U.S. patent number 3,808,563 [Application Number 05/283,277] was granted by the patent office on 1974-04-30 for filter and method for its manufacture.
This patent grant is currently assigned to Licentia Patent-Verwaltungs-G.m.b.H.. Invention is credited to Manfred Borner, Hans Schussler.
United States Patent |
3,808,563 |
Borner , et al. |
April 30, 1974 |
FILTER AND METHOD FOR ITS MANUFACTURE
Abstract
An electromechanical filter having a first and a second
transducer resonator and a plurality of additional resonators, each
resonator having first and second end surfaces. The resonators are
arranged substantially parallel to one another. Two longitudinally
vibrating thin, coupling wires are respectively coupled to the
first end surfaces and to the second end surfaces. A plurality of
thin, metal mounting strips are fastened to the resonators. The
thickness d, and length 1, of each of the mounting elements
corresponds approximately to the equation: d/l.sup.2 =
.omega..sub.o .alpha. .sqroot..rho./E Such an electromechanical
filter is manufactured by fixing each of the resonators to mounting
elements, and removing material as required from at least one of
the resonators to effect tuning.
Inventors: |
Borner; Manfred (ULM/Danube,
DT), Schussler; Hans (ULM/Danube, DT) |
Assignee: |
Licentia
Patent-Verwaltungs-G.m.b.H. (Frankfurt, DT)
|
Family
ID: |
5817620 |
Appl.
No.: |
05/283,277 |
Filed: |
August 24, 1972 |
Foreign Application Priority Data
|
|
|
|
|
Aug 24, 1971 [DT] |
|
|
2142332 |
|
Current U.S.
Class: |
333/198;
29/25.35; 310/321 |
Current CPC
Class: |
H03H
9/50 (20130101); H03H 3/007 (20130101); Y10T
29/42 (20150115) |
Current International
Class: |
H03H
9/00 (20060101); H03H 3/00 (20060101); H03H
9/50 (20060101); H03H 3/007 (20060101); H03h
009/04 (); H03h 009/26 () |
Field of
Search: |
;29/25.35,169.5
;333/72,71,30 ;310/8.2-8.5,9.1,26 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Lawrence; James W.
Assistant Examiner: Nussbaum; Marvin
Claims
1. An electromechanical filter having a signal input means and a
signal output means comprising, in combination:
1. a first piezoelectrically acting transducer resonator having
first and second end surfaces and serving as said input means, a
plurality of intervening resonators of the flexural vibrating type
each having first and second end surfaces, and a second
piezoelectrically acting transducer resonator having first and
second end surfaces and serving as said output means, said
resonators being arranged substantially parallel to one
another;
2. at least two thin longitudinally vibrating coupling wires, one
of said coupling wires being coupled to said first end surface of
each said resonator and another of said coupling wires being
coupled to said second end surface of each said resonator; and
3. a plurality of thin metal mounting strips fastened to said
resonators, the thickness and the length of each said mounting
strip corresponding approximately to the equation:
d/1.sup.2 = .omega..sub.o .alpha..sqroot..rho./E
where d is the thickness of the metal strips, 1 is the length of
the metal strips, .omega..sub.o is the angular frequency of the
filter, .rho. is the density of the metal strips, E is the modulus
of elesticity of the material of the metal strips, and .alpha. is a
constant having a value selected from the group consisting of
values of substantially 0.62; 0.115;
2. An electromechanical filter as defined in claim 1, wherein the
constant .alpha. is substantially 0.62 and said filter exhibits
.lambda./4 - type
3. An electromechanical filter as defined in claim 1, wherein the
constant .alpha. is substantially 0.115, and said filter exhibits
3.lambda./4 -
4. An electromechanical filter as defined in claim 1, wherein the
constant .alpha. is substantially 0.046, and said filter exhibits
5.lambda./4 -
5. An electromechanical filter as defined in claim 1, wherein said
first end surfaces and said second end surfaces are frontal faces
of said
6. An electromechanical filter as defined in claim 1, wherein the
total
7. An electromechanical filter as defined in claim 1, wherein each
of said resonators has a respective longitudinal axis, and wherein
said coupling elements are arranged substantially parallel to one
another and approximately at a right angle to said longitudinal
axis of said
8. An electromechanical filter as defined in claim 1, further
comprising additional coupling wires attached between nonadjacent
resonators thereby
9. An electromechanical filter as defined in claim 1, wherein each
of said metal strips is in the shape of a frame at least in that
area which is
10. An electromechanical filter as defined in claim 9, wherein each
said frame has a respective opening having a height approximately
equal to the length of each of said metal strips and having a width
of between about
11. An electromechanical filter as defined in claim 1, wherein all
of said resonators have the same resonant frequency and different
lengths and said coupling wires are curved so as to adapt them to
the differing lengths of
12. An electromechanical filter as defined in claim 1, wherein all
of said resonators have substantially the same resonant frequency
and have substantially the same length and said two coupling wires
are each
13. An electromechanical filter as defined in claim 12, wherein
said first and said second end surfaces of each said transducer
resonator are each provided with a respective axially extending
protrusion having a cross section smaller than the cross section of
each said transducer resonator,
14. An electromechanical filter as defined in claim 12, wherein
each said resonator is substantially circular in radial cross
section, the diameters of said transducer resonators being greater
than the diameters of said
15. An electromechanical filter as defined in claim 12, wherein
each said resonator is substantially circular in radial cross
section, said first transducer resonator, said intervening
resonators and said second transducer resonator being arranged in
succession, the lengths and diameters of said resonators increasing
progressively from one resonator
16. An arrangement as defined in claim 1, wherein said filter
constitutes a
17. A method of making an electromechanical filter comprising:
providing a first transducer resonator, a plurality of intervening
resonators and a second transducer resonator each resonator having
two end surfaces; fixing each resonator to a mounting element; fine
tuning the resonators by mechanically removing material from at
least one resonator after said step of fixing each resonator to a
mounting element; and, after said step of
18. A method of making an electromechanical filter comprising:
providing a first transducer resonator, a plurality of intervening
resonators and a second transducer resonator each resonator having
two end surfaces; forming mounting elements as thin metal strips of
material forming the edge portions of a common piece of metal so as
to form the mounting elements as parts of a single piece of metal;
fixing the resonators to the mounting elements; fixing coupling
wires to the resonator end surfaces; and fine tuning the resonators
by mechanically removing material from at least one resonator after
said step of fixing each resonator to a mounting
19. A method as defined in claim 18, wherein said step of forming
the mounting elements in the form of thin metal strips is effected
by stamping out portions therebetween from the common piece of
metal and subsequently
20. A method as defined in claim 18, wherein said step of forming
the mounting elements in the form of thin metal strips is effected
by etching out portions therebetween from the common piece of metal
and subsequently
21. A method as defined in claim 17, wherein the step of fixing the
resonators is effected by spot welding, soldering, or cementing.
Description
BACKGROUND OF THE INVENTION
This invention relates to an electromechanical filter and to a
method of making the filter. The present invention relates, more
particularly, to an electromechanical filter having resonators of
the flexural vibration type and longitudinally oscillating coupling
elements as well as piezoelectrically acting transducer resonators
at its input and its output.
Mechanical filters with a frequency of about 50 kHz and a bandwidth
of about 3 kHz have recently gained particular importance primarily
because a carrier frequency system is about to be introduced which
uses channel filters having this frequency capability. Thus an
eminently important situation has developed for electromechanical
filters.
While thus far performance qualities were of foremost importance
and principal research in the electromechanical field has been
directed thereto, the emphasis in the field of these filters has
now shifted to production techniques and substantial
automatization.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an
electromechanical filter which can be very economically
fabricated.
It is another object of the present invention to provide a simple
economical method of fabricating electromechanical filters.
One purpose is to eliminate production steps, if necessary at the
sacrifice of higher quality, if this were to exceed, to too large
an extent, the minimum requirement for the filter tolerances.
It has been found, in practicing the present invention, that there
are a series of previously unknown practices and constructions
which permit simplification of the fabrication process and even an
improvement in quality to some extent. Thus it is possible to lower
quality demands at other points in the fabrication process. The
present invention therefore resides in a combination of features
which optimizes the total filter design in the desired manner.
The invention, in its apparatus aspect, resides in an
electromechanical filter having an input arrangement formed by a
first piezoelectrically acting transducer resonator, having first
and second end surfaces. An output arrangement is formed by a
second piezoelectrically acting transducer resonator, having first
and second end surfaces. A plurality of intervening resonators of
the flexural vibrating type, each having first and second end
surfaces, are provided. The transducer resonators and the
intervening resonators are arranged substantially parallel to one
another. Two longitudinally vibrating coupling elements in the form
of thin coupling wires, are provided. One of the coupling elements
is coupled to each of the first end surfaces and the other coupling
element is connected to each of the second end surfaces. A
plurality of mounting elements in the form of respective, thin,
metal strips are fastened to the resonators of the plurality of
resonators and to the transducer resonators. The thickness and the
length of the mounting elements correspond approximately to the
equation:
d/1.sup.2 = .omega..sub.o .alpha..sqroot..rho./E
where d is the thickness of the metal strips, 1 is the length of
the metal strips, .omega..sub.o is the angular (radial) frequency
of the filter, .rho. is the density of the metal strips, E is the
modulus of elasticity of the metal strips and .alpha. is a
constant.
The end surfaces to which two of the coupling wires are fastened
are preferably the frontal faces of the intervening resonators and
transducer resonators so that the succession of end surfaces
throughout the filter are connected together by at least one
continuous wire.
The constant .alpha. preferably has a value of 0.62, for .lambda./4
type behavior; 0.115 for 3.lambda.14 type behavior; and 0.046 for
5.lambda./4 type behabior.
The invention in its method aspect, involves the making of an
electromechanical filter which includes providing a first
transducer resonator, a second transducer resonator, and a
plurality of intervening resonators, fixing each of the intervening
resonators and each of the transducer resonators to mounting
elements, and removing material as required from at least one of
the resonators to effect tuning thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of one embodiment of an
electromechanical filter constructed in accordance with the present
invention, some of the resonators being absent, for the sake of
clarity, and one resonator being shown in section.
FIG. 2 is a perspective view of a plurality of resonators coupled
together by a wire.
FIG. 2A is a diagrammatic illustration of a resonator and an
associated coupling wire of the single coupling wire type, with the
coupling wire displaced from the center of the resonator.
FIG. 3 is a graphical representation of the coupling ratio
(K/K.sub.max) plotted against the ratio of the distance that the
coupling wire, as shown generally in FIG. 2A, is from an end of the
resonator to the half length of the resonator (1.sub.2
/1.sub.1).
FIG. 4 is a graphical representation of the frequency
characteristics of an electromechanical filter constructed in
accordance with the present invention.
FIG. 5 is a diagrammatic, perspective view of a mounting element
suitable for use as part of an electromechanical filter constructed
in accordance with the present invention.
FIG. 6 is a perspective view of a second embodiment of a mounting
element suitable for use as part of an electromechanical filter
constructed in accordance with the present invention.
FIG. 7 is a perspective view of a mounting arrangement composed of
a plurality of mounting elements formed by a common metal
piece.
FIG. 8 is a perspective view of a transducer resonator suitable for
use as part of an electromechanical filter constructed in
accordance with the present invention.
FIG. 9 is a plan view of a plurality of intervening resonators and
a transducer resonator coupled together by wires in accordance with
a preferred embodiment of the present invention.
FIG. 10 is a plan view of a plurality of resonators and a
transducer resonator coupled together by wires in accordance with a
further preferred embodiment of the present invention.
FIG. 11 is a perspective view of one embodiment of an
electromechanical filter constructed in accordance with the present
invention comprising additional coupling wires between nonadjacent
resonators.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1 illustrates an embodiment of an electromechanical filter
constructed in accordance with the present invention. The economic
and technological advantage of the present invention is to be
explained with the aid of FIG. 1. As shown in FIG. 1, the
electromechanical filter according to the present invention
includes electromechanical transducers and a mechanical filter
structure which transmits purely mechanical waves, in its
transmission range, and reflects them, in its blocking range. In
order to achieve this, a series of intervening resonators 2 which
generally are made of a special metal alloy are disposed between an
input piezoelectrically acting transducer resonator 1 and an output
transducer resonator 1'. For the sake of clarity, only three of the
resonators 2 are shown in FIG. 1, one in section, so as to show
more clearly other parts of the electromechanical filter. However,
in the illustration, eight intervening resonators are to be
provided.
The housing includes a cover 6 which is shown broken away to expose
elements 1-4, connected, by conventional means, to a mounting plate
5 on which the mounting elements 4 are fixed. The mounting elements
4 are, as shown in FIG. 1, thin metal strips formed from parts of a
thin metal member which is fixed, for example by welding, to the
mounting plate 5. A piezoelectric member 8, preferably in the form
of a ceramic member, is fixedly positioned on a surface of the
second transducer resonator 1'. A lead 7', on which the output
signal from the filter appears, is connected to an electrode of the
piezoelectric member 8. Another similar piezoelectric member (not
visible in FIG. 1) is fixedly attached to a surface of the first
transducer resonator 1, a lead 7 being provided to an electrode of
this transducer to serve as the signal input lead of the filter.
66
All of the resonators 1, 1' and 2, as shown in FIG. 1, are
connected in succession by means of coupling elements 3, e.g. thin
wires preferably connected to the resonator end faces. Nonadjacent
ones of the resonators may be additionally coupled together in any
of many possible ways. In the first case, the electrical equivalent
circuit diagram exhibits the characteristics of a polynomial
filter. With the additional coupling, it is possible to produce
attenuation peaks at real and complex frequencies. It is also of
importance that the coupling elements 3 have a given length which
is related to the wavelength of the oscillation sought to be passed
through the electromechanical filter.
A very decisive role is played by a plurality of substantially
identically dimensioned, mechanical mounting elements 4 for the
resonators 1, 1' and 2. Two of the mounting elements 4 are provided
for each of the resonators 1, 1' and 2, and are fixed to spaced
points of the respective resonators 1, 1' and 2 inwardly of their
end surfaces, to which the coupling elements 3 are fixed.
The mounting elements 4 serve to decouple the filter as completely
as possible from the housing 5, 6. The mounting elements 4 must be
stable, can be produced inexpensively, and must not detune the
resonators 1, 1' and 2 or only detune them in a consistently
repeatable manner, i.e. by the same amount from one production unit
to the next. The resonators 1, 1' and 2 must not have additional
resonant points (ancillary waves) as a result of their association
with the mounting elements 4; any existing undesired resonances
must be either attenuated or displaced into noninterfering
frequency regions.
The cover 6 is of importance because of the ancillary waves, if
flexural resonators are used whose sound irradiation cannot be
neglected, particularly in the range of about 50 kHz. Generally
proven structures can be dependably used.
This leads to the subject of the problems which must be
particularly considered in connection with a filter operating at a
frequency of about 50 kHz. Since the dimensions of known
longitudinal and torsion resonators would become much too large,
lengths of about 50 mm or about 28 mm being required, only flexural
resonators can realistically be considered. In this regard, there
exists a prior proposal, as shown generally in FIG. 2, to couple
the resonators 10 of an electromechanical filter by means of a
single wire 11 which vibrates longitudinally. This known technique
is disclosed in German Patent No. 1,100, 834 and in German Laid
Open Patent Applications Nos. 1,922,551 and 1,541,975. At this
point, dual criteria may be applied, which lead to a first partial
understanding of the theory of the invention described herein.
Since the .lambda./4 length of the longitudinal vibration in the
coupling wire is, at a frequency of 50 kHz, 25 mm, the coupling
length, in order to reduce the overall structural length, must be
<<25mm, i.e. practically a length of 5mm.
If the influence of the temperature coefficient of the longitudinal
speed of sound on the position of the filter edges is calculated
for such a filter, it can be found that the only coupling wire
suitable for this purpose is formed from a special nickel-iron
alloy, such as is sold under a number of trade names, e.g.
Ni-Span-C, Thermelast or the like, after it has been subjected to a
special heat treatment. Ni-Span-C is a Ni-Fe alloy consisting of
42,5 % Ni, 5 % Cr, <1 % Al and Ti, remainder Fe. The components
of Thermelast are as follows: 42 % Ni, 9 % Mo, <1 % Be,
remainder Fe.
If .lambda./4 coupling were used, it would have been possible to do
without the special alloys mentioned above. In practice this means,
over and beyond the heat treatment which can be easily mastered,
that wires with very small diameter tolerances, about .+-.1 micron,
must be made from a charge. This is not possible, however, with
sufficient uniformity throughout the fabrication process using the
alloys mentioned above compared with wires of a well-known
nickel-iron-molybdenum alloy, which in the tube art are called
A-wires and which have served extraordinarily well for .lambda./4
coupling. A-wire material consists of Ni, Fe and Mo. It is,
therefore, a preferred feature of the present invention to employ
two coupling wires which are so combined, from the different
existing drawing charges, that the sum of the cross sections of the
two wires corresponds to the total coupling wire cross section
required for the value of the total coupling which is to be
accurately maintained.
When only one coupling wire 11 is used for coupling, it initially
appears to be of advantage to attach this wire 11 at the center of
the flexural resonators 10, as shown in FIG. 2. However, if the
efficiency of such a coupling is considered, it will be found that
in order to obtain a certain band width in the center of the
resonators 10, the coupling wire 11 must have a cross section which
is greater by the factor 1/0.37 = 2.7 (FIG. 3) as can be learned
from an article in the publication AEU 16 (1962) (Archiv der
Elektrischen Ubertragung), S. Hirzel Verlag, Stuttgart, West
Germany, pages 355-358. Experience has shown that in a channel
filter operating at a frequency of about 50 kHz and with the use of
a single wire 11 in the center of the resonators 10 (1.sub.2 =
1.sub.1 in FIG. 2a), the diameter of the coupling wire 11 is about
0.45mm. If two wires serving as the coupling members 3 (FIG. 1) are
used instead and connected at the two end surfaces of the
resonators 1, 1' and 2, in accordance with the present invention,
the diameter of these coupling wires reduces to 0.45 .sup..
1/.sqroot.2.sup.. 1/.sqroot.2.7mm = 0.19mm. This reduction in the
cross section is very decisive in another respect. As can be seen
in FIG. 3, the coupling ratio decreases as the single coupling wire
11 is moved away from the center point, reaching zero at a 1.sub.2
/1.sub.1 ratio of about 0.3 and thereafter reaching 1.0 when
1.sub.2 is zero; i.e., the wire 11 is at the end of the resonator
10.
FIG. 4 shows graphically how strongly the frequencies shift at the
upper (f.sub.o) and lower (f.sub.u) edges of the band as well as at
the center band frequency f.sub.M when the length of a coupling
member 1.sub.K differs from .lambda./4. The frequencies are
standardized to the prealignment frequency f.sub.R of the
resonators inherent to them before the coupling members or wires
are welded on. K is the coupling factor of the resonators. The
steep rise of the curves directly shows that for f.sub.o and
f.sub.M at 1.sub.K <<.lambda./4 the maintaining of an
accurate coupling length is very critical. For a 50kHz channel
filter with 1.sub.K = 5mm (.congruent..lambda./20) the permissible
tolerances for the filter result in a manufacturing accuracy of the
length 1.sub.K of .DELTA.1.sub.K .congruent. .+-.4.mu..
The position of the welding point for welding the coupling wire to
the flexural resonator must be correspondingly accurate. The
advantage of using two coupling wires, in accordance with this
invention, each having a diameter of 190.mu. instead of one wire
with a diameter of 450.mu. becomes immediately evident. In
principle, a wire of 190.mu. can be welded much more accurately
than a wire of 450.mu.. Added to this advantage is a further
advantage when the proposed two coupling wires are welded to the
two frontal faces of the resonators, in accordance with the present
invention. The position of a coupling wire and its thickness are
decisive, with regard to the degree (strength) of the coupling
effected by the coupling wire, but not its accurate positioning on
the frontal face of the resonators. When only one coupling wire is
used, which is attached to the center of the resonators, the
accurate positioning of this point is also decisive as can be seen
from FIG. 3 (with 1.sub.2 .apprxeq. 1.sub.1). The value K =
K.sub.max is thus dependably achieved in the arrangement of the
present invention over the entire frontal face. This is of
importance for the manufacture of the filters.
An electromechanical filter according to FIG. 1 is to be
manufactured in such a way that first all parts of the filter shown
in FIG. 1, except for the coupling elements (wires) 3, are
connected together, for example, by electrical spot welding,
soldering or cementing. Then the individual resonators 2 and the
transducer resonators 1 and 1' are accurately frequency tuned. The
welding jig in which the resonators 2 and the transducer resonators
1 and 1' are welded to the mounting elements 4 need not meet any
extreme precision requirements. A spacing tolerance of about .+-.
0.1mm in the alignment of these parts to one another is sufficient
for the type of filters according to the present invention. The
very decisive process of welding on the coupling elements (wires) 3
of the prescribed length 1.sub.K .+-. 4.mu. can then be effected
with the utmost precision, for example with special precautions in
an accurate, adjustable jig. It is then, however, not necessary to
observe simultaneously the accurate positioning of the welding
point on the resonators 2 and on the transducer resonators 1 and
1'.
Since the importance of the arrangement of the resonators 1,1' and
2 and the coupling elements (wires) 3 in FIG. 1 has now been made
clear, a further point which brings practical success to this
arrangement is the mounting of the resonators 2 and transducer
resonators 1 and 1'.
The difficulty here again is the attainment of relatively short
mounting elements 4. In principle, ultrasonic vibrations will
always propagate along the mounting elements 4. Depending on
whether the propagating energy is reflected or absorbed, the
mounted resonators 1, 1' and 2 are detuned or attenuated. The
magnitude of these effects can be reduced by providing a cross
section for the mounting element 4 which just suffices for mounting
purposes, so that the coupling of the mounted resonators 1, 1' and
2 with the cover 6 and the mounting plate 5 is reduced in that the
acoustically effective length of these mounting elements 4 is made
about .lambda./4. This is possible in an arrangement such as shown,
for example, at 4 in FIGS. 1 and 2 of the German Laid Open Patent
Application No. 1,022,550, only when the length of the holding pins
is about 14mm. The torsional vibrations transmitted from the
holding pins would be optimally decoupled from the housing.
In the design of the filter according to FIG. 1 hereof a novel
approach is taken which will be explained with the aid of that
figure. The mounting elements 4 in FIG. 1 each substantially
consist of an actual supporting part which is shown, in an enlarged
view, in FIG. 5 and which has a length L, a width b and a thickness
d. This element is torsionally stressed by that one of the
resonators 1, 1' and 2 with which it is associated, and performs
flexural vibrations in the plane of the resonators 1, 1' and 2. If
this mounting element is imagined to be separated into parallel
sections along the dashed lines shown in FIG. 5, the individual
sections perform flexural vibrations. Nothing changes in the
mechanism of these vibrations in a first approximation, i.e. at a
low amplitude, if the separation is not made. The thickness value d
can be determined, for example, with the aid of an experiment set
forth in the periodical AEU 15 (1961), Issue No. 4, pages 175-180,
equations (1a) and (20a) of which are of interest, when the length
of the mounting element is given and there is a .lambda./4 type
coupling. The following applies:
.fourthroot.p .sup.. q/E .sup.. J .omega..sub.o.sup.2 =
2.365/v.sub.L (1)
where v.sub.L = E/.rho. .apprxeq. 5 .sup.. 10.sup.5 cm/sec, the
speed of sound for longitudinal waves. E is the modulus of
elasticity. The symbol .rho. is the density of the material. The
symbol .omega..sub.o is the angular frequency; i.e., .omega..sub.o
= 2.pi.f.sub.o, f.sub.o being the center frequency of the filter,
and
q/J = (.DELTA.b .sup.. d/1/12.DELTA.b .sup.. d.sup.3) = 12/d.sup.2
(2)
where J is the geometrical moment of inertia of the cross-sectional
mounting element shown in FIG. 5 with the width .DELTA.b and the
thickness d about an axis in the direction of the edge having the
length .DELTA.b. It can be seen that the value b, or .DELTA.b, is
derived from the calculations of the .lambda./4 length for mounting
elements and this again justifies the assumption that a mounting
element according to FIG. 5 can be separated, for analytical
purposes, into segments in the manner shown by the dashed
lines.
The above equations thus result in:
d/1.sup.2 = .omega..sub.o .sqroot..rho./E .sup.. 0.62 (3)
for .lambda./4 type coupling, the units for d and 1 being in
cm.
If l = 0.3cm is selected, the following applies at a frequency:
f.sub.o = .omega..sub.o /2.pi.= 50 kHz .fwdarw. d = 0.035cm (4)
In an entirely analogous manner, the corresponding formulas result
for the relationships, for example, at 3.lambda./4 and 5.lambda./4
type coupling, i.e.
d/1.sup.2 = .omega..sub.o .sqroot..rho./E .sup.. 0.115 (5)
for 3.lambda./4 type coupling and
d/1.sup.2 = .omega..sub.o .sqroot..rho./E .sup.. 0.046 (6)
for 5.lambda./4 type coupling.
An advantageous further embodiment of a mounting element suitable
for use in the present invention is shown in FIG. 6. The mounting
element consists, at least in its portion which is torsionally
stressed, of a frame having approximately the following inner
dimensions:
L' = L and b' = 1/2L' to 1/3 L'.
With such a configuration of the mounting element it is possible to
obtain even better decoupling between the resonators 2 or
transducer resonators 1 and 1', and the housing cover 6 and the
support plate 5.
The width b is adapted to that of the resonators 2 or that of the
transducer resonators 1 and 1'. In practice, b will be
approximately 2mm. Thus the entire arrangement has suitable
stability in addition to optimum decoupling.
Advantageously the .lambda./4 long mounting elements 4 (FIG. 1), as
more specifically shown in FIGS. 5 or 6, are to be provided using
conventional principles employed for the construction of filters
and the arrangement of the resonators 1, 1' and 2 thereon. The
mounting elements 4, as shown in FIG. 1, are of a common metal
piece, are to be made, for example, by stamping, and are to be bent
in such a manner that an integral body results, as shown in FIG. 7.
This produces good stability during the first fabrication steps,
and results in a stable, sturdy mounting arrangement.
This stability is particularly important since, after assembly of
the parts of the filter shown in FIG. 1, or before welding on the
coupling wires 3, the resonators 2 and the transducer resonators 1
and 1' must be turned. Either because of their precise fabrication
or as a result of a first prealignment before being welded to the
mounting elements 4 they already have an approximately correct
resonant frequency and band width. However, the first welding step
produces such stray phenomena that subsequent tuning, in the range
of a few Hertz, is generally needed at this point. The magnetic
fields produced as a result of electric welding, if such a
technique is used, have an influence on the inherent frequency
which must be eliminated by a demagnetization process.
The actual tuning process can be effected by grinding with a fine
high-speed grinding disc or the like. It is best to grind the end
of the resonators and thus increase the frequency. This retains the
characteristic impedance Z of the resonators 1, 1' and 2 and thus
also the degree of coupling between the adjacent resonators at a
given cross section of the coupling wires 3.
It should be mentioned at this point that the coupling between the
resonators must be able to meet the requirements of filter theory;
generally the coupling decreases from the outer to the inner
resonator pairs by a factor of 2, or more. With a constant spacing
1.sub.K between the resonators and a constant cross section of the
coupling wires 3, this can be accomplished only by varying the
cross section of the resonators 1, 1' and 2.
It is much more practical, however, to slightly vary the lengths
1.sub.K and thus set the coupling between the resonators 1, 1' and
2. The tuning frequencies between the individual resonators 2 and
between the transducer resonators 1 and 1' are then also slightly
different. Generally the resulting difference in length is so
slight (a few tenths of a millimeter), that it need not be
considered in the welding process, particularly when the coupling
wires are welded on. Only with transducer resonators 1 and 1', it
may happen that they become noticeably shorter since the
piezoelectric member 8 preferably a ceramic transducer which serves
to excite and to transmit the mechanical vibrations, substantially
reduces the inherent frequency when the length is the same as that
of the normal resonators. To compensate for this, the metal
portions of the transducer resonator 1', as well as the transducer
resonator 1, must be shortened by up to about 2mm.
In order to prevent difficulties with the preferably substantially
straight coupling wires 3, it is advantageous to employ a
transducer resonator as shown in FIG. 8. Protrusions 9, as shown in
FIG. 8, cause the total length of the transducer resonator 1' to
become approximately equal to that of the resonators 2. The shape
of these protrusions is almost arbitrary. Of course, the transducer
resonator 1 is provided with similar protrusions. In practice, the
metallic portion of the transducer resonators 1 and 1' is provided,
for example, as an integral piece which has been machined to
provide the protrusions 9, but these protrusions may also be welded
on. The advantage is then that the welded-on protrusions need not
necessarily be made of a temperature compensating material.
The length of the transducer resonators 1 and 1' may, however, also
be selected to equal that of the intervening resonators 2, if at
the same time the diameter of the transducer resonators 1 and 1' is
increased. With the appropriate selection of length and diameter,
tne inherent flexural resonant frequency remains substantially the
same; however, the distance of the transducer resonators 1 and 1'
from the adjacent resonators 2 must be reduced due to the decrease
in coupling.
The adaptation of the length may also be effected by a slight
curvature of coupling wires 13 fastened to the end surfaces of
resonators 14 and 15, as shown in FIG. 9, or by a variation of the
lengths of a first transducer resonator 17, as well as of
intervening resonators 18 and a second transducer resonator (not
shown), so that the filter has the approximate construction shown
in FIG. 10, coupling wires 16 being essentially straight, but not
parallel to one another.
FIG. 11 shows another embodiment of an electromechanical filter
constructed in accordance with the present invention. All of the
resonators 1, 1', and 2 are connected in succession by means of
couplingelements 3, e.g. thin wires preferably connected to the
resonator end faces. Nonadjacent ones of the resonators are coupled
together by additional coupling wires 3'.
The length of these wires corresponds approximately to the
equation
(2 n + 1) l.sub.k + .lambda./2
It will be understood that the above description of the present
invention is susceptible to various modifications, changes and
adaptations and the same are intended to be comprehended within the
meaning and range of equivalents of the appended claims.
* * * * *