U.S. patent number 3,859,455 [Application Number 05/327,502] was granted by the patent office on 1975-01-07 for connection of coaxial cable ends.
This patent grant is currently assigned to U.S. Philips Corporation. Invention is credited to Hubertus Johannes Josephus Gommans, Josephus Gerardus Henricus Stikkelbroeck.
United States Patent |
3,859,455 |
Gommans , et al. |
January 7, 1975 |
CONNECTION OF COAXIAL CABLE ENDS
Abstract
A water resistant electrical connection of two coaxial cable
ends in which metal shells having ridges on the inside and
overlapping the outer conductors and being in electrical contact
therewith are provided in a clamping manner on the cable
dielectrics.
Inventors: |
Gommans; Hubertus Johannes
Josephus (Edisonstraat, NL), Stikkelbroeck; Josephus
Gerardus Henricus (Edisonstraat, NL) |
Assignee: |
U.S. Philips Corporation (New
York, NY)
|
Family
ID: |
19815319 |
Appl.
No.: |
05/327,502 |
Filed: |
January 29, 1973 |
Foreign Application Priority Data
Current U.S.
Class: |
174/88C; 174/92;
285/53; 285/419 |
Current CPC
Class: |
H01R
9/0503 (20130101) |
Current International
Class: |
H01R
9/05 (20060101); H02g 015/08 () |
Field of
Search: |
;174/88R,88C,91-93,75C,89,21C ;339/176R,177R,177E,13R,13M,89R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Clay; Darrell L.
Attorney, Agent or Firm: Trifari; Frank R.
Claims
What is claimed is:
1. A connection between adjacent ends of coaxial cables
electrically connecting conductors thereof, each of said cable ends
having a central conductor, a dielectric surrounding said central
conductor, a cylindrical outer conductor surrounding said
dielectric and coaxial with said central conductor, said connection
comprising an electrical conducting bush connecting the ends of the
central conductors, an envelope of electrically insulating material
enveloping said bush, hollow cylinders supported at both ends of
said envelope made of the same material as said envelope receiving
said cable dielectrics, said envelope having a wall thickness equal
to the difference in thickness of the ends of the insulating
envelope and the adjacent cable dielectric, shell shaped connection
pieces of electrically conducting material having inwardly
projecting parts connected between said cylindrical outer
conductors of said cable ends and overlapping the ends of said
outer conductors, and clamping means for securely connecting said
shell-shaped pieces to the cylindrical outer conductors of each
cable so as to insure secure electrical and mechanical
connection.
2. The connection according to claim 1 further comprising a viscous
moisture repellent material between the hollow cylinders and the
cable dielectric enveloped thereby.
Description
The invention relates to a water resistant electrical connection of
two coaxial cable ends each consisting of a central conductor, a
solid dielectric surrounding the central conductor, a cylindrical
outer conductor and a sheath, the central conductors and the outer
conductors being electrically connected together in a conventional
manner, for example, by means of clamping connections. The
invention further relates to a method of manufacturing a
moisture-tight connection of two coaxial cable ends. As a result of
the increasing use of communal aerial systems particularly also for
television reception there is a great need of reliable connections
between coaxial cable ends which may have an equal or an unequal
diameter.
The most important requirement imposed on such connections is that
no reflections which deteriate the signal distributed through the
cable must be produced. In addition the connection must be
waterresistant and must be able to withstand pulling forces
occuring during normal handling of the cable. In general, the
existing connections are of a complicated nature and are expensive
and easily give rise to errors. They can only be applied by
specially trained people and generally require time-consuming
operations.
An object of the invention is to provide a connection which can be
applied quickly and without errors and with as few tools as
possible by untrained personnel after some instructions, and which
connection is relatively inexpensive
A connection between two coaxial cable ends which satisfies this
condition is characterized in that the cable ends are mechanically
connected together by means of shell-shaped connection pieces of
electrically conducting material provided with parts projecting in
the direction of the central conductor, said connection pieces
overlapping the outer conductors of the two cable ends and
electrically connecting them together while they are provided in a
clamping manner by means of clamping devices on the dielectrics
with the outer conductor of the two cable ends.
A preferred embodiment of the connection according to the invention
is characterized in that the connection pieces consist of shells of
electrically conducting material having a ridged inner surface for
at least the part overlapping the outer conductors.
A connection according to the invention may be obtained as follows:
the sheath is removed radially over a given distance from the two
cable ends and subsequently a part is radially removed from the
bared part of the outer conductor.
To realize a satisfactory electrical connection between the central
conductors, the central conductors are bared over a given distance
and these bared ends are slid in a metal bush provided with an
envelope of insulating material. The insulating material is
preferably the same material as that used for the cable dielectric.
The metal bush may be provided with one or more axial slots and may
have a slightly smaller inner diameter than the diameter of the
central conductor so that a clamping connection is obtained. In
order to bring at that area the ratio between the internal diameter
(D) of the outer conductor and the diameter (d) of the inner
conductor, which determines the impedance, to the same value as in
the cable ends it is necessary, due to the slightly larger diameter
of the inner conductor, to give the insulating envelope of the
metal bush a slightly larger thickness than the dielectric of the
cable ends and this in such a manner that the ratio D/d is equal to
that in the cable ends. If the diameters of the cable ends differ,
the diameter at each end of the insulating envelope is slightly
larger than the diameter of the adjacent cable dielectric. The
diameter between the two ends then varies, for example, regularly
with the distance so that a conical shape is obtained, while it
must of course be ensured that the impedance in the conical part is
adapted to that of the cable ends. A further adaptation may also be
obtained by providing the envelope of insulating material with
ducts. In a preferred embodiment of the invention the insulating
envelope at both ends and in alignment therewith supports hollow
cylinders having a slight length and being made of the same
material with a wall thickness which is equal to the difference in
thickness of the ends of the insulating envelope and the adjacent
cable dielectric. When providing the connection, the dielectrics of
the cable ends are slid into these hollow cylinders. The described
cylinders have for their object to lengthen the creeping-path for
moisture. Polythene wax or another viscous moisture-repellent
material may be provided on the inner walls of the cylinders so
that the water resistance is still better ensured. When using this
embodiment the length of the cylinders is preferably chosen to be
such that the part of the dielectric not coated with the outer
conductor is enveloped thereby. It was found that a satisfactory
moisture-tight connection can be obtained in this manner while the
reflections caused at that area by the extra quantity of insulation
material are still very small and can be maintained within the
admissible limits. Thhe electrical connection between the
cylindrical outer conductors is obtained by means of the
shell-shaped connection pieces of electrically conducting material,
for example, copper, nickel-plated copper or brass. The
shell-shaped connection pieces may be clamped with the aid of
clamping rings on the outer conductors and on the dielectric
located underneath. In order to obtain a satisfactory electrical
and mechanical connection between the two cable ends, the
connection pieces, at least as regards the parts overlapping the
outer conductors, are provided on their inner sides with
elevations, such as internal varying ridges. These elevations may
have another form, provided that a satisfactory electrical and
mechanical connection can be obtained therewith. The shell-shaped
connection pieces are preferably provided at least at the area of
the connection of the central conductors with adjoining profiled
edges so as to prevent outward radiation. Subsequently an outer
sheath may be provided, for example, by sliding a heat-shrinkable
tube of electrically insulating material, for example, polyethylene
on the assembly or by providing vulcanizing sealing tape.
A preferred embodiment of the invention and a method of
manufacturing such a connection will now be described in greater
detail with reference to the accompanying drawing.
FIGS. 1 and 2 are longitudinal cross sections of a cable and at
different preparatory stages for the provision of a connection
according to the invention.
FIG. 3 shows a connection of two cable ends of the same diameter in
a longitudinal cross section.
FIG. 4 shows a cross section taken on the line IV-IV in FIG. 3.
FIG. 5 shows a longitudinal cross section of a connection between
two cable ends of unequal diameter.
FIG. 1 shows partly in a cross section a coaxial cable end part of
whose sheath 1 and the outer conductor 2 consisting of a copper
foil and a copper stranded wire provided thereacross has been
removed so as to prepare the provision of the connection.
Subsequently (FIG. 2) part of the dielectric 3 is removed so that
the central conductor 4 projects outside the dielectric 3. The
parts of the central conductors 4 projecting outside the dielectric
3 of two cable ends are then slid into the connection piece 5. The
connection piece 5 consists of a metal bush 6 which may have a
slightly smaller diameter than the central conductors 4 and may be
provided with one or more slots running parallel to the axis so as
to obtain a clamping fit, and an envelope of insulating material 7.
Since the provision of the metal bush 6 causes the diameter (d) of
the central conductors in the connection piece to be larger than
that of the central conductors 4, the thickness of the insulating
envelope 7, which consists preferably of the same material as the
cable dielectrics 3, for example, polyethylene, is chosen to be
such that the ratio D/d is equal to that in the cable ends (D is
the inner diameter of the outer conductor). The insulating envelope
7 extends at both ends in the form of thin walled hollow cylinders
8 and 8A having a wall thickness which is equal to the said
thickness difference between the envelope 7 and the cable
dielectric 3 and which surround the cable dielectrics over the part
from which the outer conductors 2 have been removed. Subsequently
the metal shells 9 are provided (FIGS. 3 and 4). As is shown in
FIG. 4 two shells may constitute a cylinder sheath. It is of course
alternatively possible to form the shells in such a manner that
three or more shells constitute a closed cylinder sheath. Generally
it is, however, preferred to limit the number of shells so that
also the number of seams through which moisture might penetrate is
limited. In order to obtain a protection from radiation, the mutual
tangent planes of the shell 9 are profiled at least for the part
surrounding the connection piece 5, for example, in the manner as
shown at 10 in FIG. 4. This profile has the advantage that for a
given connection only one type of shell part, dependent on the
cable diameter, is to be kept in stock. The shells 9 are provided
on their inner sides with radially varying ridges. The shells 9 are
secured with clamping rings 12 and 13. Subsequently a shrinkable
tube of polyethylene is provided on the sheath 14. The connection
of two cable ends having an unequal diameter and being shown in a
longitudinal cross section in FIG. 5 does not principally differ
from that of FIG. 4. The reference numerals have the same
significance as those in FIG. 5. It is evident that the shape of
the then conical envelope 7 of insulating material is to be chosen
to be such that the impedance in the connection does not differ
from that in the cable ends. In order to obtain a satisfactory
sealing from moisture penetration a thin layer of water-repellent
mass, for example, polyethylene wax or silicon grease may be
provided between all parts of the connection.
A connection as shown in FIGS. 3 and 5 can withstand not too large
pulling forces so that there is no risk of variation of the
electrical properties connection between the cable ends or of the
impedance at that area.
A connection according to the invention may be used, for example,
for the assembly of networks for communal aerial systems, for
coupling all kinds of cables used for this purpose with a solid
dielectric and mutually equal or different diameters may be coupled
using the connection according to the invention.
The connections may be used for buried and overhead cables and the
use of cable muffs is generally not necessary.
* * * * *