U.S. patent number 3,801,951 [Application Number 05/300,197] was granted by the patent office on 1974-04-02 for track light system.
This patent grant is currently assigned to Thomas Industries, Inc.. Invention is credited to Vincent C. Dicola, Wayne J. Kemmerer, Gene R. Raddatz.
United States Patent |
3,801,951 |
Kemmerer , et al. |
April 2, 1974 |
TRACK LIGHT SYSTEM
Abstract
This invention discloses the combination of an elongated
trackway and a mounting device for removably connecting an
electrical unit to the trackway. The trackway comprises an
elongated channel member having a back wall and two side walls with
a pair of corresponding in-turned flanges formed at the outer ends
of the two side walls to present a lengthwise slot. An elongated
insulative member is mounted within the channel member and includes
a pair of spaced apart receptacles in alignment with the lengthwise
slot. A pair of conductors extend through each receptacle
lengthwise of the channel member. The mounting device is assembled
in a hollow housing having an open end. A plug unit is inserted in
the open end, and includes an insulative head member mounted within
the open end and a pair of contact blades extending through the
insulative head member outwardly of the open end in a spaced apart
relation corresponding to the distance between the pair of
receptacles. The mounting device further includes latching means
extending forwardly of the housing's open end for engaging the
in-turned flanges of the channel member upon the contact blades
being inserted into the pair of receptacles to hold the mounting
device in place, and includes releasing means which selectively
disengages the latching means to permit the removal of the mounting
device from the trackway.
Inventors: |
Kemmerer; Wayne J. (Jefferson,
WI), Dicola; Vincent C. (Fort Atkinson, WI), Raddatz;
Gene R. (Fort Atkinson, WI) |
Assignee: |
Thomas Industries, Inc. (Ft.
Atkinson, WI)
|
Family
ID: |
23158107 |
Appl.
No.: |
05/300,197 |
Filed: |
October 24, 1972 |
Current U.S.
Class: |
439/116; 439/136;
439/120 |
Current CPC
Class: |
H01R
25/14 (20130101); H01R 13/5219 (20130101); H01R
13/521 (20130101); F21V 21/35 (20130101) |
Current International
Class: |
F21V
21/34 (20060101); H01R 25/14 (20060101); H01R
25/00 (20060101); H01r 009/00 () |
Field of
Search: |
;339/14R,14L,14P,20,21R,21S,21T,23,24 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: McGlynn; Joseph H.
Assistant Examiner: Hafer; Robert A.
Attorney, Agent or Firm: Johnson, Dienner, Emrich, Verbeck
& Wagner
Claims
We claim:
1. In an electric distribution system, a metallic channel member
(16) having a base (22) and lateral flanges (24), a longitudinally
extending body of resilient insulation (42) carried in the body of
said channel (16) and having a pair of longitudinally extending
flanges (62-64) one on each side of the body of insulation, said
longitudinally extending flanges extending towards the open side of
the first named channel, there being grooves extending
longitudinally of said channel member formed in the flanges thereof
adjacent their outer ends, said grooves facing towards each other,
bare conductors (44-44) carried in said grooves, and a take-off
plug having prongs thrust between said longitudinally extending
conductors and said body of insulation, transversely of the
longitudinally extending conductors.
2. The combination of claim 1 wherein said flanges of the channel
(16) have inwardly extending shoulders (26) facing towards each
other, and holding means (123-124) on said take-off plug to hold
the plug against removal and laterally depressable release means
(120-130) for releasing said plug holding means.
3. In a system of the class described, a longitudinally extending
metallic channel (22) having a horizontal base and downwardly
extending side walls, said side walls carrying parallel inwardly
extending flanges facing each other, an insulating body carried on
the base of the channel and comprising a longitudinally extending
spacer member of insulation, said spacer member having
substantially parallel longitudinally extending vertical side walls
and resilient conductor carrying walls, said latter walls being
supported on and spaced from said side walls of insulation and
having open longitudinal conductor retaining grooves,
longitudinally extending bare conductors in said grooves and a plug
connector member having parallel prongs thrust between said
vertical side walls and said conductor carrying walls and
releasable latch means on said plug member which engage with said
flanges on the metallic channel member.
4. The combination of claim 3 wherein said downwardly opening
metallic channel (22) has horizontally extending facing flanges
(26) and said plug member which carries the contact blades (102)
carrying spring pressed detents (122) for moving radially outward
to overhang the flanges (26).
5. In a power distributing system of the class described a trackway
comprising an elongated metallic housing of channel shape
cross-section embodying a downwardly open channel portion having a
back wall and depending side walls terminating in horizontally
inwardly extending flanges, an upwardly facing conductor carrying
channel of insulation having a bottom wall and vertically extending
side walls, anchoring means for anchoring the said side walls to
the metallic channel adjacent the back wall thereof, dependent
conductor supporting flanges of insulation joined at their upper
edges to the side walls of said channel of insulation adjacent the
upper edges of the latter, said depending conductor supporting
flanges containing laterally open tubular conductor receiving
seats, electric conductor wires seated in said seats and being
disposed adjacent the side walls of said channel of insulation, and
a cooperating plug having conducting blades for attachment to a
take-off circuit, said blades being thrust endwise between said
support flanges (44) and the adjacent side walls of insulation of
said channel of insulation (42), and contacting said conducting
wires.
Description
BACKGROUND OF THE INVENTION
This invention relates to the combination of an elongated trackway,
which is a part of a power distribution system, and a mounting
device capable of connecting an electrical unit, such as a lighting
fixture, to the elongated trackway.
There are a number of prior art systems that provide an elongated
track member and a mounting device for connecting an electrical
fixture to the trackway. These prior art systems have a large
number of interrelated parts which are relatively expensive to
manufacture and which are rather cumbersome to use in fastening the
mounting device to the trackway. By contrast, this invention
provides a rather simple but unique design for connecting a
mounting device to a trackway which cooperate together in a manner
to permit the mounting device to be quickly connected or
disconnected. Because this invention uses a relatively small number
of cooperating parts, it is inexpensive to manufacture and
substantially maintenance-free.
SUMMARY OF THE INVENTION
An electrical power distribution track system comprising an
elongated trackway and a mounting device adapted to be removably
connected to the trackway. The trackway includes an elongated
channel member having a back wall and two side walls with in-turned
flanges at their outer ends to present a lengthwise slot. An
insulative member is mounted within the channel member and includes
a pair of spaced apart receptacles in alignment with the lengthwise
slot and a pair of conductors which extend through the receptacles
in a lengthwise direction. The mounting device is assembled in a
hollow housing having an open end. A plug unit closes the open end
and includes an insulative head member and a pair of contact blades
extending outwardly through the insulative head member which are
spaced apart to align with the pair of receptacles. The mounting
device also includes a latching means for engaging and holding the
inside surfaces of the in-turned flanges upon the contact blades
being inserted into the receptacles, and a releasing means for
selectively disengaging the latching means to permit the removal of
the mounting device from the trackway.
DESCRIPTION OF DRAWINGS
For a better understanding of this invention, reference may be made
to the accompanying drawings, in which:
FIG. 1 is a broken perspective view illustrating a portion of the
track light system embodying the present invention with two
mounting devices shown connected in the trackway and a third
mounting device shown in spaced relation relative to the
trackway;
FIG. 2 is a partial front view of FIG. 1 showing one of the
mounting devices fastened to the trackway and illustrating a
portion of the trackway in cross section;
FIG. 3 is a cross sectional view of FIG. 2 taken along the line
3--3 and looking in the direction of the arrows;
FIG. 4 is a cross sectional view of the mounting device embodying
the principles of my invention taken along the line 4--4 of FIG. 2
and looking in the direction of the arrows;
FIG. 5 is a cross sectional view taken along the line 5--5 of FIG.
4 and looking in the direction of the arrows; and
FIG. 6 is an enlarged view of a portion of FIG. 4 showing the
channel member in cross section.
DESCRIPTION OF PREFERRED EMBODIMENT
There is shown in FIG. 1, a track light system embodying the
principles of this invention in which an elongated trackway 10 is
supported from a suspended ceiling 12. The elongated trackway 10 is
illustrated as being mounted to the suspended ceiling by means of a
plurality of spread-type wing nuts 14 (FIG. 2).
The elongated trackway 10 comprises a central channel member 16
(FIG. 4) and a pair of circuit wireways disposed on the two lateral
sides of the central channel member 16. The central channel member
16 comprises a back wall 22 and two side walls 24 with a pair of
in-turned flanges 26 projecting towards each other from the outer
ends of the side walls 24. The space between the in-turned flanges
26 defines trackway slot 25. The trackway 10 is preferably made
from a light weight material, such as aluminum and could be die
casted into a one-piece construction. A removable cover 30 fits
between the opposing grooves formed by the pair of inwardly facing
spaced apart ridges 32 and 34 which are provided at the upper ends
of the lateral side walls 36 and 38, respectively.
A bus bar assembly 40 (FIGS. 4-6) is mounted lengthwise within the
channel member 16 and comprises an elongated insulative member 42
which carries a pair of electrical conductors 44 in spaced apart
relation. The two conductors extend transversely through a pair of
receptacles 46, 48 that open downwardly in alignment with
lengthwise slot 25.
The insulative member 42 has a generally U-shaped central portion
50 having a bight portion 52 and a pair of generally parallel arm
portions 54, 56. At the outer ends of arm portions 54, 56, there is
formed a pair of out-turned flanges 58 and 60, respectively. The
pair of receptacles 46 and 48 are defined, respectively, by a pair
of spring-biased finger members 62 and 64, and the adjacent side
wall surfaces of arm portions 54 and 56. The spring-biased fingers
62 and 64 extend downwardly from the intermediate portion of
flanges 58 and 60, respectively, in a transverse direction towards
side walls 54 and 56 such that their outer ends tend to close the
respective receptacle openings. The outer ends of spring biased
fingers 62 and 64 are provided with arcuate portions 66 and 68,
respectively, which generally conform to the curvature of the
conductors 44.
The entire insulative member 40 is preferably made as a molded part
from a material having good elasticity characteristics such as
rigid vinyl. The insulative member 40 is mounted within the channel
member by squeezing together the arm portions 54 and 56 to cause
the out-turned flanges 58 and 60 to be brought together a
sufficient amount to permit their outer edges to be inserted into
the grooves 70 and 72, which grooves are formed between the back
wall 22 and the respective elongated ridges 74 and 76 projecting
from the inner surface area of side walls 24.
Referring to FIGS. 2 and 3, there is shown one end of trackway 10
in which the input connection to bus bar assembly 40 is
illustrated. The ends of trackway 10 are closed off by means of
junction boxes 41, 43 which are adapted to carry the supply wires
for energizing the conductors 44. The conductors 44 are connected
through a pair of electric couplers 45 to a pair of supply wires 47
which extend through back wall 22, cover plate 30 and outlet plate
49 for opening 51 in ceiling 12.
The mounting device 80 for connecting an electrical fixture 82
(FIG. 1) or similar electrical unit into the trackway 10 will now
be described.
The mounting device 80 is housed in a hollow casing 84 having a
generally cylindrical configuration. Casing 84 has a closed end 86,
and an open end 88 which is presented at the outer end of the
outward flared skirt portion 90. A plug unit 92 fits snugly into
the open end 88 and comprises an insulative head member 94 and a
pair of contact blades 96. The outer dimensions of the head member
94 conform to the dimensions of the flared skirt portion 90 at its
outer end to provide a snug fit therebetween.
The pair of contact blades 96 are provided with an intermediate
offset portion 98 which project through a pair of spaced openings
100 formed axially at the center portion of head member 94. The
outer ends 102 of the contact blades 96 project outwardly of the
head member 94 in a normal relation therewith and are spaced apart
a distance equal to the distance between receptacles 46, 48.
The contact blades 96 of the plug unit 92 are electrically
connected to the electrical fixture 82 and this electrical
connection includes a pair of leads 104 connected between the tail
end of the blades 96 and on-off switch 106 contained within housing
84 and having a two-position switch lever 108 (FIG. 2) extending
from one of the side walls of the cylindrical case 84. The leads
between the electrical fixture 82 and the switch 106 pass through a
coupler unit 108, which also secures the U-shaped mounting bracket
110 of electrical fixture 82 to the cylindrical housing 84 of
mounting unit 80. Coupler 108 comprises the combination of bushing
110 in threaded engagement with hex nut 112. It will be appreciated
that the electrical fixture 82 comprises no part of this invention
and it is merely illustrated as a typical use for the mounting
device 80.
To hold the mounting device 80 and associated lighting fixture 82
in a locked relation with the trackway 10, the mounting device 80
has a latching means 116 in the form of a pair of cooperating
spring-biased latching arms 118. Latching means 116 is fabricated
as a one-piece part fabricated from a suitable material having good
resilient properties such as spring steel and bent into a generally
U-shaped configuration. Its bight portion 120 is secured to the
closed end 86 of the housing 84 and its pair of arms 116, 118
extend lengthwise of the casing 84 outwardly through the openings
in head member 94 with their outer end portions bent into
oppositely extending closed loops 122, 124, respectively. The
outwardly extending transverse portions 123, 125 of closed loops
122, 124 are shaped to present camming surfaces to guide the outer
ends of the arms 116, 118 towards each other upon their respective
riding engagement with the inner edge of in-turned flanges 26 as
the mounting device is inserted into the trackway.
The spring tension of the arms 116, 118 urges them outwardly such
that when the mounting device 80 is inserted into the trackway 10,
the loop portions 122, 124 expand outwardly as shown in FIG. 4 to
provide a latching engagement with the pair of in-turned flanges
26. To selectively disengage the latching means, a releasing means
is provided in the form of a pair of eject buttons 128 and 130
connected in a crosswise relation to the intermediate portion of
the arms 116, 118, respectively, and projecting through openings
132, 134, respectively, of cylindrical casing 84. By squeezing
inwardly on the eject buttons 128 and 130 simultaneously the
latching arms 116, 118 are brought inwardly to the dotted line
position of FIG. 4 to permit the removal of the mounting device 80
from the trackway 10.
To insure that there is correct polarity between the electrical
fixture and trackway 10, polarizing means are provided in the form
of locating rail 140 projecting downwardly from flange 26 of
channel member 16 which mates with a conforming groove 142 in the
outer face of head member 94 when the mounting device 80 is
properly inserted in the trackway. If the mounting device were
turned through a 180 degree angle from that depicted in FIG. 4,
locating rail 140 would prevent the insertion of plug unit 92 into
the channel member.
From the above it will be readily apparent that this invention
permits connection through an electrical power track of an
electrical fixture by a simple operation of inserting the plug unit
into the trackway. By virtue of the mating relationship between the
locating rail 140 and groove 142 the correct polarity between the
plug unit and trackway is always assured.
* * * * *