U.S. patent number 3,863,431 [Application Number 05/358,695] was granted by the patent office on 1975-02-04 for apparatus for harvesting and cleaning windrowed cane.
This patent grant is currently assigned to Sugar Cane Growers Cooperative of Florida. Invention is credited to Larry G. Fowler.
United States Patent |
3,863,431 |
Fowler |
February 4, 1975 |
APPARATUS FOR HARVESTING AND CLEANING WINDROWED CANE
Abstract
A tracked vehicle is disclosed having forwardly extending
conveyor chains for picking up a windrow of cane, lifting the cane
and agitating the cane with agitator rollers to dislodge loose leaf
or trash particles with the cane being fed through parallel
cooperating segmentizer rolls to be chopped into short segments.
Chopped cane falls through an air blast path for removing the trash
and leaf particles and lands on the lower end of an outfeed
conveyor extending transversely from the vehicle. The upper end of
the outfeed conveyor has a conveyor end shroud in which fans are
provided creating a draft across cane falling from the upper end of
the outfeed conveyor onto a plurality of parallel agitator rolls
which dislodge any remaining leaf or trash particles to be blown
away by the fan in the conveyor end shroud with the cleaned cane
segments then falling into a receiving trough or the like.
Inventors: |
Fowler; Larry G. (Belle Glade,
FL) |
Assignee: |
Sugar Cane Growers Cooperative of
Florida (Belle Glade, FL)
|
Family
ID: |
26939720 |
Appl.
No.: |
05/358,695 |
Filed: |
May 9, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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248970 |
May 1, 1972 |
3828536 |
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Current U.S.
Class: |
56/502; 56/11.9;
56/13.5; 56/12.8; 56/14.3 |
Current CPC
Class: |
A01D
45/10 (20130101) |
Current International
Class: |
A01D
45/10 (20060101); A01D 45/00 (20060101); A01d
049/00 () |
Field of
Search: |
;56/12.8,13.3,13.4,13.5,13.7,13.8,13.9,14.3,60,11.9,502 ;171/133
;83/356.3,359,364 ;241/277,222,223 ;209/106,107,153 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Kinsey; Russell R.
Attorney, Agent or Firm: Mason, Fenwick & Lawrence
Parent Case Text
This application is a continuation-in-part of earlier filed
application Ser. No. 248,970, filed May 1, 1972 and now Pat. No
3,828,536.
The subject invention is in the field of agricultural equipment and
is specifically directed to a sugar cane harvesting and cleaning
device for field operation. More specifically, the subject
invention is directed to a tractor mounted harvester and cleaner
for picking up windrowed cane, chopping the cane into small
segments, cleaning trash and debris from the cane segments and
depositing the cane segments onto a truck or other vehicle for
removal from the field.
Numerous devices have evolved in recent years for the harvesting of
cane for delivery to the refinery; however, the prior known devices
have suffered from a number of deficiencies which are eliminated by
the subject invention.
Many prior cane harvesters have employed cane chopping apparatus in
which a rotating blade cooperates with another rotating blade or in
some instances with a fixed abutment for chopping the cane into
small segments. Prior known devices of the foregoing type require
that the rotating blade elements be carefully adjusted to provide
for a minimum clearance with the elements with which they cooperate
to effect the chopping operaton. The rough field usage to which
such units are subjected results in frequent misalignment of the
blade cutting components to the consequent damage to the apparatus.
Consequently, such devices must frequently be stopped to be
readjusted or repaired to the consequent detriment of the
harvesting operation.
Another probelm of prior known devices for picking up the cane from
the field is derivative from the fact that they also pick up a
substantial amount of trash along with the cane leaves and the cane
members. It is desirable that all of the leaves, trash and the like
be separated from the cane segments and returned to the field if
possible. Prior known devices have not provided adequate separation
of the cane segments and the trash and leaf particles to the
consequent detriment of, and increased cost to, the overall
harvesting and refining operation.
Another frequently encountered problem in cane harvesters employing
choppers or segmentizers for cutting the cane into shortened cane
segments is that the segmentizers rapidly become dull to such an
extent as to result in undesirable mutilation of the ends of the
cane segments with a consequent undesirable loss of juice.
Another frequently found problem of prior known cane harvesters is
that the segmentizers do not maintain uniform size of cane segments
and frequently pass larger cane segments present with the other
smaller segments to consequently create problems in subsequent
handling of the cane segments.
Other prior known cane harvester and segmentizer devices have
employed saws for cutting the stalks into shortened segments.
However, devices of the last-mentioned type cause a loss of cane
and juice in the sawdust resultant from the saw cut and in
mutilation of the cane ends frequently resulting from the use of
this type apparatus.
Therefore, it is the primary object of this invention to provide a
new and improved cane loader-cleaner device.
A further object of this invention is the provision of a new and
improved cane loader and segmentizer which eliminates excessive
maintenance costs and which lessens cane and juice wastage in the
harvesting process.
Yet another object of this invention is the provision of a new and
improved cane harvesting machine for use in lifting windrowed cane
from the field, chopping the cane and thoroughly cleaning the cane
for deposit in a transport vehicle.
Obtainment of the objects of this invention is enabled by the
preferred embodiment of the invention through the provision of a
motor driven tracked vehicle having a main frame from which a
pivotal cane pickup and conveying means extends forwardly of the
vehicle in a cantilever manner with its lowermost forward end
engaging the windrowed cane for lifting the cane upwardly from the
field onto chain driven conveyor means which discharges the cane
into a segmentizer. The segmentizer comprises a pair of axially
parallel rotating segmentizer rolls driven in unison and each
having radially extending blades which cooperate to sever the cane
and propel the short cane segments and trash inwardly into a
cleaning hood. One of the blades has a sharp edge which enters a
slot in the outer edge of the other blade with the slot being
sufficiently larger than the sharp edge of the blade to permit cane
and leaf fibers to occupy the slot and provide a backing support
for the cutting operation of the sharp blade edge.
The shortened cane segments fall through an air blast from a blower
which removes leaf and other trash particles onto the lower end of
an outfeed conveyor which extends transversely from the vehicle.
The outfeed conveyor is power driven and is provided at its upper
end with a combination cleaning and discharge hood in which a pair
of fans are provided for creating a draft of air across cane
segments falling from the upper or discharge end of the outfeed
conveyor. The cleaning fans are on the outer end of the outfeed
conveyor and serve to remove any remaining trash or leaf particles
from the cane segments which fall onto agitating rollers which
agitate the shortened segments to physically loosen further small
leaf portions or the like. The agitating rollers are rotating in a
direction to discharge the chopped cane segments into a receiving
bin, truck or other receiving means.
Claims
I claim:
1. Field harvesting means for gathering freshly cut windrowed cane
comprising a motor driven vehicle, cane pickup and conveying means
mounted on and extending forwardly from said vehicle for engaging
windrowed cane extending in generally parallel relation to the
direction of movement of said vehicle and lifting the cane of the
windrow upwardly from the ground for rearward conveyance, cane
segmentizer means positioned on said vehicle to receive cane from
said pickup and conveying means, a cleaning chamber mounted on said
vehicle in a position to receive cane segments discharged from said
cane segmentizer means to fall downwardly through said cleaning
chamber, an outfeed conveyor means mounted on the vehicle and
having a lower end in said cleaning chamber to receive said cane
segments falling through said cleaning chamber, said outfeed
conveyor extending transversely upwardly from said cleaning chamber
and having a discharge end spaced to one side of said vehicle,
means mounted on said vehicle for providing an air blast in said
cleaning chamber across said cane segments falling through said
cleaning chamber onto said outfeed conveyor for removing trash and
leaf particles from said cane segments and blower means mounted
adjacent the outer end of said outfeed conveyor for creating an air
flow across the path of travel of cane segments falling from the
discharge end of said outfeed conveyor.
2. The invention of claim 1 wherein said cane segmentizer means
includes first and second driven segmentizer roll means mounted for
rotation about parallel axes, gear means drivingly connecting said
first and second segmentizer roll members for rotation in unison, a
plurality of radially extending blade members equidistantly spaced
on each of said segmentizer roll members so that one blade on each
roll passes in unison through the nip of said roll members with a
cooperating blade on the other roll member as said roll members
rotate in unison, the blade members on said first segmentizer roll
member having an outer edge termination comprising a sharly tapered
edge surface, said blades on said second segmentizer roll having
surface portions defining a bottomed slot in their outer edge into
which a sharply tapered edge surface of a blade member on said
first segmentizer roll moves as the blades pass through the nip of
said segmentizer rolls as the rolls rotate in unison.
3. The invention of claim 2 wherein said bottomed slots in said
blade members on said second segmentizer roll member comprise
stepped surfaces providing a plurality of cutting edges cooperable
with the sharply tapered edge surface of the blade members on the
first segmentizer roll member.
4. The invention of claim 2 wherein said cane pickup and conveying
means comprises a lower conveyor feed assembly including a first
chain driven conveyor system for picking and lifting cane from the
surface of the ground, and agitating roll means positioned to
receive said cane from said first chain conveyor system and
including rotating members physically engageable with said cane for
dislodging leaf and trash particles from the cane and for feeding
cane to a second chain conveyor system positioned to receive cane
from said agitator roll to convey said cane upwardly, a second
agitator roll positioned to receive cane from the upper end of said
second chain conveyor system and including means engageable with
the cane for feeding the cane and for dislodging trash and leaf
particles from the cane, said first and second segmentizer rolls
being positioned immediately adjacent said second agitator roll for
receiving cane from said second agitator roll.
5. The invention of claim 4 wherein said outfeed conveyor includes
a horizontal portion extending across the lower end of said
cleaning chamber with said outfeed conveyor comprising first and
second parallel spaced chain members connected by parallel rods and
angle members spaced along said chain members parallel to said rods
for lifting cane segments upwardly from said cleaning chamber.
6. The invention of claim 2 wherein each of said segmentizer roll
members includes a central radial flange, said blade means includes
first and second radially extending blade members on each side of
each of said central radial flange means extending in opposite
radial directions 180.degree. from each other about the periphery
of said roll and wherein the blades on one side of said radial
flange are rotated 90.degree. about the axis of the roll member on
which they are mounted with respect to the blades on the other side
of said central radial flange.
7. The invention of claim 6 additionally including a sharp cutting
edge defining a circular outer periphery of each of said central
radial flange members and wherein the outer periphery of said
central radial flanges on the first segmentizer roll radially
overlaps the outer periphery of the central radial flange on the
second segmentizer roll whereby said central radial flange members
cooperate to provide a cutting action on any cane members passing
through the area in which the central radial flange members
overlap.
8. Field harvesting means for gathering windrowed cane comprising a
motor driven vehicle, cane pickup and conveying means extending
forwardly from said vehicle for engaging windrowed cane and lifting
the cane upwardly from the ground, cane segmentizer means
positioned to receive cane from said pickup and conveying means, a
cleaning chamber into which cane segments are discharged from said
cane segmentizer means to fall downwardly onto the lower end of an
outfeed conveyor means extending transversely upwardly from said
vehicle and having a discharge end spaced to one side of said
vehicle, means for providing an air blast across said cane segments
falling onto said outfeed conveyor for removing trash and leaf
particles from said cane segments, shroud means enclosing the
discharge end of said outfeed conveyor and power driven fan means
in said shroud means for creating air flow across cane segments
being conveyed by and discharged from the discharge end of said
outfeed conveyor for blowing leaf or other trash particles away
from said cane segments.
9. The invention of claim 8 additionally including a plurality of
parallel agitator rolls mounted beneath the discharge end of said
outfeed conveyor for receiving cane segments from said discharge
end of said outfeed conveyor, means for driving said agitator rolls
for physically agitating said cane segments to dislodge leaf or
trash particles on said cane segments and to move said cane
segments to a discharge point from which they are discharged into a
receiving device.
10. The invention of claim 9 wherein each of said parallel agitator
rolls comprises a support shaft, a plurality of square rim members
coaxially mounted on said support shafts and spaced along the
length of said support shafts, the square rim members of each
agitator roll being interleaved with the square rim members of
adjacent agitator rolls.
11. The invention of claim 10 wherein said cane segmentizer means
comprises first and second segmentizer roll members mounted for
rotation about parallel axes, gear means connecting said first and
second segmentizer rolls, a plurality of radially extending blade
members on each of said segmentizer roll members, the blade members
on said first segmentizer roll member having an outer edge
termination comprising a sharply tapered edge surface, said blades
on said second segmentizer roll having a slot in their outer edge
into which a sharply tapered edge surface of a blade member on said
first segmentizer roll moves as the blades pass through the nip of
said segmentizer rolls as the rolls rotate in unison.
12. The invention of claim 11 wherein said slots in said blade
members comprise stepped surfaces providing a plurality of cutting
edges cooperable with the sharply tapered edge surface of the blade
members on the other segmentizer roll means.
13. The invention of claim 12 additionally including hold-down
conveyor means positioned above said pickup conveying means for
aiding in the conveyance of cane upwardly along said cane pickup
and conveying means.
14. The invention of claim 9 wherein said cane segmentizer means
comprises first and second segmentizer roll member mounted for
rotation about parallel axes, each of said segmentizer rolls
including a central radial flange, first and second radially
extending blade means on each side of each of said radial flange
extending in opposite radial directions 180.degree. from each other
about the periphery of said roll, the blades on one side of said
radial flange being displaced 90.degree. with respect to the blades
on the other side of said central radial flange and gear means
connecting said first and second segmentizer rolls whereby the
blade means on the two rolls cooperate with each other as they pass
through the nip between the first and second segmentizer rolls to
effectively chop cane into short segments.
15. The invention of claim 14 additionally including a sharp
cutting edge defining a circular outer periphery of each of said
central radial flange members and wherein the outer periphery of
said central radial flanges defined by said sharp cutting edges of
the first segmentizer roll radially overlaps the outer periphery of
the central radial flange of the second segmentizer roll whereby
said central radial flange members cooperate to provide a cutting
action on any cane members passing through the area in which the
central radial flange members overlap.
16. The invention of claim 1 wherein said segmentizer means
comprises a first rotary support means mounted for rotation about a
first axis of rotation, a second rotary support means mounted for
rotation about a second axis of rotation parallel to said first
axis of rotation, cutting blades extending radially from said first
rotary support means and each blade having a sharp outer edge,
backup members mounted on said second rotary support means and each
backup member having inwardly extending bottomed slots in its outer
portions, said inwardly extending slots being of a sufficient depth
and width to permit one of said sharp outer edges to be received in
the confines of one of said inwardly extending slots with an
appreciable clearance space between the sharp outer edge and the
surface of said inwardly extending slot and drive means for
rotating said first and seconod support means in unison so that
said sharp outer edges move into the confines of one of said
inwardly extending slots during each revolution of said first and
second support means for effecting a cutting operation on cane or
the like positioned between said cutting blade and said backup
member.
17. The invention of claim 16 wherein said inwardly extending slots
are of V-shaped configuration.
18. The invention of claim 16 wherein said inwardly extending slots
each comprise first and second side walls connected at their
innermost extent by a flat bottom wall portion.
19. The invention of claim 18 wherein said backup members each
comprise a blade member and said slot is formed in an outer edge of
said blade member.
20. Means for cutting cane or the like into short segments
comprising a first rotary support means mounted for rotation about
a first axis of rotation, a second rotary support means mounted for
rotation about a second axis of rotation parallel to said first
axis of rotation, cutting blades extending radially from said first
rotary support means with each cutting blade having a sharp outer
edge termination, backup members mounted on said second rotary
support means, each of said backup members having an inwardly
extending bottomed slot facing outwardly and formed of relatively
fixed immovable surfaces, said inwardly extending slots being of
sufficient depth and width to permit the sharp outer edge of one of
said blade members to be received within its confines without
touching the inwardly extending slot surfaces while permitting a
buildup of cane fibers in the slot to provide a backing for the
cutting action of said sharp outer edge and drive means for
rotating said first and second support means in unison so that each
of said sharp outer edges moves into the confines of one of said
inwardly extending slots during each revolution of said first
support means for effecting a cutting operation on cane or the like
positioned between said cutting blade and said backup member.
21. The invention of claim 20 wherein said surface portions
defining said inwardly extending slots include first and second
side walls connected at their innermost extent by a flat bottom
wall portion to define each slot.
22. The invention of claim 20 wherein said backup members each
comprise a blade member with said slot being formed in an outer
edge of each of said blade members.
23. The invention of claim 22 additionally including end flanges on
the ends of said first and second rotary support means, a central
radial cutting flange mounted medially between said end flanges on
each of said rotary support means, said central radial cutting
flanges each having an outer sharp circular cutting surface with
the cutting surfaces of the two central radial cutting flanges
overlapping to provide a continuous scissor type cutting operation
for any cane segments or the like passing through the overlapped
portions of said central radial cutting flanges.
24. Field harvesting means for gathering windrowed cane comprising
a motor driven vehicle, cane pickup and conveying means extending
forwardly from said vehicle for engaging windrowed cane and lifting
the cane upwardly from the ground, cane segmentizer means
positioned to receive cane from said pickup and conveying means,
said segmentizer means comprising a first rotary support means
mounted for rotation about a first axis of rotation, a second
rotary support means mounted for rotation about a second axis of
rotation parallel to said first axis of rotation, cutting blades
extending radially from said first rotary support means and each
blade having a sharp outer edge, backup members comprising blade
members mounted on said second rotary support means and each blade
member having inwardly extending bottomed slots in its outer
portions formed in an outer edge of each blade, said inwardly
extending slots each defined by first and second side walls
connected at their innermost extent by a flat bottom wall portion
and being of a sufficient depth and width to permit one of said
sharp outer edges to be received in the confines of one of said
inwardly extending slots with an appreciable clearance space
between the sharp outer edge and the surfaces of said inwardly
extending slot, drive means for rotating said first and second
support means in unison so that said sharp outer edges move into
the confines of one of said inwardly extending slots during each
revolution of said first and second support means for effecting a
cutting operation on cane or the like positioned between said
cutting blade and said backup member, end flanges on the ends of
said first and second rotary support means and a central radial
cutting flange mounted medially between said end flanges on each of
said rotary support means, said central radial cutting flanges each
having an outer sharp circular cutting surface with the cutting
surfaces of the two central radial cutting flanges overlapping to
provide a continuous scissor type cutting operation for any cane
segments or the like passing through the overlapped portions of
said central radial cutting flanges.
Description
The manner in which the subject invention achieves the objects of
the invention will be better understood when the following written
description is considered in conjunction with the appended drawings
in which:
FIG. 1 is a side elevational view of the preferred embodiment of
the invention;
FIG. 2 is a top plan view of the preferred embodiment;
FIG. 3 is a sectional view taken along lines 3--3 of FIG. 2;
FIG. 4 is a perspective view of the cane segmentizer or chopping
means of the preferred embodiment;
FIG. 5 is a sectional view taken along lines 5--5 of FIG. 4;
FIG. 6 is an elevation view of an alternate form of cane
segmentizer means;
FIG. 7 is a sectional view taken along lines 7--7 of FIG. 6;
FIG. 8 is an enlarged sectional view of the cane segmentizer blade
components;
FIG. 8A is a sectional end view of an alternate form of segmentizer
blade means;
FIG. 9 is a perspective view of a portion of agitator roller means
employed in the perferred embodiment;
FIG. 10 is a rear elevation view of the preferred embodiment;
FIG. 11 is a sectional view taken along lines 11--11 of FIG.
10;
FIG. 12 is a sectional view taken along lines 12--12 of FIG.
10;
FIG. 13 is a sectional view taken along lines 13--13 of FIG.
10;
FIG. 14 is a sectional view taken along lines 14--14 of FIG.
13.
Attention is initially invited to FIG. 1 of the drawings which
illustrates the preferred embodiment of the invention in the form
of a vehicle 10 having crawler tracks 11 driven in conventional
manner by motor means in a housing 9 over the surface 13 of a field
on which windrows of cane C have been provided.
A chassis frame, generally designated 12, is supported by the track
members 11 etc. and, in turn, provides support for the various
operative components for picking up, segmentizing, cleaning and
loading of the windrowed cane. It should be noted that a driver's
operation station 14 is provided on a forwardly positioned upper
platform 16 for enabling a clear forward view for the operator of
the apparatus.
A cane pickup and conveying means, generally designated 20, extends
forwardly from the vehicle frame 12 for engaging the windrow of
cane C and lifting same upwardly from the field surface 13 to be
processed by the harvesting and segmentizing apparatus. Support for
and positioning of the forward end of the cane pickup and conveying
means 20 is provided by gauge wheels 21 on opposite sides of the
forward end of the pickup and conveying means; however, only one of
the gauge wheels 21 is illustrated.
The cane pickup and conveying means 20 consists of a lower conveyor
feed assembly generally designated 22 in FIG. 3 which supports and
carries cane and an upper, or hold-down, conveyor feed assembly 24
which holds down and guides the cane carried by the lower conveyor
assembly 22.
Lower conveyor feed assembly 22 consists of a rear portion
including four chains 26 mounted on sprockets 28 and 29
respectively mounted on shafts 30 and 32 extending transversely
between side frame arms 34 and 36 (FIG. 2) which are pivotally
mounted adjacent their upper ends on the vehicle frame 12.
Additionally, an idler sprocket 38 is provided for tensioning each
of the chains 26. Four chains 26 are supported on the supporting
frame with the two internal chains being respectively associated
with the outside chains and connected thereto by transverse
cylindrical rods 40 (FIG. 2). Additionally, feed lug plates 42 are
connected to some of the rods 40 as clearly shown in FIGS. 2 and 3.
Transverse brace members 44 extend between the side frame arms 34
and 36 and are connected by intermediate brace members 46 to
provide a rigid construction.
Lower conveyor feed assembly 22 also includes a forward lower end
portion supported by pivotal side arms 48 and 50 mounted for
pivotal movement about the axis of a shaft 52. The forward lower
conveyor section includes a central pickup conveyor 54 and two side
conveyors 56 (FIG. 2). Central conveyor 54 extends forwardly of the
two side conveyors 56 and includes a pair of chains 58 each mounted
on an upper sprocket 60 supported by a driven shaft 61 and a lower
sprocket 62 (FIG. 3) with transverse cylindrical rods 64 extending
between the chains 58. Also, upwardly extending feed lugs 66 are
provided on the rods 64.
Similarly, the side conveyors 56 each comprise a pair of chains 68
between which transverse rods 70 which support feed lug plates 72
extend. Chains 68 are supported on upper and lower sprockets 71 and
69 with sprockets 71 being driven by the shaft 61 on which they are
supported.
A lower agitator feed roller 74 is positioned on the lower ends of
the side frame arms 34, 36 between the upper ends of chains 58 and
68 and the lower ends of chains 26. Roller 74, the details of which
are illustrated in FIG. 9, is formed of a plurality of square
plates 75 having clipped corners 75' and mounted on a hollow shaft
52 to rotate in the direction of the arrow in FIG. 3 for aiding in
movement of the cane upwardly along the conveyor means and for also
dislodging leaf particles and the like from the cane coming in
contact with the periphery of the plates 75. Additionally, an
upstream agitator feed roller 76 (FIG. 3) of less diameter than the
lower agitator feed roller 74, but of otherwise identical
construction, is provided for feeding the cane and dislodging the
leaf particles therefrom.
Agitator feed roller 76 is mounted on a shaft 78 driven by two
hydraulic motors 80 with power for driving the conveyors being
provided from shaft 78 by a transmission chain 82 to the shaft 32
on which sprockets 29 are mounted. Rotation of shaft 32 drives the
upper flight of chains 26 from left to right as viewed in FIGS. 2
and 3 and serves to drive the lower shaft 30 supporting sprokets 28
and chains 26 in an obvious manner.
Power from shaft 30 is conveyed by a transmission chain 84 to a
central axle 52' of hollow shaft 52 and from axle 52' by another
transmission chain 86 mounted on an axle 61' of hollow shaft 61 on
which sprockets 60 are mounted. Consequently, the lower conveyors
56, 58 are driven so that their upper flights move from left to
right in the same direction as the upper flight of the conveyor
provided by chains 26.
Upper or hold-down conveyor feed assembly 24 comprises a pair of
chains 88 between which connecting rods 90 extend with feed lugs 92
being provided on spaced ones of the rods 90. Chains 88 are
supported by a pair of upper sprockets 94 and a pair of lower
sprockets 96 on a frame 95 with the upper sprockets 94 being
mounted on a shaft 98 and the lower sprockets 96 being mounted on a
shaft 99. Additionally, adjustable idler sprockets 100 are provided
for maintaining the chains 88 in tensioned condition. Drive for
chains 88 is provided by a hydraulic motor 102 or any other
suitable drive means which is connected to a shaft 104 on which an
upper feed agitator roller 106 of construction the same as agitator
roller 76 is mounted. Power from shaft 104 to the chains 88 is
provided by a transmission chain 108.
Cane picked up from the surface 13 of the field is discharged into
the nip of two rotating cutting members conprising an upper
segmentizer roll 110 and a lower segmentizer roll 111 as shown in
FIG. 3. The upper segmentizer roll means 110 is mounted for
rotation about the axis of a shaft 112 while the lower segmentizer
roll means 111 is mounted for rotation about the axis of a shaft
114 as shown in FIG. 4. Meshing gears 116 drive the upper
segmentizer roll 110 and the lower segmentizer roll 111 in unison
and power for the driving operation is provided by a sheave 118
keyed on shaft 114 and driven by belts 120. Upper segmentizer roll
110 has six radially equidistantly spaced cutting blades 122 having
sharp pointed edges 122' and positioned in aligned pairs in support
blocks 124 that are interconnected by tangent plates 126 welded to
the blocks 124 and which have their bases on a hollow cylindrical
support shaft 112' coaxial with shaft 112. Radial end flanges 128
and 129, engage the outer ends of the aligned blades 122 and a
central radial cutting flange 130 having a sharp cutting edge 131
separates the inner ends of the aligned blades as shown in FIG.
4.
The lower segmentizer element 111 has six equidistantly spaced
backup blade members 132 positioned in aligned pairs and each
having a slot 134 (FIG. 5) formed in its outer edge. Slot 134 is
illustrated in FIG. 8 and comprises first and second side walls 135
connected at their innermost extent by a bottom wall 133 (FIG. 8).
It is of great importance that the slot 134 be of substantially
greater dimensions than edge of blade 122 which is received in the
slot since the slot becomes filled with cane and leaf fibers F
which provide a backup for enabling edge 122' to cut the cane into
short segments. Additionally, the substantial clearance space
around blade 122 in slot 134 makes the adjustment of the blade
positions a simple uncritical matter.
Blade members 132 are supported in support blocks 136 analagous to
the support blocks 124 on a hollow cylindrical shaft 114' coaxial
with shaft 114 and tangent plates 138 are welded to the support
blocks 136 for fixedly holding the blocks in position. A central
radial cutting flange 140 having a sharp cutting edge 141 is
provided in alignment with flange 130 but with the sharp edges 131
and 141 overlapping and end radial flanges 142 and 144 respectively
provided in alignment with analagous flanges 128, 129 of the upper
segmentizer roll 110. The outer sharp edge of the blade 122 moves
inwardly into the slot 134 during each rotation of the two
segmentizer members to provide an effective cane chopping
action.
Backup blade members provide support for the cutting operation and
additionally serve to grasp, strike and otherwise engage the cane
and leaf members to effectively move them from the conveyor through
the segmentizer station into the confines of a cleaning chamber
defined by a shroud 148. A blower 160 is connected by a conduit 162
to provide an air blast internally of the shroud 148 for blowing
trash and leafy particles from the cane segments C' that have been
formed from the cane C by the chopping action of the segmentizer
means 110, 111. The cane segments C' fall through the air blast
from the conduit 162 onto the lower end of an outfeed conveyor
generally designated 164 and best illustrated in FIG. 10.
Outfeed conveyor 164 comprises an inclined portion 165 having frame
means 166 and a lower horizontal portion 168 having supporting
frame means 169 along which a pair of spaced chains 170 having
upper flights are mounted for movement over both the horizontal and
inclined portions. The chain members 170 are connected by a
plurality of spaced angle members 184. The lower surfaces of the
angle members 184 in the upper flight of the portion of the chains
170 on the inclined conveyor portion ride on a plurality of
supporting guide rods 186 extending parallel to the inclined frame
members 166 as shown in FIGS. 10 and 12. Guide rods 186 support the
cane segments moved by angle members 184 and allow any trash to
fall through the spaces between the rods. Side walls 190 supported
by the inclined frame members 166 prevent cane segments carried by
the inclined conveyor portion from falling off the side of the
conveyor.
Chains 170 are driven by a hydraulic motor 200 connected to a shaft
202 (FIG. 14) adjacent the upper ends of the inclined frame members
166. A pair of upper sprockets 203 on each end of shaft 202
drivingly support the chains 170. A transmission chain 204
extending downwardly from the motor as shown in FIG. 10 is
similarly driven by motor 200. Chain 204 drives a set 206 of four
agitating rolls each including a hollow shaft 207 on which a
plurality of square rims 209 are mounted and the rolls 206 are
positioned to receive cane segments C" falling from the upper end
of the inclined conveyor means. The square rims 209 of adjacent
rolls are interleaved as shown in FIG. 13. Support for the set of
rolls 206 is provided by a pair of side support plates 214 and 216
and rotative power provided from the chain 204 is conveyed to all
of the rolls by chains 230, 232 and 234 as best illustrated in FIG.
13 of the drawings.
A fan shroud 240 encloses the upper or discharge end of the
inclined conveyor member and supports a pair of fans 242 driven by
motors 244 to cause air movement in the direction of the arrows in
FIG. 14 for discharging any trash and leaf particles associated
with the cane segments C" falling from the upper end of the
inclined conveyor portion 164. The agitating action of the rolls
206 also physically serves to loosen and remove any leaf particles
still adhering to the segments C" with such particles being carried
away by the operation of the fans 242 in a manner that will be
obvious from inspection of FIG. 14.
FIGS. 6 and 7 illustrate an alternate form of the invention in
which each half of each half of the upper segmentizer roll 149 is
provided with two radial blades 150' which are on diametric
opposite sides of a central support cylinder 152 as best
illustrated in FIG. 7. The lower segmentizer roll 151 is
identically provided with four backup blades 150" oriented in the
same manner as blades 150' . The blades 150' and 150" are clamped
in a bifurcated clamp block 153 by nut and bolt assemblies 154. The
blades 150' have two edges and can be reversed in their mounting
block when one of the edges becomes dull. Brace plate 155 provides
rigidity for the blade assembly. Each of the segmentizer rolls is
separated at its midpoint by a central radial flange 156 and radial
end flanges 158 are provided at each end of the segmentizer rolls
as illustrated in FIGS. 6 and 7. The central flanges 157 have
cutting edges 157' overlapping at the nip of the flanges as shown
in FIG. 7. The central flange overlap provides an additional
shearing action for any cane passing through the area of the
central flange area in a manner that will be obvious from
inspection of FIG. 7. The blades 150' on one side of central flange
156 of the roll 149 are displaced 90.degree. from the blades 150'
on the other side of the central flange roll and the blades 150" on
opposite sides of the central flange of the lower roll 149 are
similarly oriented as will be obvious from comparing the dotted
line illustration of the blades 150 and 150" with the solid line
blades of FIG. 7.
It should be noted that the blade members 150" on the lower
segmentizer roll are also reversible and are provided with V-shaped
slots 151 in their outer edge surfaces which mate with the pointed
outer edge surface of the other blades 150' of the upper
segmentizer roll. V-shaped slots could also be used in the blades
132 of the segmentizer arrangement of FIGS. 4 and 5 if desired.
Similarly, the blade construction of FIG. 8 could be used in the
segmentizer arrangement of FIGS. 6 and 7.
FIG. 8A illustrates on alternate form of blade construction in
which one of the blade edges is pointed in the manner of the blades
122 and 150' , but the other blade edge is provided with a slotted
opening defined with a plurality of stepped surfaces 159. The blade
construction illustrated in FIG. 8A can be used either with the
segmentizer construction of FIGS. 6 and 7, or in the construction
illustrated in FIGS. 4 and 5. Additionally, it should be noted that
it is immaterial which of the roller members is provided with the
sharp edge or the slotted edge surface, since the device operates
equally well with either top or bottom segmentizer roll having
either type of blade construction.
In operation, the vehicle is moved forwardly along the field
surface 13 with the cane pickup and conveying means 20 being
positioned so that the windrow of cane C is engaged by the forward
lowermost surfaces of the central pickup conveyor 54 and the side
conveyors 56 with the plates 66, 72 and rods 64, 70 serving to lift
the cane upwardly for movement onto the agitator feed roller 52, 74
etc. which serves to feed the cane and to dislodge leaf and trash
particles therefrom. Cane then moves onto the rods 40 and feed lugs
42 of the upper portion of the lower conveyor and is carried
forwardly between the agitator rolls 104, 106 and 78, 76 which
further serve to dislodge loose leaf or trash particles and which
aids in moving the cane into the nip between the segmentizer
rollers 110 and 111 as best illustrated in FIG. 3.
Cane segments C' are hurled from the segmentizer roll members 110
and 111 into the shroud 148 to fall downwardly onto the horizontal
portion 168 of the outfeed conveyor means. During their falling
movement, the cane segments C' are subjected to the air blast from
the conduit 162 and the blower 160 which serves to dislodge
additional trash and leaf particles from the cane segments. The
cane is then conveyed upwardly along the inclined conveyor path 164
from the upper end of which the cane segments C" fall onto the set
of agitator rolls 206 which provides a final mechanical and
physical agitation of the segments to dislodge any remaining leaf
or trash particles which are then blown away by the fans 242. The
cleaned cane then falls into a receiving container generally
designated T in FIG. 10 such as the body of a truck or trailer.
Numerous modifications of the subject invention will undoubtedly
occur to those of skill in the art without departing from the
spirit and scope of the invention which is to be limited solely in
light of the appended claims.
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