAW 220 3.8 9 6.7 +
5 375 12.0 ES 327 2.7 10 19.3 -15 358 16.3 EG 150 3.1
__________________________________________________________________________
##EQU1##
3) Values of steel materials before welding 4) SAW: Submerged arc
welding; EG: Electrogas welding; ES: Electroslag welding.
TABLE 2
__________________________________________________________________________
Example of Group 2 of the Present Invention Chemical Composition
(%) Producing Conditions Steel C Si Mn Ti Al N B V No Ni Cu Cr Mo W
Ceq CM TiN up to No. total total (%) (%) 0.02.mu.(%)
__________________________________________________________________________
(2)-1 0.12 0.25 1.38 0.013 0.035 0.0036 -- -- -- -- -- -- -- --
0.350 0 0.0100 Pre- (2)-2 0.12 0.25 1.38 0.013 0.035 0.0036 -- --
-- -- -- -- -- -- 0.350 0 0.0118 sent (2)-3 0.12 0.25 1.38 0.013
0.035 0.0036 -- -- -- -- -- -- -- -- 0.350 0 0.0116 Inven- (2)-4
0.12 0.25 1.38 0.013 0.035 0.0036 -- -- -- -- -- -- -- -- 0.350 0
0.0081 tion (2)-5 0.12 0.25 1.38 0.013 0.035 0.0036 -- -- -- -- --
-- -- -- 0.350 0 0.0042 (2)-6 0.13 0.25 1.45 0.014 0.038 0.0090 --
-- -- -- -- -- -- -- 0.372 0 0.0045 (2)-7 0.13 0.25 1.45 0.014
0.038 0.0090 -- -- -- -- -- -- -- -- 0.372 0 0.0042 Compa- rative
(2)-8 0.14 0.27 1.35 0.040 0.027 0.0037 -- -- -- -- -- -- -- --
0.365 0 0.0033 Steels (2)-9 0.13 0.25 1.36 -- 0.038 0.0051 -- -- --
-- -- -- -- -- 0.357 0 -- Present Inven- (2)-10 0.12 0.37 1.45
0.012 0.033 0.0015 -- -- -- -- -- -- -- -- 0.362 0 0.0059 tion
Steel Producing Conditions Material Properties No. Soaking Cooling
Finishing Heating Cooling Heat Plate Yield Tensile Elong- vE-10
vTrs Temp. Rate Accelerated Temp. for Rate in Treat- Thick- Point
Strength ation (kg-m) (.degree.C) (.degree.C) (.degree.C/mm)
Cooling Rolling Rolling ment ness(mm) (kg/mm.sup.2) (kg/mm.sup.2)
(%) Temp. (.degree.C) (.degree.C) (.degree.C/sec.)
__________________________________________________________________________
(2)-1 1350 60 1100 1150 1.2 AR 32 31.3 47.3 48 17.4 -15 (2)-2 1350
50 800 1150 1.2 AR 32 33.1 48.3 43 19.3 -28 (2)-3 1350 50 800 1150
1.2 QT 32 47.2 59.3 28 20.8 -45 (2)-4 1350 0.15 -- 1150 1.2 AR 32
31.3 46.7 47 18.2 -20 (2)-5 1350 0.15 -- 1250 1.2 AR 32 30.6 45.3
48 13.3 0 (2)-6 1350 60 800 1150 1.2 AR 32 33.0 49.8 40 28.3 -40
(2)-7 1350 50 1050 1150 1.2 AR 32 33.8 50.2 42 24.1 -45 (2)-8 1350
50 800 1150 1.2 AR 32 44.2 63.5 23 3.1 +15 (2)-9 1350 50 800 1150
1.2 AR 32 34.3 50.6 39 14.3 0 (2)-10 1350 60 800 1150 1.2 AR 32
33.4 50.2 48 28.3 -40 Welding Properties Steel Maximum Toughness of
HAZ of Toughness of Large Heat-Input No. Hardness Shielded Arc
(Manual Welded Joint (JISZ 3101) Welding) Welded Joint
Welding Method vEo (kg-m) vEo (kg-m) and Heat Input (KJ/cm)
__________________________________________________________________________
(2)-1 342 19.3 ES 320 13.9 (2)-2 328 18.3 ES 320 18.7 (2)-3 350
17.9 EG 190 16.3 (2)-4 321 20.4 ES 320 11.7 (2)-5 335 16.4 ES 320
4.3 (2)-6 390 14.8 ES 320 9.3 (2)-7 386 16.1 ES 320 7.9 (2)-8 355
10.4 ES 320 3.7 (2)-9 341 13.8 ES 320 1.8 (2)-10 333 18.0 ES 320
10.2
__________________________________________________________________________
TABLE 3
__________________________________________________________________________
Examples of Group 3 of the Present Invention Chemical Composition
(%) Producing Conditions Steel C Si Mn Ti Al N B V Nb Ni Cu Cr Mo W
Ceq CM TiN up Soaking No. total total (%) (%) to 0.02.mu. Temp. (%)
(.degree.C)
__________________________________________________________________________
Steels of Present Invention (3)-1 0.12 0.27 1.35 0.012 0.028 0.0035
-- -- -- -- -- -- -- -- 0.356 0 0.0086 1350 (3)-2 0.12 0.27 1.35
0.012 0.028 0.0035 -- -- -- -- -- -- -- -- 0.356 0 0.0065 1350
(3)-3 0.12 0.27 1.35 0.012 0.028 0.0035 -- -- -- -- -- -- -- --
0.356 0 0.0061 1350 (3)-4 0.12 0.27 1.35 0.012 0.028 0.0035 -- --
-- -- -- -- -- -- 0.356 0 0.0054 1350 (3)-5 0.12 0.27 1.35 0.012
0.028 0.0035 -- -- -- -- -- -- -- -- 0.356 0 0.0113 1350 Comp.
Steel (3)-6 0.13 0.25 1.31 0.043 0.026 0.0048 -- -- -- -- -- -- --
-- 0.358 0 0.0027 1350 Producing Conditions Material Properties
Steel Finish- Cool- Finishing Heat- Finishing Cooling Heat- Plate
Yield Tensile Elon- vE-10 vTrs No. ing ing Acceleted ing Temp. for
Rate in Treat- Thick- Point Strength ga- Temp. Rate Cooling Temp.
Rolling Rolling ment ness (kg/mm.sup.2) (kg/mm.sup.2) tion (kg-m)
(.degree.C) (.degree.C) (.degree.C/mm) Temp.(.degree.C) for
(.degree.C) (.degree.C/sec) (mm) (%) Rolling (.degree.C)
__________________________________________________________________________
(3)-1 1100 1.0 -- 1150 970 1.2 AR 32 31.5 46.9 46 13.6 -5 (3)-2
1050 1.0 -- 1250 1050 1.2 N 32 32.1 47.3 47 23.5 -40 (3)-3 1050 1.0
-- 1250 1000 1.2 N 32 32.4 47.6 47 25.1 -45 (3)-4 1050 1.0 -- 1250
900 1.2 N 32 32.7 47.8 45 25.8 -40 (3)-5 1050 50 800 1150 965 1.2 N
32 32.5 47.5 46 26.3 -45 (3)-6 1050 1.0 -- 1250 1050 1.2 N 32 32.6
47.9 46 25.9 -35 Welding Properties Steel Maximum Toughness of HAZ
of Toughness of Large Heat-Input No. Hardness Shielded Arc (Manual
Welded Joint JISZ 3101) Welding) Welded Joint Welding Method vEo
(kg-m) vEo (kg-m) and Heat Input (KJ/cm)
__________________________________________________________________________
(3)-1 332 15.0 ES 320 12.3 (3)-2 328 17.8 ES 320 11.2 (3)-3 326
18.3 ES 320 10.7 (3)-4 332 16.9 ES 320 9.8 (3)-5 329 18.5 ES 320
15.4 (3)-6 347 10.5 ES 320 2.1
__________________________________________________________________________
TABLE 4
__________________________________________________________________________
Examples of Group 4 of the Present Invention Chemical Composition
(%) Steel C Si Mn Ti Al N S V Nb Ni Cu Cr REM REM/S No. total total
__________________________________________________________________________
Present Invention (4)-1 0.14 0.27 1.37 0.010 0.040 0.0041 0.002 --
-- -- -- -- 0 0 (4)-2 0.14 0.27 1.37 0.010 0.040 0.0041 0.002 -- --
-- -- -- 0.002 1 (4)-3 0.14 0.27 1.37 0.010 0.040 0.0041 0.002 --
-- -- -- -- 0.008 4 (4)-4 0.14 0.27 1.37 0.010 0.040 0.0041 0.002
-- -- -- -- -- 0.008 4 Comp. Steel (4)-5 0.12 0.29 1.45 -- 0.038
0.0051 0.004 -- -- -- -- -- 0.004 1 Producing Conditions Ceq CM TiN
up to (%) (%) 0.02.mu.(%) (4)-1 0.368 0 0.0064 (4)-2 0.368 0 0.0067
(4)-3 0.368 0 0.0061 (4)-4 0.368 0 0.0094 (4)-5 0.362 0 --
Producing Conditions Material Properties Steel Soak- Cooling
Heating Cooling Heat Plate Yield Tensile Elonga- vE-10 vTrs No. ing
Rate Temp. for Rate in Treat- Thick- Point Strength tion Temp.
(.degree.C/mm) Rolling Rolling ment ness (kg/mm.sup.2)
(kg/mm.sup.2) (%) (kg-m) (.degree.C) (.degree.C) (.degree.C)
(.degree.C/sec) (mm)
__________________________________________________________________________
(4)-1 1350 0.6 1150 1.2 AR 32 34.1 50.6 40 15.7 -20 (4)-2 1350 0.6
1150 1.2 AR 32 33.7 49.8 43 16.9 -30 (4)-3 1350 0.6 1150 1.2 AR 32
24.1 51.7 41 20.8 -30 (4)-4 1350 50 1150 1.2 AR 32 33.8 51.0 43
22.1 -30 (4)-5 1350 50 1150 1.2 AR 32 34.0 52.3 41 18.0 -25 Welding
Properties Steel Maximum Toughness of HAZ of Toughness of Large
Heat-Input No. Hardness Shielded Arc (Manual Welded Joint (JISZ
3101) Welding) Welded Joint Welding Method vEo (kg-m) vEo (kg-m)
and Heat Input (KJ/cm)
__________________________________________________________________________
(4)-1 375 17.3 EG 190 13.7 (4)-2 380 18.3 EG 190 16.3 (4)-3 367
16.2 EG 190 15.2 (4)-4 377 17.3 EG 190 21.3 (4)-5 342 10.8 EG 190
1.9
__________________________________________________________________________
TABLE 5
__________________________________________________________________________
Examples of Group 5 of the Present Invention Chemical Composition
(%) Producing Conditions Steel C Si Mn Ti Al N B V Nb Cu Cr Mo W
Ceq CM TiN up to No. total total (%) (%) 0.02.mu.(%)
__________________________________________________________________________
* (5)-1 0.14 0.35 1.25 0.008 0.030 0.0025 -- -- 0.03 -- -- -- --
0.348 0 0.0057 * (5)-2 0.14 0.35 1.25 0.008 0.030 0.0025 -- -- 0.05
-- -- -- -- 0.348 0 0.0055 ** (5)-3 0.14 0.35 1.25 0.008 0.030
0.0025 -- -- 0.08 -- -- -- -- 0.348 0 0.0052 * (5)-4 0.16 0.27 1.35
0.014 0.021 0.0042 -- 0.06 -- -- -- -- -- 0.397 0 0.0052 ** (5)-5
0.16 0.27 1.35 0.014 0.021 0.0042 -- 0.10 -- -- -- -- -- 0.405 0
0.0058 * (5)-6 0.12 0.45 1.50 0.018 0.040 0.0059 -- 0.03 0.03 -- --
-- -- 0.378 0 0.0053 * (5)-7 0.15 0.43 1.60 0.011 0.024 0.0060 --
0.02 0.03 -- -- -- -- 0.330 0 0.0058 * (5)-8 0.13 0.27 1.37 0.012
0.031 0.0048 0.0008 -- -- -- -- -- -- 0.358 0 0.0049 ** (5)-9 0.13
0.27 1.37 0.012 0.031 0.0048 0.0038 -- -- -- -- -- -- 0.358 0
0.0044 * (5)-10 0.14 0.18 1.27 0.014 0.027 0.0038 0.0009 0.02 0.03
-- -- -- -- 0.356 0 0.0091 Producing Conditions Material Properties
Steel Soaking Cooling Heating Heat Plate Yield Tensile Elonga- No.
Temp. Rate Temp. for Treat- Thick- Point Strength tion vE-10 vTrs
(.degree.C) (.degree.C/mm) Rolling ment ness (kg/mm.sup.2)
(kg/mm.sup.2) (%) (kg-m) (.degree.C) (.degree.C) (mm)
__________________________________________________________________________
(5)-1 1300 0.6 1150 AR 20 40.3 56.2 38 12.6 -35 (5)-2 1300 0.6 1150
AR 20 46.6 60.1 37 18.1 -45 (5)-3 1300 0.6 1150 AR 20 40.2 54.3 42
11.6 -60 (5)-4 1320 0.6 1150 AR 20 38.0 56.1 32 12.1 -20 (5)-5 1320
0.6 1150 AR 20 40.2 57.1 28 7.5 0 (5)-6 1350 0.6 1150 AR 20 39.4
52.8 39 19.3 -40 (5)-7 1350 50 1150 AR 20 43.2 57.6 39 20.6 -45
(5)-8 1350 0.6 1150 QT 25 46.1 61.8 27 14.8 -45 (5)-9 1350 0.6 1150
QT 25 46.9 62.1 22 10.8 -25 (5)-10 1370 0.6 1150 QT 25 53.1 64.8 27
18.3 -60 Welding Properties Steel Maximum Toughness of HAZ of
Toughness of Large Heat-Input No. Hardness Shielded Arc (Manual
Welded Joint (JISZ 3101) Welding) Welded Joint Welding Method vEo
(kg-m) vEo (kg-m) and Heat Input (KJ/cm)
__________________________________________________________________________
(5)-1 230 16.2 90 10.7 (5)-2 240 14.8 90 6.8 (5)-3 260 13.6 90 3.6
(5)-4 280 10.3 SAW 90 8.1 (5)-5 290 8.7 90 2.9 (5)-6 240 12.3 90
6.7 (5)-7 340 12.3 90 6.7 (5)-8 370 18.1 150 14.3 (5)-9 375 14.6 EG
150 3.9 (5)-10 356 17.3 150 11.2
__________________________________________________________________________
* =Steels of Present Invention ** =Comparative Steel * Remark:
(5)-7 was subjected to accelerated cooling to 800.degree.C.
TABLE 6
__________________________________________________________________________
Example of Group 6 of the Present Invention Chemical Composition
(%) Steel C Si Mn Ti Al N B V Nb No. total total
__________________________________________________________________________
Present Invention (6)- 1 0.15 0.15 0.87 0.018 0.012 0.0037 -- -- --
(6)- 2 0.14 0.25 0.87 0.020 0.022 0.0052 -- -- -- (6)- 3 0.12 0.34
1.20 0.014 0.027 0.0061 -- -- -- (6)- 4 0.16 0.30 1.15 0.020 0.043
0.0047 -- -- -- (6)- 5 0.17 0.21 0.98 0.010 0.011 0.0080 -- -- --
(6)- 6 0.09 0.31 0.59 0.014 0.021 0.0040 -- -- -- (6)- 7 0.09 0.21
0.67 0.023 0.045 0.0072 -- -- -- (6)- 8 0.12 0.18 0.92 0.007 0.013
0.0061 -- -- -- (6)- 9 0.13 0.28 1.25 0.011 0.043 0.0038 -- -- --
(6)-10 0.07 0.31 0.98 0.019 0.021 0.0051 -- -- -- (6)-11 0.18 0.31
0.53 0.016 0.047 0.0031 -- -- -- (6)-12 0.11 0.17 0.92 0.020 0.011
0.0047 -- -- -- (6)-13 0.09 0.25 0.75 0.013 0.021 0.0033 -- -- --
(6)-14 0.07 0.21 1.30 0.017 0.041 0.0039 -- -- -- (6)-15 0.14 0.17
1.21 0.012 0.029 0.0041 -- -- -- Comp. Steel (6)-16 0.13 0.27 1.40
0.011 0.033 0.0051 -- -- -- Present Invention (6)-17 0.14 0.27 1.27
0.013 0.013 0.0033 -- 0.03 -- (6)-18 0.13 0.21 1.31 0.021 0.037
0.0046 0.0010 0.04 -- Chemical Composition (%) Producing Conditions
Steel Ni Cu Cr Mo W Ceq CM TiN up to No. (%) (%) 0.02.mu. (%)
__________________________________________________________________________
(6)- 1 -- -- 0.34 -- -- 0.363 0.340 0.0051 (6)- 2 -- -- -- 0.30 --
0.360 0.300 0.0052 (6)- 3 1.30 -- -- -- -- 0.352 0.260 0.0070 (6)-
4 -- 0.50 -- -- -- 0.364 0.100 0.0049 (6)- 5 -- -- -- -- 0.40 0.343
0.080 0.0048 (6)- 6 -- -- 0.25 0.13 -- 0.272 0.380 0.0059 (6)- 7
0.81 -- 0.31 -- -- 0.284 0.472 0.0053 (6)- 8 -- 0.31 0.21 -- --
0.333 0.272 0.0052 (6)- 9 -- -- 0.12 -- 0.40 0.372 0.210 0.0071
(6)-10 -- -- -- 0.31 0.50 0.320 0.410 0.0096 (6)-11 -- 0.30 -- 0.10
-- 0.301 0.150 0.0067 (6)-12 1.30 -- -- 0.09 -- 0.317 0.35 0.0044
(6)-13 0.80 0.20 -- 0.15 -- 0.278 0.35 0.0079 (6)-14 -- 0.18 0.20
0.10 0.40 0.366 0.416 0.0050 (6)-15 0.25 -- -- 0.10
0.30 0.370 0.21 0.0071 (6)-16 1.25 -- 0.31 0.28 -- 0.526 0.84
0.0067 (6)-17 0.80 -- -- 0.10 -- 0.404 0.26 0.0116 (6)-18 0.20 --
-- 0.15 -- 0.390 0.19 0.0080 Producing Conditions Material
Properties Steel Soak- Cool- Heating Heat- Plate Yield Tensile
Elon- No. ing ing Temp.for Treat- Thick- Point Strength ga- Temp.
Rate Rolling ment ness (kg/mm.sup.2) (kg/mm.sup.2) tion (.degree.C)
(.degree.C/mm) (.degree.C) (mm) (%)
__________________________________________________________________________
(6)- 1 1350 1.0 1150 AR 25 28.0 44.3 46 (6)- 2 1350 1.0 1150 AR 25
30.2 47.6 32 (6)- 3 1350 50 1150 N 25 39.3 52.4 39 (6)- 4 1350 1.0
1150 AR 25 32.4 50.1 40 (6)- 5 1350 50 1150 AR 25 30.0 47.2 39 (6)-
6 1350 1.0 1150 N 25 22.7 40.8 47 (6)- 7 1350 1.0 1150 N 25 23.0
44.1 48 (6)- 8 1350 1.0 1150 AR 25 28.3 42.0 46 (6)- 9 1350 1.0
1150 N 25 32.0 47.3 42 (6)-10 1350 50 1150 QT 25 47.0 56.9 28
(6)-11 1350 1.0 1150 QT 25 42.6 54.3 27 (6)-12 1350 1.0 1150 N 25
33.0 50.7 42 (6)-13 1350 1.0 1150 N 25 33.2 51.0 43 (6)-14 1350 1.0
1150 QT 25 52.3 63.1 24 (6)-15 1350 1.0 1150 QT 25 54.3 64.5 22
(6)-16 1350 50 1150 QT 25 63.2 75.3 22 (6)-17 1350 50 1150 QT 25
60.2 71.3 21 (6)-18 1350 50 1150 QT 25 64.8 77.4 20 Material
Properties Welding Properties Steel vE-10 vTrs Maximum Toughness
Toughness of Large heat- No. (kg-m) (.degree.C) Hardness of HAZ of
Input Welded Joint (JIS Z Shielded Arc 3101) (Manual Weld- Welding
Method vEo ing) Welded and Heat Input (kg-m) Joint vEo (KJ/cm)
(kg-m)
__________________________________________________________________________
(6)- 1 12.1 -40 325 12.1 90 9.2 (6)- 2 9.8 -15 378 9.8 90 7.5 (6)-
3 17.6 -90 316 17.2 SAW 90 14.9 (6)- 4 12.7 -25 323 17.9 90 12.3
(6)- 5 19.2 -20 314 13.2 90 14.2 (6)- 6 29.3 -40 265 20.6 150 10.1
EG (6)- 7 30.6 -60 235 24.3 150 10.4 (6)- 8 19.3 -25 301 16.2 90
15.0 SAW (6)- 9 20.9 -35 352 18.2 90 18.7 (6)-10 38.0 -80 241 20.6
150 11.4 (6)-11 26.3 -45 340 9.6 150 10.8 (6)-12 19.7 -50 295 17.1
150 9.0 (6)-13 18.7 -50 270 23.4 EG 150 14.7 (6)-14 26.3 -65 298
22.7 150 8.2 (6)-15 19.3 -65 350 14.3 150 13.3 (6)-16 12.3 -80 422
10.6 150 4.3 (6)-17 18.3 -45 408 9.9 150 10.6 (6)-18 14.6 -80 392
13.1 150 12.7
__________________________________________________________________________
* Remark: (6)-5, (6)-10, (6)-16-18 was subjected to accelerated
cooling t 800.degree.C.
TABLE 7
__________________________________________________________________________
Examples of Group 7 of the Present Invention Chemical Composition
(%) Steel C Si Mn Ti Zr Hf Al N V Nb Ni No. total total
__________________________________________________________________________
Present (7)-1 0.12 0.28 1.36 -- 0.011 -- 0.029 0.0018 -- -- --
Invention (7)-2 0.12 0.28 1.36 -- 0.011 -- 0.029 0.0018 -- -- --
(7)-3 0.12 0.26 1.35 0.008 0.010 -- 0.031 0.0044 0.03 -- -- (7)-4
0.13 0.30 1.25 0.003 -- 0.009 0.040 0.0015 -- -- 0.35 Comp. (7)-5
0.13 0.24 1.33 -- 0.040 -- 0.031 0.0023 -- -- -- Steels (7)-6 0.13
0.27 1.35 -- -- 0.043 0.035 0.0031 -- -- 0.31 Chemical
Composition(%) Producing Conditions Cu Ti+Zr+Hf Ceq (%) CM (%) TiN
up to 0.02.mu. (%) Present (7)-1 -- 0.011 0.359 0 0.006 Invention
(7)-2 -- 0.011 0.359 0 0.008 (7)-3 -- 0.018 0.358 0 0.013 (7)-4
0.28 0.012 0.367 0.126 0.006 Comp. (7)-5 -- 0.040 0.362 0 0.002
Steels (7)-6 0.31 0.043 0.382 0.124 0.002 Producing Conditions
Material Properties Steel Soak- Cooling Heating Cooling Heat Plate
Yield Tensile Elon- vE-10 vTrs No. ing Rate Temp. for Rate in
Treat- Thick- Point Strength ga- (kg-m) (.degree.C) Temp.
(.degree.C/mm) Rolling Rolling ment ness (kg/mm.sup.2)
(kg/mm.sup.2) tion (.degree.C) (.degree.C) (.degree.C/sec) (mm) (%)
__________________________________________________________________________
(7)-1 1380 1.0 1150 2.1 QT 25 50.8 63.5 26 20.3 -40 (7)-2 1380 60
1150 1.2 AR 32 30.6 47.0 47 15.8 -15 (7)-3 1350 60 1150 1.2 AR 32
33.9 50.4 45 17.6 -20 (7)-4 1380 60 1150 2.1 QT 25 57.5 68.1 24
22.1 -45 (7)-5 1380 60 1150 2.1 QT 25 51.5 64.3 25 18.6 -25 (7)-6
1380 60 1150 2.1 QT 25 59.3 69.7 23 19.5 -35 Welding Properties
Steel Maximum Toughness of HAZ of Toughness of Large Heat-Input No.
Hardness Shielded Arc (Manual Welded Joint (JISZ 3101) Welding)
Welded Joint Welding Method vEo (kg-m) and Heat Input (KJ/cm)
__________________________________________________________________________
(7)-1 327 14.7 EG 150 9.8 (7)-2 343 18.6 ES 320 12.0 (7)-3 341 20.3
ES 320 19.5 (7)-4 331 13.6 EG 150 9.5 (7)-5 329 9.4 EG 150 1.7
(7)-6 335 10.8 EG 150 1.9
__________________________________________________________________________
* * * * *