U.S. patent number 3,762,342 [Application Number 05/213,371] was granted by the patent office on 1973-10-02 for molded pallet.
This patent grant is currently assigned to P.D.Q. Plastics, Inc.. Invention is credited to James J. Lawlor.
United States Patent |
3,762,342 |
Lawlor |
October 2, 1973 |
MOLDED PALLET
Abstract
A molded pallet with ranks of parallel top and bottom cavities
which are dimensional counterparts of each other in reverse, each
top and bottom cavity having a common side wall and each top and
bottom cavity having coplanar end walls.
Inventors: |
Lawlor; James J. (Glen Rock,
NJ) |
Assignee: |
P.D.Q. Plastics, Inc. (Newark,
NJ)
|
Family
ID: |
22794875 |
Appl.
No.: |
05/213,371 |
Filed: |
December 29, 1971 |
Current U.S.
Class: |
108/53.3;
108/901 |
Current CPC
Class: |
B65D
19/0018 (20130101); B65D 2519/00069 (20130101); Y10S
108/901 (20130101); B65D 2519/00268 (20130101); B65D
2519/00288 (20130101); B65D 2519/00338 (20130101); B65D
2519/00407 (20130101); B65D 2519/0094 (20130101); B65D
2519/00318 (20130101); B65D 2519/00034 (20130101) |
Current International
Class: |
B65D
19/00 (20060101); B65d 019/04 () |
Field of
Search: |
;108/51,52,53,58 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1,133,759 |
|
Nov 1967 |
|
GB |
|
632,823 |
|
Dec 1961 |
|
CA |
|
Primary Examiner: Zugel; Francis K.
Assistant Examiner: Dorner; Kenneth J.
Claims
I claim:
1. A pallet comprising:
a. a sheet of rigid material,
b. a plurality of separate linear cavities in the top and bottom of
the sheet, extending across the sheet substantially the full length
thereof,
c. the top and bottom adjacent cavities being dimensional
counterparts of each other in reverse,
d. each top and bottom cavity having a continuous side wall in
common with each other,
e. a rank of top and bottom equal cavities in parallelism with each
other extending at least partly across the sheet,
f. the material defining the cavities disposed to place the
centroidal axis of the material substantially midway between the
top surface and bottom surface of the material defining the
cavities,
g. the margin of the top cavities defining a top deck surface, and
the bottom surfaces of the floors of the top cavities defining a
deck base,
h. the top and bottom cavities having generally coplanar end walls
extending from the top deck surface to the bottom surface of the
deck base.
2. A pallet comprising:
a. a device according to claim 1, and
b. deeper cavities in the top of the sheet defining legs.
3. A pallet comprising:
a. the device according to claim 1, and
b. a plurality of ranks of cavities extending at least partly
across the sheet.
4. A pallet comprising:
a. the device according to claim 2, and
b. the deeper cavities in the top of the sheet defining legs,
spaced sufficiently far apart to receive a fork of a fork lift
between them.
5. A pallet comprising:
a. the device according to claim 1, and
b. the sheet and cavities having the same general wall thickness.
Description
BACKGROUND OF THE INVENTION
1. Field of Invention
This invention relates generally to molded pallets, and
particularly to molded pallets having freedom from distortion and
great strength.
2. Prior Art
Plastic materials have great appeal for use in the molding of
pallets because they are strong, are light weight, do not require
repair and maintenance as wood pallets require, need not therefore
be frequently replaced, and are low in cost. The rewards of great
strength are sought by a variety of intricate designs. In DeLuca
U.S. Pat. No. 3,140,672 strength and lightness of weight is
attained by cross-ribs interconnecting the legs. In Leitzel U.S.
Pat. No. 3,187,691, a variety of oblique ribs impart strength. In
Sullivan U.S. Pat. No. 3,199,496, a variety of circular frustum
legs are used. In Sullivan U.S. Pat. No. 3,199,468, the coupling of
pallets for extra strength is resorted to. Carlson U.S. Pat. No.
3,359,929 provides concentric squares as the basis for improving
strength. Toot U.S. Pat. No. 3,424,110 uses ribs defining
rectangles, with radial ribs intersecting. While these various
forms have strengthened the pallets beyond the strength achieved by
the basic deck with legs, greater strength, freedom from
distortion, freedom from cracking is still sought.
SUMMARY OF THE INVENTION
It has been found that a molded pallet of great strength can be
attained by forming a pallet whose deck has co-equal, opposite,
parallel top and bottom cavities arranged in ranks. The cavities on
one side equal in volumetric capacity the cavities on the opposite
side. In addition, the top and bottom cavities share end walls
which extend transversely of the pallet from the top to the bottom
of the deck. The walls of the cavities, the floors of the top
cavities and the roofs of the bottom cavities all have the same
thickness. The cavities extend across the top and the bottom of the
sheet except for the provision of deeper cavities defining legs,
adjacent cavities have common side walls. It has been found that
this construction provides great strength, freedom from breakage
and splintering, flexibility and virtual indestructibility.
DRAWINGS
These objects and advantages as well as other objects and
advantages are shown by the drawings in which:
FIG. 1 is a perspective view of the pallet,
FIG. 2 is a vertical section taken on the line 2--2 in FIG. 1,
looking in the direction of the arrows,
FIG. 3 is another vertical sectional view across a leg, looking in
the direction of the arrows; and
FIG. 4 is a partial perspective view of an area of the pallet
showing the end walls of the top and bottom cavities lying in the
same plane.
PREFERRED EMBODIMENT
Referring now to the drawings in detail, for optimum strength, the
plastic pallet is molded of high density polyethylene, although
other strong plastic materials may be used. Thus it is resistant to
many corrosive chemicals, is resistant to moisture, and relatively
free from cracking under stress. In size 40 .times. 48 .times. 6
inches, one-fourth inch thick it can sustain a static load of at
least 25,000 pounds. It is relatively light weight, in comparison
to conventional wooden pallets, so that it can be carried by hand.
It can be designed with any chosen number of legs, so as to permit
four-way entry by a fork truck. Its inherent strength is derived
mainly from the positioning of the ranks of cavities with respect
to each other, and the legs are merely incidental for convenience
in handling. The choice of material makes the pallet suitable for
use under a wide range of temperature conditions. It can thus be
steam cleaned to conform to F.D.A. requirements.
The pallet is molded to have a flat sheet defining a load-bearing
deck 11. The sheet 11 is provided with a plurality of elongated top
cavities 13. The margins of these top cavities 13 define the top
deck surface 10. The bottom surfaces of the floors 14 of these top
cavities 13 define the deck base 12. The top cavities 13 define
between them, corresponding inverted bottom, elongated bottom
cavities 15. The top cavities 13 and the bottom cavities 15 are
substantially dimensionally equal. The top deck surface 10 beside
the top cavities 13 define the top surfaces of the roofs 16 of the
bottom cavities 15.
The top cavities 13 and the bottom cavities 15 are arranged
parallel to each other in ranks across the pallet.
Transverse end walls 17 serve for both the top and bottom cavities
13, 15. These end walls lie in the same general plane, and define
ends of the ranks of cavities 13, 15, extending transversely across
the deck 11. The end walls 17 extend from the top surface 10 to the
deck base 12.
Large cavities 18 defining legs are formed in the deck 11 and
extend below the deck deeper than the cavities 13. The legs 18
interrupt the ranks. The cavities 13 may be approximately 1.75
inches deep from the upper surface of the deck 11 to the bottom
surface of the top cavity 13. The legs 18 are deeper, preferably 6
inches deep from the top of the deck to the bottom of the leg 19.
Thus the cavities 13 are spaced, above a surface upon which the
pallet rests, sufficiently for the fork of a lift to pass under the
deck plate 12. The legs 18 are preferably positioned three on the
longer side of the pallet with a space between the outer legs of 30
inches, and the center leg of 8 inches wide leaving two 11-inch
spaces for the standard fork. The walls of the pallet may be
one-quarter inch thick so as to provide sufficient strength and
rigidity.
For accomplishing release from a mold, the top cavities 13, and the
bottom cavities 15 have non-parallel walls, i.e., the walls of the
top cavities 13 converge downwardly from the top surface 10 and the
walls of the bottom cavities 15 diverge downwardly from the top
surface 10 forming cavities having a truncated triangular
cross-section. The top surface of the floor 14, and the bottom
surface of the roof 16 have the same area. The altitudes of the top
and bottom cavities 13, 15 are equal.
The legs 18 converge downwardly from the top surface 10 providing a
capability for nesting. The altitudes of each of the cavities 13,
15 are the same.
By virtue of this construction, the material of the deck 11 is
distributed so as to locate the centroidal axis 4--4 of the deck
vertical cross-section (at any point where the section does not cut
through a leg cavity but only through a plurality of top and bottom
cavities), substantially midway between the top deck surface 10 and
the deck base 12. In this manner of construction, great resistance
to distortion or deflection of a generally planar object such as
the pallet deck is attained.
* * * * *