U.S. patent number 3,880,341 [Application Number 05/473,849] was granted by the patent office on 1975-04-29 for bulk material container.
This patent grant is currently assigned to Olinkraft, Inc.. Invention is credited to Robert A. Bamburg, Farris N. Duncan, Roger M. Floyd.
United States Patent |
3,880,341 |
Bamburg , et al. |
April 29, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Bulk material container
Abstract
A container has an open top shell and an inside liner in the
shell. A plurality of flaps integral with the liner are folded down
over the top edge of the shell and secured to the outer surface of
the shell.
Inventors: |
Bamburg; Robert A. (West
Monroe, LA), Duncan; Farris N. (West Monroe, LA), Floyd;
Roger M. (Monroe, LA) |
Assignee: |
Olinkraft, Inc. (West Monroe,
LA)
|
Family
ID: |
23881268 |
Appl.
No.: |
05/473,849 |
Filed: |
May 28, 1974 |
Current U.S.
Class: |
229/122.32 |
Current CPC
Class: |
B65D
5/566 (20130101) |
Current International
Class: |
B65D
5/56 (20060101); B65d 013/00 (); B65d 025/14 () |
Field of
Search: |
;229/14PL,14BW,14BE,14R,23BT,23R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Moorhead; Davis T.
Claims
What is claimed is:
1. A container comprising
a shell having an enclosed wall portion and a bottom portion,
a said shell being open at the top edge of the wall portion of the
shell,
a liner having a wall portion telescoped within the wall portion of
the shell,
a plurality of flaps integrally formed on the top edge of the wall
portion of the liner and folded down over the top edge of the wall
portion of the shell, and
means for securing the plurality of flaps to the outside of the
wall portion of the shell.
2. A container as claimed in claim 1 wherein
there is included a layer of adhesive securing the flaps to the
outside of the wall portion of the shell.
3. A container as claimed in claim 1 wherein the securing means
includes a reinforcing ring tightly secured around the container in
engagement with the plurality of flaps.
4. A container as claimed in claim 1 wherein the inner surfaces of
the container as well as a portion of the exposed outer surfaces of
the flaps are coated with a release coating to aid in emptying the
contents of the container by minimizing adherence of the contents
to the container walls.
5. A container as claimed in claim 4 wherein said release coating
includes a polymerized silicone.
6. A container as claimed in claim 2 wherein said release coating
includes a polyvinylidene chloride.
7. A container as claimed in claim 1 wherein the liner includes
an elongated member having at least four serially joined planar
panels folded to bring the ends of the elongated member in
juxtaposition, and
a tape joint securing the juxtapositioned ends of the member, said
tape joint being positioned between the liner and the shell.
8. A container as claimed in claim 1 including a top cap enclosing
the top and fitted over said flaps to protect the contents of the
container and to aid in stacking similar containers on top of each
other.
9. A bulk material container comprising
a shell formed from an elongated wall-forming blank of material
fixedly attached together and scored to form a series of wall
panels,
a liner formed from an elongated wall-forming blank of material
fixedly attached together and sized and scored to fit within said
shell, said liner having formed on the upper portion thereof a
plurality of fold-down flaps,
first means, associated with said shell and said liner for bonding
said shell and liner together,
second means, associated with said shell and said fold-down flaps,
for bonding said flaps to said shell after said flaps have been
folded down and positioned in juxta-position to the upper portion
of said shell,
third means, associated with said folded-down flaps, for bonding
said flaps to said shell in addition to said second bonding means
and for reinforcing the upper portion of the container from
distortion caused by upending the container to remove the contents
thereof, and
means, associated with the container, for closing at least the
bottom end of the container.
10. A bulk material container as defined in claim 7 wherein said
first and second bonding means comprising an adhesive and said
third bonding means comprises a strap surrounding the folded down
flaps and positioned against the flaps.
11. A bulk material container as defined in claim 9 wherein said
shell wall-forming blank is fixedly attached together by means of
overlapping manufacturer's joint flaps formed on each end of the
elongated blank and fixed to the ends of the shell wall-forming
blank.
12. A bulk material container as defined in claim 9 including an
adhesive tape fixedly attaching opposite ends of said liner
wall-forming blank together, said adhesive tape being on the outer
surface of the liner.
13. The bulk material container as defined in claim 9 wherein the
means for closing the bottom end of the container includes a
plurality of flaps hingedly attached to the shell.
14. The bulk material container as defined in claim 9 including
closing means on the top of the container.
15. The bulk material container as defined in claim 14 wherein the
top closing means comprises a removable top cap positioned over the
top of the container and surrounding the fold-down flaps.
16. The bulk material container as defined in claim 9 including a
release coating formed on the inside surfaces of the container.
17. The bulk material container as defined in claim 16 wherein said
release coating includes a silicone polymer.
18. The bulk material container as defined in claim 16 wherein said
release coating includes a polyvinylidene chloride.
19. A bulk material container comprising
four serially joined outer side panels;
a manufacturer's joint flap hinged on one end of the serially
joined outer side panels and secured to the panel at the other end
of the serially joined outer side panels;
four bottom flaps hinged on bottom edges of the respective serially
joined outer side panels, said bottom panels being folded and
secured to form a bottom on the container;
four serially joined inner side panels telescoped with the outher
side panels;
an adhesive tape extending over outer surface portions of both end
panels at the ends of the inner side panels for securing the ends
of the inner side panels together;
a layer of adhesive bonding each of the inner side panels to each
of the outer side panels;
four reinforcing flaps;
four hinge portions integrally formed between the upper edges of
the respective inner side panels and the respective reinforcing
flaps;
each of the hinge portions and the reinforcing flaps folded over
the upper edge of a respective outer side panel;
a layer of adhesive bonding each of the reinforcing flaps to outer
upper surface portions of each of the outer side panels;
a steel band tightly surrounding the upper portion of the container
and engaging the reinforcing flaps;
a release coating of non-adherent material over the inner surfaces
of the inner side panels, the hinge portions, and a portion of the
exposed surface of each of the reinforcing flaps contiguous to the
inner side panels; and
a cover having a top panel and four cover side panels secured to
telescope over the reinforcing flaps;
said outer side panels, joint flap, bottom flaps, inner side
panels, reinforcing flaps and cover being formed from corregated
paperboard.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to containers, and in particular, to a
container for storing and shipping bulk materials, such as pellets
of synthetic polymers.
2. Description of the Prior Art:
The prior art as exemplified in U.S. Pats. No. 1,241,633, No.
1,893,801, No. 2,488,194, No. 2,577,588, No. 2,845,210, No.
3,265,284, and No. 3,643,856, contains a number of containers
including containers for storing and shipping bulk material. Prior
art containers formed from corrugated paperboard and the like
generally have one or more deficiencies, such as not being capable
of withstanding multiple stacking in storage, being subject to
bulging of the sides of the container when filled with a bulk
material, being subject to tear particularly at corners of the
container, and particularly being subject to bulging or tearing
when tipped and inverted to dump the contents out of the container,
thus rendering the box unacceptable for later use in shipping or
storage.
SUMMARY OF THE INVENTION
The invention is summarized in that a container includes a shell
having an enclosed wall portion and a bottom portion, the shell
being open at the top edge of the wall portion of the shell, a
liner having a wall portion telescoped within the wall portion of
the shell, a plurality of flaps integrally formed on the top edge
of the wall portion of the liner and folded down over the top edge
of the wall portion of the shell, and means for securing the
plurality of flaps to the outside of the wall portion of the
shell.
An object of the invention is to construct a relatively inexpensive
container which is capable of containing quantities of bulk
material and is capable of supporting other containers stacked on
top.
Another object of the invention is to provide a container which has
anti-bulge and anti-tear features on the upper portion of the
container.
It is also an object of the invention to design a container capable
of being tipped and inverted for dumping the contents out of the
container without bulging the container or tearing the container
allowing later use of the box.
Additional features of the invention include the provision of a
reinforcing band surrounding the upper portion of the container and
holding a plurality of flaps integrally formed on the top edge of
an inner liner against a shell in which the liner is telescoped;
the provision of a top cap, laminated shoulder and side walls for
supporting containers stacked on top thereof; the provision of a
taped inner joint for a liner and an overlapping exterior joint for
preventing tear of the corners of the box; the provision of full
surface lamination between the surfaces of a liner and the surfaces
of a shell for preventing bulging of the sides of the
container.
Other objects, advantages and features of the invention will become
apparent from the following description taken in conjunction with
the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a container in accordance with the
invention with a cap thereof shown disassembled.
FIG. 2 is a plan view of a blank used for forming a shell for the
container of FIG. 1.
FIG. 3 is a plan view of a blank used for forming a liner in the
container of FIG. 1.
FIG. 4 is a plan view of a blank used for forming a cap for the
container of FIG. 1.
FIG. 5 is a top view taken along lines 5--5 of the container in
FIG. 1.
FIG. 6 is a cross section top view taken along lines 6--6 of the
container in FIG. 1.
FIG. 7 is a perspective view with portions broken away of a
partially assembled liner and shell of the container in FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT
As illustrated in FIG. 1, the invention is embodied in a container
including an open-top box indicated generally at 10 and a cap 12
for enclosing the open top of the box 10. As shown in FIG. 7, the
box includes an outer shell indicated generally at 14 and an inner
liner indicated generally at 16.
The shell 14, as shown in FIG. 2, is formed from a scored blank
having four serially joined and hinged outer side panels 18, 20, 22
and 24. Bottom flaps 26, 28, 30 and 32 are hinged on the bottom
edges of the respective side panels 18, 20, 22 and 24.
Manufacturer's joint flaps 34 and 36 are integrally hinged upon the
respective ends of the serially joined side panels 18, 20, 22 and
24. As illustrated in FIG. 6, the outer side panels 18, 20, 22 and
24 are folded into a rectangular configuration to bring the ends of
the side panels 18, 20, 22 and 24 together. The manufacturer's
joint flaps 34 and 36 are suitably overlapped with and fastened to
the respective side panels 24 and 18 to form an enclosed outer wall
portion. The bottom flaps 26, 28, 30 and 32 are folded and secured
together in a conventional manner to form a bottom for the
container. A reinforcing tape 38 may be applied after the flaps 34
and 36 have been secured.
As shown in FIG. 3, the liner 16 is formed from a scored blank and
has serially hinged and joined inner side panels 40, 42, 44 and 46.
Flaps 48, 50, 52 and 54 are integrally joined by hinge portions 56,
58, 60 and 62 to the upper edges of the respective side panels 40,
42, 44 and 46. The hinged portions 56, 58, 59 and 60 have a width
which is approximately equal to the thickness of the blank 14. As
illustrated in FIG. 6, the inner side panels 40, 42, 44 and 46 are
folded together into a rectangular configuration and the ends of
the series of panels secured together by a strip of adhesive tape
64 extending lengthwise of the seam between the panels 40 and 46 to
form an enclosed inner wall portion. The panels 40, 42, 44 and 46
have sizes slightly smaller than the respective panel 22, 24, 18
and 20 such that the liner may be telescoped within the assembled
shell 14. The tape 64 on the liner is positioned in the corner
between panels 20 and 22 and is sandwiched between the liner and
the shell so as not to be exposed to the interior of the container.
As illustrated in FIGS. 5 and 7, the flaps 48, 50, 52 and 54 are
folded over the respective panels 22, 24, 18 and 20 so that the
hinged portions 56, 58, 60 and 62 extend over the upper edges of
the respective panels 22, 24, 18 and 20. As indicated by the
stippling in FIG. 7, the panels 40, 42, 44 and 46 have a layer of
adhesive coated on the entire outer surface of the panels 40, 42,
44 and 46 securing the panels 40, 42, 44 and 46 to the respective
interior surfaces of the panels 22, 24, 18 and 20. Similarly, the
entire underside of the flaps 48, 50, 52 and 54 are coated with a
layer of adhesive securing the respective flaps 48, 50, 52 and 54
to respective upper outside surface portions of the panels 22, 24,
18 and 20. Adhesive tape 55 may be applied over the outside exposed
corner surfaces of pairs of adjoining flaps 48, 50, 52 and 54.
As shown in FIG. 5, a reinforcing band, such as a steel band 66,
circumferentially extends around the box 10 of the container
parallel to the upper edge thereof and in engagement with the flaps
48, 50, 52 and 54.
As shown in FIG. 4, the cap 12 has a rectangular top panel 68.
Respective top side panels 70, 72, 74 and 76 are integrally hinged
on respective side edges of the four sides of the top panel 68.
Manufacturer's joint flaps 78 and 80 are hinged on opposite edges
of the side panel 72 while manufacturer's joint flaps 82 and 84 are
hinged on opposite edges of the flap 76. As shown in FIG. 1, the
side panels 70, 72, 74 and 76 are bent downward. The flaps 78 and
84 are secured to the panel 70 and the flaps 80 and 82 are secured
to the panel 74. The top panel 68 has a size to cover the open top
of the box 10 and to telescope the side panels 70, 72, 74 and 76
over the upper portion of the box 10 to enclose the open top of the
container. Diagonal score lines 86 are formed in the panels 72 and
76 so that the cap 12 may be folded flat when not in use.
The blanks for the cap 12, the shell 14, and the liner 16 are
suitably formed from a corrugated paperboard, cardboard, or the
like.
As shown in FIG. 1 by the stippling, the entire inside surface of
the liner 16, the inside surface of the bottom of the container,
the exposed surfaces of the hinged portions 56, 58, 60 and 62, and
a portion of exposed surfaces of the flaps 48, 50, 52 and 54
extending downward all around the upper outside of the container
are coated with a release coating. The release coating is any
suitable nonadherent material which can be utilized to form a
surface on paperboard impervious to oils, fats, moisture, and the
like. Suitable materials include synthetic polymers such as a
silicone polymer or a polyvinylidene chloride. The non-adherent
property of the coating is selected to minimize adherence of the
materials, chemicals, or the like, in the container to the surfaces
of the container; thus the bulk materials may be poured from the
container without adhering to the surfaces.
In use of the container of FIG. 1, bulk material is placed within
the box 10 of the container and the top or cap 12 is assembled
closing the container. The container may be used for shipping the
bulk material or for suitably storing the bulk material.
The flaps 48, 50, 52 and 54 being secured to the outer wall panels
22, 24, 28 and 20 substantially reinforce the upper edge of the box
10. Thus the box 10 of the container is retarded from buckling and
being deformed when the box 10 is tipped and inverted to pour out
the contents from the container. Additionally, the flaps 48, 50, 52
and 54 reinforce the container walls and particularly the upper
edges to make the walls more rigid to withstand the weight of
containers placed on top of the cap 12.
Additionally, the steel band 66, and particularly in combination
with the flaps 48, 50, 52 and 54, provides additional strength and
reinforcement for the upper edge of the container.
Having the flaps 48, 50, 52 and 54 integrally formed with the
panels 40, 42, 44 and 46 with a release coating formed continuously
over the surface thereof down the outside of the container over a
portion of the flaps 48, 50, 52 and 54 produces a substantially
smooth and nonadherent upper edge on the container which is
particularly adapted for aiding in pouring bulk material from the
container. Further, the hinged portions 56, 58, 60 and 62 provide
additional strength for the box 10 and prevent bulging and bending
of the side wall of the container.
Since many variations, modifications and changes in detail may be
made to the described embodiment, it is intended that all matter in
the foregoing description and in the accompanying drawings to
interpreted as illustrative and not in a limiting sense.
* * * * *