U.S. patent number 3,830,050 [Application Number 05/265,897] was granted by the patent office on 1974-08-20 for wire stranding machine.
This patent grant is currently assigned to Hamana Iron Works Co., Ltd.. Invention is credited to Iwao Ueda.
United States Patent |
3,830,050 |
Ueda |
August 20, 1974 |
WIRE STRANDING MACHINE
Abstract
A wire stranding machine provides a number of bobbin units
mounted on a single base for rotating a number of spools of wires.
Wire guides draw the wire under even tension through a sinusoidal
path to a wire stranding member. A conductive ring surrounds the
wire members and generates an electrical signal if any of the wire
members snap or become non-uniform in tension. The particular wire
path and uniform tensioning permits a maximum velocity of rotation
to be developed with the wires.
Inventors: |
Ueda; Iwao (Osaka,
JA) |
Assignee: |
Hamana Iron Works Co., Ltd.
(Osaka, JA)
|
Family
ID: |
26386255 |
Appl.
No.: |
05/265,897 |
Filed: |
June 23, 1972 |
Foreign Application Priority Data
|
|
|
|
|
Jun 25, 1971 [JA] |
|
|
46-46129 |
Oct 19, 1971 [JA] |
|
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46-82119 |
|
Current U.S.
Class: |
57/58.34;
57/81 |
Current CPC
Class: |
D07B
3/04 (20130101); D07B 7/02 (20130101); D07B
7/08 (20130101) |
Current International
Class: |
D07B
3/04 (20060101); D07B 7/02 (20060101); D07B
7/08 (20060101); D07B 7/00 (20060101); D07B
3/00 (20060101); D07b 003/02 (); D07b 003/04 () |
Field of
Search: |
;57/58.34-58.38,81,102,106 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Watkins; Donald E.
Attorney, Agent or Firm: Sughrue, Rothwell, Mion, Zinn &
Macpeak
Claims
What is claimed is:
1. A wire stranding machine comprising:
a base member;
a drive motor;
wire stranding means for stranding the wires;
a plurality of wire bobbin means mounted on the base member and
adapted for rotation by the drive motor, each wire bobbin means
including a source of wire and a cylindrical member having a
plurality of wire guides for cooperating with the wires from the
bobbins to provide sinusoidal paths for the wires when the
cylindrical member is rotating;
a wire tension detector means for detecting any non-uniformity in
tension of the wire before it enters the wire stranding means;
and
means for controlling the tension of wire from at least one of said
sources of wire so that, during operation of the machine, the
tension in said wire is always a constant equal to the sum of the
force required to draw wire from said source of wire and a variable
brake force.
2. A wire stranding machine as in claim 1, where the wire tension
detector means includes a circular conductive means surrounding the
wires and capable of generating a signal upon contact with the
wires and control means for responding to the signal and stopping
the drive motor.
3. A wire stranding machine comprising:
a motor;
an elongated bed;
a drive shaft connected with said motor;
a plurality of units disposed on said bed in series, each of said
units including a stationary body, a drive gear rigidly connected
to said drive shaft within said stationary body, a rotating
cylinder having an intagliated gear formed at an intermediate
portion on the outer periphery of said cylinder, said cylinder
being rotatably supported by said stationary body through bearings
mounted on the outer periphery of said cylinder at both sides of
said intagliated gear and said intagliated gear being meshed with
said drive gear for imparting rotation from said motor to said
cylinder, a pair of shorter cylindrical frames integrally connected
to the opposite ends of said cylinder, a cradle shaft, cradle shaft
bearings, a cradle integrally connected to the cradle shaft
extending along the center axis of said cylinder, said cradle shaft
being rotatably held by a boss provided in the central portion of
said cylindrical frames through the bearings mounted on said cradle
shaft, a bobbin shaft bearing assembly, a wire supplying bobbin
rotatably supported or sustained by said cradle through the bearing
assembly mounted on a bobbin shaft, a wire tension control means
for automatically and constantly controlling non-uniformity in
tension on each of wire elements, said control means being
integrally connected to said cradle stretched out in front of each
wire supplying bobbin, a wire tension detector means for
automatically detecting any nonuniformity in tension or snapping on
each of the wire elements disposed near a wire stranding portion,
said detecting means being electrically connected with the motor
whereby said motor can be made to stop,
a roll-up means including a guide plate, a stranding core, take-up
control capstans, a roll-up bobbin and a take-up control means,
and
lubricating means for feeding lubricating oil to said two gears and
bearings mounted on the periphery of said cylinder.
4. A wire stranding machine as claimed in claim 3, wherein said
cylinder and cylindrical frames have a plurality of wire guide
holes and a plurality of wire guide bushings having rotatable
spherical seats adapted to follow varying orientation of said wire
elements, said wire guide holes and bushings being arranged and
disposed in such relationship that all of said wire elements are
guided to travel and pass in sinusoidally-curved paths from each of
said wire supplying bobbins to the stranding core.
5. A wire stranding machine as claimed in claim 3, wherein said
drive shaft is detachably joined to each of said unit by split
coupling means so as to facilitate change of said parts as well as
replacement of said unit.
6. A wire stranding machine as claimed in claim 3, wherein said
drive gear is formed of a phenol resin.
7. A wire stranding machine as claimed in claim 3, wherein said
cylindrical frames are formed of an aluminum light alloy.
8. A wire stranding machine as claimed in claim 1 wherein said
source of wire is a bobbin mounted on a rotatable shaft and said
means for controlling the tension of wire from at least one of said
sources of wire comprises a bobbin brake wheel mounted on said
rotatable shaft, a brake string passing around the bobbin brake
wheel, and means for adjusting the friction between said brake
string and said bobbin brake wheel so that, during operation of the
machine, the tension in said wire is always the sum of the force
required to draw wire from said bobbin and the force required to
overcome the friction force between said brake string and said
bobbin brake wheel.
9. A wire stranding machine as claimed in claim 8 wherein said
means for adjusting the friction between said brake string and said
bobbin brake wheel comprises:
a control lever pivotably mounted on the wire bobbin means
comprising said bobbin;
a wire element guide roll mounted on said pivotable control lever
and located so that, as said pivotable control lever is pivoted in
a first direction, the tension required to draw wire from said
bobbin is increased and, as said pivotable control level is pivoted
in a second direction, opposite to said first direction, the
tension required to draw wire from said bobbin is decreased;
and
means for connecting one end of said brake string to said control
lever so that, as said pivotable control lever is pivoted in said
first direction, the force required to overcome the friction force
between said brake string and said bobbin brake wheel is decreased
and, as said pivotable control lever is pivoted in said second
direction, the force required to overcome the friction force
between said brake string and said bobbin brake wheel is increased.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates generally to wire stranding machines of the
type wherein a number of wire elements are stranded together to
form a single strand.
More specifically, the invention is concerned with an improved wire
stranding machine wherein frames which carry and guide the wire
elements to a stranding core can be rotated at a higher speed with
a minimum amount of resistance and wherein the wire elements can be
drawn from the respective bobbins and passed through the machine
under uniform tension.
2. Description of the Prior Art
Tubular type rotating frames have been predominantly used as a
rotary guide means for the rotating wire elements in the high speed
wire stranding machine. With such tubular type frames, however, the
peripheral velocity at a certain point on the rotating frame can
reach the critical velocity with respect to its physical strength
and problems of vibrations exist as the bobbins used become larger
and larger.
Furthermore, limitations on the arrangment for drawing the wire
elements by the mechanical characteristics of the tubular type
rotating frame constitute a serious obstacle to further reduction
of the frictional resistance to the wire elements, and the
percentage of unacceptable strands is significantly high because of
nonuniformity in tension on the wire elements passing through the
rotating frame.
Various efforts have been made to strengthen the rotating frame by
arranging and providing a bearing assembly on each of a number of
bobbin and cradle combination units contained within the rotating
frame. With such arrangement, however, the peripheral speed of the
rotating frame often exceeds the maximum permissible velocity of
the bearings and from the standpoint of economy, the manufacturing
cost of such large bearings is considerably high.
In addition to the above, conventional wire stranding machines have
inherent problems of noise and present substantial torque on the
rotating frame.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a novel and
improved wire stranding machine which comprises a plurality of
units, each of the units including a motor, an elongated bed, and a
drive shaft connected with the motor. A plurality of units are
disposed on the bed in series, each of the units including a
stationary body, a drive gear rigidly connected to the drive shaft
within the stationary body, a rotating cylinder having an
intagliated gear formed at an intermediate portion on the outer
periphery of the cylinder with the cylinder being rotatably
supported by the stationary body through bearings mounted on the
outer periphery of the cylinder at both sides of the intagliated
gear. The intagliated gear is meshed with the drive gear for
imparting rotation from the motor to the cylinder. A pair of
shorter cylindrical frames are integrally connected to the opposite
ends of the cylinder, and a cradle integrally connected to a cradle
shaft extends along the center axis of the cylinder. The cradle
shaft is rotatably held by a boss provided in the central portion
of the cylindrical frames through bearings mounted on the cradle
shaft. A wire-supplying bobbin is rotatably supported or sustained
by the cradle through a bearing assembly mounted on a bobbin shaft.
A wire tension control means is provided for automatically and
constantly controlling non-uniformity in tension on each of the
wire elements. The control means is integrally connected to the
cradle stretched out in front of each wire-supplying bobbin and a
wire sagging or snapping detector means for automatically detecting
non-uniformity in tension or snapping on each of the wire elements
is disposed near a wire stranding portion through an electrical
insulator. The detecting means is electrically connected with a
motor by the interposition of a motor controlling means, whereby
the motor is under control. A roll-up means including a guide
plate, a stranding core, take-up control capstans, a roll-up
bobbin, a take-up control means, and a lubricating means for
feeding lubricating oil to two gears and bearings mounted on the
periphery of cylinder is provided. The cylinder and cylindrical
frames have a plurality of wire guide holes and a plurality of wire
guide bushings with rotatable spherical seats adapted to follow
varying orientation of the wire elements, the wire guide holes and
bushings being arranged and disposed in such relationship that all
of the wire elements are guided to travel in sinusoidally-curved
paths from each of the wire-supplying bobbins to the stranding
core. The drive gear is formed of a special phenol resin and the
cylindrical frames are integrally connected to the cylinder and
formed of an aluminum light alloy, thereby reducing the weight of
the combination of the cylinder and cylindrical frames. The machine
can rotate the cylinder and cylindrical frames in each unit at a
peripheral speed of 120 m/sec or higher with little noise and
vibration. Moreover, the wire stranding operation can be carried
out in a stable and efficient manner under uniform tension with a
minimum of resistance to the wire elements and with a minimum
amount of torque exerted on the wire elements upon the starting or
stopping of the operation of the machine.
It is another object of the invention to provide a compact wire
stranding machine having a unique configuration of a stationary
body in each of the independent units constructed to facilitate
assembly and disassembly of the stationary body, and wherein the
drive shaft is detachably joined in every unit by means of a split
coupling means for facilitating replacement of units. The other
components of the machine and all the assemblies from the
wire-supplying means to strand take-up means inclusive of all the
units disposed therebetween is mounted on an elongated bed
integrally formed.
Another object of the invention is to overcome all of the
above-mentioned problems in conventional wire stranding machines by
completely achieving the above-described objects of the
invention.
DESCRIPTION OF THE DRAWINGS
Now the aforementioned advantages of this invention will be
described with reference to the following accompanying
drawings:
FIG. 1 is an elevational cross-sectional view showing the essential
parts of a unit such as would be used in a preferred embodiment of
the stranding machine of the invention;
FIG. 2 is an elevational cross-sectional view showing a modified
form of the essential parts of a unit employed in another
embodiment of the stranding machine according to the invention;
FIG. 3 is a schematic elevational view showing the external
configuration of a complete stranding machine according to the
present invention;
FIG. 4A is a schematic view explaining the manner in which the wire
elements are drawn and passed through the units in a conventional
wire stranding machine;
FIG. 4B is a schematic view explaining the method of guiding and
passing the wire elements through the wire stranding machine
according to the present invention;
FIG. 5 is a view illustrating a wire sagging or snapping detector
means of the present invention for automatically detecting
non-uniformity in tension or snapping on each of the wire
elements;
FIG. 6 is an enlarged elevational cross-sectional view of a
lubricating means according to the present invention;
FIG. 7 is an enlarged cross-sectional view showing a bobbin support
means such as would be employed in the stranding machine according
to the present invention;
FIG. 8A is a vertical side view of the wire tension control means
according to the present invention;
FIG. 8B is a plan view of the wire tension control means;
FIG. 8C is a vertical front view of the wire tension control means,
and
FIG. 9 is a sectional plan view of a portion connecting a control
lever with a body of the control means cut with a line IX--IX in
FIG. 8C.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings, and particularly to FIG. 1, a pair of
relatively short cylindrical frames 8a, 8b are integrally connected
to the opposite ends of a cylinder 5.
The cylinder 5 is rotatably supported within a stationary body 19
by means of bearings 6a, 6b mounted on and disposed around the
outside of the cylinder.
A cradle 3b, which supports a bobbin 1b by means of a bobbin shaft
11b, is fixed to a stub shaft 12 rotatably mounted to the
cylindrical frame 8b by the interposition of bearing assemblies 13
and 14 at the output end of the device. Similarly, a cradle 3a,
which supports a bobbin 1a by means of a bobbin shaft 11a, is
located at the input end of the device.
The cylinder 5 is provided with an intagliated gear 7 which is
integrally formed at an intermediate portion on the periphery of
the cylinder and engages a drive gear 17 rigidly mounted on a drive
shaft 15 for imparting rotation to the combined cylinder 5 and
cylindrical frames 8a, 8b. The drive shaft is rotatably mounted on
the stationary body 19 by means of bearings 18a, 18b, and the
stationary body 19 is in turn mounted on an integral, elongated bed
24, which will be explained further hereinafter. The cylinder 5 and
the cylindrical frames 8a, 8b not only include a plurality of wire
guide bushings 4a, 4b, 4c, 4d, 4e, but are formed with a plurality
of wire guide holes 9a, 9b, 9c, and a wire guide cut-out 10, these
wire guide bushings and wire guide holes as well as the cut-out
being disposed so as to support the wire elements 2a, 2b, 2c drawn
from the bobbins in the previous units and conduct such wire
elements to the next unit.
Both ends of the drive shaft 15 rotatably supported on the
stationary body 19 by the bearings 18a, 18b in each unit are joined
to intermediary drive shafts by means of split coupling means 16a,
16b.
A single lubricant ducting passage 20 communicating with an
injection nozzle 21 is disposed to extend through the central top
portion of the stationary body 19 and open via the nozzle openings
22a, 22b immediately above the top of the gear 7 integral with the
rotating cylinder for supplying a lubricant to the primary bearings
6a, 6b. These elements are shown in more detail in FIG. 6. The wire
tension control means 300a, 300b are integrally connected with the
cradles 3a, 3b, respectively. These elements are shown in more
detail in FIGS. 8A-8C and 9.
While the unit construction described above with reference to FIG.
1 is particularly suitable for use with relatively small bobbins,
it is understood that the machine according to the present
invention can be modified to contain large bobbins, as described
herein with reference to FIG. 2.
FIG. 2 shows a unit such as would be used in such modification,
wherein the same general configuration as that of FIG. 1 is shown,
but with a different cradle design for supporting relatively large
bobbins and a modified cylinder and cylindrical frames construction
associated therewith. In this figure, the same identifying numerals
are used for parts corresponding to those shown in FIG. 1.
As shown in FIG. 2, the cylindrical frames 8a, 8b rotatably support
the cradle shafts 12a, 12b by means of bearings 13, 14 mounted on
the central portion of cylindrical frames, the cradle shafts 12a,
12b sustaining respectively the shafts 11a, 11b of the bobbins 1a,
1b, disposed on the opposite sides of the unit.
In other words, each bobbin disposed between adjacent units is
supported by a cradle located and sustained between the adjacent
units.
FIG. 3 shows the external appearance of a complete wire stranding
machine consisting of the requisite number of independent units
having the construction shown in the previous figures and disposed
and mounted in series on an integral elongated bed 24. The wire
stranding machine of FIG. 3 includes a wiresupplying bobbin 101 for
supplying the initial wire element, take-up control capstans 102
and 103, a roll-up bobbin 104, a drive motor 105 for rotating the
drive shaft 15, a guide plate 106 for leading wire elements to a
stranding core 109 and a breaking ring 107 disposed near the guide
plate to automatically detect snapping of wires or non-conformity
in tension on the wires, the ring being mounted on a hood 108 by
the interposition of a suitable electrical insulating means.
In operation, the wire elements drawn from the respective bobbins
travel and pass centrifugally in sinusoidally-curved paths to form
balloons between each adjacent unit, as shown in FIG. 3.
High speed rotation of all the wire elements drawn from the bobbins
and passing in sinusoidally-curved paths of travel through the
units to the stranding core is effective to achieve one of the
primary advantageous features of this invention, which will be more
readily understood by reading the following description made in
reference to FIGS. 4A and 4B.
In the prior art, the wire elements have passed through the wire
stranding machine as in the manner shown in FIG. 4A, wherein a wire
element al drawn from one bobbin is guided to pass in a waved path
through guide bushings spaced from the axis of rotation of the
frame and to progress without intersecting with the axis of
rotation of the frame, whereas another wire element is passed
across the axis of rotation of the frame in some phase of travel
and is guided in a similar way to that of the wire element al in
other phase travel. In this manner, the wire elements passing
through the units to the stranding core are in different
relationships with respect to the axis of rotation of the frame,
resulting in non-uniformity in tension on the wire elements as well
as nonuniform distribution of tension along the length of the
elements. This non-uniformity lead to problems of guide bushing
friction and wear.
Accordingly, the wire elements break frequently in the conventional
wire stranding machines, and the percentage of unacceptable product
is considerably high.
In accordance with the present invention and with reference to FIG.
4B, all the wire elements are guided to pass from their respective
bobbins to the stranding core in sinusoidally-curved paths which
are in similar relationship with respect to the rotation of the
units and intersecting therewith. This is conductive to uniformity
in tension on all the wire elements and uniform distribution of
tension along the length of each wire element. Since each of the
wire elements may thus be drawn in a smooth manner without
considerable interference, any problems of friction resistance and
wire breaking are substantially eliminated. Accordingly, the
manufacturing operation can be carried out at a peripheral speed of
120 m/sec or higher and such higher speed production can be
continued for a prolonged time period in a stable manner with a
minimum of wire breaking.
FIG. 5 illustrates a wire sagging or snapping detector means for
automatically detecting non-uniformity in tension on the wire
elements, or snapping of the wire elements, which comprises a
breaking ring 107 constructed of copper wire and adapted to contact
with enlarged or expanded portion of the balloon of wire elements
due to centrifugal forces overcoming the reduced tension on the
wires upon the occurrence of non-uniformity in tension or snapping
on each of the wire elements, as indicated by dotted curves g in
FIG. 5, thereby making electrical connection between the ring 107
electrically connected to a positive voltage source of 240 V and
the grounded wire elements. This results in actuation of a motor
controlling means whereby the drive motor is de-energized in an
automatic manner. In this way, snapping or nonuniformity in tension
of the wire elements is automatically detected and checked.
FIG. 6 shows an enlarged view of a lubricating means used in the
present invention. Oil supplied under pressure from an oil pump and
mixed with air is passed through the lubricant ducting passage 20
to the injection nozzle 21, wherein the oil is injected as spray
from nozzle openings 22a, 22b.
During such spray injection, the oil spray becomes wet oil droplets
due to rapid reduction in pressure and are then directed to the
inner chambers of the spaced bearings 6a, 6b. An amount
corresponding to 10 percent of such oil droplets splashes over the
intagliated gear 7, and the remaining 90 percent creeps and passes
to the bearings 6a, 6b. In other words, the bearings 6a, 6b and the
gear 7 are lubricated simultaneously from a single lubrication
nozzle in an efficient and reliable manner which is believed to
represent another of the advantageous features of the
invention.
As shown in FIG. 7, the bobbin support means is constructed of a
cradle 204, a brake wheel 205 having a projection 206 for engaging
a bobbin 201 with the brake wheel 205, a bobbin shaft 202, a
coupler type locking means 203 including a retainer ring 207, a
plurality of steel balls 208, and a spring 209 which bears against
the retainer ring 207.
In FIG. 7, the bobbin shaft 202 is locked into the brake wheel 205
fixed in the cradle 204 in the state of perfect attachment by the
interposition of the coupler type locking means during the
operation. On the other hand, in order to attach or detach the
bobbin shaft 202 to the rest of the bobbin support means, the
retainer ring 207 is withdrawn.
If the bobbin shaft 202 is in the state of imperfect attachment to
the rest of the bobbin support means, a remarkable amount of
tension on the wire element and of resistance on the bobbin brake
may occur, so that the wire element will snap at the stranding
core.
By using the bobbin support means of the present invention, any
imperfect attachment of the bobbin can be prevented.
An extremely small change in the tension on the wire elements 2a,
etc., always takes place in a stranding machine of the present
invention due to the winding diameter of the wire element in the
bobbin becoming small upon the lapse of operation time of the
machine, the wire element being always rocked from side to side in
the amount of the winding width of the wire element in the bobbin,
the wound state of the wire element on the bobbin not being
uniform, etc.
Additionally, since the torque required to rotate the bobbin
becomes small gradually as the winding diameter of wire element on
the bobbin becomes small, the tension on the wire element
varies.
In addition, it is considered that the tension is also changed due
to the external causes.
However, in order to obtain a strand of high quality adapted for
the desired standard, it is necessary and indispensable to
eliminate the change of the tension on all the wire elements from
the above sources so as to draw all the wire elements with a
constant and uniform tension from the respective bobbin and to
guide them into the stranding core.
The wire tension control means 300 of this invention will now be
described with reference to FIGS. 8A, 8B, 8C and 9. In these
figures, numeral 1 illustrates a bobbin for winding and supplying
the wire element 2, 3 is a cradle for bearing the bobbin 1, 301 is
a mounting rod fixed to the cradle 3 at the base end to be
projected forwardly of the bobbin 1 and bent, so that the end is
disposed generally at the center of the width of the bobbin. 302 is
a control lever which is rockably journaled to the mounting rod 301
toward the feeding direction of the wire element 2 by the
interposition of a supporting pin 306 mounting the bearings 316
thereon as shown in FIG. 9, while a coil spring 307 is mounted onto
the outer peripheries of both bosses provided at the respective end
of the control lever 302 and the mounting rod 301 in such a manner
that the one end of the coil spring is engaged with the control
lever 302, while the other end is placed in a spring tension
adjusting hole 308 provided at the mounting rod 301, so that the
control lever 302 is resiliently rocked to the mounting rod 301 as
installed. The upper end of the control lever 302 is branched into
a fork shape, and a guide arm 303 having a guide hole 304 mounted
with a wire element guide bushing 305 is formed at the bobbin side
thereof, while a wire element guide roll 309 is rotatably mounted
through a bearing (not shown) at the other side thereof.
The mounting rod 301 is also rotatably mounted on a secondary wire
element guide roll 310 through a bearing (not shown), but which is
lower than the guide roll 309, and is disposed near the bobbin
1.
A brake string 311 made of braided rope is suspended to the bobbin
brake wheel 205 mounted onto the same shaft as that of the bobbin
1, and one end of the brake string 311 is fixed with a screw bar
312 slidably clamped to the mounting rod 301 through nuts 313,
screwed with the screw bar 312, while the other end thereof is
engaged with an engaging plate 314 tightly fixed to the control
lever 302.
A plurality of brake string adjusting holes are provided at the
engaging plate 314 so as to adjust the brake force with respect to
the bobbin by changing the engaging position of the brake string.
The fine adjustment of the braking string is conducted by the
relationship between the screw bar 312 and the nuts 313.
The wire tension control means 300 of this invention is thus
constructed so as to feed the wire element 2 drawn from the bobbin
1 through the guide bushing 305, guide roll 309, and the secondary
guide roll 310, in turn, in suspension toward the stranding core.
The operation thereof will now be described as follows.
To the wire element 2 is applied a tension equal to the sum of the
torque required to rotate the bobbin 1 on which the wire element is
carried and the bobbin brake force supplied by the brake string
311. Initially, the repelling force of the coil spring 307 is
predetermined so as to balance with the tension on the wire element
2 at a position where the control lever 302 is just standed
vertically.
If the tension on the wire element 2 is increased, the control
lever 302 is inclined at the side of the bobbin 1 against the
repelling force of the spring coil 307 around the supporting pin
306, which is a fulcrum of the inclination of control lever 302, by
the interposition of the guide roll 309 and the secondary guide
roll 310. As a result of this, the increased tension is balanced by
the inclining action of the control lever 302 because, at the same
time the tension in the wire element is increased, the brake string
311 is loosened by the inclining of the control lever 302 so as to
lighten the brake force to the bobbin 1. The net result is that the
cause of the tension on the wire element 2 is also restrained
because the sum of the torque required to rotate the bobbin and the
bobbin brake force has remained the same as before.
If the tension on the wire element 2 becomes smaller, the control
lever 302 is inclined at the feeding side of the wire element 2 to
a position where the tension becomes equal to the original tension
by the repelling force of the coil spring 307 because, at the same
time the tension on the wire is decreased, the brake string 311 is
tightened by the inclination of the control lever 302 so as to
increase the brake force to the bobbin 1. As a result of this, the
cause which makes the tension decrease is restrained again because
the sum of the torque required to rotate the bobbin and the bobbin
brake force has remained the same as before.
Thus, the wire element 2 passing through the secondary guide roll
310 is always drawn with constant tension without reflecting the
affect of the change of the tension caused by the rocking of the
wire element 2 and changes in the winding diameter and width of the
wire element 2 on the bobbin 1.
Therefore, in the stranding machine of this invention, which is
provided with the above wire tension control means to all bobbins,
all wire elements are supplied to the stranding core with constant
and uniform tension, and, at the same time, the excessive rotation
of the bobbin and the breakage of the wire elements due to the
overload may be prevented.
It should be noted that as the surface area of each of the wire
guide holes 9a, 9b located in the cylindrical frames 8a, 8b is less
than 1/10 of the overall peripheral surface area of each
cylindrical frame, and the edges of the guide holes are all rounded
to reduce resistance to wind pressure. The machine can be thus
operated with less noise and vibration.
Furthermore, since the cylindrical frames of the invention are
formed of light aluminum alloy, the amount of torque required for
starting or stopping the machine operation can be significantly
reduced.
It should also be noted that the combination of the rotating
cylinder and the cylindrical frames in each unit is supported on
the individual stationary body independently of adjacent units and
the drive shaft for rotating the combined cylinder and cylindrical
frames in each unit is detachably joined to those in adjacent units
by means of couplings, whereby each unit can be easily removed from
the machine for changing parts or repairing defective components in
the unit upon the occurrence of any trouble.
Alternatively, the complete unit may be replaced with a new one, if
desired.
It has been found in our experiments that the units constructed in
accordance with the invention can be quickly replaced in 10
minutes, although the tubular type wire stranding machine of the
prior art has required 4 hours for achieving the same
procedure.
In addition, assembly and installation of the units on the
elongated common bed is accomplished easily and quickly without
requiring any clamping means, such as bolts. Upon arrival at the
installation point, the time required for construction of a
complete stranding machine of the present invention is
approximately 30 minutes, after which the machine if ready for
operation.
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