U.S. patent number 3,871,597 [Application Number 05/351,829] was granted by the patent office on 1975-03-18 for labeling apparatus.
This patent grant is currently assigned to R. A. Jones & Company, Inc.. Invention is credited to Herbert LaMers.
United States Patent |
3,871,597 |
LaMers |
March 18, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Labeling apparatus
Abstract
Apparatus for forming a loop in a label carrying web comprises a
flexible curtain secured at one end to the apparatus in a position
on one side of a path of the web and adjacent a label supply roll
in a label supply chamber. The other end of the curtain is free. A
plate, having a plurality of apertures which are connected to a
vacuum source, defines a chamber wall on the other side of the
curtain. When a vacuum is drawn through the apertures, the curtain
is pulled against the web to form a loop therein. An adjustable
damper is operatively connected with a vacuum path rearwardly of
the apertures to control the maximum amount of vacuum which can be
supplied to form the loop.
Inventors: |
LaMers; Herbert (Los Angeles,
CA) |
Assignee: |
R. A. Jones & Company, Inc.
(Covington, KY)
|
Family
ID: |
26780636 |
Appl.
No.: |
05/351,829 |
Filed: |
April 17, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
89492 |
Nov 13, 1970 |
3776801 |
|
|
|
756651 |
Aug 30, 1968 |
3661625 |
May 9, 1972 |
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Current U.S.
Class: |
242/417.1;
242/420.4; 242/420.6; 242/421.7; 226/118.5 |
Current CPC
Class: |
B42D
15/00 (20130101); B65C 9/1819 (20130101); G09F
3/0286 (20130101) |
Current International
Class: |
B42D
15/00 (20060101); G09F 3/02 (20060101); B65C
9/08 (20060101); B65C 9/18 (20060101); B65h
023/24 (); B65h 025/32 () |
Field of
Search: |
;242/75.3,75.52,75.53,75.43,182,183,184,185,67.3R,56R
;226/95,97,118 ;221/73 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Mautz; George F.
Attorney, Agent or Firm: Wood, Herron & Evans
Parent Case Text
This is a division, of application Ser. No. 89,492, filed Nov. 13,
1970 now U.S. Pat. No. 3,776,801, which was in turn a divisional of
application Ser. No. 756,651 filed Aug. 30, 1968, now U.S. Pat. No.
3,661,625, having issued on May 9, 1972.
Claims
What is claimed is:
1. Apparatus for applying labels from a prepared label supply to
objects wherein the label supply includes a prepared elongated web
remnant would upon itself to form a supply roll and extending along
a web path to a take-up means, said web remnant supporting a
plurality of partially precut removable labels throughout its
operating length, said apparatus including loop-forming means
comprising,
a label supply chamber, said wound elongated web being disposed
within the chamber,
said web extending from within said chamber to said take-up means
along said web path,
a flexible elongated loop-forming curtain member fixed at one end
to said apparatus adjacent said wound elongated web on one side of
said web path, the opposite end of said curtain being freely
disposed within the chamber,
a vacuum source, and
a perforated plate defining in part a wall of said chamber on
another side of said web path, the apertures in said plate being
connected to the vacuum source,
said curtain, when said vacuum is drawn through said perforated
plate, engaging said web and forming a loop therein within said
label supply chamber, said web being drawn along said curtain by
said take-up means and the free end of said curtain being free to
move randomly within said chamber in response to fluctuations in
web loop shape and size.
2. Apparatus as in claim 1 including an adjustable spring biased
damper means opertively connected with said vacuum source for
relieving said vacuum in response to a predetermined vacuum
draw.
3. Apparatus as in claim 1 including loop sensing means, responsive
to the size of said loop, for controlling rotation of said web
roll.
4. Apparatus as in claim 1 wherein said web remnant completely
surrounds each label therein, said labels being held within said
web remnant by uncut bridges of web material extending between the
web remnant and the label.
5. A method of forming a loop in an elongated web moving along a
path between two stations in a web handling apparatus, the method
comprising the steps of:
engaging the web with a flexible curtain having one end fixed to
the apparatus proximate said path and having an opposite end which
is free, said curtain having a web-engaging side,
establishing a decreased pressure on the web engaging side of the
curtain in order to draw it against the web and form a loop
therein, and
permitting the free end of the curtain to move randomly in response
to movement of the web and the curtain in forming said loop.
6. Apparatus for forming a loop in a label supply web including
a label supply chamber,
a wound elongated label-carrying web disposed for unwinding
rotation within the chamber,
a flexible curtain having one end attached to the apparatus
adjacent said wound web and on one side of said web,
said curtain disposed so that said web, when unwound, is drawn over
one web-engaging side thereof, and said curtain having a free end
opposite said attached end, and
means for establishing a decreased pressure on said web-engaging
side of said curtain to draw said curtain against the web and to
form a loop in the web.
7. Apparatus as in claim 6 wherein said decreased pressure
establishing means is a vacuum source including a vacuum chamber on
another side of said web and further including an adjustable vacuum
relieving damper operatively connected to vent said vacuum chamber
in response to a predetermined vacuum draw.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention:
This invention relates to apparatus for applying labels to
goods.
2. Description of the Prior Art:
The high speeds of modern packaging lines have surpassed the
labeling capabilities of all but the very largest and most
expensive labeling machinery. In addition to the disadvantage of
high costs, such machines have generally specialized in function so
that change-over to different label or package sizes and shapes has
been costly. This has limited the usefulness of the machinery and
to a certain extent discouraged variety in packaging and
labeling.
The storage and handling of labels has also been less than
satisfactory. Labels are often handled in stacks. The handling of
individual labels in stacks is awkward and has limited the speed
and efficiency of label application to the goods.
OBJECTS AND SUMMARY OF THE INVENTION
One object of the invention is to provide label applying apparatus
which is compact, economical, readily convertible for use with a
variety of label sizes and shapes, and capable of high speed
operation.
Another object of the invention is to provide a labeling system
which permits the handling of a wide variety of label shapes in
rolls.
Still another object of the invention is to provide a labeling
system for the novel and efficient application of hot melt
adhesives to labels.
In accordance with the present invention, a labeling system is
provided for the high speed application of labels to goods. The
system includes an elongated web such as a strip of paper, with
labels printed serially along the center area. The system also
includes apparatus for applying or activating glue on one side of a
label, detaching the label from the rest of the web, and applying
the label to the goods. The web is moved past the machine station
where the labels receive glue or glue activation and the station
where they are detached and applied, by pulling the web remnant
which remains after the labels are detached.
In one embodiment of the invention, the label comprises a roll of
plain paper with labels printed therealong. Each label is die-cut
from the surrounding web remnant except for small bridges which are
left to hold the label in place, and the edge portions of the web
have sprocket hole areas. The roll of web is held on a supply reel
and it extends along a web path past a glue applying station, a
label affixing station, and a sprocket wheel, to a take-up
reel.
At the glue applying station, a web lifter moves a label area
against a glue applicator head whose surface is covered with glue.
The applicator head has the shape of the glue pattern desired to be
applied to the label. This prevents the application of glue to the
web remnant, which would hamper its handling by the sprocket wheel
and thereafter. The applicator head is porous and is heated, so
that hot glue can be easily forced through it for application to
the label.
At the label affixing station, a plunger is thrust through the web
to detach the label, which now carries tacky glue, and to apply it
directly to the goods. The plunger carries pins which pierce the
label prior to its detachment from the surrounding web, to prevent
shifting of the label position on the plunger during detachment.
The plunger continues to move forward after label detachment to
carry the label to the goods and press it thereon. Near the end of
forward plunger movement, the pins are withdrawn to prevent damage
to the goods.
The web is moved intermittently past the glue applying station and
label affixing station by the sprocket wheel. The sprocket wheel,
which is rotated intermittently, engages the sprocket hole areas at
the edges of the web remnant to pull the web along. A loop of web
is formed between the supply reel and the glue applying station to
permit rapid stepping of the web along its path without tearing or
requiring a correspondingly high intermittent unwinding of the
supply reel. A vacuum chamber forms the loop of the web, and also
applies a constant tension to the web.
The foregoing and other novel features of the invention are set
forth with particularity in the appended claims. The invention will
be best understood from the following description, when read in
conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of labeling apparatus constructed in
accordance with the invention;
FIG. 2 is a sectional side elevation view of a portion of the
apparatus of FIG. 1, showing the gluing and label affixing stations
thereof;
FIG. 3 is an exploded perspective view of the glue application
apparatus of FIG. 2;
FIG. 4 is a partial front elevation view taken on the lines 4--4 of
FIG. 2;
FIG. 5 is a perspective view of the plunger apparatus of FIG.
2;
FIG. 6 is a side elevational view of the sprocket wheel of FIG.
1;
FIG. 7 is a partial perspective view of the sprocket wheel of FIG.
6;
FIG. 8 is a sectional side elevation view of the supply reel
apparatus of FIG. 1;
FIG. 9 is a perspective view of the damping apparatus of FIG.
8;
FIG. 10 is a rear perspective view of the labeling apparatus of
FIG. 1;
FIG. 11 is a representation of the operation cycle of the apparatus
of FIG. 1;
FIG. 12 is a simplified diagram of a mechanism for stopping the
labeling apparatus at a particular portion of a cycle;
FIG. 13 is a side elevation view of glue activating apparatus
constructed in accordance with another embodiment of the
invention;
FIG. 14 is a perspective view of apparatus constructed in
accordance with still another embodiment of the invention, for
cutting label areas from a web wherein the label areas have not
been pre-cut;
FIG. 15 is a perspective view of apparatus constructed in
accordance with yet another embodiment of the invention, wherein
the sprocket wheel engages the holes left in the web by reason of
the removal of labels therefrom; and
FIG. 16 is a side elevation view of the apparatus of FIG. 15.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The labeling apparatus shown in FIG. 1 moves a web 10, on which
labels have been printed, from a supply reel 12, along a web path
to a take-up reel 14. The web passes a glue applying station 16,
where glue is applied to the back of each label area. It then moves
to a label affixing station 18, positioned downpath from the glue
applying station, where a plunger 20 passes through the web to
punch out a label and apply it to goods (not shown). The web waste
or remnant, which is left after the labels have been puched out,
passes around a sprocket wheel 22. The sprocket wheel has sprockets
24 which enter sprocket holes 25 formed along each edge of the web.
These sprocket holes lie-outside the label areas so that they are
present in the web remnant. The sprocket wheel is rotated
intermittently to pull the web in steps along the portion of the
web path extending past the glue applying and label affixing
stations 16 and 18.
The supply reel 12 that holds the web, is fixed to a shaft 30. The
shaft 30 is rotatably mounted on a machine frame 32, and is driven
intermittently to unwind the web. The rotation of the shaft 30 is
closely controlled to maintain a loop 33 of web of proper size
within a web supply chamber 35. A light source 37 shines a beam of
light 39 along a path that crosses the supply chamber, to a
photocell 41. When the loop 33 grows too small, so that it no
longer interrupts the beam 39, the photocell 41 senses this. The
supply reel shaft 30 is then coupled to a motor to unwind the reel
until a sufficiently large loop 33 has been formed. A vacuum is
maintained on the side of the loop 33 opposite the reel, to keep
the web in a loop configuration. A more complete description of the
supply reel unwinding apparatus will be given below.
The web passes out of the supply chamber 35 moves along a guide
rail 38 to an annular frame portion 50. The gluing station 16 and
label affixing station 18 are positioned along the frame portion
50. The web remnant which is left after label areas have been
removed, passes to the sprocket wheel 22. A collector 52 is
positioned on one side of the sprocket wheel to force the
engagement of the web with the sprocket wheel. A plow 54,
positioned on the opposite side of the sprocket wheel, helps to
remove the web from the sprockets and allow the web to pass into a
take-up chamber 56.
In the take-up chamber 56, the web remnant is formed in a loop 57,
which leads to the take-up reel 14. The take-up reel is mounted on
a shaft 50 whose rotation is controlled in a manner similar to that
of the supply reel shaft, to maintain the take-up loop at a proper
size. The web remnant gathered on the take-up reel is generally
discarded.
FIG. 2 illustrates the areas of the annular frame portion 50 along
which are located the gluing station 16 and the label affixing
station 18. The gluing station includes a glue applicator 62 having
a head assembly 64 for passing glue to the web 10. A web lifter 66
opposite the applicator head moves the web against the head. When
the web is against the head, glue flows through the head to provide
a layer of glue on a label area of the web.
As also shown in FIG. 3, the applicator 62 comprises a body 68
which receives a continuous supply of heated glue under pressure
through a glue input passage 70 from a tank (shown at 71 in FIG.
1). A heater element 126 maintains the applicator body at an
elevated temperature to keep the glue in a fluid state. The glue
flows through an entrance 71' and an intake check valve and fills a
pump chamber 75. A piston 76 which is coupled to an air cylinder 77
can be moved down to force glue which is in the chamber 75 through
an exhaust valve 73. The glue then flows through a passageway 79 to
the applicator head 64 for application to the web. The air cylinder
77 is operated in synchronism with movement of the label areas past
the glue applying station, with a single piston stroke supplying
all of the glue applied to each label. The amount of movement of
the piston 76 is controlled to supply a predetermined volume of
glue at each label. The piston stroke is adjustable so that any
desired quantity of glue can be applied. Thus, it can provide the
proper amount of glue for small or large labels. The control of
piston travel at each stroke enables accurate metering of glue
regardless of the speed of operation of the apparatus.
The applicator head 64 comprises a distributor plate 81 with
laterally extending channels which distribute the glue from the
passageway 79 to each general area of the distributor plate. An
application plate 83 of fine porous metal, such as sintered bronze,
is positioned forward of the distributor plate to further
distribute the glue and to control its flow. When heated, the glue
readily passes through the porous material. The thermally
conductive nature of the application plate material enables it to
conduct heat from the applicator body, so that the glue in the
pores does not cool. A frame plate 85 surrounds the applicator
plate 83 and distributor plate 81. The applicator plate 83 is held
to the body 68 by a series of screws, such as that shown on 87, so
that the entire applicator plate glue applying surface 83 projects
through the aperture 89 in the frame plate. Accordingly, the entire
applicator plate surface is exposed to apply glue to a label which
is lifted thereagainst.
The applicator plate 83 has a shape which corresponds to the
pattern of glue to be applied to the label. Generally, the entire
rear face of the label receives glue, so the applicator plate has
the same shape as the label. The waste areas of the web, which
surround each label area, are not covered by the applicator head,
and therefore they do not receive glue. This facilitates handling
of the web remnant after the labels are removed.
If is found that the heated porous-metal applicator plate 83 of the
applicator head enables "clean" removal of the web. That is, when
the web lifter withdraws the web, the glue on the label separates
from the glue on the applicator plate in a zone immediately
adjacent to the applicator plate. If this did not occur, then a
cobweb of glue would connect the withdrawn web with the glue
applicator. Separation of the glue portions at a zone near the
applicator head is necessary because of the short distance, such as
one-eighth inch, of the fully retracted web lifter from the
applicator.
The frame plate 85 has a recess 91 which forms a gutter at the
periphery of the glue applying surface. Excess glue, which might
otherwise drip on the machinery, collects in the gutter and is
drawn off through a vacuum aperture 93. The vacuum aperture 93 is
coupled to a vacuum source (not shown) for recirculation of the
excess glue to the glue holding container. Of course, the excess
glue can be discarded if desired.
The web lifter 85, shown in FIG. 2, which is positioned opposite
the applicator head comprises a platform 86 attached to a
pneumatically operated piston 88. The lifter platform 86 has a
central aperture 95 that is coupled to a vacuum line 90. The
aperture 95 extends through a resilient frame portion 97 of the
lifter platform to apply a vacuum to the web. This vacuum holds the
web tight against the lifter platform and away from the applicator
head 64. When gluing is to be performed, the pneumatic piston 88
moves the platform toward the applicator head 64. This brings the
web against the head 64, allowing glue from the applicator to flow
onto the web. Then the lifter platform is retracted, the vacuum
serving to withdraw the web with the platform. The web passes
around the annular frame portion, with the front side which bears
label indicia facing the lifter platform, and with the back side
facing the applicator head 64.
FIG. 4 is a view of the glue applicator 62 taken on the line 4-4 of
FIG. 2, this view also showing a portion of the web 10. The
applicator is attached to the machine frame 32 by bolts 124. The
bolts 124 project through curved slots (not shown) in the machine
frame, and can be tightened to hold the applicator in position. The
curved slots allow the applicator to be moved to various positions
over the annular frame portion 50. This allows the applicator to be
used for labels having different spacings from each other along the
length of the web. Different size applicator heads 64 can be used
to apply glue to smaller labels of round or other shapes. This is
done by replacing the head 64 with a head shaped to the form and
size of the new label, to mate with it. In those cases where the
glue pattern does not cover the entire label area, the head is
mated to whatever pattern is applied.
The label affixing station 18 shown in FIG. 2 includes a plunger 20
for affixing labels to the goods. The center of a plunger 20 is
located downpath from the center of the glue applicator head 64, by
a distance equal to the center-to-center distance between one or
another integral (whole) number of labels on the web. This allows a
label to move into position over the applicator head at the same
time as another label moves over the plunger. At the same time as
glue is applied to a label area, the plunger 20 is driven through
the web to remove and affix a label. The label area in front of the
plunger 20 is an area which has previously received a coating of
glue at the gluing station 16. The plunger 20 is guided by slide
bearings and is driven by a crankshaft for rapid movement through
the web to detach a label therefrom.
FIG. 5 is a more detailed view of the plunger 20 of the label
affixing station. The plunger comprises a head 92 that includes a
front plate 99 and rear plate 101 tied together by four rods 103. A
crankshaft-operated piston 94 reciprocates the plunger head to move
it through the web and return it to its initial position. The front
plate 99 is covered by a layer 105 of elastomeric material such as
solf rubber. Both the plate 99 and the covering layer 105 are of
the same shape as a label area, to facilitate the detachment of a
label as the plunger moves through the web.
A pair of pin cartridges 107 and 109 are mounted on the front plate
99. The cartridges contain pins 121 and 123 that can be extended to
pierce the label and thereby stabilize or fix its position on the
plunger head. The pin cartridges are coupled by tubes 111 to a
pneumatic line 113 that extends through the piston 94. A vacuum
fitting 115 is also mounted on the front plate 99. A vacuum line
117 which extends through the piston 94, is connected to the vacuum
fitting 115. The vacuum fitting creates a partial pressure at a
central aperture 119 in the covering layer 105, to aid in
positioning a label against the plunger face.
Immediately to the forward movement of the plunger through the web,
air pressure is applied through line 113 to the pin cartridges 107
and 109 to project the pins therein past the forward surface of the
covering layer 106. The piston 94 is then thrust forward to move
the entire plunger head through the web. The first portions of the
head to contact the web are the pins 121 and 123, which pierce the
web. The head 92 then punches out the label area from the web and
carries it toward the object to be labeled. Just prior to reaching
the object, the air pulse to the pin cartridges is removed, to
enable return springs 125 to retract the pins. When the plunger
reaches the object to be labeled, the solf rubber plunger presses
substantially evenly on all areas of the label, and with a minimum
of shock to the object. The plunger then retracts back to its
initial position.
The vacuum applied through the line 117 to the vacuum fitting 115
is first applied as the plunger starts its forward motion through
the web. The vacuum is relieved only when the plunger head reaches
the object to be labeled, at the end of its forward stroke. The
vacuum helps to maintain the label in position on the plunger head,
particularly when the pins are retracted.
The action of the plunger 20 is designed to reliably remove a label
area from the web and apply it accurately to the object to be
labeled. The pins 121 and 123 prevent shifting, while the rapid
movement of the plunger 20 through the web provides a clean
detachment. The rest of the web around the label area being
detached is held in place partially by the tautness of the web and
by the clamping of the web between the web lifter 66 and the glue
applicator head 64. In addition, wind pressure on the web tends to
hold the surrounding web area in place when the label is punched
out.
While a piston operated plunger can be used to detach the label and
move it to the goods, a variety of other types of apparatus can be
used. For example, a bellows-operated plunger can move through the
web, or a blast of air can be used to detach a label from the
surrounding web. Furthermore, instead of directly applying the
label to the goods, an intermediate delivery system can be used.
For example, a revolving cylinder or moving belt can be used so
that a label removed from the web is carried by a wheel or belt and
then transferred to the product or goods.
The web 10, which is shown in FIG. 4, is prepared with die-cuts on
the border of each label area, to facilitate separation of the
labels from the rest of the web. The web is a strip of paper which
is non-adhesive on both sides. Each label area 118 is defined by a
plurality of cuts 120 which form a closed curve that encircles the
label area. Each cut extends through the entire thickness of the
web, and the ends of the cuts are spaced from each other to form
bridges 122, each of a width W. The areas 123 at the edges of the
web and outside of the label areas, have sprocket hole areas 125
spaced uniformly along the length of the web. The sprocket hole
areas are formed by U-shaped cuts in the web, which form tabs or
flaps within the cuts. The tabs are pushed aside by sprockets on
the sprocket wheel 22, which is located downpath from the gluing
and label affixing stations, to engage the web remnant. This
enables positive engagement of the sprocket wheel with the web to
facilitate pulling it, and to prevent slippage which might result
in the label areas not being positioned precisely opposite the glue
applicator head and the plunger head.
Both sets of cuts 125 which define the label sprocket areas can be
formed by die-cutting the web. Instead of forming U-shaped cuts for
the sprockets, holes can be formed, or even notches which can be
engaged by appropriately constructed sprocket wheels. Another
alternative is to provide means for advancing the web which does
not precisely fix the web position, such as a pair of friction
rollers, and to provide indexing marks for controlling the
intermittent advancement of the rollers or other advancing means.
One method, to be described in detail eliminates the need for
auxiliary sprocket areas or indexing marks by utilizing the areas
from which labels have been removed, to control intermittant web
advancement.
FIGS. 6 and 7 show the sprocket wheel 22 which is mounted on a hub
146. The sprocket wheel turns intermittently to advance the web
intermittently. The wheel has a plurality of sprockets 24 for
engaging the U-shaped sprocket areas 125 of the web remnant, to
punch them out and leave only tabs thereon. A collector 52 is
disposed adjacent to the sprocket wheel at the area where the web
first enters on the wheel. The collector has a groove 53 which
closely surrounds the sprockets. The portions 55 on either side of
the groove press the edges of the web remnant toward the wheel to
force the sprockets 24 into the U-shaped sprocket hole areas. The
collector also prevents accidental removal of the web from the
sprocket wheel when the machine is stopped. The collector extends
approximately half way around the wheel to a plow 54, at which
point the web leaves the wheel. The plow 54 serves as a wedge to
dislodge the web from the wheel. The leading edge 54E of the plow
lies against the sprocket wheel, except for a narrow slot 57 in the
plow that allows the sprockets to pass by. After removal from the
sprocket wheel, the web enters a chute 56 for movement to the
take-up chamber and take-up reel therein.
FIG. 8 illustrates the supply chamber 35 which controls the removal
of web from the supply reel 12. A perforated plate 201 spaced from
the frame forms a passageway 203 between itself and the frame. The
passageway 203 is coupled through an aperture 205 to a vacuum line
opening 223 that suppies a vacuum of partial pressure. The vacuum
or partial pressure that is communicated through the perforations
in the plate 201 tends to draw the web into a supply loop 33. A
curtain 207 is provided to maintain the web in the loop
configuration. The curtain 207 is a strip of thin flexible material
such as 0.005 inch thich sheet of Nylon, which is drawn by the
vacuum and which presses against the web to maintain it as a
loop.
The up-path end 209 of the curtain is fixed to a post 211, while
the opposite end 213 is free. While the web alone might be
maintained as a loop, the curtain is generally necessary. The
curtain seals the web area where cuts are made that form the label
and sprocket areas, and fills out the full width of the supply
chamber when the web is narrower than the chamber. In addition, the
curtain serves as an optically "solid" or opaque light target to
interrupt the light beam 39. When the photocell 41 detects the
light beam 39, the supply shaft is turned to increase the size of
the supply loop 33.
An exit post 215 holds down the web to prevent the leakage of air
around it that would reduce the level of the vacuum. The supply
loop 33 enables rapid intermittent advancement of the web along the
glue applying and label affixing stations, without corresponding
intermittent rotation of the supply reel 12. A heavy supply reel
could not readily be rotated and stopped at the rapid intervals,
such as 1,000 per minute, at which labels can be applied by the
apparatus of the invention. The supply loop allows for starting and
stopping of the supply reel rotation at much less frequent
intervals. The vacuum drawing of the web into the supply loop 33
also serves to provide a constant drag to the web to hold it taut
at annual frame portion 50 where the gluing and affixing stations
are located. The loop 33 of web and curtain 207 are of very low
mass so that their sudden acceleration toward the gluing station
does not require a large web tension that might break the web. To
further prevent slackness of the web, a drag post 208 is provided
which is located downpath from the supply chamber. The drag post
supplies a small but definite drag to the web.
When the supply loop 33 is suddenly pulled, so that it moves away
from the perforation plate 201, the vacuum may increase to a high
level. This is particularly true where the loop 33 is very close to
the perforation plate so that the volume between them may readily
increase many fold. To prevent an excessively high vacuum level, a
damper door 217, shown in FIG. 9, is provided which can open to
admit air that reduces the level of vacuum. The door 217 is
spring-biased to close an aperture 213 that leads to the ambient
atmosphere. A damper control knob 221 is provided to adjust the
spring bias, and therefore to control the maximum vacumm level
which can be maintained.
The take-up chamber 56 which is shown in FIG. 1, is constructed in
a manner similar to that of the supply chamber. It maintains a
take-up loop 57 of the web within a predetermined size range. The
take-up apparatus also utilizes a light beam 63 which can shine
from a source 65 to a photocell 67, and a curtain held by a post 61
to aid in interrupting the beam.
FIG. 10 illustrates the apparatus that drives the supply and
take-up reel shafts, and operates the sprocket wheel, glue
applying, and label affixing apparatus. A main motor 231 drives a
crankshaft 233. A connecting rod (not shown) has one end coupled to
the crankshaft 233 and an opposite end coupled to the plunger 20,
to reciprocate the plunger. The plunger is mounted so that it
extends in front of the plane of the web 10 for 120.degree. of
crankshaft rotation, and behind this plane for 240.degree.. The
crankshaft 233 also has a pulley 235 that drives a belt to rotate a
web drive pulley 237. The pulley 237 drives a geneva mechanism 239
which indexes or advances the sprocket wheel during 120.degree. of
each revolution of the crankshaft 233. A group of cams (not shown)
is also mounted on the crankshaft 233, to open and close air valves
that control the operation of the glue applicator 62 and web
lifter, and the vacuum supplied to the plunger 20. Such cam
operated mechanisms are well known in the art and therefore have
not been illustrated. The timing and sequence of operation of the
glue applicator, plunger, and sprocket wheel apparatus will be
described below.
The crankshaft 233 also drives belts which are coupled to a supply
reel pulley 241 and take-up reel pulley 243. The supply reel pulley
241 drives the supply reel 12 through an electric clutch and brake
assembly 245. The clutch and brake assembly 245 are controlled by
the output of a photocell amplifier 247, which is connected to the
photocell 41. When the supply loop of web in the supply chamber 35
becomes too short, so that the beam 39 is no longer interrupted,
the photocell 41 delivers a predetermined signal to the amplifier
247. The amplifier thereupon engages the clutch in apparatus 245 to
unwind the supply reel 12. When the supply reel unwinds
sufficiently for the supply loop to again interrupt the beam 39,
the amplifier 247 generates a signal which causes disengagement of
the clutch and application of the brake in apparatus 245. The reel
21 then stops unwinding.
Enough delay is provided between interruptions of the beam 39 and
corresponding rotation of the supply reel 12 to prevent a too rapid
stepping of the supply reel. If desired, apparatus can also be
included for varying speed at which the supply reel is rotated in
accordance with the diameter of the remaining roll of web.
The take-up reel pulley 243 is coupled to the take-up reel 14
through a clutch and brake apparatus 249. This apparatus is
controlled by an amplifier 251 in the same manner as the supply
reel apparatus.
The glue application, plunger, and sprocket wheel apparatus are
operated in a closely controlled time sequence. FIG. 11 is a
diagram which indicates the sequence of operations in one cycle,
during which one label is applied to an article, another label is
readied for application, and the web is advanced. Between positions
A and C on the diagram, the plunger moves through the plane of the
web and reaches its most forward position where the label is stuck
on the goods. During the same period A to C, the web lifter moves
the web to the glue applicator head to apply glue to the preceding
label, and withdraws the label from the head. At time B, which is
just prior to the instant when the plunger bursts through the web,
the web lifter has just moved the web against the applicator head.
At time C, the web lifter has completely withdrawn the web from the
applicator head.
During the period C to D, the plunger returns from the goods, so
that at position D the plunger lies behind the plane of the web.
During the period D to A, the sprocket wheel turns to advance the
web, so that a new label is over the web lifter opposite the glue
applicator head, while the last label to receive glue is over the
plunger. A new cycle can then begin, to affix one label and apply
glue to the following one.
It is often necessary to stop the machine temporarily, such as
during a brief interruption in the flow of goods to be labeled. The
sequence defined by FIG. 11 enables the labeling to be continued
after an interruption, without the occurrence of a failure to affix
a label to the first article thereafter passing by the plunger. The
machine is allowed to stop only during the period C to D when the
plunger is returning. During this period C to D, the only label
with glue on it is a label against the web lifter. The glue on this
label is kept at an elevated temperature, and therefore tacky, by
reason of its proximity to the heated applicator head. Thus, when
the machine is restarted, this label, which is the first to be
applied, will stick to the goods.
FIG. 12 is a simplified diagram of apparatus for stopping the
machine during the period C to D, comprising a cam 234 mounted on
the crankshaft 233. The cam has a protuberance 241 which can close
a switch 235 that operates a brake 238. The brake 238 is applied
directly to the crankshaft 233 and the sprocket wheel shaft 59 to
stop them in less than one-third of a revolution. The brake is
connected in series with a governor-operated switch 239 which is
closed only when the crankshaft has slowed down to a low speed. It
is also in series with a stop switch 240 which is closed only when
an ON-OFF switch (not shown) on the machine is operated to the off
position. When the machine has been turned off and the crankshaft
has slowed down to a relatively slow speed, the brake 238 is
operated at the time when the cam proturberance closes switch 236.
The protuberance 241 on the cam has a position corresponding to the
position C in the diagram of FIG. 11. It causes the brake to stop
the cycle before it reaches the position D.
In order to use the labeling apparatus, it is positioned adjacent
to a product conveyor which moves goods to be labeled past the
plunger 20. The movement of goods by the conveyor apparatus must be
synchronized with operation of the labeling machine. Generally, it
is necessary to have the goods quickly conveyed in front of the
plunger 20 and then stopped momentarily while the plunger applies a
label to an item. This can be accomplished by a number of conveyor
systems, such as the Star Wheel or Timing Screw types.
A large number of variations of the labeling apparatus may be
employed. FIG. 13 illustrates a glue activating apparatus for use
with a web 250 which has thermoplastic glue on its rear face. Such
a glue is substantially non-tacky until heated. The apparatus
includes a heating plate 262 with an electrical heating element
that raises the temperature of the thermoplastic glue so that it is
tacky. The label area is moved to the plunger 254 or other affixing
station and affixed to the goods before the glue can cool. Instead
of a web lifter, a stationary vacuum plate 256 is provided to hold
the web away from the heating plate 252. The vacuum plate 256
includes a face 258 with several holes which are coupled to a
vacuum line 260. Another type of glue activating apparatus suitable
for use with glues soluble in water or other solvent, is a spray
for coating the web with the solvent.
The use of heating plates of solvent sprays to activate glue on the
web, is generally performed without the use of a web lifter. In
such applications, and auxiliary clamp can be provided to replace
the web lifter. Such a clamp is useful to hold back the web remnant
as a label is punched out by the plunger. An auxiliary clamp may be
positioned up-path from the glue activating station to prevent
contact with tacky glue.
FIG. 14 illustrates an embodiment of the invention for use with a
web having label areas which have not been pre-cut from the
surrounding web. The apparatus comprises a clamping frame 262 which
is moved by a pair of air cylinders 264 toward and away from the
annular frame portion 50. A border 263 which serves as a die,
defines the opening 268 through which the plunger moves. The
opening 268 is in the shape of the labels to be cut out. The
clamping frame includes an outer frame plate 270 which clamps the
web against the border 263, and a cutting blade portion 266 which
cuts out the label areas. The plunger, which is slightly smaller
than the open area within the cutting blade portion 266, moves
through the web and applies the cut-out label to the goods. After
return of the plunger and movement of the clamping frame 262 away
from the border 263, the web is advanced. Although the label areas
are not pre-cut in the web, the sprocket holes may be preformed, if
desired.
As has been earlier noted, it is necessary to maintain close
control of the web advancement at each cycle. However, instead of
employing sprocket holes or other special indexing means along the
web waste, the holes left by the label areas can be used. FIGS. 15
and 16 illustrate a sprocket wheel 280 which is adapted for use
with a web 282 which has round label areas that leave round holes
284 in the web remnant. The sprockets 286 in the sprocket wheel are
formed for engagement with the holes 284 left in the web remnant. A
collector 287 is provided which has a pair of elements on either
side of the sprockets and another which extends into grooves 289 in
the sprockets, to force the web remnant into engagement with the
sprockets. A plow 288 is positioned at the location where the web
remnant leaves the sprocket wheel, to wedge it off. The plow 288
includes three fingers that extend into three grooves 290 in the
sprocket wheel at either edge and at the center, to remove the web
remnant. The web remnant can then be wound on the take-up reel for
disposal, in the same manner as the web remnants described above.
This embodiment of the invention can be employed with a wide
variety of label shapes by the use of appropriately shaped
sprockets.
There has been described hereinabove a novel, useful and unique
labeling apparatus suitable for high speed operation, flexible in
its ability to handle labels of different sizes and shapes and
relatively inexpensive in cost. Although particular embodiments of
the invention have been described and illustrated herein, it is
recognized that modifications and variations may readily occur to
those skilled in the art, and, consequently, it is intended that
the claims be interpreted to cover such modifications and
equivalents.
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