U.S. patent number 3,895,541 [Application Number 05/370,207] was granted by the patent office on 1975-07-22 for control system for motor vehicle with catalytic convertor and automatic power transmission mechanism.
This patent grant is currently assigned to Toyota Jidosha Kogyo Kabushiki Kaisha. Invention is credited to Shin Ito, Hidetaka Nohira.
United States Patent |
3,895,541 |
Nohira , et al. |
July 22, 1975 |
Control system for motor vehicle with catalytic convertor and
automatic power transmission mechanism
Abstract
A control system is provided for a motor vehicle including a
catalytic convertor for purifying engine exhaust gases and an
automatic power transmission mechanism controlled by an oil
pressure system. The control system of the invention operates in
conjunction with the oil pressure control system of the automatic
transmission to sense engine exhaust gas temperature and to delay
upshift of the automatic transmission until a desired temperature
of the engine exhaust gases is achieved.
Inventors: |
Nohira; Hidetaka (Susono,
JA), Ito; Shin (Nagoya, JA) |
Assignee: |
Toyota Jidosha Kogyo Kabushiki
Kaisha (JA)
|
Family
ID: |
13222050 |
Appl.
No.: |
05/370,207 |
Filed: |
June 15, 1973 |
Foreign Application Priority Data
|
|
|
|
|
Jun 26, 1972 [JA] |
|
|
47-63190 |
|
Current U.S.
Class: |
477/97; 477/100;
477/164 |
Current CPC
Class: |
B60K
23/00 (20130101); F16H 59/78 (20130101); F16H
61/0206 (20130101); Y10T 477/663 (20150115); Y10T
477/65 (20150115); Y10T 477/69398 (20150115); F16H
61/0213 (20130101); F16H 2061/0018 (20130101) |
Current International
Class: |
B60K
23/00 (20060101); F16H 59/78 (20060101); F16H
59/00 (20060101); F16H 61/02 (20060101); B60k
023/00 (); F16h 003/74 () |
Field of
Search: |
;74/844,856,866,752C
;251/30 ;137/625.34 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Scott; Samuel
Assistant Examiner: Lall; P. S.
Attorney, Agent or Firm: Toren, McGeady and Stanger
Claims
What is claimed is:
1. In a motor vehicle including an engine, an automatic power
transmission mechanism for transmitting power from said engine to
drive said vehicle, an engine exhaust gas system having a catalytic
convertor including a catalyst for purifying exhaust gases from
said engine, and an oil pressure system for controlling operation
of said automatic transmission mechanism to selectively provide a
plurality of forward driving speed ratios, the improvement
consisting of a control system for expediting temperature rise of
said catalyst, said control system comprising;
shift means operatively associated with said oil pressure system
for effecting shift control operation of said transmission
mechanism from a lower to a higher driving speed ratio;
sensing means connected for sensing temperature indicative of the
temperature of exhaust gases within said catalytic convertor;
delay means responsive to said sensing means and connected to
control said shift means in accordance with the temperature of said
exhaust gases in said catalytic converter to prevent operation
thereof to shift said transmission from said lower to said higher
driving speed ratio when the temperature sensed by said sensing
means indicates a catalyst temperature below a predetermined
level;
whereby upshift of said transmission to said higher driving speed
ratio is delayed until said predetermined temperature level is
reached.
2. A system according to claim 1 wherein said oil pressure system
includes supply means for providing to said system oil under
pressure, said oil pressure system further including an oil supply
circuit for supplying said oil to said shift means, said shift
means including a valve mechanism operable to effect said shift
control operation of said transmission in accordance with the
supply of oil thereto, and wherein said delay means comprise a
valve mechanism located in said oil supply circuit and operable in
response to said sensing means to open and close said oil supply
circuit thereby to control supply of oil to said shift means.
3. A system according to claim 2 wherein said shift means operates
to effect shifting of said transmission from said lower to said
higher driving speed ratio when oil is supplied thereto through
said oil supply circuit, and wherein said delay means operate to
maintain said oil supply circuit closed thereby preventing oil
supply to said shift means when the temperature sensed by said
sensing means is below said predetermined level.
4. A system according to claim 3 wherein said delay means valve
mechanism comprises spring means biasing said valve mechanism to
close said oil supply circuit, conduit means supplying pressurized
oil to said valve mechanism to overcome the biasing action of said
spring means thereby to open said oil supply circuit, and means
responsive to said sensing means for venting said conduit means to
release said oil supplied to said valve mechanism when the
temperature sensed by said sensing means is below said
predetermined level thereby to permit said spring means to effect
closure of said oil supply circuit.
5. A system according to claim 4 wherein said venting means
comprise a solenoid having a movable armature, and port means
located to be opened and closed by said armature, said port means
being located in said conduit means to effect said venting of said
conduit means when in the opened condition, and wherein said
sensing means comprise thermally responsive electrical means
controlling operation of said solenoid in accordance with the
temperature of said catalyst to drive said armature to open said
port means when the temperature of said catalyst is below said
predetermined level.
6. A system according to claim 1 wherein said oil pressure system
includes means for supplying oil under pressure to said shift means
in dependence upon the speed of said vehicle, with said shift means
including a first valve spool movable to effect said shift control
operation of said transmission in accordance with the supply of oil
thereto, and wherein said delay means include a second valve spool
located adjacent said first valve spool and movable in accordance
with supply of oil thereto to a position restraining movement of
said first valve spool, said system further including means
responsive to said sensing means for controlling oil supply to said
second valve spool in accordance with the temperature sensed by
said sensing means, said sensing means being operative to effect
supply of oil to said second valve spool when said sensed
temperature is below said predetermined level thereby moving said
second valve spool to a position restricting movement of said first
valve spool whereby said first valve spool is thereby biased to
effect said shift control operation at a higher level vehicle
speed.
7. A system according to claim 6 wherein said means controlling oil
supply to said second valve spool comprise a solenoid including a
movable armature, port means located to be opened and closed by
said armature and operative to vent oil supply to said second valve
spool when in the opened condition, and wherein said sensing means
include thermally responsive electrical means operative to control
said solenoid to effect closing of said port means when the
temperature sensed by said sensing means is below said
predetermined level thereby to effect oil supply to said second
valve spool positioning said second valve spool to restrict
movement of said first valve spool.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to control systems for motor vehicles
provided with a catalytic converter for purifying engine exhaust
gases and with an automatic power transmission mechanism for
automatically providing a plurality of forward driving speed
ratios. More particularly, the inventor relates to an improved
motor vehicle control system of the above type, in which upshift to
a higher driving speed ratio is controlled in order to rapidly
elevate the temperature of the engine exhaust gases thereby to
improve activity and operation of the catalytic convertor.
2. Description of the Prior Art
Heretofore, a variety of systems have been proposed to reduce or
eliminate noxious contents in engine exhaust gases, such as,
nitrogen oxides, carbon monoxide and hydrocarbons. One of the most
promising systems is considered to be the so-called catalytic
convertor system, in which, as is well known, metal oxides such as
manganese oxide and precious metals such as platinum are employed
as an active catalyst for promoting oxidization of the unburned and
partially burned contents of the exhaust gases and reduction of the
nitrogen oxides. In order to afford sufficient activity, the
catalyst and the engine exhaust gases are required to be maintained
at a relatively high temperature level. This requirement becomes
especially important just after the engine is started and
particularly in regions having a cold climate. Because, during this
warmup operation, the temperature of the engine exhaust gases is at
a low level, the catalytic converter is unable to sufficiently
purify the engine exhaust gases. Thus, purification of the engine
exhaust gases during the several minutes after engine starting is a
major problem for reducing the noxious contents in the engine
exhaust gases. This problem can be solved by elevating the exhaust
gas temperature as soon as possible after the engine has been
started. Difficulty is, however, encountered in a motor vehicle
provided with an automatic power transmission mechanism because
shifting between its driving speed ratios is automatically
controlled irrespective of the exhaust gas temperature, thus
retarding temperature increase in the exhaust gases, as compared
with a manually controlled power transmission mechanism in which
the control of the engine speed is manually performed to promote
temperature increase.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to eliminate
the above-mentioned drawbacks concomitant with a motor vehicle with
an automatic power transmission mechanism, in which engine exhaust
gases are purified by a catalytic convertor.
According to a major feature of the present invention, therefore,
in an oil pressure control system for an automatic power
transmission mechanism, line pressure supply for effecting an
upshift to a higher driving speed ratio is blocked and the
change-over conditions for a shift valve of the control system are
altered when the temperature of the engine exhaust gases is at a
depressed or low level just after engine starting. As a result, the
motor vehicle is induced to operate for a longer period at a lower
driving speed ratio with its engine being driven at a higher speed,
so that the exhaust gas temperature is rapidly elevated to a
predetermined level at which the catalyst in the catalytic
convertor is effectively operative.
The various features of novelty which characterize the invention
are pointed out with particularity in the claims annexed to and
forming a part of this disclosure. For a better understanding of
the invention, its operating advantages and specific objects
attained by its use, reference should be had to the accompanying
drawings and descriptive matter in which there are illustrated and
described preferred embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and advantages of the present invention will be
apparent from the following description taken in conjunction with
the accompanying drawings, in which:
FIG. 1 is a diagramatical view showing essential parts of a motor
vehicle to which the present invention is applied;
FIG. 2 is a diagramatical view showing a representative
construction of an automatic power transmission mechanism to which
the present invention is applied, said transmission providing three
forward and one reverse driving speed ratios;
FIG. 3 is a flow chart showing an oil pressure control system for
controlling the operation of the automatic power transmission
mechanism of FIG. 2;
FIG. 4 is a graphical representation of shift patterns of the oil
pressure control system of FIG. 3;
FIG. 5 is a circuit diagram showing a first embodiment of the
present invention;
FIG. 6 is a graphical representation showing temperature rise
characteristics of the engine exhaust gases which are experienced
in an upshift operation from second to third driving speed
ratio;
FIG. 7 is a circuit diagram showing another example of a
temperature responsive circuit for detecting the temperature of the
engine exhaust gases;
FIG. 8 is similar to FIG. 5 but shows a second embodiment of the
present invention;
FIG. 9 is similar to FIG. 4 but shows shift patterns obtained from
the second embodiment; and
FIG. 10 is a circuit diagram showing an example of a safety device
for preventing excessive rotation of the engine.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the accompanying drawings, and particularly to
FIG. 1, a motor vehicle provided with a catalytic convertor and
with an automatic power transmission mechanism is shown. Midway of
an exhaust pipe 3, leading from an exhaust manifold 2 of an engine
1, and upstream of a muffler 4, there are provided two serial
catalytic convertors 5 and 6 which are respectively operable to
reduce nitrogen oxides and to reduce hydrocarbons and carbon
monoxide. In this exhaust system there are also provided a conduit
8, through which secondary air is supplied by means of an air pump
7 driven by the engine 1, and an exhaust bypass conduit 9 for
preventing overheating of the catalysts in the convertors 5 and 6.
In a power transmission system for transmitting output power of the
engine 1, there are provided an automatic power transmission
mechanism 10 and an oil pressure control system 30 for controlling
the shifting operations of the transmission mechanism 10 in
response to the relationship between the vehicle speed and the
engine load.
The transmission mechanism 10 may be of any type, but for
illustrative purposes only the construction and operation thereof
will be described with respect to an automatic power transmission
mechanism of a known fluid coupling type having three forward and
one reverse driving speed ratios, as shown in FIG. 2. A crankshaft
11 leading from the engine 1 is connected through a torque
converter 12 with a turbine shaft 13, which in turn is connected
through a front clutch 14, an intermediate shaft 15 and a rear
clutch 16 with a planetary gear mechanism 17. This planetary gear
mechanism 17 includes an input sun gear 18 formed integral with the
intermediate shaft 15, a reverse sun gear 19 formed integral with a
clutch drum 16' of the rear clutch 16, a pinion 21 directly meshing
with the input sun gear 18 and meshing with the reverse sun gear 19
through an idler gear 20, and a carrier 24 carrying pins 22 and 23
which respectively rotatably bear the idler gear 20 and the pinion
21. In the transmission mechanism 10, there are provided a front
brake band 25, which is disposed around the rear clutch drum 16',
and a rear brake band 26 which is disposed around a drum 24' of the
carrier 24. A one-way clutch 27 is also provided in connection with
the carrier drum 24'. Thus, engine output power is extracted from
an output shaft 29 which is connected through a gear 28 with the
pinion 21.
With these construction arrangements, engine output power is
transmitted from the engine 1 to the turbine shaft 13 through the
torque converter 12 and is then transmitted to the planetary gear
mechanism 17 by selectively or simultaneously bringing the two
paired clutches 14 and 16 into frictional engagement. Then, the
direction of rotation of the carrier 24 is determined by the action
of the one-way clutch 27. The subsequent selective application of
the two paired brake bands 25 and 26 will stop the rotation of
either the reverse sun gear 19 or the carrier 24, thus providing
three forward driving speed ratios and one reversed backward
driving speed ratio at the output shaft 29. More specifically, a
first speed ratio is obtained when the engine output power is
transmitted by the actions of the front clutch 14 and of the
one-way clutch 27 from the intermediate shaft 15 through the input
sun gear 18 to the pinion 21. Another first speed ratio is also
obtained for applying a braking force to the engine 1, when a
driven force from the motor vehicle is transmitted by the action of
the rear brake band 26 through the output shaft 29 to restrain the
rotation of the carrier 24. On the other hand, a second speed ratio
is obtainable when the pinion 21 performs a planetary revolution
with the front clutch 14 and the front brake band 25 being applied.
When, however, the rear clutch 16 is brought into action in place
of the front brake band 25, then the planetary gear system as a
whole rotates in the same direction as that of the turbine shaft
13, thus producing a third speed ratio. A reversed backward speed
ratio is obtained when the idler gear 20 is brought into action by
an input power which is applied to the reverse sun gear 19 by the
actions of the rear clutch 16 and of the rear brake band 26.
Turning now to FIG. 3, there is shown a known oil pressure control
system 30 which is used with the automatic power transmission
mechanism 10 for applying and releasing the paired clutches 14 and
16 and the paired brake bands 25 and 26. As shown, oil from an oil
pan 31 is supplied to a pressure regulator valve 34 by the actions
of a front oil pump 32, which is driven by the crankshaft 11, and
of a rear oil pump 33 which is driven by the output shaft 29. Line
pressure supplied from this valve 34 to a manual valve 35 is
regulated during the forward driving operations in response to the
throttle opening and to the vehicle speed, and is boosted during
the backward driving operation at a constant high level
irrespective of such running conditions. In the oil circuit of the
control system 30 there are provided oil check valves 36 and 37
which are operative to select the operations of the front and rear
oil pumps 32 and 33 such that the former pump 32 is actuated during
low speed and backward driving operations while the main actuation
is shifted from the former to the latter pump 33 during a higher
speed driving operation. The line pressure thus produced at the
pressure regulator valve 34 is also introduced to the torque
converter 12, an oil cooler 38 and a lubricator 39. The discharge
side of the manual valve 35 is communicated by way of an oil
passage with a downshift plug 41, a throttle valve 42 and an oil
servo 140 for the front clutch, and with the inlet side of an oil
servo 250 for the front brake band by way of a 1- 2 shift valve 43
and an orifice control valve 44. The discharge side of the manual
valve 35 is also communicated by way of oil passages 45 and 55 and
a 2- 3 shift valve 46 with oil servos 160 and 250 each for the rear
clutch and the front brake band. This particular discharge side is
further communicated by way of an oil passage 47 and the 1- 2 shift
valve 43 with an oil servo 260 for the rear brake band. The
discharge side under consideration is thus formed with four outlet
ports leading to the oil passages 40, 45, 55 and 47 which are
selected in response to the selection of a shift lever (not shown)
disposed in the vehicle driver compartment. The shift lever is
mechanically lined with the manual valve 35 for selectively
providing one of the operating ranges including P (Parking), R
(Reverse), N (Neutral), D.sub.1 (Drive), D.sub.2 (Drive) and L (Low
Speed). The downshift plug 41 and the throttle valve 42 are
responsive to the displacement of an accelerator pedal in the
driver compartment partly for supplying through an oil passage 49
with a check ball 48 to a throttle modulator valve 50 and to a
throttle relay valve 51 a throttle pressure, which is responsive to
the engine load, and partly for supplying through the same route to
the two valves 50 and 51 a throttle pressure which is substantially
equal to such a line pressure as is experienced when the
accelerator pedal is fully depressed. The throttle modulator valve
50 produces a throttle modulator pressure which is lower than the
throttle pressure by a pressure drop corresponding to its spring
tension. This throttle modulator pressure is introduced through an
oil passage 52 into the 1- 2 shift valve and the 2- 3 shift valve.
The oil pumped at the rear oil pump 33 is supplied to a governor
valve 53 at which a governor pressure is produced corresponding to
the vehicle speed. This governor pressure is then introduced
through an oil passage 54 into the 1- 2 shift valve 43, the orifice
control valve 44, the 2- 3 shift valve 46 and the throttle relay
valve 51. The 1- 2 shift valve 43 is, more specifically, operative
to effect shifting between the first and second driving speed
ratios in dependence upon the relationship between the governor
pressure and the opposite throttle modulator pressure. The orifice
control valve 44 is operative to timely control the line pressure
to the oil servo 250 for the front brake band in dependence upon
the governor pressure. The 2- 3 shift valve 46 is operative to
effect shifting between the second and third driving speed ratios
in dependence upon the relationship between the governor pressure
and the throttle modulator pressure. The throttle relay valve 51 is
operative to provide relationship of the regulated pressure of the
pressure regulator valve 34 with the governor pressure and the
throttle pressure.
When, in operation, the manual valve 35 is shifted to the D range,
the line pressure is introduced into the oil passage 40 to actuate
the oil servo 140 so that the front clutch 14 is brought into
friction engagement. Accordingly, the throttle modulator pressure
from the throttle modulator valve 50 downstream of the throttle
valve 42 together with the governor pressure from the governor
valve 53 are respectively introduced into the two shift valves 43
and 46. At a low speed, neither of the shift valves 43 and 46
conducts change-over operation. Since the oil servo 140 under the
line pressure in the line 40 keeps the front clutch 14 in
frictional engagement, the transmission mechanism 10 provides a
first speed ratio, as has been described above. When the governor
pressure has increased with the vehicle speed and exceeded a
predetermined value, the 1-2 shift valve 43 conducts its
change-over operation, to thereby provide fluid communication of
the oil passage 40 with the oil servo 250 which actuates the front
brake band 25 so that a second speed ratio is obtained. A further
increase of the vehicle speed causes the 2- 3 shift valve 46 to
conduct its change-over operation, to thereby provide fluid
communication of the oil passage 45 with the oil servo 160 which
actuates the rear clutch 16 while releasing the accumulated
pressure in the oil servo 250. Thus, a third speed ratio is
obtained. When, on the other hand, the manual valve 35 is shifted
to the L range, the line pressure is also introduced into the oil
passage 47 and accordingly into the oil servo 260 to bring the rear
brake band 26 into braking action. When, however, the manual valve
35 is shifted to the R range, the line pressure is introduced into
the oil passages 47 and 55 to render the oil servos actuated to
bring the rear brake band 26 and the rear clutch 16 into action.
The resultant shift patterns representing the relationship between
the vehicle speed and the throttle opening at the shifting
operations are shown in FIG. 4. Although not shown in FIG. 4, the
shift patterns for the downshift operations will be moved
leftwardly of the figure, or in other words, downshift operations
for the same throttle opening will occur at a lower vehicle speed,
as is known in the art.
According to the present invention, a shift point control system is
mounted in the oil pressure control system 30 for the automatic
power transmission mechanism 10, both of which have been described
in the above. In FIG. 5 is shown a first embodiment of the shift
point control system, in which there are included delay means
whereby line pressure supply is blocked thereby to delay the
upshift operations. As shown, a relay valve 60 is provided midway
of the oil passage 45 leading from the manual valve 35 to the 2- 3
shift valve 46. At the actuation side of this relay valve 60 is
provided an exhaust gas temperature responsive circuit 70 which
produces an electric signal when the temperature of the engine
exhaust gases is below a predetermined level. More specifically,
the relay valve 60 includes an oil chamber 61 open into the oil
passage 45, a spool 63 biased by a spring 62 for controlling
opening of the oil chamber 61, an oil passage 64 for introducing
the line pressure from the oil passage 45 to move the spool 63
against the action of the spring 62, an orifice 65 formed in the
oil passage 64, an oil release passage 67 having fluid
communication with the oil passage 64 through an oil release port
66, and a plunger 69 biased by a spring 68 for controlling opening
the oil release port 66. The exhaust gas temperature responsive
circuit 70 includes a solenoid 71 for moving the plunger 69, a
battery 72 for supplying electric current to the solenoid 71, a
bimetal switch 73 operating to open and close in response to the
temperature of the engine exhaust gases, a switching transistor 74
which when conductive closes the circuit including the solenoid 71
and the battery 72 when the switch 73 is closed. When, therefore,
the exhaust gas temperature is at such a low level that activity of
the catalyst is not sufficient, then the switch 73 closes to render
the transistor 74 conductive. As a result, the solenoid 71 is
energized to attract the plunger 69 so as to open the oil release
port 66. Thus, the line pressure, which has been introduced into
the oil passage 64 through the oil passage 45, is released into the
oil release passage 67 to leave the spool 63 moved leftwardly by
the action of the spring 62. As a result, the oil passage 45 as
well as the oil chamber 61 is closed to block supply of the line
pressure to the 2- 3 shift valve 46. Therefore, even if the vehicle
speed reaches a level at which the 2- 3 shift valve should conduct
the change-over operation, i.e. upshift to the third speed ratio,
the 2- 3 shift valve does not conduct such a change-over operation
so that the transmission 10 will still remain in the second speed
ratio. This results in the engine running at a higher speed than in
the case where the upshift to the third speed ratio has been
effected. In this way, the engine speed is increased with increase
in the vehicle speed to rapidly promote temperature rise of the
engine exhaust gases. When, the exhaust gas temperature is
increased to a predetermined level at which the catalyst provides
sufficient activity, then the switch 73 is opened and solenoid 71
is deenergized to leave the oil release port 66 closed by the
plunger 69, so that the spool 63 is moved rightwardly by the action
of the line pressure in the oil passage 64 to provide fluid
communication between the oil chamber 61 and the oil passage 45. In
this way, the normal shifting operations are carried out between
the second and third speed ratios.
In FIG. 6 there is shown an example of the resultant temperature
rise characteristics which are obtained when the exhaust gas
temperature increase is promoted in accordance with the present
invention. As seen from FIG. 6, the temperature rise
characteristics of a system according to the invention shown in a
solid curve are significantly superior to those of a conventional
system shown in a dotted curve, in which the promotion of the
exhaust temperature increase is not performed when the motor
vehicle running according to a selected pattern is upshifted to the
third speed ratio. The bimetal switch 73 may be mounted either
inside or outside of the engine exhaust pipe 3, as shown in FIG. 1,
or, if desired it may be of the type responsive to the temperatures
of the engine oil, the cylinder block, the cooling water, the
transmission oil and the like which will increase with time lapse
after engine starting.
Turning now to FIG. 7, another example of the exhaust gas
temperature responsive circuit 70 is shown which employs a
temperature responsive element such as a thermistor having a
resistivity variable in response to the surrounding temperature. As
shown, a thermistor 75, which is mounted in a suitable position for
detecting the exhaust gas temperature and has its resistivity
decreased with increase in the particular temperature, is
electrically connected to a positive terminal of a battery 72 by
way of a resistor 76. The connecting point therebetween is further
connected to the base of a transistor 74 by way of a known Schmitt
trigger circuit 79 including two transistors 77 and 78. Thus, the
voltage of the battery 72 is divided between the resistor 76 and
the thermistor 75, and the divided voltage is impressed to the base
of the transistor 77. The transistor 78 is rendered nonconductive
with the base potential of the transistor 77 exceeding a higher
trigger level V.sub.1, while the transistor 78 is rendered
conductive with the above base potential being below a lower
trigger level V.sub.2. When, however, the base potential resides in
the range between the two levels V.sub.1 and V.sub.2, the
conductivity of the transistor 78 maintains its former condition.
Thus, when the exhaust gas temperature is below a predetermined
level, the larger resistivity of the thermistor 75 causes the base
potential of the transistor 77 to exceed the trigger level V.sub.1
to render the transistor nonconductive. At this instance, the high
base potential renders the transistor 74 conductive to energize the
solenoid 71. As the exhaust gas temperature is increased, the
resistivity of the thermistor 75 will accordingly be decreased to
reduce the base potential of the transistor 77 lower than the
trigger level V.sub.2. Then, the transistor 78 turns conductive to
decrease the base potential of the transistor 74. With the
resultant nonconductive transistor 74, the solenoid 71 is
deenergized. In these ways, therefore, the solenoid 71 is energized
only when the exhaust gas temperature is lower than a predetermined
level at which the catalyst commences activity. Meanwhile, only the
2- 3 shift valve 46 is prevented from conducting its upshift
operation to the third speed ratio.
Turning now to FIG. 8, there is shown a second embodiment of the
present invention in which the change-over conditions of the shift
valve are altered to convert the shift points to a higher level of
vehicle speed. In this embodiment, the throttle modulator valve 50
is provided with a shift operation retaining system 80 and with the
exhaust gas temperature responsive circuit 70 as shown in FIG. 5 or
7. More specifically, the 2- 3 shift valve 46 includes a spool 46a,
an oil chamber 46b into which the throttle modulator pressure is
introduced, and a spring 46c applying its spring action, which
varies in response to the operation of the throttle modulator valve
50, to the spool 46a. The throttle modulator valve 50 includes a
spool 50a, an oil chamber 50b into which the throttle pressure is
introduced, and an oil chamber 50c for releasing therefrom the
throttle modulator pressure. In this embodiment, the shift
operation retaining system 80 is mounted in the vicinity of the 2-
3 shift valve 46 and the throttle modulator valve 50, both of which
have their spools 46a and 50a aligned with each other. The
retaining system 80 is disposed such that the shifting operation of
the spool 46a of the 2- 3 shift valve 46 is retained from its
downward movement from the throttle modulator valve 50. For this
purpose, the retaining system 80 includes an oil chamber 81
provided in fluid communication with the lower oil chamber 50b of
the throttle modulator valve 50, a plug 82 coaxially contacting the
spool 50a and vertically movably inserted within the oil chamber
81, an oil passage 83 having fluid communication with the oil
passage 40 occupied with the line pressure and having fluid
communication with the oil chamber 81 at least in the D range for
applying the line pressure in the plug 82, an orifice 84 formed in
the oil passage 83, an oil release passage 86 having fluid
communication with the oil passage 83 through an oil release port
85, and a plunger 88 biased by a spring 87 and actuated by the
solenoid 71 of the exhaust gas temperature responsive circuit 70
for controlling the opening of the oil release port 85. With these
arrangements, when the exhaust gas temperature is at a low level
and the solenoid 71 is energized, then the oil release port 85 is
closed, contrary to the situation described in connection with FIG.
5, so that the line pressure introduced into the oil chamber 81
through the oil passage 83 operates to move upward the spool 50a
together with the plug 82. As a result, the spool 46a of the 2- 3
shift valve 46 is locked in contact with the spool 50a, or
otherwise is retained from downward movement by the spring action
of the spring 46 c which is responsive to the displacement of the
spool 50a. Thus, the shift point between the second and third speed
ratios is shifted to occur at a higher level of vehicle speed
irrespective of the throttle modulator pressure. When, after a
while, the exhaust gas temperature is raised to a predetermined
level, the solenoid 71 is released from the conductive condition to
open the oil release port 85, thus scavenging the high pressure
prevailing in the oil chamber 81. As a result, the plug 82 assumes
its lowermost position to return the to valves 46 and 50 to their
normal operating conditions.
In FIG. 9, shift patterns obtained in accordance with the second
embodiment of the invention are shown, in which the shift point
between the second and third speed ratios are shifted when the
exhaust gas temperature remains at a low level. When, in this
instance, the land area of the plug 82 is the same as that of the
spool 50a of the throttle modulator valve 50, as exemplified in
FIG. 8, then the shift point can be determined irrespective of the
throttle modulator pressure as shown in a solid curve. This is
because the throttle modulator pressure is always below the line
pressure. When, on the contrary, the former land area is smaller
than the latter land area, the shift point is moved to a relatively
low level of the vehicle speed, as shown in a dotted curve, and at
the same time is determined by the relationship between the
throttle modulator pressure and the governor pressure, for a
throttle opening larger than a predetermined level.
From the foregoing detailed description of the two embodiments, it
will be seen that there may be experienced in the present invention
a situation whereby there may occur excessive rotation to the
engine. This may be brought about by the fact that as has been
previously explained, a principal operating feature of the
invention involves promoting temperature rise of the engine exhaust
gases while the temperature is at a low level by increasing the
engine speed without effecting upshift of the transmission. In
order to obviate such a situation whereby excessive engine rotation
might occur, a safety device 90 is provided which operates to
release the shift point control operation when the engine speed
exceeds a predetermined level e.g. 5000 rpm. This will be described
in more detail with reference to FIG. 10. As shown, the safety
device 90 is connected as a unit to an ignition system which is
operative to detect the number of revolutions of the engine. The
ignition system is itself constituted as a closed circuit including
a battery 91, an ignition switch 92, a primary ignition coil 93 and
a contact point 94. The safety device 90 includes a diode 95 for
rectifying the electric pulses which are generated in response to
the cyclic contacts of the contact point 94, a capacitor 96 for
filtering off the high frequency components, an amplifying
transistor 97, a Zener diode 98 for limiting the amplitude of the
filtered pulses to obtain positive rectangular pulses, a capacitor
99 for differentiation, a diode 100 for eliminating the positive
pulses to retain the negative pulses, a diode 101 for rectifying
the negative pulses, a transistor 102 for generating at the
collector thereof a positive D.C. voltage, which is increased with
the increase in the number of the negative pulses indicating the
engine speed, a resistor 103 for giving a positive bias to the base
potential of the transistor 102, and a capacitor 104 for
integration to lower the base potential of the transistor 102 as
well as the bias voltage of the resistor 103. These electric
elements i.e. the diode 95 to capacitor 104 are electrically
connected to the primary ignition coil 93 and to each other in
indicated orders, as shown in FIG. 10. To the collector of the
transistor 102 which generates a D.C. voltage responsive to the
engine speed, is connected an anode of a level shift diode 108 of
the exhaust gas temperature responsive circuit 70 through a level
shift diode 105, a transistor 106 and diode 107 for controlling
conductivity of the transistor 74 with use of the D.C. voltage
responsive to the engine speed. With this arrangement, when the
transistor 102 produces a high D.C. voltage in response to an
increase in the engine speed exceeding a predetermined number of
rotations, then the transistor 106 turns conductive to ground the
anode of the level shift diode 108 of the responsive circuit 70 to
the earth through the transistor 106 itself. As a result, the
transistor 74 is rendered nonconductive to release the solenoid 71
from its energized condition, thus terminating the shift point
control operation.
As has been described hereinbefore, in the present invention, the
catalyst of a catalytic converter used with a motor vehicle having
an automatic power transmission mechanism is rapidly heated to a
predetermined effective temperature by promoting temperature rise
of the engine exhaust gases when the exhaust gas temperature is at
a low level, so that the activity of the catalyst is quickly
achieved as soon as possible after engine starting. Although the
foregoing description of the present invention has been limited to
the two preferred embodiments applied in an automatic power
transmission mechanism having three forward and one reverse speed
ratios in which an upshift from the second to third speed ratios is
controlled, the present invention should not be limited to such
embodiments but can be applied to an automatic power transmission
mechanism with more than three forward speed ratios or to any
automatic power transmission mechanism in which an upshift from the
first to second speed ratios is controlled.
While specific embodiments of the invention have been shown and
described in detail to illustrate the application of the inventive
principles, it will be understood that the invention may be
embodied otherwise without departing from such principles.
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