U.S. patent number 3,885,780 [Application Number 05/108,900] was granted by the patent office on 1975-05-27 for gripper jaw insert mistake detector.
This patent grant is currently assigned to Bell and Howell Company. Invention is credited to Wilbur J. Morrison.
United States Patent |
3,885,780 |
Morrison |
May 27, 1975 |
Gripper jaw insert mistake detector
Abstract
A device is disclosed for detecting "double-or-miss" mistakes of
an inserting machine. The device comprises the inserting machine's
gripper jaws, a leaf spring which is attached to one of the gripper
jaws and an electronic detector. The leaf spring's position is
determined by the extent to which the jaws are open. The leaf
spring forms a movable electrode which is positioned between first
and second electrodes which form a part of the electronic detector.
When there is a miss the leaf spring makes contact with either the
first or the second electrode and when there is a double the leaf
spring makes contact with the other electrode.
Inventors: |
Morrison; Wilbur J. (Nazareth,
PA) |
Assignee: |
Bell and Howell Company
(Phillipsburg, NJ)
|
Family
ID: |
26742853 |
Appl.
No.: |
05/108,900 |
Filed: |
January 22, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
62912 |
Aug 11, 1970 |
3744787 |
|
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Current U.S.
Class: |
270/56;
271/263 |
Current CPC
Class: |
B65H
3/30 (20130101); B65H 7/12 (20130101); B65H
7/04 (20130101) |
Current International
Class: |
B65H
3/30 (20060101); B65H 7/12 (20060101); B65H
7/04 (20060101); B65h 043/02 () |
Field of
Search: |
;270/54-58
;271/56,57,42,130-133,136,137,153,167 ;209/88R,88S |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Michell; Robert W.
Assistant Examiner: Heinz; A.
Attorney, Agent or Firm: Griffin, Branigan and Butler
Parent Case Text
BACKGROUND OF THE INVENTION
This is a continuation-in-part of commonly assigned U.S. patent
application Ser. No. 62,912, now U.S. Pat. No. 3,744,787, filed on
Aug. 11, 1970 and entitled "GRIPPER JAW INSERT MISTAKE DETECTOR".
In accordance with a notice in Volume 859 of the Official Gazette
dated Feb. 11, 1969, the subject matter of application Ser. No.
62,912 is incorporated herein by reference.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A mistake detector for inserting machines utilizing at least one
gripper jaw assembly movable toward and away from an insertion
station and comprising a first jaw and a second jaw rotatably
attached to one another in a manner such that said jaws are
rotatable toward and away from each other so as to form an
insertion gripping gap therebetween, said mistake detector
comprising:
a leaf spring fixedly attached to one of said jaws so as to rotate
with said one jaw relative to the other jaw of said gripper jaw
assembly;
spaced apart first and second electrodes fixedly attached to the
other of said jaws a portion of said leaf spring lying between said
electrodes and normally occupying an intermediate position between
said electrodes whereby rotation of said one jaw causes said leaf
spring to contact either said first or said second electrode
depending upon the number of inserts being gripped by said gripper
jaw assembly; and,
an electronic detector and indicator means electrically connected
to said electrodes and to said leaf spring for detecting and
indicating when one of said electrodes is in contact with said leaf
spring by completing an electrical circuit which includes said
electrodes and said leaf spring.
2. A mistake detector as claimed in claim 1 wherein said leaf
spring contacts the first of said electrodes when said gripper jaw
assembly is not holding any inserts.
3. A mistake detector as claimed in claim 2 wherein said leaf
spring contacts the second of said two electrodes when said gripper
jaw assembly is gripping more than a desired number of inserts.
4. A mistake detector as claimed in claim 3 including a
mechanically operated electronic gate forming a part of said
electronic detector and indicator means, said gate being
electrically connected in series with said leaf spring and said
contacts and mechanically coupled to said gripper jaw assembly so
as to be opened and allow current to flow through said electronic
detector and indicator means when said gripper jaw assembly is in a
predetermined position and moving in a predetermined direction
toward and away from an insertion station.
5. A mistake detector as claimed in claim 4 wherein said electronic
gate is open when said gripper jaw assembly is returning from an
insertion station.
6. A mistake detector as claimed in claim 5 including:
a shaft, said shaft being fixedly attached to said first jaw so as
to change position in accordance with the number of inserts being
gripped by said gripper jaw assembly;
an arm fixedly clamped to said shaft, said leaf spring being
attached to said arm; and,
a screw, said scew mounted in a threaded aperture in said arm so as
to impinge on and move said leaf spring with respect to said arm
and thereby adjust the position of said leaf spring.
7. A mistake detector as claimed in claim 6 including:
an insulator block fixedly attached to said second jaw, said first
contact being mounted on one side of said insulator block and said
second contact being mounted on the other side of said insulator
block; and,
a second screw, said second screw forming a portion of said second
contact and being mounted in a threaded aperture in said second
contact so as to be movable with respect to said leaf spring to
thereby adjust the spacing between said second contact and said
leaf spring.
8. A mistake detector as claimed in claim 1 including a
mechanically operated electronic gate forming a part of said
electronic detector and indicator means, said gate being
electrically connected in series with said leaf spring and said
contacts and mechanically coupled to said gripper jaw assembly so
as to be opened and allow current to flow through said electronic
detector and indicator means when said gripper jaw assembly is in a
predetermined position and moving in a predetermined direction
toward and away from an insertion station.
9. A mistake detector as claimed in claim 1 including:
a shaft, said shaft being fixedly attached to said first jaw so as
to change position in accordance with the number of inserts being
gripped by said gripper jaw assembly;
an arm fixedly clamped to said shaft, said leaf spring being
attached to said arm; and,
a screw, said screw mounted in a threaded aperture in said arm so
as to impinge on and move said leaf spring with respect to said arm
and thereby adjust the position of said leaf spring.
10. A mistake detector as claimed in claim 1 including:
an insulator block fixedly attached to said second jaw, said first
contact being mounted on one side of said insulator block and said
second contact being mounted on the other side of said insulator
block; and,
a second screw, said second screw forming a portion of said second
contact and being mounted in a threaded aperture in said second
contact so as to be movable with respect to said leaf spring to
thereby adjust the spacing between said second contact and said
leaf spring.
Description
The referenced application as well as this invention relate
generally to mail inserting machines and more particularly to
devices which detect whether an inserting machine has missed an
insert or pulled to many inserts. Reference is made to U.S. patent
application Ser. No. 62,912 for a discussion of the various
disadvantages of prior art insert mistake detection devices as well
as for a discussion of insertion machines per se.
While the insert mistake detection device described in the
referenced patent application has been found to be highly
satisfactory in solving many of the disadvantages of prior art
devices that perform the same function, it has certain areas that
are still subject to improvement. For example, while it is very
uncomplicated in construction it is desirable to provide a device
that is even less complicated. In addition, while its linkage
system has been found to be very stable, such stability still can
be improved upon. Further, while it is easy to adjust for different
size inserts, it is desirable to make such adjustments still
easier.
Therefore it is an object of this invention to provide an insert
mistake detector suitable for use in an insertion machine that is
even less complicated in construction than is the detector
described in U.S. patent application Ser. No. 62,912 and has an
even more stable linkage arrangement than does that detector.
It is another object of this invention to provide an insert mistake
detector suitable for use in an insertion machine that is still
easier to adjust for different size inserts than is the insert
mistake detector described in U.S. patent application Ser. No.
62,912.
SUMMARY OF THE INVENTION
In accordance with principles of this invention, an electrically
conductive element is rigidly affixed to the movable jaw of a
movable jaw gripper forming a part of an inserting machine. The
electrically conductive element is positioned between first and
second electrodes which are connected to an electrical detection
circuit. Because of its rigid connection, the electrically
conductive element follows the movement of the movable jaw and
comes into contact with one or the other of the electrodes when the
jaw is either open too wide or closed entirely. The first situation
(open too wide) occurs when too many inserts are gripped and the
second situation (enclosed entirely) occurs when no insert is
gripped. When such contact occurs, the electrical detection circuit
is energized so that appropriate corrective action can be
taken.
In accordance with other principles of this invention, the
"quiescent" position of the electrically conductive element is
adjustable by screw rotation. Moreover, screw rotation adjustment
of one of the electrodes is provided. It will be appreciated that
screw rotation allows the invention to be easily adjusted whereby
it is suitable for use with inserts having thicknesses that vary
over a wide range.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing objects and many of the attendent advantages of this
invention will become more readily appreciated as the same becomes
better understood by reference to the following detailed
description of a preferred embodiment of the invention when taken
in conjunction with the accompanying drawings, wherein:
FIG. 1 is a partially schematic side elevational view of portions
of a mail inserting machine embodying the invention;
FIG. 2 is a fragmentary side elevational view of an inserting arm
assembly in the proper attitude for detecting a "miss"; and,
FIG. 3 is a fragmentary side elevational view of an inserting arm
assembly in the proper attitude for detecting a "double".
DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1 illustrates a mail inserting system that includes an insert
hopper 11, an inserting arm assembly 13, and a mistake detection
circuit 15. The detection circuit is surrounded by a dashed line in
the figure.
The insert hopper 11 contains a pile of inserts 17 (for example,
bills) which are to be picked up by the inserting arm assembly 13.
An insert separator 12, having a separating point 14 moves in the
direction shown by arrows 16. This movement causes the separating
point 14 to wedge between the lowermost insert in the pile 17 and
separates that insert from the rest of the pile.
The inserting arm assembly 13 generally comprises: a gripper arm
19, a gripping jaw 21, a gripping jaw spring 23, an indicator
mechanism 25, and a terminal block 27.
In the illustrated embodiment, the gripper arm 19 is made of one
solid piece of electrically conductive material and rotates at its
upper end about a gripper arm axis 31. The lower end is crooked so
as to form a lower stationary jaw 33.
The gripping jaw 21 has a gripper end 35 and a lever spring end 37
and is affixed to a jaw pivot or axis pin 29 which is rotatably
mounted on the gripper arm 19. In this regard, the gripping jaw 21
and axis pin 29 are adapted to rotate so that the gripper end 35
closes on the lower stationary jaw 33 and grips an insert 34
between the gripping jaw 21 and the lower stationary jaw 33. The
gripper jaw spring 23 is tensioned between the lever spring end 37
of the gripping jaw and a spring stud 39 mounted on the gripping
arm 19 to bias the gripping jaw 21 closed.
The indicator mechanism 25 comprises an electrically conductive
clamped arm 41, an indicator leaf spring 43, a clamping screw 45,
and an indicator adjusting screw 47. The clamped arm 41 is
generally C shaped at one end and is clamped about the axis pin 29
by the clamping screw 45. The indicator leaf spring follows the
outer periphery of the clamped arm 41 about its C shaped end and
terminates in an upwardly extending contact end 51. The clamping
screw 45 holds the indicator leaf spring 43 tightly against the
clamped arm 41 at its lower end 49. The contact end 51 of the
indicator leaf spring 43 is in direct electrical contact with the
clamped arm 41 which, through the axis pin 29 and the gripper arm
19, is grounded to the inserting machine.
The indicating adjusting screw 47 is threadably mounted in the
clamped arm 41 and the end thereof makes contact with the indicator
leaf spring 43 so as to control the position of the contact end 51
of the indicator leaf spring. Thus, the normal position of the
contact end 51 of the indicator leaf spring 43, with respect to the
clamped arm 41, is adjusted by turning the indicating adjusting
screw 47 inwardly and outwardly. A first cinch screw 48 allows the
indicating adjusting screw 47 to be locked in place.
The terminal block 27 comprises a detector leaf spring 53, an
insulator block 55 and an aluminum contact block 57. As seen in
FIG. 1, the detector leaf spring 53 and the aluminum contact block
57 are mounted on opposite sides of the insulator block 55 and are
fixedly attached thereto by bolts 58, the upper one of which
creates electrical contact between the detector leaf spring 53 and
the aluminum contact block 57. The detector leaf spring 53 is also
attached to the insulator block 55 by a terminal screw 59 at its
upper end. A pair of bolts 60 fixedly attach the insulator block 55
to the gripper arm 19. It will be appreciated that while the
insulator block 55 is mounted directly on the gripper arm 19, the
detector leaf spring 53 and the aluminum contact block 57 are
electrically insulated from the gripper arm 19 by the insulator
block.
The lower end of the detector leaf spring forms a contact end 61
and is positioned adjacent to the contact end 51 of the indicator
leaf spring 43. A contact screw 63 is threadably mounted in the
aluminum contact block and its end forms a contact point 65 that is
adjacent to the contact end 51 of the indicator leaf spring 43 on
the opposite side thereof from the contact end 61 of the detector
leaf spring.
The mistake detection circuit 15 includes: a detector circuit 67; a
power source 71; and, a detection-period gate 73. The detector
circuit 67 is connected through the detection-period gate to the
power source 71 and comprises any suitable alarm or cut-off control
that will indicate the commission of a mistake by the inserting
machine. For example, it can be a light, buzzer, mechanism for
cutting off the inserting machine, etc. The detection-period gate
73 is closed during a "detection-period" and open at other times.
In this regard, a detection-period is determined by the angular
location of the gripper arm 19. That is, a linkage (schematically
illustrated by a dashed line 75) located between the
detection-period gate 73 and the gripper arm 19 enables the
detection-period gate 73 to sense the angular location of the
gripper arm 19. For example, in one embodiment, the
detection-period gate 73 closes its portion of the mistake
detection circuit 15 when the gripper arm 19 has rotated
20.degree.-30.degree. away from the hopper 11. Similarly, the
linkage opens the detection-period gate 73 just before the gripping
jaw 21 releases the insert, approximately 160.degree. from the
hopper.
In operation, the insert separator 12 uses separating point 14 to
separate a bottom insert from the rest of the pile 17 so that the
gripping jaw 21 only grabs one insert. If the separator 12
separates two or more inserts from the rest of the pile, rather
than one, there is a double because the gripping jaw will pick up
more than one insert. Conversely, if the separator 12 does not
separate any inserts from the rest of the pile there is a miss.
At the same time as the insert separator is performing its
separating function, the gripper arm 19 is rotating as shown by
arrow 76, about the gripper arm axis 31. During the rotation period
in this direction mistakes are not detected, because the
detection-period gate 73 is constructed so as to hold the mistake
detection circuit 15 "open". However, once the gripping jaw 21
picks up (or misses) one or more inserts and the gripper arm 19 has
moved in a counter-clockwise direction approximately
20.degree.-30.degree. from the hopper 11, the detection-period gate
73 closes its portion of the mistake detection circuit 15. This
situation is shown in FIG. 1, i.e., the inserting arm assembly 13
has just returned from the hopper 11 where it grabbed an insert 34
and the detection-period gate 73 is closed. The biasing of the
gripping jaw 21 against the lower stationary jaw 33 by the gripping
jaw spring 23 allows the insert to be firmly held therebetween.
The position of the contact end 51 of the indicator leaf spring 43
is determined by the position of the gripping jaw 21 because: the
gripping jaw is clamped to axis pin 29; the clamp arm 41 of the
indicator mechanism 25 is directly clamped to the axis pin 29; and,
the indicator leaf spring 43 is held in a fixed position relative
to the clamped arm 41 by the clamping screw 45 and the indicating
adjusting screw 47. If the gripping jaw 21 has grabbed only one
insert, as is the case in FIG. 1, the contact end 51 of the
indicator leaf spring 43 does not make contact with either the
contact end of the detector leaf spring 61 or the contact point 65
of the contact screw 63, hence, the mistake detection circuit
remains open and the detector 67 is not actuated.
FIG. 2 shows the arrangement of the various parts when there is a
miss. Here it can be seen that the gripping jaw 21 is in a
completely closed position, thus, the axis pin 29 and the clamped
arm 41 are rotated further in a counter-clockwise direction than
they are in FIG. 1. As the gripping jaw 21 closes in this manner,
the clamp arm 41 causes the contact end 51 of the indicator leaf
spring 43 to rotate in a counter-clockwise direction until it
contacts the contact end 61 of the detector leaf spring 53. This
completes the circuit to the detector 67. The detector is energized
when the detection-period gate 73 is closed, such closure occuring
when the gripper arm 19 comes within the foregoing range during
it's return stroke. Preferably, when the indicator leaf spring 43
makes contact with the contact end 61 of the detector leaf spring,
the detector leaf spring flexes away from the insulator block 55 as
indicated in FIG. 2. Thus good electrical contact is assured.
FIG. 3 shows the detector when there is a double. Here, the
gripping jaw 21 and the axis pin 29 are rotated further in a
clockwise direction than they are in FIG. 1. Because the double
inserts hold the gripping jaw 21 wider open than does a single
insert, the contact end 51 of the indicator leaf spring 43 makes
contact with the contact point 65 of the indicating adjusting screw
63. This contact completes the circuit through the detector 67
which is again energized when the gripper arm 19 comes within the
foregoing range. Preferably, when the contact end 51 of the
indicator leaf spring 43 makes contact with contact point 65 of the
indicating adjusting screw 63 it flexes away from the clamp arm 41
and the indicating adjusting screw 47 so that good electrical
contact is provided.
The above described detector is adjusted as follows: with the
thinest insert that is expected to be inserted by the inserting
machine held between the gripping jaw 21 and the lower stationary
jaw 33 the indicating adjusting scerw 47 is screwed in, or to the
left, pushing the contact end of the indicator leaf spring 43
before it until the contact end 51 just contacts the contact end 61
of the detector leaf spring. A continuity light may be used to
detect this contact. The indicating adjusting screw 47 is then
backed out, or moved to the right, about one-eighth of a turn which
leaves a small gap between the contact end of the indicator leaf
spring 51 and the contact end 61 of the detector leaf spring. The
contact screw 63 is then screwed in, or to the left, until its
contact point 65 just contacts the right face of the indicator leaf
spring 43. Again, a continuity light may be used to detect this
contact. The contact screw 63 is then backed out, or moved to the
right about one-eighth of a turn, thus, leaving a gap between the
contact point 65 and the contact end 51 of the indicator leaf
spring 43. The detector is now set for that thickness of insert,
and if an insert is missed or a double is gripped, the contact end
51 of the indicator leaf spring 43 will contact either the contact
end 61 of the detector leaf spring or the contact point 65 of the
contacting screw 63, as determined by the situation.
If it is desired to reset the detector for a thicker insert, the
contact screw 63 need not be adjusted again. It is only necessary
to place the thicker insert in the jaws and adjust the indicating
adjusting screw 47 until the contact end 51 of the indicator leaf
spring 43 is located in the desired position. Thus, the adjustment
of this detector for various insert thicknesses is easily
accomplished by turning just one knob.
It will be understood by those skilled in the art that the detector
described above is relatively uncomplicated in that there is very
little linkage between the movable gripper jaw and the indicator
element. Also, the parts for the above described detector are
convenient to manufacture. Further, to adjust the above described
detector to accept various sizes of inserts requires movement of
only one adjusting screw, which is clearly an advantage over most
prior art insert mistake detectors.
While the invention has been particularly shown and described with
reference to a preferred embodiment, it will be understood by those
skilled in the art that various changes in form and detail may be
made therein without departing from the spirit and scope of the
invention. For example, a separate miss detector may be
electrically coupled to the detector leaf spring and a separate
double detector may be electrically coupled to the aluminum contact
block. As described in the referenced U.S. patent application (Ser.
No. 62,912) both the miss and double detectors are connected to the
detection-period gate. In this manner a separate indication of
either a miss or a double is provided.
* * * * *