U.S. patent number 3,880,553 [Application Number 05/410,793] was granted by the patent office on 1975-04-29 for pumping system.
This patent grant is currently assigned to The Gorman-Rupp Company. Invention is credited to David L. Meister, Charles J. Taylor, Dale E. Wolford.
United States Patent |
3,880,553 |
Wolford , et al. |
April 29, 1975 |
Pumping system
Abstract
A pumping system for a wet well of a sewage system is disclosed
which includes a submersible pump unit which can be lowered into
and hoisted from an operating position in the well. The pump unit
carries a detachable coupling by which the unit is coupled to a
discharge conduit structure through which liquid is expelled from
the wet well. The coupling includes interengaging parts which are
detachable from the pump unit and the conduit structure for
replacement. The coupling also carries an easily replaceable
resilient lip seal element which engages the discharge conduit to
prevent leakage between the pump unit and the discharge
conduit.
Inventors: |
Wolford; Dale E. (Ashland,
OH), Meister; David L. (Mansfield, OH), Taylor; Charles
J. (Mansfield, OH) |
Assignee: |
The Gorman-Rupp Company
(Mansfield, OH)
|
Family
ID: |
23626244 |
Appl.
No.: |
05/410,793 |
Filed: |
October 29, 1973 |
Current U.S.
Class: |
417/360;
417/361 |
Current CPC
Class: |
F04D
29/607 (20130101) |
Current International
Class: |
F04D
29/60 (20060101); F04b 039/14 () |
Field of
Search: |
;417/360,361 ;222/333
;415/219C ;277/170,207,171 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Freeh; William L.
Assistant Examiner: Gluck; Richard E.
Attorney, Agent or Firm: Watts, Hoffmann, Fisher &
Heinke Co.
Claims
We claim:
1. A pumping system comprising:
a. a submersible pump having an inlet and an outlet,
b. discharge conduit structure having a seal face,
c. a coupling body having first and second end faces and a flow
passage ported on said faces,
d. means detachably connecting said coupling body to said pump so
that said first end face is sealed against said pump with said flow
passage communicating with said outlet,
e. guide means mounting said pump for vertical movement between an
operating position in which said flow passage communicates with
said discharge conduit structure and another position in which said
pump is vertically spaced above said discharge conduit
structure,
f. resilient seal means mounted on said second end face of said
coupling body around said flow passage,
g. said pump being arranged on said guide means so that said second
face of said coupling body is tilted down and away with respect to
said seal face of said discharge conduit structure during movement
of said pump along said guide means and so that said pump is
rotatable to bring said seal means into sealing engagement with
said seal face in said operating position,
h. hook structure on said coupling body extending toward said
discharge conduit structure, and
i. hook supporting means carried by said discharge conduit
structure in position to be engaged by said hook structure when
said pump is lowered to said operating position, whereby said pump
is clamped to said discharge conduit structure.
2. A pumping system as claimed in claim 1 in which said hook
structure comprises a pair of laterally spaced hooks, each having a
bearing surface substantially parallel to said second end face of
said coupling body and engageable with hook supporting means to
hold said second end face against said seal face of said discharge
conduit structure.
3. A pumping system as claimed in claim 1 in which said hook
supporting means comprises a rod.
4. The system as claimed in claim 1 wherein said conduit structure
includes a flange defining said seal face, said supporting means
includes portions extending generally parallel to the plane of said
seal face and projecting from said conduit structure on opposite
sides of said flange, said hook structure comprises first and
second hook elements projecting from said coupling body, said hook
elements each defining a bight engageable with a respective portion
of said hook supporting means.
5. A pumping system as claimed in claim 1 in which said second end
face of said coupling body includes a groove extending around the
port of said flow passage and in which said resilient seal means
comprises a seal element seated in said groove, said seal element
having a resiliently deflectible sealing lip projecting from said
second end face toward said seal face.
6. The system claimed in claim 5, wherein said groove has a
generally dovetail shaped cross section and said seal element has a
body section nesting in and conforming to said groove.
7. A pumping system comprising:
a. a pump having an inlet and an outlet,
b. a discharge conduit member having a terminating flange which
defines a seal face,
c. rod means releasably secured to said conduit member, said rod
means having laterally projecting portions beyond said terminating
flange,
d. a coupling body having a pair of end faces and a flow passage
ported on said faces,
e. means releasably securing said coupling body to said pump so
that one end face is sealed to said pump and the other end face is
positioned to mate with said seal face,
f. said other end face including a groove around the port of said
flow passage,
g. a resilient seal element seated in said groove, said element
having a resiliently deflectible sealing lip projecting from said
other end face and engageable with said seal face,
h. fixed vertical guide means mounting said pump for movement
between an operating position in which said other end face is
sealed against said seal face with said flow passage in
communication with said discharge conduit member and another
position in which said pump is spaced above said conduit
member,
i. said pump being arranged on said guide means so that said other
end face of said coupling body is tilted down and away with respect
to said seal face of said discharge conduit member during movement
of said pump along said guide means and so that said pump is
rotatable to bring said seal element into sealing engagement with
said seal face in said operating position, and
j. a pair of laterally spaced hooks on said coupling body
projecting toward said conduit member and engageable with
projecting portions of said rod means in said operating position to
clamp said pump to said discharge conduit member.
8. A pumping system as claimed in claim 7 in which said pump is
mounted so that its center of gravity is aligned with said guide
members, and hoisting means connected to said pump at a location
offset from said center of gravity.
9. A pumping system as claimed in claim 7 in which said resiliently
deflectible sealing lip projects away from said coupling body and
circumferentially inwardly with respect to said flow passage, and
in which said groove has a generally dovetail cross-section, said
seal element having a body portion nested in and conforming to said
groove.
10. The pumping system as claimed in claim 7 wherein each of said
hooks comprises a bight surface for engaging said rod means, a cam
surface merging with said bight surface and facing away from said
coupling body, and a third surface facing said coupling body and
merging with said bight surface, said cam surface being effective
to guide said rod means to said bight surface during coupling and
enable said seal element to engage said seal face of discharge
conduit member, said third hook surface being parallel to said
other end face of said coupling body and bearing on said rod means
after coupling to prevent said pump from moving away from said
discharge conduit member.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to pumping systems and more
particularly relates to pumping systems in which a pump unit is
connected to a discharge conduit structure at a relatively
inaccessible location by a coupling arrangement which enables the
pump unit to be connected to and sealed with the discharge conduit
structure.
2. The Prior Art
A number of prior art pump units have included submersible electric
drive motors and are employed in excavations, wet wells in sewage
systems, or similar relatively inaccessible locations where the
pump unit is submerged in liquid and connected to a stationary pump
liquid discharge receiving conduit structure. When sufficient
liquid accumulated at the pump location, the pump unit was operated
to pump liquid from the location via the discharge conduit
structure.
A submersible pump unit normally included a pump housing having a
tubular discharge section which was constructed to mate with an
association discharge conduit. These constructions enabled a pump
unit to be lowered to a submerged location, engaged with and
supported by the discharge conduit, and operated from a remote
electrical power supply to pump liquid from the location. When pump
unit maintenance or repair was required, the pump unit was hoisted
out of the liquid to a location where it was accessible to a
serviceman.
A coupling arrangement formed by cooperating parts of the pump unit
and the discharge conduit was usually employed to detachably secure
the pump unit to the conduit structure without requiring a
maintenance man to enter the liquid at the pump location. In some
prior art proposals, the pump units were lowered along vertical
guides which directed the coupling parts into engagement. The pump
unit was usually lowered in a slightly tipped orientation to
facilitate engagement of the coupling parts. As lowering continued,
the pump unit tipped back to its operating orientation since at
least part of the weight of the pump was supported by the discharge
conduit via the coupling. When the pump unit was hoisted from its
location it was tipped again to enable disengagement of the
coupling parts.
In some other proposals when the pump was lowered it was wedged
into engagement with the discharge conduit. The weight of the pump
maintained the components tightly engaged when the pump was
properly positioned. Hoisting the pump generally resulted in easy
disengagement of the components.
These systems relied on the pump weight to provide sealing
engagement between the pump units and the conduit structure. The
establishment and maintenance of an effective seal at the juncture
of the pump housing discharge section and the discharge conduit
structure has been a long standing problem in the art. A number of
prior art systems have employed metal-to-metal face seals. In these
systems the pump housing discharge section terminated in a radical
flange having an annular seal face. A flange on the conduit
structure was provided with a mating annular seal face. The weight
of the pump unit was used to force the sealing faces into
engagement to prevent high pressure discharge liquid from leaking
between the faces. In order to assure an effective seal, the
sealing faces had to be highly finished surfaces and it was
essential that the surfaces be accurately aligned.
There were a number of drawbacks to these proposals. The metal seal
faces were susceptible to degradation and when this occurred, were
quite difficult to repair. The liquids in which the pumps were
submerged often contained suspended abrasive particles and the
liquids themselves could be quite corrosive. Either or both of
these factors contributed to seal failures since the sealing
surfaces were exposed to the liquid and subject to corrosion and
abrasion. When the seal failed, the seal faces had to be refinished
necessitating removal of the pump unit and part of the discharge
conduit from the system.
In order to avoid this problem, a proposal was made to position an
O-ring type seal in a ring groove in the conduit flange. The O-ring
seal had to be installed below the liquid level, was difficult to
maintain in proper position during installation of the associated
pump unit, and was likewise difficult to inspect and replace when
it became worn.
Furthermore, the O-ring seals were circumferentially expanded by
pumped liquid pressure and this caused seal wear as the seal slid
along the associated sealing surfaces. To minimize abrasion of the
O-rings, the associated flange surfaces were provided with
relatively smooth finishes. Moreover, in some installations when
the pump was not operating and was slightly misaligned with the
discharge conduit, the relaxed O-ring became disengaged from its
associated flange seal face. This allowed suspended matter in the
liquid to become lodged between the O-ring and the seal face
causing the seal to malfunction. The metal-to-metal seals suffered
from the same problem.
The couplings were frequently formed by interengaging parts on the
pump discharge and conduit flanges. This required the flanges to be
provided with machined surfaces which were difficult to form during
fabrication of the components. In order to maximize the durability
of the couplings the pump housing and conduit were sometimes formed
by high strength, corrosion resistant materials. Nevertheless,
these parts were subject to eventual corrosion and wearing.
Motor driven pumps of the character referred to applied relatively
large momentary starting torques to the couplings and seals while
during operation of the pumps the couplings and seals were often
subjected to vibratory forces. The application of these kinds of
forces resulted in fretting wear and corrosion of the coupling
parts which in turn caused progressively worsening misalignment
which contributed to reduced seal life and efficiency.
Wearing and corrosion of the couplings eventually required
replacement and/or repair of the pump housings and the associated
discharge conduit sections. This was an expensive and time
consuming procedure.
SUMMARY OF THE INVENTION
The present invention provides a new and improved pumping system
wherein a pump unit and stationary discharge conduit structure are
detachably coupled together to provide an efficient, long-lived
seal between the pump unit and the discharge conduit, in which
fretting wear and corrosion of the coupling parts is minimized and
wherein repair and replacement of coupling and seal parts which do
eventually become worn can be easily accomplished without requiring
removal of piping from the discharge conduit structure.
In an illustrated embodiment of the invention, a pump unit is
submerged in a wet well of a sewage system and is detachably
connected to a stationary discharge conduit structure in the well.
The pump unit is hoisted from and lowered into the well along fixed
guide rails which guide the pump unit toward and away from the
discharge conduit structure.
The pump unit includes a housing having a liquid inlet, a tubular
discharge section, and a pumping device for drawing liquid from the
well through the inlet and discharging the liquid through the
discharge section. The pump is operated by a submersible electric
motor integral with the housing.
One important feature of the invention resides in the construction
of a coupling which is detachably connected to the pump housing
discharge section and couples the pump unit to a flange of the
discharge conduit structure. The new coupling provides an improved
seal with the conduit flange to prevent leakage of liquid being
pumped from the well through the conduit structure.
The coupling includes a coupling body which is detachably connected
to the pump housing discharge section. The coupling body has a
central flow opening aligned with the pump housing discharge
opening so that liquid from the pump discharge section flow through
the coupling body to the discharge conduit. A hook structure formed
by a pair of widely spaced hook members which are integral with the
coupling body projects above the coupling body towards the
discharge conduit structure.
As the pump unit is lowered into its operating position in the
well, the hook members engage a pump supporting element on the
discharge conduit at locations above and on opposite sides of the
conduit flange. The hook members couple the pump unit to the
conduit with the weight of the pump unit at least partially borne
by the hooks. The wide spacing of the hooks minimizes the torsional
stresses applied to the hooks, the pump supporting element, and the
seal when the pump motor is started or stopped.
The components of the coupling can be replaced separately from the
pump unit and the discharge conduit when the coupling becomes worn
or corroded. The pump supporting element is preferably constructed
from a high strength corrosion resistant member which is separable
from the discharge conduit. In the preferred embodiment of the
invention the element is formed by a cylindrical rod which can be
detached from the discharge conduit for replacement should it
become worn or corroded. If the hooks become worn or corroded, the
coupling body is removed from the pump unit and replaced. The
coupling can thus be completely replaced without requiring
additional machining of the pump unit and the associated discharge
conduit section.
Another important feature of the invention is the provision of a
circumferentially extending lip seal member carried by the coupling
body for sealingly engaging the discharge conduit flange. The seal
member has a body portion which is nested in and conforms to a
dovetail groove which extends circumferentially about the discharge
opening in the coupling body. A resiliently deformable
circumferential sealing lip projects from the seal body portion
away from the coupling body. The sealing lip is curved slightly
inwardly towards the coupling body flow opening at its terminus.
When the pump unit is coupled to the conduit structure the weight
of the pump unit compresses the seal lip against the adjacent face
of the discharge conduit flange. The lip is resiliently deflected
towards the coupling body flow opening and hence when the pump
operates, the discharge liquid pressure increases the sealing
pressure applied by the seal lip to the conduit flange. Moreover,
when pump operating vibrations occur which tend to change the
alignment between the coupling body and the conduit flange, the
seal lip tends to "roll" on the conduit flange which minimizes
abrasion of the seal lip. This interaction between the seal lip and
the conduit flange permits use of conduit flanges having "as cast"
face finishes. Grinding or polishing is not required during
fabrication.
The extent of projection of the lip from the coupling body assures
that a seal is maintained with the conduit flange in all but the
worst cases of misalignment of the pump unit and discharge conduit
structure. When the pump is not operating the seal lip remains
resiliently deflected by and engaged with the conduit flange so
that foreign matter in the liquid cannot become lodged between the
seal lip and the conduit flange.
Any time the pump unit is removed from the well, the coupling hooks
and the seal can be inspected and, if damaged or worn, they can
readily be replaced without requiring the pump housing discharge
section to be repaired or machined. If the seal is worn it is
easily removed from its supporting groove and replaced. The new
seal is positively positioned in the groove and is not dislodged
when the pump unit is repositioned for operation.
Other features and advantages of the invention will become apparent
from the following detailed description of a preferred embodiment
made with reference to the accompanying drawings which form a part
of the specification.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side elevational view of part of a pumping system
embodying the invention with parts shown in alternate
positions;
FIG. 2 is a top plan view of part of the system shown in FIG. 1
seen approximately from the plane indicated by the line 2--2 of
FIG. 1;
FIG. 3 is a fragmentary side elevational view of part of the
pumping system of FIG. 1 with portions shown in cross section;
FIG. 4 is a view seen approximately from the plane indicated by the
line 4--4 of FIG. 3;
FIG. 5 is an enlarged elevational view of part of the apparatus of
FIG. 2 seen approximately from the plane indicated by the line 5--5
of FIG. 2; and,
FIG. 6 is a side elevational view of the part shown in FIG. 5 seen
approximately from the plane indicated by the line 6--6 of FIG. 5
with portions broken away and shown in cross section.
DESCRIPTION OF A PREFERRED EMBODIMENT
A pumping system 10 embodying the present invention is illustrated
in FIG. 1 employed in a wet well 12 of a sewage system. The pumping
system 10 includes a submersible pump unit 14, a pump discharge
conduit structure 16, and a coupling 18 by which the pump unit 14
and conduit structure are detachably connected together in the wet
well.
The wet well is formed by a liquid impervious tank 20 which is
buried in the ground. A mounting plate 22 is attached to the base
of the tank and the conduit structure is connected to the mounting
plate. A pair of parallel guide rods 24, 26 are connected to the
mounting plate 22 and extend upwardly through the well to an
overhead access opening or manhole, not shown, at the top of the
well. The pump unit can be removed from and replaced in the well
via the manhole by raising and lowering the pump unit along the
guide rails 24, 26.
The pump unit 14 is in its operating position when coupled to the
discharge conduit structure as illustrated by broken lines in FIG.
1. The wet well accumulates liquid until a predetermined level is
reached. The pump is then operated to pump liquid from the well via
the conduit structure. When the liquid reaches a given low level
the pump is stopped and the liquid permitted to accumulate again.
Consequently the pump is normally at least partly submerged in the
liquid when in its operating position. When pump maintenance is
required, the pump is hoisted from the well to a location at which
the pump is conveniently accessible to a maintenance man.
The discharge conduit structure 16 is built into the well 12 and
comprises an anchor section 30 attached to the mounting plate 22
for partially supporting the pump unit and pipe section 32a-32e. As
illustrated in FIGS. 1, 3 and 4, as the anchor section 30 is formed
by a cast support body 34 having a lower base plate 36 connected to
the mounting plate 22 and a pump discharge receiving elbow 38 which
is integrally formed with the body 36 at its upper end. The
discharge elbow 38 includes a vertically extending inlet flange 40
which faces the pump unit 14 and a generally horizontally extending
circular outlet flange 42 to which the pipe section 32a is
attached. The pipe sections 32a-32c extend upwardly from the elbow
in the well while the pipe section 32e, only part of which is
illustrated, extends horizontally from the well through an opening
in the side wall. The pipe sections 32c and 32e are connected by a
90.degree. elbow section 32d at a location spaced substantially
above the bottom of the well.
The inlet flange 40 of the discharge elbow 38 includes a generally
circularly curved lower flange portion 44 and a thickened flange
portion 46 which extends transversely across the upper side of
flange portion 44. The flange 40 defines a planar front sealing
face 48 which is engaged by the coupling 18 when the pump unit is
in its operating position to prevent leakage of pump discharge
liquid along the sealing face 48.
The Pump Unit.
Referring to FIGS. 1 and 2, the pump unit 14 is preferably an
electric motor driven centrifugal pump which includes a cast,
generally cylindrical pump housing 50 having a generally circular
base 52 defining an inlet port 54, and a tubular projecting
discharge section 55 which terminates in a mounting flange 56
surrounding a discharge port 58. A rotatable impeller 60 is
disposed within the pump housing 50 for drawing liquid from the
well via the inlet port 54 and discharging the liquid into the
discharge conduit structure 16 via the discharge port 58. The
impeller 60 is driven by a submersible electric impeller driving
motor assembly 62 which is attached to the upper side of the
housing 50. The drive motor is connected to the impeller by a
vertically extending drive shaft, which is not illustrated, and the
electric motor itself is energizable from a remote electrical power
supply via a power cable 63 which extends upwardly through the wet
well. Operation of the motor assembly 62 can be controlled in any
suitable or conventional manner, for example by a liquid level
sensing control, not illustrated.
The pump unit 14 requires inspection and maintenance from time to
time and when maintenance is required the pump unit is hoisted from
its operating position to a location where the pump unit is
accessible to the maintenance man without requiring the maintenance
man to enter the well. After maintenance is completed the pump unit
14 is again lowered into well to its operating position. The pump
is moved into and from the well along the guide rods 24, 26.
Vertical guide plates 64, 66 are connected to diametrically opposed
sides of the pump housing 50 and each guide plate carries pairs of
laterally projecting guide fingers 68, 70 at its upper and lower
ends, respectively. The guide fingers are spaced apart a sufficient
distance so that the associated guide rod extends loosely between
the guide fingers of each pair. The guide finger spacing enables
the pump unit 14 to tip slightly relative to the guide rods as the
pump is raised from or lowered into the well.
In the preferred and illustrated embodiment of the invention a
hoisting cable 72 is attached to the pump unit 14 by a cable eye 74
which is fixed to the motor assembly 62 at a location beyond the
pump unit center of gravity from the anchor section 30. The upper
end of the cable is connected to a winch or other suitable lifting
mechanism. When the pump unit is suspended by the cable 72 it tips
slightly to the orientation which is shown in full lines in FIG. 1
due to the location of the cable eye 74. Tipping of the pump unit
when suspended by the cable facilitates engagement and
disengagement of the coupling 18.
The Coupling
The coupling 18 interconnects the pump unit 14 to the discharge
elbow 38 as the pump unit is lowered to its operating position and
also provides a highly efficient seal with the discharge elbow seal
face 48. Referring now to FIGS. 3-6 the coupling 18 comprises a
coupling body 80 which is connected to the pump discharge flange
56, hook structure 82 integral with and projecting from the
coupling body towards the discharge elbow 38, a pump supporting
element 84 connected to the discharge elbow 38 for coupling
engagement by the hook structure as the pump unit is lowered, and a
seal construction 86 for preventing leakage of pumped liquid
between the coupling body 80 and the discharge elbow seal face
48.
The coupling body 80 is formed by a generally "D" shaped planar
plate-like member consisting of a high strength corrosion resistant
material and is detachably connected to the pump discharge flange
56 by screws 90 which extend through openings in the pump discharge
flange and into tapped holes 92 in the body 80. A secondary sealing
gasket 94 is compressed between the body 80 and the sealing flange
56 when the screws 90 are tightened. The coupling body 80 defines a
central flow opening 96 aligned with and having the same
diametrical size and shape as the pump discharge port 58. Thus when
the body 80 is connected to the pump discharge flange 56 liquid
from the pump discharge port 58 flows unrestrictedly through the
coupling body 80 and is prevented from leaking along the face of
the flange 56 by the gasket 94.
Referring now to FIGS. 3, 5 and 6, the hook structure 82 is formed
by a pair of widely spaced parallel hook members 100, 102 which are
integral with the coupling body 80. The hook members project from
opposite sides of the body 80 and extend upwardly and away from the
body towards the discharge elbow flange 40. The hook members define
downwardly facing circularly curved bight surfaces 104 having their
centers of curvature located on a common horizontal axis. The
downwardly projecting hook tip portion 106 of each hook member
includes a bearing face 108 extending tangentially from the bight
surface 104 generally parallel to the plane of the body 80. A cam
surface 110 extends tangentially from the bight surface 104 toward
the body 80 at a small angle with respect to the plane of the body
80 to provide for guiding the pump supporting element 84 onto the
bight surface 104 when the pump unit is being coupled to the
discharge elbow.
The hooks 100, 102 engage and seat on the pump supporting element
84 so that the pump unit can pivot relative to the discharge elbow
38 into its operating position. The pump supporting element 84 is
preferably formed by a cylindrical rod which is disposed in a
conforming horizontal bore hole 114 extending through the elbow
flange portion 46 generally parallel to the plane of the seal face
48. The rod 84 is constructed of a high strength corrosion
resistant material and is positioned and maintained in the bore
hole 114 by a set screw 116 (see FIGS. 3 and 4).
Opposite end portions 118 of the rod 84 extend laterally beyond the
discharge elbow flange 40 and these end portions are engaged by the
respective hook members 100, 102. The rod has the same radius of
curvature as the hook bight surfaces 104 so that the rod seats
against the bight surfaces 104 when the pump unit and discharge
elbow are coupled, yet the pump unit can pivot relative to the rod
while the hook members and supporting rod remain in coupling
engagement.
The wide spacing of the hook members 100, 102 tends to reduce the
level of stresses imposed on the coupling due to motor starting
torque loadings and vibratory forces which arise during operation
of the pump. The reduction of these stresses results in reduced
fretting wear of the engaged coupling parts and tends to increase
the effective life of both the engaged coupling parts and the seal
construction.
As the pump unit 14 is lowered to its operating position from the
position illusutrated in full lines in FIG. 1, the hook members
100, 102 engage the respective end portions 118 of the rod 84 along
the cam surface portions 110. The end portions of the rod are thus
guided to the bight surfaces 104. The cam surface portions 110 also
draw the uppermost portion of the coupling body toward the flange
seal face 48 to assure engagement of the uppermost part of the seal
construction 86 with the face 48. As the pump unit continues to be
lowered, the pump unit and coupling body 80 rotate relative to the
rod 84 to move the coupling body 80 into confronting relationship
with the discharge elbow seal face 48. The weight of the pump unit
14, acting about the axis of the rod 84, urges the seal
construction 86 into sealing engagement with the seal face 48. The
hook faces 108 prevent the pump unit 14 from moving away from the
face 48 when the pump is in its operating position.
The anchor section 30, via the coupling 18, supports at least part
of the weight of the pump unit 14 and utilizes the weight of the
pump to establish a positive seal between the discharge elbow
flange 40 and the coupling body 80. In some installations, the pump
unit 14 can weigh more than 1,000 pounds and in such installations,
in order to reduce the stress applied to the coupling 18 and the
anchor unit 38, a projecting leg (indicated by the reference
character 120 in FIG. 1) is provided on the pump housing 50 for
engagement with the base plate 22 when the pump is at its desired
operating position. Smaller pumping units can be supported entirely
by the coupling 18 and the anchor unit 30 and such units need not
be provided with a support leg.
The seal construction 86 is best shown in FIGS. 3 and 6 and
includes a generally annular resilient, soft rubber or plastic seal
member 130 extending about the flow opening 96 in the coupling body
80 and bearing against the sealing face 48 on the discharge elbow
flange 40. The seal member 130 includes an annular body portion 132
which is nested in and conformed to a circular, generally undercut
or dovetail groove 134 formed in the coupling body 80 about the
flow opening. A resiliently deformable annular lip portion 136
extends from the groove 134 towards the face 48. The lip portion
curves radially inwardly proceeding towards its projecting edge 138
when in its relaxed condition (as illustrated in FIG. 6).
As the coupling body 80 pivots with the pump unit 14 towards the
seal face 48, the lip portion 136 of the seal member is engaged by
the seal face 48 and is both compressed and resiliently deflected
radially inwardly to its configuration illustrated in FIG. 3. With
the lip portion resiliently deformed in this fashion the pressure
of the pumped discharge liquid passing from the pump discharge port
58 through the discharge elbow 36 acts on the lip portion to urge
it into tighter sealing engagement with the flange seal face 48.
When the pump is not operating the lip portion remains tightly
engaged with the face 48 due to the resiliency of the lip
portion.
The construction of the seal member 130 and the groove 134 are such
that abrasion of the seal member is minimized. As the seal lip
portion is pivoted into engagement with the seal face 48 it is
deformed by more or less "rolling" engagement with the seal face
48. When the pump is operated, the pressure of pumped discharge
liquid passing from the discharge port 58 through the elbow 38 acts
to radially expand the seal element, but the radially outer side of
the groove 134 tends to support the sealing lip against radially
outward sliding or extrusion along the seal face 48. Moreover, when
pump operating vibrations are transmitted to the seal member the
lip portion has sufficient resiliency, even when compressed to the
condition illustrated in FIG. 3, to resiliently flex with the
vibrations so that the contacting surfaces of the flange 48 and the
seal lip portion do not slide relative to each other appreciably.
The amount of sliding of the seal element relative to the seal face
48 is thus minimized and abrasion of the seal member 130 is
substantially avoided.
It has been found that a seal member constructed in accordance with
the present invention can be utilized over long periods against a
sealing flange face 48 having an "as cast" surface finish without
noticeable abrasion of the seal member. This eliminates the
necessity of grinding or polishing the seal face 48 during
fabrication of the elbow 38.
Because the seal body 132 is conformed with the groove 134 the seal
member is positively supported by the coupling body 80. Hence the
seal element can be inspected for damage each time the pump unit 14
is removed from a well 12 without requiring the maintenance man to
enter the well in order to inspect the seal. If the seal element
becomes worn it is readily replaced and is positively positioned
during installation of the pump unit.
Parts of the coupling 18 will inevitably become worn or corroded
after the pump unit 14 has been in service for a period of time.
When this occurs the alignment between the coupling body 80 and the
discharge elbow 38 will be adversely effected in that the coupling
body 80 may tend to move away from the seal face 48, particularly
adjacent the hook structure. When this occurs the seal between the
flange face 48 and the seal member 130 is maintained intact because
the tip portion 136 tends to return toward its relaxed condition
thus remaining resiliently engaged against the seal face 48. The
sealing relationship is lost only in cases of severe wearing and
misalignment of the coupling and discharge conduit.
When wearing or corrosion of the hook members 100, 102 or the rod
84 becomes pronounced, the entire coupling 18, or parts of it, can
be replaced without requiring machining of the pump housing 50 or
the anchor section 30. The coupling is replaced merely by
unscrewing the coupling body 80 from the pump discharge flange 56
and replacing it. This is accomplished without requiring a
maintenance man to enter the well. The rod 84 is replaceable by
loosening the set screw 116 and replacing the rod. This does
require a maintenance man to enter the well but does not require
removal or loosening of any of the pipe sections in the discharge
conduit structure.
Another advantage of the coupling 18 resides in the fact that the
coupling itself can be formed of high strength corrosion resistant
materials while the pump housing 50 and anchor section 30 can be
cast materials which do not have or require all of the
characteristics of the coupling material. Use of the coupling 18
thus effectively increases the useful life of the anchor section
and pump housing while enabling their fabrication from readily
available cast materials which need not be extensively machined to
permit coupling and sealing functions.
While a single embodiment of the invention has been illustrated and
described, the invention is not to be considered limited to the
precise construction shown. Various adaptations, modifications and
uses of the invention may occur to those having ordinary skill in
the art to which the invention pertains and it is the intention to
cover all such adaptations, modifications and uses which come
within the spirit and scope of the appended claims.
* * * * *