U.S. patent number 3,813,633 [Application Number 05/333,024] was granted by the patent office on 1974-05-28 for power tap for continuous outlet duct.
This patent grant is currently assigned to I-T-E Imperial Corporation. Invention is credited to Ralph C. Clement.
United States Patent |
3,813,633 |
Clement |
May 28, 1974 |
POWER TAP FOR CONTINUOUS OUTLET DUCT
Abstract
Removable device for tapping power from a continuous outlet duct
having a stylized extruded housing is constructed with gear
elements interconnecting the contact carrier and two mechanical
retaining elements. A single manually operated lever is provided to
operate the gear elements to simultaneously make electrical and
mechanical holding connections between the power tap and the duct.
Appropriately located spring fingers mounted to the power tap
contact the duct housing to provide a positive ground connection,
and cooperating polarizing formations of the power tap and duct
protect against the making of improper electrical connections.
Inventors: |
Clement; Ralph C.
(Bellefontaine, OH) |
Assignee: |
I-T-E Imperial Corporation
(Spring House, CA)
|
Family
ID: |
23300932 |
Appl.
No.: |
05/333,024 |
Filed: |
February 16, 1973 |
Current U.S.
Class: |
439/94;
439/118 |
Current CPC
Class: |
H01R
25/142 (20130101) |
Current International
Class: |
H01R
25/14 (20060101); H01R 25/00 (20060101); H01r
003/06 () |
Field of
Search: |
;339/20,21R,21S,22R,22T,23,24,14R ;200/51R,51.07 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wolfe; Robert L.
Assistant Examiner: Hafer; Robert A.
Attorney, Agent or Firm: Ostrolenk, Faber, Gerb &
Soffen
Claims
The embodiments of the invention in which an exclusive privilege or
property is claimed are defined as follows.
1. A device for tapping power from a continuous outlet duct having
a housing with a longitudinal access slot and enclosing a plurality
of longitudinally extending bus bars; said device including a
plurality of contacts engageable with duct bus bars, carrier means
having a nose portion to which said contacts are mounted, with said
nose portion being insertable into a duct housing through its
access slot, support means to which said carrier means is pivotally
mounted, mechanical securing means mounted to said support means
remote from said carrier means and engageable with securing
formations of a duct housing located adjacent its access slot, and
first means interconnecting said carrier means and said securing
means whereby pivoting of said carrier means from an inserting
position to an operating position operates said securing means from
a mounting position to a holding position.
2. A device as set forth in claim 1 also including deflectable
grounding contact means mounted to said support means and
engageable with a duct housing in the vicinity of its longitudinal
access slot.
3. A device for tapping power from a continuous outlet duct having
a housing with a longitudinal access slot and enclosing a plurality
of longitudinally extending bus bars; said device including a
plurality of contacts engageable with duct bus bars, carrier means
having a nose portion to which said contacts are mounted, with said
nose portion being insertable into a duct housing through its
access slot, support means to which said carrier means is pivotally
mounted, mechanical securing means mounted to said support means
and engageable with securing formations of a duct housing located
adjacent its access slot, and first means interconnecting said
carrier means and said securing means whereby pivoting of said
carrier means from an inserting position to an operating position
operates said securing means from a mounting position to a holding
position, said first means including interengaged gear
elements.
4. A device as set forth in claim 3 in which the mechanical
securing means includes spaced first and second sections, said
carrier means having a portion extending between said sections.
5. A device as set forth in claim 4 in which a first and a second
of said gear elements are keyed to the respective first and second
sections, a third of said gear elements being keyed to said carrier
means and being in driving engagement with the first and second
gear elements.
6. A device as set forth in claim 5 in which there is a radial
extension projecting from said carrier means for manually supplying
power to operate said gear elements.
7. A device as set forth in claim 6 in which there is an individual
deflectable grounding element adjacent to each of said first and
second sections.
8. A device as set forth in claim 7 in which said gear elements are
mounted on parallel axes and free portions of said grounding
elements extend generally in the direction of said axes.
9. A device as set forth in claim 5 in which the support means
includes first and second spaced parallel plates, said gear
elements positioned between said plates and to the rear of said
first plate; said nose portion, said sections and a grounding means
extend forward of said first plate; said gear elements being
mounted to axes perpendicular to said plates.
10. A device as set forth in claim 5 in which the gear elements are
mounted to parallel axes; said first and second sections including
respective first and second holding portions that are elongated and
relatively thin; said axes for said first and second gear elements
being at right angles to the respective first and second holding
portions.
11. A device as set forth in claim 3 in which there is a housing
wherein said gear elements are disposed, said housing including
polarizing formations on opposite sides of the nose portion; with
said carrier means in said inserting positions said nose portion
being non-symmetrical with respect to said polarizing formations.
Description
For many years continuous outlet electrified duct was constructed
with a formed sheet metal housing which proved satisfactory from
both an electrical and mechanical viewpoint. However, relatively
recently this type of housing fell into disfavor because of
appearance considerations.
In order to provide a more pleasing duct appearance, many
continuous outlet ducts are now constructed with extruded housings.
In my copending application Ser. No. 308,975 filed Nov. 24, 1972,
for an ELECTRIFIED DUCT AND FITTINGS THEREFOR, a stylized extruded
housing encloses standard continuous outlet duct constructed with a
formed sheet metal casing. Since great effort has been expended in
producing stylized duct, the power tapping devices used therewith
should also be stylized, while maintaining electrical and
mechanical features of prior art devices for tapping power from
ducts having formed sheet metal housings.
Thus, this invention provides a power tapping device in which gear
elements mechanically interconnect a contact carrier and two
mechanical securing elements in a manner such that manipulation of
a single lever subsequent to locating the power tap on the duct
housing makes the electrical connections and mechanically secures
the power tap to the duct. Locating the power tap on the duct
housings automatically brings grounding fingers of the power tap
into wiping engagement with the formed sheet metal inner housing.
The power tap is provided with a housing having polarizing
formations complementary to polarizing formations of the stylized
duct housing, with these polarizing formations cooperating with
each other to insure that proper electrical connections are
made.
Accordingly, a primary object of the instant invention is to
provide a novel construction for a power tapping device used with a
continuous outlet duct having an extruded housing.
Another object is to provide a power tapping device of this type in
which mechanical and electrical connections are made by the
manipulation of a single lever.
Still another object is to provide a power tapping device of this
type that cannot accidentally be connected improperly to the
duct.
A further object is to provide a power tapping device of this type
having means to insure a positive ground connection with the
duct.
A still further object is to provide a power tapping device of this
type capable of being utilized with many different types of lamp
fixtures and other utilization devices.
These objects as well as other objects of this invention will
become readily apparent after reading the following description of
the accompanying drawings in which:
FIG. 1 is an exploded perspective of a power tapping device
constructed in accordance with teachings of the instant
invention.
FIG. 2 is a side elevation of the power tapping device of FIG. 1,
with portions of the housing broken away to reveal internal
operating elements.
FIG. 3 is an end view, looking in the direction of arrows 3--3 of
FIG. 2, with the near wall of the device housing broken away.
FIGS. 4 and 5 are plan views of the power tapping device. In FIG. 4
the elements are shown in the inserting or mounting position, and
in FIG. 5 these elements are shown in the operating position.
FIGS. 6 and 7 are end views of the power tapping device showing its
relation to a continuous outlet stylized duct. In FIG. 6 the device
is in its inserting or mounting position, and in FIG. 7 the device
is shown mounted to the duct, with the electrical and securing
elements in their operating positions.
Now referring to the Figures. Power tapping device 10 includes
generally rectangular die cast housing 11 that is open at its upper
end to receive a subassembly consisting of the remaining elements
of device 10. This subassembly includes molded insulating contact
carrier 12 constructed of mating halves secured together by rivets
13, 14. Cylindrical main portion 15 of carrier 12 is sandwiched
between parallel metal mounting plates 16, 17 having aligned
circular apertures 18, 19, respectively, that provide journals for
guiding pivotal movement of contact carrier 12. Drive gear 20 is
mounted to carrier 12 just below upper mounting plate 16 and is
keyed to contact carrier 12 by inwardly extending ear 21 (FIG. 1),
so that pivoting of main gear 20 by utilizing its integrally formed
radial extension 22 is effective to pivot the entire contact
carrier 12.
Contacts 23, 24, mounted at opposite ends of contact carrier nose
portion 25, are connected to the respective flexible insulated
leads 26, 27 that extend downward through carrier 12 and into the
area of housing 11 below lower mounting plate 17. For a reason that
will become obvious, nose portion 25 is relatively narrow, extends
above upper mounting plate 16 and is disposed outside of housing
11.
Plate-like elongated retainers 31, 32 are disposed slightly above
upper plate 16 in a plane parallel thereto and are provided with
respective integrally formed downwardly extending shafts 33, 34
whose lower ends extend into the respective apertures 35, 36 in
lower mounting plate 17. Spur gears 37, 38, both in mesh with main
gear 20, are keyed to the respective shafts 33, 34 and are
positioned adjacent the bottom surface of upper mounting plate
16.
Rivet pins 41, 42, extending through the respective apertures 43,
44 in upper mounting plate 16 and respective apertures 45, 46 in
lower mounting plate 17, secure mounting plates 16, 17 together.
Grounding elements 47, 48 are captured against the upper surface of
upper mounting plate 16 by the enlarged heads of the respective
pins 41, 42 and the cylindrical downward extensions of the
respective mechanical retainers 31, 32. Grounding members 47, 48
are constructed of conductive spring material and are provided with
upwardly extending deflectable grounding fingers 51, 52,
respectively, that firmly engage formed sheet metal casing 61
(FIGS. 6 and 7) of stylized continuous outlet duct 60 when power
tap 10 is mounted thereto. Screw 59, threadably mounted to lower
plate 17, is provided for the making of a ground connection from a
utilization fixture, such as a lamp (not shown) to power tap 10.
Circular aperture 58 in the bottom wall of housing 11 is provided
for mechanical securement of such utilization device to power tap
10 by receiving a nipple (not shown) or other extension of the
utilization device.
Upper plate 16 rests against the upper ends of posts 56, 57 inside
of housing 11 at diagonally opposite corners thereof. Screws 54, 55
extend through the respective clearance apertures 64, 65 in upper
mounting plate 16 and are received by threaded apertures in the
respective posts 56, 57. The end walls of housing 11 at the upper
edges thereof are provided with notches 62, 63, that receive
polarizing lips 66, 67 (FIG. 6) at the bottom of extruded stylized
housing 68 of duct 60 along opposite edges of its longitudinally
extending access slot 69.
In order to mount power tap 10 to continuous outlet duct 60, lever
22 is moved to its position of FIG. 4. This operates gears 20, 37,
and 38 so that when viewed from above, contact carrier nose 25 and
securing elements 31, 32 are positioned with their longitudinal
axes extending parallel to the longitudinal axis of housing 11.
This permits nose 25 to move into access slot 69 of duct 60 and
permits retainers 31, 32 to move above lips 66, 67 into alignment
with recesses 76, 77 positioned immediately above the respective
lips 66, 67. At this time polarizing notches 62, 63 of housing 11
receive polarizing lips 66, 67. It is noted that in its inserting
position of FIG. 4, the longitudinal axis of nose 25 is offset from
a line extending between the midpoints of notches 62, 63 so that
power tapping device 10 may not be rotated 180.degree. from its
mounted position of FIG. 7.
After the upper end of housing 11 is seated against the lower
surface of housing 68, lever 22 is moved counterclockwise with
respect to FIG. 4 to the operating position of FIG. 5. This motion
operates gear elements 20, 37, 38, so that contact carrier nose
portion 25 is brought to its operating position wherein power tap
contacts 23, 24 are in engagement with bus bars 73, 74,
respectively, of duct 60. At the same time, securing elements 31,
32 are pivoted to their holding positions wherein the longitudinal
axis of element 31, 32 are transverse to the longitudinal axis of
duct 60, and the ends of elements 31, 32 are captured within
retaining slots 76, 77 to mechanically secure power tap 10 to duct
60. As nose portion 25 of contact carrier 12 is inserted into
access opening 69, the deflectable arms 51, 52 of grounding contact
members 47, 48 rub against the portion of duct casing 61 bounding
access slot 69 and coming to rest in firm engagement with casing 61
so as to provide a positive ground connection between bus 60 and
power tap 10.
Although there have been described preferred embodiments of this
novel invention, many variations and modifications will now be
apparent to those skilled in the art. Therefore, this invention is
to be limited not by the specific disclosure herein but only by the
appending claims.
* * * * *