U.S. patent number 3,796,117 [Application Number 05/212,493] was granted by the patent office on 1974-03-12 for apparatus for intermittent processing for web materials.
This patent grant is currently assigned to Fuji Xerox Co., Ltd., Nishimura Seisakusho Co., Ltd.. Invention is credited to Hideo Mukai, Toshiaki Yamaguchi.
United States Patent |
3,796,117 |
Mukai , et al. |
March 12, 1974 |
APPARATUS FOR INTERMITTENT PROCESSING FOR WEB MATERIALS
Abstract
An apparatus for intermittent processing of web material
includes means for effecting alternate material feed and material
processing operation. The web of material to be processed is
supplied by material supply means to the processing means via a
generally U-shaped loop portion the lower end of which is detected
by photoelectric detector. The apparatus further includes control
circuit means which are electrically connected to the photoelectric
detector such that the control circuit may actuate processing means
into initiating the cycle of feed and processing operation each
time the photoelectric detector senses the lower end of the looped
web portion. The control circuit also brings supply means out of
operation when the photoelectric detector continues to sense the
lower end of the looped web portion for a predetermined period of
detecting time.
Inventors: |
Mukai; Hideo (Kyoto,
JA), Yamaguchi; Toshiaki (Kyoto, JA) |
Assignee: |
Nishimura Seisakusho Co., Ltd.
(Kyoto, JA)
Fuji Xerox Co., Ltd. (Tokyo, JA)
|
Family
ID: |
14986861 |
Appl.
No.: |
05/212,493 |
Filed: |
December 27, 1971 |
Foreign Application Priority Data
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|
|
|
|
Dec 28, 1970 [JA] |
|
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45-128524 |
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Current U.S.
Class: |
83/210; 83/65;
83/362; 83/365; 83/236; 83/364; 83/367; 83/371 |
Current CPC
Class: |
B23D
33/02 (20130101); B65H 23/18 (20130101); B23D
33/006 (20130101); Y10T 83/531 (20150401); Y10T
83/536 (20150401); Y10T 83/4529 (20150401); Y10T
83/528 (20150401); Y10T 83/094 (20150401); Y10T
83/533 (20150401); Y10T 83/446 (20150401); Y10T
83/543 (20150401) |
Current International
Class: |
B23D
33/00 (20060101); B65H 23/18 (20060101); B23D
33/02 (20060101); B26d 005/32 (); B26d
005/34 () |
Field of
Search: |
;83/65,236,210,364,365,362,371,367 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Yost; Frank T.
Attorney, Agent or Firm: Morgan, Finnegan, Durham &
Pine
Claims
What is claimed is:
1. A system for controlling apparatus for processing web material
comprising:
A. a source of web material which supplies said material at
constant speed;
B. processing apparatus for performing a predetermined cycle of
operation on the web material;
C. feeding means for directing the web material from the source to
the processing apparatus, said feeding means causing said material
to move in a path having a depending loop between said source and
said feeding means;
D. first sensing means responsive to the length of the loop to
generate a signal which actuates the feeding means;
E. second sensing means located in the path of the material and
responsive thereto to generate a signal according to the position
of the material;
F. a control circuit which is energized by the position signal to
stop the feeding means and activate the processing apparatus after
a predetermined delay; and
G. switching means actuated by the conclusion of the processing
cycle to reset the control circuit for subsequent cycling.
2. A system for controlling apparatus for processing web material
as described in claim 1 wherein the feeding means comprise:
A. a feed roller for moving the material towards the processing
apparatus when said material is in engagement with said roller;
B. an idler roller normally being in a position to urge the
material into engagement with the drive roller, but being movable
to a second position which disengages the material from the drive
roller; and
C. a solenoid operatively connected to said idler roller to move
said roller from its normal positions to its second position in
response to the control circuit, thereby stopping the material
feed.
3. A system for controlling apparatus for processing web material
as described in claim 1 wherein the first sensing means
comprises:
A. a source of light; and
B. photosensitive means responsive to the light source, and being
positioned so that the depending loop of material will interrupt
said light source when said loop attains a predetermined
length.
4. A system for controlling apparatus for processing web material
as described in claim 1 wherein the second sensing means comprises
a photoelectric switch which is responsive to marks placed on the
material at predetermined intervals.
5. A system for controlling apparatus for processing web material
as described in claim 1 wherein the control circuit comprises:
A. a delay timer which generates a signal after a predetermined
time has elapsed from said timer's energization;
B. means for generating a potential which is proportional to the
speed of the feeding means;
C. means responsive to the position signal to apply the potential
to the delay timer causing energization thereof; and
D. means responsive to the signal from the delay timer to stop the
feeding means and actuate the processing apparatus.
6. A system for controlling apparatus for processing web material
as described in claim 1 wherein the processing apparatus comprises
a cutter device.
7. A system for controlling apparatus for processing web material
comprising:
A. a source of web material which supplies said material at a
constant speed;
B. processing apparatus for performing a predetermined cycle of
operation on the web material;
C. a feed roller for moving the web material towards the processing
apparatus when said material is in engagement with said roller,
said roller causing said material to move in a path having a
depending loop between said source and said feed roller;
D. an idler roller normally being in a position to urge the web
material into engagement with the feed roller, but being movable to
a second position which disengages the material from the feed
roller;
E. a solenoid operatively connected to said idler roller to move
said roller from its normal position to its second position;
F. a source of light situated in the path of the depending
loop;
G. photosensitive means responsive to the light source and being
positioned such that the depending loop of material will interrupt
said light source when said loop attains a predetermined length,
thereby generating a signal which actuates the idler roller
solenoid to its normal position;
H. a photoelectric device which is responsive to marks placed on
the material at predetermined intervals to generate a signal;
I. a delay timer which generates a signal after a predetermined
time has elapsed from said timer's energization;
J. means for generating a potential which is proportional to the
speed of the feed roller;
K. first switching means responsive to the signal of the
photoelectric device to apply the potential to the delay timer
causing energization thereof;
L. second switching means responsive to the signal from the delay
timer to stop the feeding means and actuate the processing
apparatus; and
M. third switching means actuated by the conclusion of the
processing cycle to reset the delay timer and the first and second
switching means for subsequent cycling of the processing
apparatus.
8. A system for controlling apparatus for processing web material
as described in claim 7 wherein the processing apparatus comprises
a cutter device.
Description
BACKGROUND OF THE INVENTION
This invention relates to apparatus for effecting various
processing operations on a web of material. More particularly, this
invention relates to apparatus for effecting an alternate feed and
cut operation on a web of material being supplied at a fixed
speed.
An apparatus for carrying out processing such as, for example,
cutting, punching, printing on a web of material such as paper,
cloth and the like generally includes means for continuously
supplying the web of material to a processing location at a
predetermined fixed speed. Where the processing desired is a
cutting, there is provided at the processing location cutter means
for severing the web material into pieces of a fixed or varying
lengths and feeding means for moving the web material supplied from
supply means to cutter means.
In this type of web processing apparatus, it is a common practice
to store a relatively large amount of the web material at a
location between web supply means and web cutting means. The amount
of the web material being stored at the storage location is
constantly detected by making a rough measuring of its weight.
Cutter means at the processing location is kept under a continuous
operation until the amount of the stored web material is reduced
close to a predetermined level. When the amount of the web material
falls below the level, cutter means is held out of operation until
the fresh web material is again stocked to the predetermined
amount. In such a conventional apparatus, a continuous operation of
cutter means is obtained when the web material is being cut into
pieces of a minimum allowable length, i.e., the shortest length
that can be cut by the particular apparatus. When desired to cut
the web material into pieces of a length greater than the minimum
allowable length, the web material is "consumed" or cut off in an
average amount greater than the amount of the fresh web being
supplied at a fixed rate resulting in a shorter operating period of
the cutting device followed by a longer inoperative period. Such
discontinued and nonuniform operation tends to cause a wear-out of
various moving component parts of the cutting device in a
relatively short period of time, which in turn causes a
considerable reduction in the cutting accuracy. The earlier
wear-out of the component parts also shortens the effective
operating life of the cutter device. Also, in conventional cutting
apparatus, since a relatively large amount of web material is
stored at a position in front of the cutting device, the stored web
material tends to be twisted or tangled obstructing a ready and
smooth feeding thereof to the cutting device. The twisting of the
stored web material also tend to damage or impair the material.
Furthermore, in case where the web material to be processed is an
information carrying tape or the like moved out of an output end of
an information producer, a processing of the information carrying
tape is delayed to a considerable extent impairing the
instantaneous processing requirement.
Another important disadvantage of the conventional apparatus for
the web processing resides in the difficulty of selecting and
changing the desired processing points along the web of material
being supplied.
SUMMARY OF THE INVENTION
Accordingly, a general object of this invention is to provide a new
and improved apparatus for the intermittent processing of web
materials which is entirely free of the above disadvantages of the
prior apparatus.
A particular object of this invention is to provide a new and
improved apparatus of the type described for the intermittent
processing of web materials wherein means for effecting the desired
intermittent processing on the web material is capable of
conducting a material feed and processing cycle of operation in a
substantially continuous manner.
Another object of this invention is to provide a new and improved
apparatus of the type described wherein the amount of the web
material stored between web supplying means and web processing
means is kept substantially at a predetermined fixed amount.
Another object of this invention is to provide a new and improved
apparatus of the type described wherein the operational cycle of
web processing means is controlled in accordance with the operation
of web supplying means.
Another object of this invention is to provide a new and improved
apparatus of the type described which is economically manufactured
and is easy to operate. A further object of this invention is to
provide a new and improved cutting means for use in the apparatus
described which enables a ready and easy selection of cutting
positions on the web of material by a simple adjustment of the
distance through which the web of material travels after an
associated cut mark is sensed and before the web is brought to a
halt.
A further object of this invention is to provide a new and improved
cutter means for the apparatus described which is capable of
keeping the abovementioned web travel distance at a preselected
value by controlling the time and speed of the web travel.
Briefly described, the foregoing objects of this invention are
fulfilled in an apparatus which generally comprises means for
effecting an intermittent processing on a web of material and means
for supplying the web of material toward processing means. This
processing means includes a driving source of a variable speed type
and is adapted to be driven thereby to alternately conduct material
feed and material processing actions. The web material is permitted
to depend under its own weight in the general form of U-shaped loop
at a position between web supply means and web processing means.
Means with no moving contact is also provided to detect the lower
end portion of this looped web when it moves down to a
predetermined lowermost level. Detecting means is electrically
connected to a control circuit for the apparatus which controls
specifically the movement of web processing means and additionally
the movement of web supply means. Each time when detecting means
senses the presence of the lower end of the looped web portion at
the predetermined lowermost position, the control circuit actuates
web processing means which starts one cycle of feed and processing
operation. In case the lower end of the looped web portion stays at
or below the predetermined lowermost position, detector means
applies a signal to the control circuit, upon the receipt of which
the control circuit puts supply means inoperative resulting in an
interruption of the supply of fresh web material.
With the above described arrangment of the apparatus, the average
operational speed of web processing means (under a continuous
operation) with respect to the web supply speed is such that the
average position of the lower end of the loop will generally be
kept slightly above the predetermined lowermost level. Under this
condition, the lower end of the loop is raised above the
predetermined level at the end of the feed-and-processing cycle in
processing means, while the lower end is permitted to move down to
a position close to the predetermined level. Thus, the inoperative
period of processing means between the end of one cycle of
feed-and-processing operation and the beginning of another
operational cycle is reduced to such a minimum extent that
processing means could be regarded to such a minimum extent that
processing means could be regarded as operating substantially in a
continuous fashion. With the average feed and processing speed of
processing means being selected as above, even if the fresh supply
of the web material is accidentally or intentionally ceased
processing means is automatically brought to a halt at the end of
the particular feed-and-process cycle. When the fresh supply is
resumed, the operational cycle of processing means is also
restarted. It may, therefore, be possible to control the
feed-and-processing operation of web processing means in relation
to the operation of web supply means. In addition, if the average
operational speed of web processing means is erroneously set below
the web supply speed or if the operation of web processing means is
brought to a halt due to various causes, the lower end of the
U-shaped loop continues to move down as the fresh web is being
supplied. However, in the above arrangment of the apparatus, the
supply of the fresh material is stopped at the end of a preset time
interval after the lower end first reached to the predetermined
lowermost position, thus avoiding an excess expansion of the looped
web portion. As the result, a stable operation is assured for an
extended period of time.
According to this invention, means is also provided for a ready
adjustment of processing points on the web of material. This
comprises an integration circuit having a variable resistor and a
capacitor, and signal amplifying means of a specific operational
characteristic. The construction and operation of processing point
selector are such that the processing point at which the web is
processed may suitably selected by a mere adjustment of the
variable resistor.
A D.C. voltage which is a function of the feed-and-processing
operation is applied to the capacitor for charging, while
amplifying means provides a control signal only when applied with a
D.C. voltage of a preset level. The capacitor and amplifier means
cooperate to keep the desired processing point as selected by the
variable resistor regardless of the varying feed-and-processing
speed.
In the following description, the present invention is explained
having a particular reference to web cutting operation without
necessarily limiting the scope of invention thereto. It should be
kept in mind that the present invention is also applicable to any
other web processing operations such as, for example, punching,
printing, coating, folding, and bending.
BRIEF DESCRIPTION OF THE INVENTION
For a better understanding of this invention, reference may be had
to the accompanying drawings wherein like reference numerals have
been used to denote identical parts.
FIG. 1 is a schematic illustration of web cutting apparatus
embodying the invention;
FIG. 2 is an enlarged partial view showing a photoelectric detector
for sensing cut marks on the web of material and web cutting blades
included in the apparatus of FIG. 1;
FIG. 3 is a schematic electrical diagram of a control circuit for
the apparatus of FIG. 1;
FIG. 4A is a schematic diagram showing more clearly various
components of a delay timer included in the control circuit of FIG.
3;
FIG. 4B is a schematic illustration showing voltage vs. time curves
in connection with the delay timer of FIG. 4A;
FIG. 4C is a schematic illustration showing the manner in which an
amplifier included in the delay timer of FIG. 4A operates.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the attached drawings the present invention is
illustrated as embodied in an apparatus for intermittent cutting of
a lengthy web material such as paper, cloth or the like into pieces
of a fixed or varying lengths. The web cutting system of the
illustrated embodiment includes a supply roller 10 at a supply
section I which is adapted to be driven by a supply motor SM for
moving a web material 12 to a web cutting section generally
designated at III. Positioned opposite to and adjacent to this
supply roller is a nipping roller 14 which is normally held in
pressure engagement on the supply roller 10 with the web of
material therebetween. When the supply motor SM is operated, the
web material 12 is fed from the supply section I through a
plurality of guide and tension bars 16, 18 and 20 onto a horizontal
table 22 at the cutting section III. At the cutting section, there
is also provided a pair of rollers 24 and 26 similar to the rollers
10 and 14 at the supply section I. These roller are located on
opposite sides of the table 22 in face-to-face relation. One roller
24 is fixedly positioned on the lower side of the table in contact
with the web material thereon but is rotatably supported to be
driven by a drive mechanism. The other roller 26 is also rotatably
supported on the upper side of the table and is movable between a
position resiliently engaging the lower roller 24 and a position
away from the roller. The upper roller 26 is operatively connected
to a magnetically actuated solenoid SO and the movement of the
roller to and away from the lower drive roller 24 is effected by
means of the solenoid SO upon receipt of predetermined electrical
control signals as hereinafter explained in detail.
The mechanism for driving the lower roller 24 includes an drive
motor DM and a fly wheel 28 mounted on a shaft 30 of the motor. The
drive motor DM is connected in driving engagement with the lower
roller 24 through a power transmitting gear train 32. This
mechanism also provides driving power for a cutter device
positioned behind the pair of rollers 24 and 26 in the direction of
the movement of the web material. The cutter device comprises a
cutting blade 34 which fixedly mounted to the rear end of the table
22 and a movable cutter blade 36 which is supported for upward and
downward movements with respect to the fixed blade. More
specifically, the movable cutter blade 36 is pivotally mounted to a
fixed location by a support arm 38 which in turn is connected by a
connecting rod 40 to a crank arm 42. A shaft 44 of the crank is
joined to the drive shaft 30 of the motor DM via suitable
electromagnetic brake means BR and clutch means CL. Electromagnetic
clutch means CL is adapted to selectively bring the crank shaft 44
into and out of engagement with the motor shaft 30, while brake
means BR is adapted to selectively arrest the the rotating motion
of the crank shaft 44 when the latter is disengaged from the motor
shaft. Operation of both brake and clutch means are under control
of a control circuit for the entire system which will later be
explained in more detail. As the crank shaft 44 is brought into
connection with the rotating drive shaft 30 of the motor DM, the
crank arm 42 is driven to rotate. The rotation of the crank arm
imparts a reciprocating motion to the connecting rod 40 which in
turn causes a reciprocating upward and downward movement of the
movable cutter 36 via the pivotally mounted support arm 38. In
order to detect an upper dead point of the crank arm 42, i.e., an
upper most position of the connecting point between the crank arm
and the connecting rod during the rotation of the crank arm, there
is provided a position detecting proximity switch PX and a switch
actuating cam 46. The switch actuating cam is fixedly mounted on
the crank shaft 44 such that it may bring the proximity switch PX
into an ON position when the crank arm 42 reaches its upper dead
point for the purpose hereinafter described. Also connected to the
drive motor DM for rotation therewith is a tachometer generator TG
which produces a D.C. voltage in direct proportion to and
indicative of the rotational speed of the motor.
As described above, the rotational movement of the drive motor DM
is transmitted to the web drive roller 24 via the gear train 32 to
rotate the same. It should be noted at this point that if the
solenoid SO is energized to bring the nip roller 26 in resilient
pressure engagement with the rotating drive roller 24 against the
biasing force of a coil spring 48, the web of material which has
been transported from the supply section I onto the horizontal
table 22 is grapsed between the rollers 24 and 26 and is further
carried toward the cutting position where the web material is
severed into pieces of predetermined lengths by the cutter blades
34 and 36. The running speed of the web material at the cutting
section III is determined by the rotational speed of the drive
motor DM which is of variable speed type having associated therein
a speed controller 60 (see FIG. 3). On the other hand, the cutting
motion of the movable blade 36 is controlled by cut marks printed
or otherwise applied to the upper surface of the web material in
spaced relation along the longitudinal length thereof. In order to
detect the cut marks on the web, a photoelectric detector PD is
disposed between the pair of rollers 24 and 26 and the cutting
blades 34 and 36 and is adapted to actuate the movable cutter blade
36 at the end of a predetermined time interval after it has sensed
a cut mark.
As illustrated in FIG. 1 the web of material is largely slackened
to downwardly depend in the general form of U-loop 50 between the
supply section I and the cutting section III, thereby forming a
material storage section II. Since the supply roller 10 is driven
at a predetermined fixed speed, the position of the lower apex or
end 52 of the U-shaped loop 50 with respect to the horizontal table
22 depends on the relative amounts of the web material delivered at
the supply section I and processed at the cutting section III,
respectively.
As illustrated in FIG. 1, there is provided at the storage section
II means for sensing the position of the lower apex 52 of the
U-shaped web section 50. This sensing means comprises a suitable
light source such as an electric lamp LA and a photoelectric switch
means PS. The lamp LA and the photoelectric switch PS are disposed
in alighment at a predetermined position which is a maximum
allowable lowermost position for the loop 52. If an excess amount
of the web material is stored at the section II sufficient to bring
the lower apex 52 of the looped web portion 50 below the allowable
lowermost position, the photoelectric switch PS senses this
undesirable situation and provides the control circuit of the
apparatus with suitable signals for controlling and correlating the
feed-and-cut operation at the cutting section III and the web
supplying operation at the section I, thereby to achieve a maximum
uninterrupted operation of the present apparatus.
Referring now to FIG. 2-3, in particular, and having reference to
FIG. 1, a circuit for controlling the web processing apparatus of
this invention is described in detail.
In order to initiate the operation the illustrated apparatus, a
main switch MS for the circuit leading to a suitable A.C. power
source ES and a switch S.sub.1 for controlling the supply motor SM
are both closed. The closing of the main switch MS and the motor
switch S.sub.1 energizes the supply motor SM and the web of
material is fed through the supply roller 10 and the nip roller 14
at a predetermined fixed speed. The closing of the main switch MS
also energizes the drive motor DM of the cutting section III and
the motor DM in turn drives the lower roller 24 through the fly
wheel 28 and the gear train 32. As mentioned hereinabove, the drive
motor DM is of a variable speed type and includes a speed
controller 60 having a speed adjusting variable resistor R.sub.1.
By suitably adjusting the speed controller 60, the rotational speed
of the drive motor DM may preferably be selected such that the
average web processing speed at the cutting section III will be
substantially equal to or slightly greater than the speed at which
the web material is supplied from the feed section I.
The control circuit of this apparatus includes a D.C. power supply
device D.C. to provide a D.C. power for energizing various D.C.
circuit components such as detectros and contactless relay
elements. Subsequent to the closing of the main and motor switches,
a push button switch PB.sub.1 is depressed to set a flip-flop unit
F.sub.1 into an ON position thereby bringing the entire apparatus
including the control circuit into operation. Although the drive
roller 24 at the cutting section III is already rotated, the web of
material on the horizontal table 20 is not yet carried toward the
cutting blades since the mating nipping roller is still held out of
engagement with the drive roller. Under this situation, the fresh
web material 12 is being continuously supplied through the pair of
roller 10 and 14 and the newly fed material is stored in the
storage section II in the form of a U-shaped loop 50 until the
lower apex 52 thereof reaches the predetermined lowermost position.
When the lowermost position is reached by the downwardly moving
lower apex 52, the light from the lamp LA is shut off bringing the
photoelectric switch PS having an amplifier and a Schmidt circuit,
both of which are not shown in the drawing, into ON state. The
actuation of the photoelectric switch element PS provides an AND
circuit A.sub.1 with an input, upon the receipt of which the AND
circuit A.sub.1 produces an output for energizing the solenoid SO
via a differentiation circuit D.sub.1, a flip-flop element F.sub.2,
an AND circuit A.sub.2 and a power amplifier P.sub.2. As the
solenoid SO is energized, it brings the nip roller 26 downward into
pressure contact with the rotating drive roller 24 to hold the web
material on the table therebetween thus initiating the web feeding
operation at the cutting section III. As previously explained, a
plurality of cut markings are printed or otherwise be applied on
the upper surface of the web material spaced predetermined distance
away from each other in the running direction of the web. These
cutting marks are generally indicative of the positions at which
the web material is severed by the cutting device. The
photoelectric detector PD is provided to sense the cut marks on the
web as they pass directly therebelow. Each time it senses the cut
mark, the photoelectric detector PD generates an actuating signal
to set a flip-flop F.sub.3 into its ON state via a preamplifier PA
with a sensitivity adjusting variable resistor R.sub.2, a polarity
selector switch SS and a differentiation circuit D.sub.2. The
polarity selector switch SS is included to enable the photochemical
detection of both blackish cut marks printed on a white web
material and white cut marks applied on a blackish web material.
When the flip-flop F.sub.3 is set to ON state, an output potential
E of the tachometer generator TG which is in direct proportion to
the rotational speed of the drive motor DM is permitted to be
applied through a gating circuit G to a delay timer DT for
adjusting the desired cutting position of the web material. As
shown in FIG. 2, the delay timer DT includes, in addition to the
gating circuit G, a Schmidt amplifier SA and an integration circuit
which comprises a capacitor C and a variable resistor R.sub.3. The
delay timer DT generates an output signal at the end of a
preselected delay time t to be supplied through a differentiation
circuit D.sub.3 and an OR circuit OR.sub.1 to the flip-flop F.sub.2
clearing it to OFF state. This results in the deenergization of the
magnetic solenoid SO and the nip roller 26 is allowed to be urged
away from the drive roller 24 by the biasing force of the coil
spring 48. In this manner, the feeding of the web material at the
cutting section III is brought to a temporary halt with the passage
of the preset delay time t after the photoelectric detector PD has
sensed a cut mark on the web surface. It should be noted that at
this moment the sensed cut mark of the web has been moved to and
located precisely at the cutting position directly beneath the
movable cutter blade 36 as will be more clearly explained later.
While on the other hand, the output of the differentiation circuit
D.sub.3 is simultaneously applied through a flip-flop F.sub.4, and
AND circuit A.sub.3 and a power amplifier P.sub.3 to the
electromagnetic clutch CL to actuate the same. Upon actuation of
the electromagnetic clutch CL, the crank shaft 44 is put into
operative connection with the motor shaft 30 and the crank arm 42,
which has been stationary at the upper dead point, is driven to
rotate (FIG. 1). The rotation movement of the crank arm brings down
the movable cutter 36 toward the fixed cutter blade 34 to effect
the severing of the web material therebetween.
When the crank arm 42 is again brought back to the upper dead point
at the end of one rotation, the cam 46 on the crank shaft engages
the proximity switch PX to put into its ON position. The actuated
proximity switch supplies an output through an associated amplifier
and Schmidt circuit (both of which are not shown) to a
differentiation circuit D.sub.4, which in turn applies a reset
signal to both the flip-flop F.sub.3 and the flip-flop F.sub.4 for
clearing them to their OFF state. Resetting of the flip-flop
F.sub.4 to its OFF state deenergizes the electromagnetic clutch CR
on the one hand and actuates the electromagnetic brake means BR
through a NOT circuit N.sub.5 and a power amplifier P.sub.4 on the
otherhand. Thus, a cycle of feed-and-cut operation is terminated at
the cutting section III. At the termination of one cycle of
feed-and-cut operation, the flip-flop F.sub.4 in its OFF state
permits the output of the NOT circuit N.sub.1 to be applied to the
AND circuit A.sub.1 thereby restoring the original circuit
condition ready to start another cycle of feed-and-cut operation of
the apparatus. The same cycle of operation is repeated in this
manner each time the photoelectric switch PS is actuated upon
detecting the presence of the lower apex of the looped web portion
50, thereby to carry out the desired web processing.
In the illustrated web cutting apparatus, it may occasionally
happen that the web material is stored at the storage section II in
an excess amount sufficient to bring down the lower apex or end of
the looped web portion 50 below the predetermined lowermost level
due to an accidental stoppage and malfunction of the feed-and
cutting mechanism at the cutting section III or an erroneous lower
feed setting at the cutting section relative to the web supply
speed at the supply section. The allowable lower level of the
looped web is manifested by the presence of cooperating lamp LA and
photo switch PS. When the lower end portion 52 of the U-shaped loop
reaches this level, it shut off the light from the lamp LA to
prevent it from striking the photoelectric switch PS. Under this
situation, the photoelectric switch generates and supplies an
electric signal via an ON delay element 62, an amplifier P.sub.1 to
an electromagnetic relay RY to actuate the same. The actuation of
the relay releases a normally closed contact 64 thereby opening the
electric circuit to the supply motor SM of the supply section I
until such time as the photoelectric switch PS receives light from
the lamp LA to allow the contact 64 into its normally closed
position through deenergization of the relay RY. With this
arrangment, the supply of the fresh web material 12 by the supply
motor SM is kept ceased as long as the lower end portion 52 of the
U-shaped storage loop 50 shuts the light off the photo switch PS.
If a normal feed-and-cut operation is restored at the cutting
section III, the excess amount of the web material at the storage
section II is gradually fed to and "consumed" at the cutting
section, and as the result the lower end of the looped web portion
50 is again carried upward. When the lower end moves above the
predetermined lower level, the photoelectric switch PS receives
light from the lamp LA and the supply motor SM is again actuated
through the closing of the relay contact 64 in a manner as
described above. The supply of the fresh web material is thus
reestablished. The same is entirely true of the particular occasion
where the amount of the web material processed by the intermittent
feed-and-cut operation at the cutting station III is relatively
smaller than the amount of the fresh web material supplied from the
supply section I. More specifically stated, by a suitable
adjustment of the rotational speed of the drive motor DM, the
average speed of feed-and-cut operation at the section III is
preselected such that the average amount of the web material
processed or "consumed" at the cutting section III may be
substantially equal to the amount of the fresh web supplied from
the section I.
A termination switch PB.sub.2 of push button type is provided in
the D.C. circuit for selectively terminating the feed-and-cut
operation at the section III. When the termination switch PB.sub.2
is depressed while the web of material is being fed at the cutting
section III, an electrical signal is applied to both the flip-flop
F.sub.1 and the flip-flop F.sub.2 to clear them into their OFF
state. The resetting of the flip-flop F.sub.2 to OFF state actuates
the electromagnetic solenoid SO and, the material feed at the
section III is immediately brought to a halt in a manner as
described above. If the termination switch PB.sub.2 is depressed
while the cutting of the web material is being carried out at the
section III, the particular cutting cycle is allowed to continue
through to its end but the succeeding cycle of feed-and-cut
operation does not take place since the flip-flop F.sub.1 has been
cleared to its OFF state by the depression of the termination
switch PB.sub.2. This results in the cessation of feed-and-cut
operation at the cutting section III. In the illustrated control
circuit, NOT circuits N.sub.2 and N.sub.3 are provided for
selective interlocking of the solenoid SO with the clutch CL. In
addition, the power amplifiers P.sub.1 -P.sub.3, the flip-flops
F.sub.1 -F.sub.4, the AND circuits A.sub.1 -A.sub.3, the NOT
circuits N.sub.1 -N.sub.5, the differentiation circuits D.sub.1
-D.sub.4, the OR circuit OR.sub.1, the preamplifier PA and the
delay timer DT do not include a moving contact, and therefore
constitute the contactless circuit components.
One of the important features of this invention is the provision in
the control circuit of the cut position adjuster 66 between the
flip-flop F.sub.3 and the differentiation circuit D.sub.3. As
briefly explained above, the cut position adjuster 66 is for the
suitable selection of the position at which the web is severed off
and , as shown in FIG. 4a, it comprieses the gating circuit G
connected to the tachometer generator TG, the integration circuit
having the variable resistor R.sub.3 and the capacitor, and the
Schmidt circuit SA. As hereinabove referred, in the apparatus of
the illustrated embodiment cut marks are applied to the upper
surface of the web material 12 and the actual cutting of the web by
the cutter blades is effected after a preset interval of time t
from the time when each cut mark is sensed by the photoelectric
detector PD. At the end of the preset time interval t the sensed
cut mark has been moved away from the detector PD and the feeding
of the web material is brought to a temporal halt to carry out the
cutting operation. After which the feeding of the web is resumed
carrying another cut mark on the web below the photoelectric
detector PD. The cycle is repeated.
As schematically illustrated in FIG. 2, the distance s between the
photo detector PD and the cutter blade 36 being fixed, the length
of the cut pieces of the web depends on the distance a through
which the particular cut marks is permitted to run after it has
been sensed by the detector and before the web feeding is
temporarily stopped. The running or travel distance a is in turn
dependent on both the web feed speed and the delay time t. The cut
position adjustor 66 according to this invention provides means for
selecting the travel distance a which is a function of the length
of a cut piece. Once the travel distance is preselected by the cut
position adjustor 66, the adjustor itself functions to keep this
preselected distance regardless of the web feed speed through a
corresponding control of the delay time t.
To state more specifically the operation of the cut position
adjustor 66, as the photoelectric detector PD detects a cut mark
passing therebelow the flip-flop F.sub.3 is first set to its ON
state and the gate circuit G is then conducted permitting the D.C.
output potential E of the tachometer generator TG to be applied
through the variable resistor R.sub.3 across the capacitor C. Thus,
the charging of the capacitor C begins and its charging level
gradually rises. However, the Schmidt amplifier SA connected to the
integration circuit of R.sub.3 and C is of such operating nature
that it provides an output only when it receives an input having a
potential of Ea as shown in FIG. 4c. In other words, the Schmidt
amplifier SA does not operate until the capacitor C of the
integration circuit is charged the same voltage level of Ea. As the
capacitor is charged to this level, the charged potential is
applied to the amplifier SA causing the latter to produce an output
signal. The period between the time when the capacitor C is first
charged and the time the capacitor is finally charged to the
desired voltage level of Ea corresponds to the above mentioned
delay time t, i.e., the time it takes before the cut mark on the
running web is stopped after it has been sensed by the photo
detector PD.
As can be understood from the voltage time curves of FIG. 4b, the
delay time t varies in inverse proportion to the voltage level E
and in direct proportion to the time constant T which is equal to
R.sub.3 .times.C. This relation can be expressed as follows:
t .varies. T/E = (R.sub.3 .times. C)/E
Since the voltage E produced by the tachometer generator is
directly proportional to the rotational speed of the drive motor
DM, it is also in exact proportion to the running or feed speed of
the web along the horizontal table 22. To take this relation into
consideration, the above formula can be rightly changed to:
t .varies. R.sub.3 /v
FIG. 2 shows illustratively a position of one cut mark 80 on the
web relative to the photo detector PD and the movable cutter 36
when it is stopped after passing through the detector. The distance
between the sensing point of the photo detector PD and the cut mark
80 is indicated at a, which is the distance the cut mark in
question travels before it is stopped after sensed by the detector.
The alphabetical letter b shows the distance between the particular
cut mark 80 and the cutter position at which the web is to be
severed off. The letter s indicates the distance between the cutter
position and the sensing point of the photo detector. The distance
s is fixed.
The travel distance a depends on the web feeding speed v and the
delay time t, thus a = vt. Taking this relation into the above
formula, it is expressed as follows:
a .varies. v .times. (R.sub.3 /v) = R.sub.3
As is apparent from this formula, the travel distance a may
suitably be selected independent of both the feed speed v and the
delay time t by merely changing the value of the variable resistor
R.sub.3 in the integration circuit. The distance b between the
cutter position and the sensing point of the photo detector being
fixed, a change in the travel distance a of the cut mark 80
inevitably causes a corresponding change in the distance s which is
the distance between the cut mark and the cutter or cutting
position resulting also in a change of the distance between the new
cut position and a leading cut end of the web, the leading end
being the position at which the web is severed during a preceeding
cycle of feed-and-cut operation. It should be noted that the
distance between the leading end of the web and the cutter position
is the length of a piece to be cut. In short, the length of a web
piece to be formed during a particular cycle of the feed-and-cut
operation can readily be selected by merely adjusting the variable
resistor R.sub.3 in the integration circuit. In addition, the
selection is made independent of the web feed speed and the delay
time t.
The cut mark 80 is exemplary illustrated in FIG. 2 as being stopped
at a position spaced away from the cutter blade in the normal
direction of feed, i.e., a position on the left side of the cutter.
However, it is possible through a suitable adjustment of the
variable resistor R.sub.3 to select the travel distance a such that
the cut mark 80 may be stopped at a position directly below the
cutter blade or at a position spaced away from the cutter blade in
a direction opposite to the feed direction, i.e., a position on the
right side of the cutter as viewed in FIG. 2.
Once the travel distance a of the web material is preselected to a
desired value through a suitable adjustment of the variable
resistor R.sub.3, then the delay timer 66 functions to keep this
preselected travel distance regardless of the varying web feeding
speed at the cutting section. This is automatically done by the
previously mentioned time delay function of the combination of the
capacitor C and Schmidt amplifier SA which controls the delay time
t in inverse proportion to the feed speed such that the value of v
.times. t may be kept constant at the preselect value.
As is also readily be understood from FIG. 2, the distance b is a
deduction of the distance s from the distance a, thus b = a - s.
This can be expressed as a = b + s. Now to express a distance
corresponding to the distance s but taken from the cutter position
in the normal direction of web feed as -s, the range within which
the distance b is desired to adjust falls generally within the
distance range of +s .about. -s. in actual practice. In such a
case, the distance a could be varied within the range from a value
corresponding to 2s to zero by suitably setting the cut position
adjusting variable resistor R.sub.3 at a value within a maximum
resistor and zero. In actual practice, it may preferably be
designed that a setting of the variable resistor at a value
intermediate the maximum and zero will fix the distance b at zero
so that the selection of the distance b at a value within
+s.about.-s becomes possible through a suitable adjustment of the
resistor R.sub.3.
As is apparent from the foregoing detailed description, once the
average processing speed is set at the desired value, the cutting
apparatus operates at a minimum possible speed in relation to the
preselected cut length of the web making a continued and
uninterrupted feed-and-cut operation. Thus, an earlier wear out of
the movable component parts of the apparatus due to the
discontinued and nonuniform operation is effectively avoided
resulting in an accurate feed-and-cut motion for an extended period
of time. In addition, the lower end of the looped web portion is
kept substantially at the predetermined position with a slightest
change in the amount of the stored web. This aids in achieving a
higher cutting accuracy as well as an immediate cutting of the web
being continuously supplied. The fact that the feed-and-cut cycle
at the cutting section III is controllable in connection with the
operational condition at the supply section I assures a safe
operation of the apparatus under any condition in the section
preceeding the cutting or processing section. The fact that the
control circuit of the apparatus is comprised of contactless
components is also helpful to bring about the various advantages of
the present invention. Moreover, according to the control circuit
of this invention, the cut position of the web can readily be
selected as desired regardless of the web feeding speed. And once
the cutting position, thus the length of the severed web piece is
preselected, it is automatically maintained irrespective of the
varying web feed speed at the cutting section.
Although the invention has been described with reference to a
particular embodiment, many modifications, both in form and detail,
will occur to those skilled in the art. Accordingly, all such
modifications and variations are intended to be included within the
scope and spirit of the invention as defined in the claims.
* * * * *