U.S. patent number 3,864,013 [Application Number 05/398,664] was granted by the patent office on 1975-02-04 for pre-insulated connector for electrical conductors.
This patent grant is currently assigned to Thomas and Betts Corporation. Invention is credited to Sidney Levy.
United States Patent |
3,864,013 |
Levy |
February 4, 1975 |
Pre-insulated connector for electrical conductors
Abstract
The disclosure is directed to a pre-insulated connector for
joining two electrical conductors which have had the insulation
removed from the ends thereof. The connector is fabricated from an
insulating outer sleeve having a plurality of apertures which
extend from the outer surface thereof to the inner surface thereof
and which are adapted to be sealed after the connector is assembled
to conductors by means of plugs placed in the aperture so as to
form a continuous insulating outer sleeve. Concentrically mounted
within the outer sleeve is a metallic inner sleeve having a wire
stop in the center thereof to limit the insertion of the bared ends
of the electrical conductors. In a first embodiment, the rigid
inner metallic sleeve has a plurality of threaded apertures each
receiving a set-screw in aligned position with the apertures
extending through the outer sleeve. An appropriate tool may be
introduced through the outer sleeve to engage the set-screws and
permit their tightening upon a conductor placed within the
connector to join the two. In a second embodiment of the invention
the inner metallic sleeve is formed of a deformable material such
that the indenter of a crimping tool may be inserted through the
outer sleeve and operated so as to deform the inner metallic sleeve
into intimate engagement with the conductors placed within the
connector.
Inventors: |
Levy; Sidney (Belle Mead,
NJ) |
Assignee: |
Thomas and Betts Corporation
(Elizabeth, NJ)
|
Family
ID: |
23576287 |
Appl.
No.: |
05/398,664 |
Filed: |
September 19, 1973 |
Current U.S.
Class: |
439/724; 174/84C;
439/797; 439/880 |
Current CPC
Class: |
H01R
4/36 (20130101); H01R 4/20 (20130101) |
Current International
Class: |
H01R
4/10 (20060101); H01R 4/28 (20060101); H01R
4/36 (20060101); H01R 4/20 (20060101); H01r
007/12 () |
Field of
Search: |
;339/223,272,242,248,276,213 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Frazier; Roy D.
Assistant Examiner: Hafer; Robert A.
Attorney, Agent or Firm: Teschner; David Woldman; Jesse
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed is defined as follows:
1. A pre-insulated coupling for joining two electrical conductors
comprising: a metallic sleeve of a first predetermined length
having a passage therethrough proportioned to accept therein the
end of an electrical conductor from which the insulation has been
removed; an insulating sleeve formed from a given insulating
material and having a second predetermined length greater than said
first predetermined length, said insulating sleeve having a
generally uniform first outer diameter along said first
predetermined length, the opposite ends of said insulating sleeve
being tapered so as to terminate in a second outer diameter less
than said first outer diameter and arranged to provide a smooth
transition between the outer surface of said insulating sleeve and
the outer surface of the insulation of an insulated electrical
conductor inserted within a respective end of said insulating
sleeve; said insulating sleeve having a central passage
proportioned to receive therein said metallic sleeve, said central
passage extending for said first predetermined length; a plurality
of apertures extending through said insulating sleeve from the
outer surface thereof to said central passage thereof; means
coupling said metallic sleeve to the ends of electrical conductors
from which the insulation has been removed which have been inserted
into said metallic sleeve; and a plurality of plugs formed from
said given insulating material, one for each of said apertures,
said plugs when inserted into their associated apertures sealing
said apertures; the exposed surfaces of said plugs lying flush with
the outer surface of said insulating sleeve and providing a
continuous insulating sleeve of homogeneous composition about said
metallic sleeve.
2. A pre-insulated coupling as defined in claim 1, wherein said
means coupling said metallic sleeve to the bared ends of electrical
conductors is a plurality of set-screws, one for each of said
apertures in said insulating sleeve.
3. A pre-insulated coupling as defined in claim 1, further
comprising a plurality of threaded apertures in said metallic
sleeve, equal in number to the number of apertures in said
insulating sleeve; one of said threaded apertures in said metallic
sleeve being associated with one of said apertures in said
insulating sleeve; said means coupling said metallic sleeve to the
bared ends of electrical conductors being a plurality of set-screws
equal in number to the number of threaded apertures in said
metallic sleeve; said set-screws when advanced in their associated
threaded apertures by tools inserted through their associated
apertures tightly gripping the bared ends of conductors inserted
therein joining said metallic sleeve to said conductors and said
apertures being sealed by said plugs after said set-screws have
been tightened and the tools removed from said apertures.
4. A pre-insulated coupling as defined in claim 1, further
comprising a conductor stop in said passage of said metallic sleeve
to limit the insertion of the bared end of an electrical conductor
therein whereby each of the conductors will be permitted to enter
the metallic sleeve the same amount.
5. A pre-insulated coupling as defined in claim 1, wherein said
insulating sleeve has two additional passages, one at each end of
said central passage and communicating therewith, each of said
additional passages being equal in length to one half the
difference between said second and said first predetermined
lengths; said additional passages proportioned to receive therein
and tightly fit about the insulation of an electrical conductor
inserted into said coupling.
6. A pre-insulated coupling as defined in claim 1, wherein said
metallic sleeve is deformable and said means for coupling said
metallic sleeve to said bared electrical conductor ends is an
indentor inserted via each of said plurality of apertures to deform
said metallic sleeve into intimate contact with the bared ends of
electrical conductors inserted into said metallic sleeve.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention is directed to the field of joining together or
coupling mechanically and electrically electrical conductors.
2. Description of the Prior Art
According to prior art techniques for coupling conductors for
underground use, first a mechanical sleeve is crimped or deformed
into engagement with the conductors to be joined. This is followed
by the taping of the joint thus produced employing numerous layers
of tape to provide a seal about the conductors which is both
waterproof and dirtproof and which insulates the cable from
adjacent phases of the power lines carried within the same cable
vault. It is not uncommon for a single phase, of a three phase
line, to take eight hours to complete the taping required and it is
not possible to tell at that time whether or not the joint is good.
Upon the loading of the cable, that is, applying full voltage to
all phases of the cable, small pin holes within the tape itself
might cause arcing or corona discharge which would be destructive
to the cable, the vault and the surrounding area. Also, even if the
cable joints were good when completed, the presence of dirt,
moisture, ozone, or other gases or chemicals in the cable vaults as
the cable joints were exposed to their environment for a period of
time often caused breakdowns.
SUMMARY OF THE INVENTION
The present invention seeks to overcome the difficulties noted
above with respect to prior art devices and techniques by providing
a splice or connector for joining cables to be placed in
underground cable vaults or to be used overhead, which can be
pretested and whose dielectric strength is known prior to the time
that such cables are connected by means of the connector. This is
accomplished by providing a metallic inner sleeve which will
receive the cables to be joined, an outer insulating sleeve, the
integrity and dielectric strength of which can be determined by
suitable testing. Operating devices are then introduced through
apertures in the outer insulating sleeve to operate upon the inner
metallic sleeve to cause it to intimately engage the conductors and
thereafter the apertures are sealed with suitable insulating plugs
to form a continuous insulating sleeve about the inner metallic
sleeve.
More particularly, the outer insulating sleeve has a plurality of
apertures extending from an outer surface to the inner surface
thereof, each of which can receive a plug of similar material which
can be fastened, cemented or otherwise adhered thereto to form a
continuous insulating sleeve. Contained within and concentrically
mounted with respect to the outer insulating sleeve is an inner
metallic sleeve of somewhat shorter dimension than the outer
insulating sleeve. The outer insulating sleeve has a central
passage therethrough large enough to receive such metallic sleeve
and the portions that extend beyond the metallic sleeve have
passages of somewhat smaller diameter such as to receive and
intimately engage the outer insulating layer of the conductors
themselves. In a first embodiment, the inner metallic sleeve has a
plurality of threaded apertures extending from its outer surface to
its inner surface. Contained within each of the threaded apertures
of the inner metallic sleeve is a set-screw too which access can be
gained through the aligned apertures extending through the outer
insulating sleeve. A tool, such as a screwdriver or the like, is
inserted through the apertures in the outer insulating sleeve to
engage the slot of the set-screw and operate same until intimate
engagement is produced between the inner metallic sleeve and the
bared ends of the conductors inserted within the connector.
Thereupon, plugs are inserted through the apertures of the outer
insulating sleeve in order to form the desired continuous
insulating sleeve about the metal sleeve.
In a second embodiment, the inner metallic sleeve is formed of
deformable metal and is contacted by means of the indenter of a
suitable tool place through the apertures in the outer insulating
sleeve. The operator will cause deformation locally of the inner
metallic sleeve to cause interengagement between such inner
metallic sleeve and the conductor. In a similar fashion, plugs are
positioned in the apertures of the outer insulating sleeve to
complete the outer insulating sleeve. It is therefore an object of
this invention to provide an improved connector for electrical
conductors.
It is another object of this invention to provide a preinsulated
connector for electrical conductors.
It is yet another object of this invention to provide a reusable
preinsulated connector for electrical conductors.
It is still another object of this invention to provide a
preinsulated connector for electrical conductors the integrity of
which can be preserved after the connector has been installed to
the conductor.
It is still another object of this invention to provide a set-screw
operated preinsulated electrical connector for electrical
conductors.
It is yet another object of this invention to provide a suitable
crimpably applied preinsulated electrical connector for electrical
conductors.
Other objects and features of the invention will be pointed out in
the following description and claims and illustrated in the
accompanying drawings, which disclose, by way of example, the
principles of the invention and the best modes which have been
contemplated for carrying them out.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings in which similar elements are given similar
reference characters.
FIG. 1 is a side elevational view, in section, of a connector
constructed in accordance with the concepts of the invention
installed to two fragmented electrical conductors.
FIG. 2 is a side elevational view, in section, of a second form of
electrical connector constructed in accordance with the concepts of
the invention installed upon two fragmented electrical
conductors.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Turning now to FIG. 1 there is shown a connector 10 constructed in
accordance with the concepts of the invention. Connector 10 is used
to join together two electrical cables 12 and 14 which have their
outer insulating layer removed to expose a portion of the
conductors 16 and 18 respectively. Connector 10 is constructed of
an outer insulating sleeve 20 having a plurality of apertures 22
extending from the outer surface 24 to the inner surface 26
thereof. The central portion of the outer insulating sleeve 20 has
a passage 28 to a first dimension D1 positioned to accept therein
inner metallic sleeve, as will be discussed below. The ends 30 of
the outer insulating sleeve 20 tapers to provide a smooth
transition between the insulating jacket of the cables 12 and 14
and the outer surface of the insulating sleeve 20. Contained
therein are second passages of decreased dimension D2 sufficient to
accept therein the outer insulating layer of the cables 12 and 14
and which prevent the inner metallic sleeve from being removed.
Contained within the central passage 28 of the outer insulating
sleeve 20, is an inner metallic sleeve 34 having a central passage
36 therein sufficient to accept the bared conductive portions 16
and 18 of the cables 12 and 14. A wire stop 38 divides central
passage 36 of the metallic inner sleeve 34 into two portions so
that equal forces may be applied to both of the conductors 16 and
18 inserted equally within the connector 10. In a first wall of the
inner metallic sleeve 34 is a plurality of threaded apertures 40,
in which is placed a setscrew 42 having a slot 44 arranged to be
engaged by a tool such as a screwdriver 46 and rotated in the
direction of the arrows 48 to advance or retract the set-screw 42
from within the aperture 40. Rotating the set-screws 42 in the
direction to advance them into the central passage 36 causes them
to engage the conductor 16 and 18 of the cables 12 and 14 and thus
assemble the inner metallic sleeve 34 to said conductors 16 and 18.
A plug 50, constructed of material similar to the material of which
the outer insulating sleeve 20 is constructed, is then placed in
each of the apertures 22 to seal them. The material used is usually
rubber and may, if desired, have a semi-con layer on the outer
surface thereof similar to the semi-con layer usually found upon
cables such as 12 and 14. Plugs 50 may be made oversized and
stretched as applied to the apertures 22 in order to perform a
sealing function without the requirement for additional materials
or it may be cemented, or epoxied or otherwise compounded into
position to provide a continuous insulating sleeve having no points
of dielectric weakness.
In order to use the connector 10 of FIG. 1, it is necessary first
to prepare each of the cables 12 and 14 by removing the outer
insulating layer therefrom for a prescribed length to expose the
bare metallic conductors 16 and 18 thereof. The cables 12 and 14
are then inserted so as to position bare conductors 16 and 18 to
either side of the wire stop 38 of the inner sleeve 34. A
screwdriver such as 46 is then inserted successively through the
apertures 22 of the outer insulating sleeve 20 to engage the slots
44 of the set-screws 42 tightening each against the conductors 16
and 18 of the cables 12 and 14. When this is completed the
screwdriver 46 is removed and a plug 50 positioned in each of the
apertures 22 to seal the outer insulating sleeve 20. By pretesting
the connector 10, that is, before installation, it can be told in
advance whether or not it will produce a complete joint,
electrically and mechanically sound, prior to the time it is
actually installed.
If it is desired, the connector of FIG. 1 may be reused by prying
out, or removing, the plugs 50, inserting a screwdriver 46 within
the apertures 22 and backing off each of the set-screws 42. Thus,
the connector 10 of FIG. 1 may be employed as a temporary or
permanent connector and may be used as a repair device, if such be
necessary.
Turning now to FIG. 2 a permanent type of connector 60 is shown for
joining the bared conductor portions 16 and 18 of two cables 12 and
14. The outer insulating sleeve 20 is constructed in a manner
similar to that described with respect to the insulating sleeve 20
of FIG. 1. Inner metallic sleeve 62 is different than that of the
inner metallic sleeve 34 of FIG. 1 in that the inner metallic
sleeve 62 of FIG. 2 is constructed of a deformable material such as
heat treated aluminium such that it may be readily deformed by the
introduction of the indenter 64 of a suitable tool through each of
the apertures 40 extending through the outer insulating sleeve 20.
As is shown in FIG. 2, there is an indented area in the inner
metallic sleeve 62 adjacent each one of the apertures 40 extending
through the outer insulating sleeve 20. Wire stop 66 is provided in
the central portion of the inner metallic sleeve 62 to limit the
insertion of each of the bared conductor portions 16 and 18 of the
two cables, 12 and 14 respectively. Upon completion of the crimping
of the individual conductors 16 and 18 to the metallic sleeve 64,
the plugs 50 will be placed in each of the apertures 40 as was
described above with respect to FIG. 1 to provide an integral fully
insulating sleeve about the joint between the cables 12 and 14.
While there have been shown and described and pointed out the
fundamental novel features of the invention as applied to the
preferred embodiments, it will be understood that various omissions
and substitutions and changes of the form and details of the
devices illustrated and in their operation may be made by those
skilled in the art, without departing from the spirit of the
invention.
* * * * *