U.S. patent number 3,757,651 [Application Number 05/262,232] was granted by the patent office on 1973-09-11 for apparatus for advancing and retracting a dispenser body to and from a bag applicator.
This patent grant is currently assigned to Sterigard Corporation. Invention is credited to Roger K. Bruce, Werner Marhold.
United States Patent |
3,757,651 |
Bruce , et al. |
September 11, 1973 |
**Please see images for:
( Certificate of Correction ) ** |
APPARATUS FOR ADVANCING AND RETRACTING A DISPENSER BODY TO AND FROM
A BAG APPLICATOR
Abstract
A ram picks up a dispenser body from a dispenser body feed and
indexer and carries the body to a bag applicator, where a bag is
applied over an upper flange of the body and is drawn inside of the
body by vacuum applied through an indexing head of the ram. As the
ram retracts from the bag applicator, fingers of the ram engaged to
the dispenser body over a bottom flange thereof carry the dispenser
body to the feed and indexer where the dispenser body retaining
fingers open and the dispenser body is stripped from the ram by
lugs. Index wheels of the feed and indexer rotate 90.degree. to
bring a new dispenser body into position for its capture and
advance by the ram to the bag applicator, and to discharge the
dispenser body which has just had a bag attached to it.
Inventors: |
Bruce; Roger K. (Mission Viejo,
CA), Marhold; Werner (Huntington Beach, CA) |
Assignee: |
Sterigard Corporation (Santa
Ana, CA)
|
Family
ID: |
22996713 |
Appl.
No.: |
05/262,232 |
Filed: |
April 13, 1972 |
Current U.S.
Class: |
493/101 |
Current CPC
Class: |
B31B
50/00 (20170801); B31B 2105/00 (20170801); B31B
2120/404 (20170801) |
Current International
Class: |
B31B
7/00 (20060101); B31b 007/00 (); B31b 001/52 () |
Field of
Search: |
;93/36.01,8WA,94PS
;53/169 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Schran; Donald R.
Assistant Examiner: Gilden; Leon
Claims
What is claimed is:
1. An apparatus for advancing a dispenser body to a bag applicator
for the attachment of a bag over a first end of a dispenser body
and for the subsequent retraction of the dispenser body from the
bag applicator, the apparatus comprising:
a. a frame;
b. a ram carried by the frame for reciprocal movement with respect
thereto and towards and away from the bag applicator;
c. means for reciprocating the ram with respect to the frame
towards and away from the bag applicator;
d. a head on the ram adapted to receive a second end of the
dispenser body, the second end being opposite the first end;
e. means for applying a vacuum through the ram head to draw a bag
applied to the first end of the dispenser body into the dispenser
body;
f. fingers on the ram for selectively engaging the second end of
the dispenser body and holding the dispenser body during reciprocal
movement of the ram towards and away from the bag applicator;
g. means for selectively opening and closing the fingers for
engaging and disengaging the second end of the dispenser body;
and
h. means for feeding dispenser bodies to the ram.
2. The apparatus claimed in claim 1 including seating and stripping
means disposed in the path of reciprocal movement of the ram for
engaging a dispenser body to seat the dispenser body so engaged on
the ram head during the advancement of the ram towards the bag
applicator, and for stripping a dispenser body with the bag
attached to it on retraction of the dispenser body from the bag
applicator, respectively.
3. The apparatus claimed in claim 2 wherein the seating and
stripping means includes:
a. lugs disposed to engage the dispenser body at points on an outer
circumferential edge thereof; and
b. means for expanding the lugs for the passage of a dispenser body
is provided.
4. The apparatus claimed in claim 3 wherein the seating and
stripping lugs each have a head with first and second dispenser
body engaging faces spaced from each other along the line of
reciprocal movement of the ram, with the first engaging face being
disposed to engage the circumferential edge of a dispenser body
during the advancement of the ram towards the bag applicator and
the second engaging face being disposed to engage the dispenser
body upon retraction of the ram from the bag applicator.
5. The apparatus claimed in claim 4 wherein means is provided to
close the fingers of the ram on the second end of the dispenser
body during the movement of the ram toward the bag applicator at a
point along the line of reciprocal movement of the ram further from
the bag applicator than the point of opening of the fingers from
the dispenser body during the retraction of the ram away from the
bag applicator to compensate for the spaced-apart distance between
the engaging faces of the seating and stripping lugs.
6. The apparatus claimed in claim 1 wherein the means for
selectively opening and closing the fingers includes cam means
having camming surfaces corresponding to the open and closed
position of the fingers, cam follower means disposed for tracking
on the cam surfaces, and means coupling the cam follower means to
the fingers for their selective opening and closing in response to
the position of the cam follower on the cam.
7. The apparatus claimed in claim 6 wherein the means for opening
and closing the fingers includes an actuator shaft pivotally
secured to the fingers and coupled to the cam follower, and
mounting means between the fingers and the actuator shaft to cause
the fingers to open and close radially and axially with respect to
the ram's axis in response to longitudinal movement of the actuator
shaft along the ram's axis such that upon closing of the fingers
they pull radially and axially inwardly of the ram to firmly engage
an exterior seaming flange on the dispenser body.
8. The apparatus claimed in claim 6 wherein the means for opening
and closing the fingers includes an actuator shaft on the
longitudinal axis of the ram, a pivot securing inner ends of the
fingers to the actuator shaft along the axis of the ram for pivotal
movement of the fingers with respect to the actuator shaft, a
second pivot for each of the fingers between the fingers and the
ram proper to orient the fingers at an acute angle to the axis of
the ram and extending toward the bag applicator, the second pivots
providing pivotal movement of the fingers radially towards and away
from the axis of the ram for the closing and the opening of the
fingers, respectively, in response to linear movement of the
actuator shaft along the axis of the ram, and means for providing
limited longitudinal movement of the fingers with respect to the
second pivot and in response to linear movement of the actuator
shaft such that with the closing of the fingers the fingers draw
longitudinally towards an exterior seaming flange on the dispenser
body and the head of the ram to engage the seaming flange and with
the opening of the fingers the fingers move in the opposite
longitudinal direction to disengage the seaming flange, the cam
follower coupling means imparting the linear movement to the
actuator shaft in response to the cam follower going from one of
the camming surfaces to the other.
9. The apparatus claimed in claim 8 wherein the second pivots for
the fingers, the first pivot and the actuator shaft are operable to
provide the fingers' closing and the engagement of the seaming
flange upon linear movement of the actuator shaft away from the
head of the ram, and the fingers opening and the disengagement upon
linear movement of the actuator shaft in the opposite
direction.
10. The apparatus claimed in claim 9 wherein the coupling means
includes spring means acting on the actuator shaft for urging the
actuator shaft into a position away from the head of the ram and
corresponding to the closed position of the fingers.
11. The apparatus claimed in claim 6 wherein:
a. the means for opening and closing the fingers includes an
actuator shaft pivotally secured to the fingers and mounting means
between the fingers and the actuator shaft to cause the fingers to
open and close radially and axially with respect to the ram's axis
upon linear movement of the actuator shaft toward and away from the
ram head, respectively, such that upon closing of the fingers they
pull radially and axially inwardly of the ram to firmly engage an
exterior seaming flange on the dispenser body, and linear movement
of the actuator shaft in the opposite direction causes the fingers
to expand radially and move axially away from the ram to disengage
the exterior seaming flange; and
b. the coupling means includes a cross shaft rotatably journaled to
the ram, the cam follower being secured to the cross shaft for the
cross shaft's limited rotation in response to rotational movement
of the cam follower with respect to the axis of the cross shaft, an
actuator arm secured to the cross shaft for rotation therewith,
means on the actuator arm for engaging an end of the actuator shaft
for applying a force thereto to force the actuator shaft towards
the head of the ram, a spring acting between the actuator shaft and
the actuator arm to urge the actuator shaft away from the head of
the ram and through the actuator arm to urge the cam follower into
engagement with the cam, and the cam surfaces being disposed to
cause the cam follower to rotate with respect to the axis of the
cross shaft with movement of the cam follower from one of the cam
surfaces to the other.
12. The apparatus claimed in claim 5 wherein:
a. the means for selectively opening and closing the fingers
includes cam means having camming surfaces corresponding to the
open and closed position of the fingers, cam follower means
disposed for tracking on the cam surfaces, and means coupling the
cam follower means to the fingers for their selective opening and
closing in response to the position of the cam follower on the cam;
and
b. the means for closing the fingers of the ram on the second end
of the dispenser body during the movement of the ram toward the bag
applicator at a point along the line of reciprocal movement of the
ram further from the bag applicator than the point of opening the
fingers from the dispenser body during the retraction of the ram
includes means for moving the cam in the direction of reciprocal
movement of the ram.
13. The apparatus claimed in claim 1 wherein each of the fingers
has an engaging end with a notch therein to define an engaging
tooth for engaging a radially outwardly extending seaming flange of
a dispenser body at its second end.
14. The apparatus claimed in claim 1 wherein the means for feeding
of dispenser bodies to the ram includes at least one indexing wheel
disposed to rotate about an axis parallel to the line of reciprocal
movement of the ram, at least one dispenser body receiving cradle
in the periphery of the indexing wheel, means for feeding dispenser
bodies to the cradle, and means for rotating the indexing wheel a
predetermined amount to present the cradle with a dispenser body in
it to an advancing ram to feed the ram.
15. The apparatus claimed in claim 14 wherein the means for
rotating the indexing wheel is operable to rotate the indexing
wheel in steps corresponding in degrees of arc to the distance
between dispenser body cradles in the periphery of the indexing
wheel and for maintaining the indexing wheel stationary during the
feeding of the ram.
16. The apparatus claimed in claim 15 including seating and
stripping means disposed in the path of reciprocal movement of the
ram for engaging a dispenser body to seat the dispenser body so
engaged on the ram head during the advancement of the ram towards
the bag applicator, and for stripping a dispenser body with the bag
attached to it on retraction of the dispenser body from the bag
applicator, respectively.
17. The apparatus claimed in claim 16 wherein the seating and
stripping means includes:
a. lugs disposed to engage the dispenser body at points on an outer
circumferential edge thereof; and
b. means for expanding the lugs for the passage of a dispenser body
is provided.
18. The apparatus claimed in claim 17 wherein the seating and
stripping lugs are mounted on the indexing wheel adjacent the
periphery of the dispenser body receiving cradles.
19. The apparatus claimed in claim 18 wherein the seating and
stripping lugs include a lug disposed on the frame in position to
coact diametrically opposite the seating and stripping lugs on the
indexing wheel.
20. The apparatus claimed in claim 14 including an infeed chute for
feeding dispenser bodies to the cradles of the indexing wheel prior
to the rotation of the cradle the predetermined amount.
21. The apparatus claimed in claim 14 wherein the selective finger
opening and closing means maintains the fingers closed until the
ram presents to the cradle from which the dispenser body was fed to
the ram in the first place the dispenser body with attached bag,
and the indexing wheel rotating means rotates the dispenser body
with attached bag to a discharge position during the predetermined
amount of rotation.
22. The apparatus claimed in claim 21 including a discharge chute
for receiving dispenser bodies having a bag attached to them from
the cradle at the discharge position.
23. The apparatus claimed in claim 14 wherein each of the cradles
has a collar for supporting dispenser bodies around seaming flanges
thereof.
24. The apparatus claimed in claim 1 wherein the head of the ram
has an arch-shaped exterior periphery conforming to the shape of an
arch developed in the bottom of the bag during the drawing of the
bag into the dispenser body, and the vacuum means opens through
flanks of the periphery of the arch on the ram's head for drawing
the sides of the arch of the bag into engagement with the flanks of
the arch on the ram's head and for drawing the apex of the bag into
engaging register with the apex of the arch on the ram's head.
25. An apparatus for advancing a dispenser body to a bag applicator
for the attachment of a bag over a first end of a dispenser body
and for the subsequent retraction of a dispenser body from the bag
applicator, the apparatus comprising:
a. a frame;
b. a ram carried by the frame for reciprocal movement with respect
thereto and towards and away from the bag applicator;
c. means for reciprocating the ram with respect to the frame
towards and away from the bag applicator;
d. a head on the ram adapted to receive a second end of the
dispenser body, the second end being opposite the first end;
e. means for applying a vacuum through the ram head to draw a bag
applied to the first end of the dispenser body into the dispenser
body;
f. fingers on the ram for selectively engaging the second end of
the dispenser body and holding the dispenser body during reciprocal
movement of the ram towards and away from the bag applicator;
g. means for feeding dispenser bodies to the ram including at least
one indexing wheel having peripheral dispenser body receiving
cradles disposed around its perimeter;
h. means for rotating the indexing wheel such that each cradle in
succession is in a ram feed position in the path of the advancing
ram for the ram to pick up a dispenser body;
i. means for acting on a dispenser body to resist the force of the
ram to effect the seating of a dispenser body on the head of the
ram and upon retraction of the ram to retard a dispenser body with
a bag affixed thereto to strip the dispenser body from the head of
the ram; and
j. means for selectively opening and closing the fingers of the ram
for engaging the second end of the dispenser body during the
seating of the second end of the dispenser body on the ram and for
disengaging the second end of the body at least during the
stripping of the dispenser body from the ram.
26. The apparatus claimed in claim 25 wherein the resisting means
effects the seating of a dispenser body at a point along the line
of the ram's movement spaced along such line from the point at
which the stripping occurs.
27. The apparatus claimed in claim 26 wherein the resisting means
includes at least one seating and stripping lug having a head with
first and second dispenser body engaging faces spaced from each
other along the line of the ram's movement, with the first engaging
face being disposed to engage the dispenser body during the
advancement of the ram towards the bag applicator and the second
engaging face being disposed to engage the dispenser body upon
retraction of the ram from the bag applicator.
28. The apparatus claimed in claim 27 wherein a plurality of the
seating and stripping lugs is provided with one of the lugs for
each of the dispenser body receiving cradles mounted on the
indexing wheel and another of the lugs on the frame for acting in
concert with each of the lugs on the indexing wheel on
diametrically opposite sides of a dispenser body in the ram feed
position.
29. The apparatus claimed in claim 26 wherein the means for
selectively opening and closing the fingers includes cam means
having camming surfaces corresponding to the open and closed
position of the fingers, cam follower means disposed for tracking
on the cam surfaces, and means coupling the cam follower means to
the fingers for their selective opening and closing in response to
the position of the cam follower on the cam.
30. The apparatus claimed in claim 29 wherein the means for opening
and closing the fingers includes an actuator shaft on the
longitudinal axis of the ram, a pivot securing inner ends of the
fingers to the actuator shaft along the axis of the ram for pivotal
movement of the fingers with respect to the actuator shaft, a
second pivot for each of the fingers between the fingers and the
ram proper to orient the fingers at an acute angle to the axis of
the ram and extending toward the bag applicator, the second pivots
providing pivotal movement of the fingers radially towards and away
from the axis of the ram for the closing and the opening of the
fingers, respectively, in response to linear movement of the
actuator shaft along the axis of the ram, and means for providing
limited longitudinal movement of the fingers with respect to the
second pivot and in response to linear movement of the actuator
shaft such that with the closing of the fingers the fingers draw
longitudinally towards an exterior seaming flange on the dispenser
body and the head of the ram to engage the seaming flange and with
the opening of the fingers the fingers move in the opposite
longitudinal direction to disengage the seaming flange, the cam
follower coupling means imparting the linear movement to the
actuator shaft in response to the cam follower going from one of
the camming surfaces to the other.
31. The apparatus claimed in claim 28 wherein the means for
selectively opening and closing the fingers includes cam means
having camming surfaces corresponding to the open and closed
position of the fingers, cam follower means disposed for tracking
on the cam surfaces, and means coupling the cam follower means to
the fingers for their selective opening and closing in response to
the position of the cam follower on the cam.
32. The apparatus claimed in claim 31 wherein the means for opening
and closing the fingers includes an actuator shaft on the
longitudinal axis of the ram, a pivot securing inner ends of the
fingers to the actuator shaft along the axis of the ram for pivotal
movement of the fingers with respect to the actuator shaft, a
second pivot for each of the fingers between the fingers and the
ram proper to orient the fingers at an acute angle to the axis of
the ram and extending toward the bag applicator, the second pivots
providing pivotal movement of the fingers radially towards and away
from the axis of the ram for the closing and the opening of the
fingers, respectively, in response to linear movement of the
actuator shaft along the axis of the ram, and means for providing
limited longitudinal movement of the fingers with respect to the
second pivot and in response to linear movement of the actuator
shaft such that with the closing of the fingers the fingers draw
longitudinally towards an exterior seaming flange on the dispenser
body and the head of the ram to engage the seaming flange and with
the opening of the fingers the fingers move in the opposite
longitudinal direction to disengage the seaming flange, the cam
follower coupling means imparting the linear movement to the
actuator shaft in response to the cam follower being from one of
the camming surfaces to the other.
33. The apparatus claimed in claim 32 wherein the second pivots for
the fingers, the first pivot and the actuator shaft are operable to
provide the fingers' closing and the engagement of the seaming
flange upon linear movement of the actuator shaft away from the
head of the ram, and the fingers opening and the disengagement upon
linear movement of the actuator shaft in the opposite
direction.
34. The apparatus claimed in claim 31 wherein:
a. the means for opening and closing the fingers includes an
actuator shaft pivotally secured to the fingers and mounting means
between the fingers and the actuator shaft to cause the fingers to
open and close radially and axially with respect to the ram's axis
upon linear movement of the actuator shaft toward and away from the
ram head, respectively, such that upon closing of the fingers they
pull radially and axially inwardly of the ram to firmly engage an
exterior seaming flange on the dispenser body and linear movement
of the actuator shaft in the opposite direction causes the fingers
to expand radially and move axially away from the ram to disengage
the exterior seaming flange; and
b. the coupling means includes a cross shaft rotatably journaled to
the ram, the cam follower being secured to the cross shaft for the
cross shaft's limited rotation in response to rotational movement
of the cam follower with respect to the axis of the cross shaft, an
actuator arm secured to the cross shaft for rotation therewith,
means on the actuator arm for engaging an end of the actuator shaft
for applying a force thereto to force the actuator shaft towards
the head of the ram, a spring acting between the actuator shaft and
the actuator arm to urge the actuator shaft away from the head of
the ram and through the actuator arm to urge the cam follower into
engagement with the cam, and the cam surfaces being disposed to
cause the cam follower to rotate with respect to the axis of the
cross shaft with movement of the cam follower from one of the cam
surfaces to the other.
35. The apparatus claimed in claim 25 wherein the dispenser body
feed means includes an infeed chute disposed to feed dispenser
bodies into the cradles in the indexing wheel for their pickup by
the ram.
36. The apparatus claimed in claim 25 wherein the means for seating
and stripping the dispenser body on the ram includes lugs pivotally
mounted on the indexing wheel and the frame for coaction together
between a contracted position and an expanded position, means for
biasing each lug into its contracted position, each lug having a
head for selectively engaging the dispenser body, the head having
an interior face and an exterior face for engaging the dispenser
body during the advance stroke of the ram toward the bag applicator
and during the retraction stroke of the ram away from the bag
applicator, respectively, the faces being spaced apart along the
line of reciprocal movement of the ram.
37. An apparatus for advancing a dispenser body to a bag applicator
for the attachment of a bag over a first end of a dispenser body
and for the subsequent retraction of the dispenser body from the
bag applicator and discharge from the apparatus, the apparatus
comprising:
a. a frame;
b. a ram carriage mounted on the frame for reciprocal movement
towards and away from the bag applicator;
c. means for reciprocating the ram with respect to the frame
towards and away from the bag applicator, the reciprocating means
including:
i. a ram drive shaft;
ii. a crank an a connecting rod combination at either end of the
ram carriage and driven by the ram drive shaft, the cranks and
connecting rods being coupled to the ram carriage for reciprocal
movement thereof,
d. a ram carried by the ram carriage;
e. a head on the ram adapted to receive a second end of the
dispenser body, the second end being opposite the first end;
f. means on the ram for effecting a sealing and seating
relationship with a seaming flange on the second end of the
dispenser body;
g. means for applying a vacuum through the ram head to draw a bag
applied to the first end of the dispenser body into the dispenser
body;
h. the head having a peripheral shape complementing the peripheral
shape of an arch formed in the bottom of the bag during the drawing
of the bag into the dispenser body, the vacuum means including:
ports opening through the flanks of the head for drawing the sides
of the arch-shaped bottom of a bag into register with the
flanks;
i. fingers on the ram for selectively engaging the second end of
the dispenser body and holding the dispenser body during reciprocal
movement of the ram towards and away from the bag applicator, each
of the fingers having a tooth and a notch for overlying the seaming
flange at the bottom of the dispenser body;
j. means for selectively opening and closing the fingers for
engaging and disengaging the second end of the dispenser body;
k. a pair of indexing wheels having a plurality of dispenser body
receiving cradles disposed around their perimeters, the indexing
wheels being mounted for selective step-like rotation to present
individual dispenser bodies to the ram in an indexing wheel feed
position, each cradle of each indexing wheel having a complementary
cradle in the other indexing wheel aligned parallel to the axis of
rotation of the indexing wheels and parallel to the line of
reciprocal movement of the ram;
l. means for driving the indexing wheels in rotation in steps such
that individual cooperating pairs of the cradles are in the path of
the ram during each reciprocal cycle thereof;
m. means on the indexing wheels and the frame for engaging the
first end of the dispenser body and during the closing of the
fingers over the flange at the second end of the dispenser body to
resist the force of the ram and cause the dispenser body to seat
against the seat; and
n. means on the indexing wheels and the frame for engaging the
seaming flange at the first end of the dispenser body on the
retraction of the ram to strip the dispenser body from the ram.
38. The apparatus claimed in claim 37 wherein the resisting means
effects the seating of a dispenser body at a point along the line
of the ram's movement spaced along such line from the point at
which the stripping occurs.
39. The apparatus claimed in claim 38 wherein the means for
selectively opening and closing the fingers includes cam means
having camming surfaces corresponding to the open and closed
position of the fingers, cam follower means disposed for tracking
on the cam surfaces, and means coupling the cam follower means to
the fingers for their selective opening and closing in response to
the position of the cam follower on the cam.
40. The apparatus claimed in claim 39 wherein:
a. the means for opening and closing the fingers includes an
actuator shaft pivotally secured to the fingers and mounting means
between the fingers and the actuator shaft to cause the fingers to
open and close radially and axially with respect to the ram's axis
upon linear movement of the actuator shaft toward and away from the
ram head, respectively, such that upon closing of the fingers they
pull radially and axially inwardly of the ram to firmly engage an
exterior seaming flange on the dispenser body, and linear movement
of the actuator shaft in the opposite direction causes the fingers
to expand radially and move axially away from the ram to disengage
the exterior seaming flange; and
b. the coupling means includes a cross shaft rotatably journaled to
the ram, the cam follower being secured to the cross shaft for the
cross shaft's limited rotation in response to rotational movement
of the cam follower with respect to the axis of the cross shaft, an
actuator arm secured to the cross shaft for rotation therewith,
means on the actuator arm for engaging an end of the actuator shaft
for applying a force thereto to force the actuator shaft towards
the head of the ram, a spring acting between the actuator shaft and
the actuator arm to urge the actuator shaft away from the head of
the ram and through the actuator arm to urge the cam follower into
engagement with the cam, and the cam surfaces being disposed to
cause the cam follower to rotate with respect to the axis of the
cross shaft with movement of the cam follower from one of the cam
surfaces to the other.
Description
BACKGROUND OF THE INVENTION
The present invention relates in general to apparatus for
fabricating fluid dispensers of the pressurized type wherein a
barrier bag separates a pressurizing propellant from a product to
be dispensed and, more in particular, to an apparatus used to
advance and retract dispenser bodies to and from an apparatus for
attaching bags to the bodies.
It is well recognized that pressurized dispensers employing a
barrier between a pressurizing propellant and a product to be
dispensed have several advantages over "aerosol" type dispensers
where the propellant and the product are mixed together. One of the
advantages of employing a barrier to separate a product to be
dispensed from the pressurizing propellant which dispenses the
product is that the character and texture of the product need not
be affected by the presence of a propellant. Other advantages
include the fact that in a barrier equipped dispenser the weight of
a product per unit volume of dispenser is much larger, extremely
viscous products such as heavy creams and cheeses can be dispensed,
and product-propellant chemical compatibility need not be of
concern. Because of these advantages, dispensers employing
product-propellant separation barriers have come into increased
usage.
One of the most promising of the barrier type dispensers employs a
flexible bag attached between a covering dome and a body of the
dispenser in a seam connecting the two. The bag extends deep into
the dispenser body. The product to be dispensed is on one side of
the bag and a pressurizing propellant is on the other. The type of
dispenser is described in U.S. Pat. No. 3,393,842 to John K. Bruce
and Theodore R. Bruce.
As described in U.S. Pat. No. 3,523,492 to John K. Bruce and Roger
K. Bruce, it is necessary to attach the bag of the dispenser to a
dispenser body prior to the seaming of the covering dome to the
body in order to effect a construction having the bag sandwiched
between the dome and body throughout the extent of the seam. To do
this, what is known as a "tube" or "bag" applicator is used to
stretch the mouth of the bag open enough for the bag to accept the
flange of the body. To stretch the mouth of the bag, to applicator
has radially expandible fingers which stretch a bag received by
them into a diameter large enough to pass over the flange of the
dispenser body. With a dispenser body in place within the expanded
fingers, the bag is stripped from the fingers and is captured by
the flange and the body.
U.S. Pat. No. 3,523,492 also discloses the drawing of a bag into a
dispenser body by vacuum applied interiorly of the body. Vacuum is
applied through the ram that advances and retracts dispenser bodies
to and from the bag applicator.
Obviously, in commercial production facilities each bag must be
attached to its dispenser body as quickly as possible. This means
that the mechanism for getting a dispenser body from some source,
advancing it to the bag applicator, and subsequently withdrawing
the dispenser body with an attached bag from the bag applicator for
subsequent handling must be very rapid. In addition, it is
necessary that the advance and retraction apparatus be very
reliable to insure continuous production. The advance and
retraction apparatus must also be extremely accurate in indexing
the bag in the interior of a dispenser body to be sure that
repeatable fill measures are obtained. It is also desirable that
the apparatus be as simple as possible and as economical to produce
and run as is commensurate with the other objectives stated
here.
SUMMARY OF THE INVENTION
The present invention provides an apparatus for advancing dispenser
bodies to an apparatus which applies a thin, flexible bag over a
first end thereof, retracts the dispenser body with the applied bag
from the bag applicator, and discharges the assembled bag and
dispenser body from the apparatus.
A ram mounted for reciprocal movement on a frame has a head for
engaging dispenser bodies and transporting them to and from the bag
applicator. Fingers on the ram are selectively operable to engage
and disengage a dispenser body in order to carry the dispenser
bodies to and from the bag applicator.
Means are also provided for feeding dispenser bodies to the ram.
The feed means preferably includes an indexing wheel mounted for
rotation along an axis parallel to the line of reciprocation of the
ram. The indexing wheel has a plurality of dispenser body receiving
cradles disposed around its perimeter for successive rotation into
the path of a ram for the ram's pickup of a dispenser body and
return of the dispenser body. A drive for the indexing wheel
advances one cradle at a time in step-like manner into the path of
the advancing ram. During pickup of a dispenser body and its return
to the indexing wheel the indexing wheel is stationary. The
dispenser body is stripped from the ram's head by a mechanism on
the indexing wheel and a frame of the apparatus. After the ram
clears the indexing wheel, the stripped dispenser body is
discharged down a discharge chute by a rotation of the indexing
wheel. The discharge of a completed bag and dispenser body
subassembly by rotation of the indexing wheel corresponds to the
bringing of a new dispenser body into position in the path of the
ram on the ram's next advance stroke. In other words, during each
discrete rotation of the indexing wheel a dispenser body is brought
into position to be picked up by the ram and brought back to the
indexing wheel while a preceding cradle rotates a completed
dispenser body-bag subassembly for discharge.
Preferably the means for seating the dispenser bodies on the ram
include a pair of diametrically opposed lugs. One of these lugs is
disposed on the interior perimeter of each of the cradles of the
indexing wheel to act on a dispenser body against the force of the
ram. The other lug is disposed on the frame to one side of the line
of reciprocal motion of the ram to act on the dispenser body
against the force of the ram. Each lug is pivotally mounted for
pivotal movement between a contracted and an expanded position.
Each lug is also spring biased into its contracted position. Heads
on the lug in the contracted position are in the path of a
dispenser body being advanced or retracted with the ram. An
interior face on each of the heads is responsible for engaging an
upper seaming flange of the dispenser body and providing a slight
resistance to the force of the ram to seat the dispenser body on
the head of the ram. A face on each of the heads facing outwardly
towards the bag applicator is disposed to engage the upper seaming
flange of a dispenser body during the retraction of the ram from
the bag applicator to strip the dispenser body from the ram.
Obviously, these faces are spaced apart a slight distance along the
line of ram movement. The fingers of the ram must engage a
dispenser body while the dispenser body is being held in a cradle
of the indexing wheel. Accordingly, the fingers must close to
engage the dispenser body as the ram picks up a dispenser body and
before the dispenser body leaves the influence of the cradles. On
the return or retraction of a completed dispenser body from the bag
applicator, it is necessary to open the fingers to release the
dispenser body for its stripping from the ram. Obviously, this
closing and opening of the fingers occurs at different points along
the line of ram movement. Consequently the means for opening and
closing the ram's fingers must do so with the slight distance
between the seating face and stripping face of the lugs taken into
consideration.
Preferably the accommodation of the different distance along the
line of ram movement where the ram's fingers open and close is
effected by a mechanism which briefly includes a cam and a cam
follower with the cam follower operatively coupled to the ram's
fingers for the latters' opening and closing. The cam is a linear
cam having two cam surfaces, with one cam surface corresponding to
the open position of the fingers and the other surface
corresponding to the closed position of the fingers. To effect the
difference in when the fingers open and close with respect to the
point on the line of movement of the ram, the cam itself is moved
between the closing and opening of the fingers during each cycle of
the ram.
The fingers preferably extend from a mounting point on an actuator
shaft, coaxially disposed in the ram, outwardly and axially of the
ram and present teeth-like engaging ends for passing over and
engaging a seaming flange of a dispenser body. It is also preferred
that the fingers be mounted in the ram for a limited axial movement
as well as the limited radial movement. The axial movement is to
effect a pulling of the seaming flange against a seat or washer on
the ram's head, while the radial movement is to effect the
engagement and disengagement of a dispenser body. The actuator
shaft is spring biased to a fingers-closed position. The linkage
between the cam follower and the actuator shaft is also spring
biased by the same spring so that there is no slop or lost motion
in the linkage and cam follower.
It is preferred to mount the ram on a ram carriage and to drive
both in reciprocation by a pair of cranks disposed at either end of
the carriage and operatively coupled to a ram drive shaft. This
preference is to ensure that the ram reciprocates true with respect
to the indexing wheel and bag applicator without excessively heavy
drive and ram carriage components.
It is also preferred to have the head of the ram configured in the
shape of an arch to complement the arch-shaped bottom drawn into
the bag as the bag is drawn into the dispenser by vacuum. By having
this arch shape configuration and, in addition, by having vacuum
applied to the interior of the dispenser through the flanks of the
arches in the head, the bag will be drawn into register with the
flanks and an accurate and repeatable fill measure will be
effected.
These and other features, aspects and advantages of the present
invention will become more apparent from the following description,
appended claims and drawings.
BRIEF DESCRIPTION OF THE FIGURES
FIG. 1 is a plan view of the improved apparatus of the present
invention for advancing a dispenser body to a bag attachment
mechanism, withdrawing the dispenser body with the bag attached to
it from the attachment mechanism, and for discharging the dispenser
body and attached bag. The Figure is partly broken away and partly
fragmented;
FIG. 2 is a fragmentary, side elevational view of the improved ram,
ram carriage, and ram finger control mechanism of the apparatus of
FIG. 1 taken generally along lines 2--2 of FIG. 1;
FIG. 3 is a fragmentary, front elevational view of a portion of the
apparatus of FIG. 1 illustrating particularly the front end of the
ram and the ram's finger control mechanism, the view being taken
generally along lines 3--3 of FIG. 1;
FIG. 4 is an elevational side view of a dispenser body feed and
indexing mechanism, partly fragmentary, of the apparatus
illustrated in FIG. 1, taken generally along the lines 4--4 of FIG.
1;
FIG. 5 is a fragmentary, elevational front view of the dispenser
body feed and indexing mechanism of FIG. 4 taken in general along
the lines 5--5 of FIG. 1; and
FIG. 6 is a fragmentary, elevational view of a dispenser body in
the index wheels of the dispenser body feed and indexing mechanism
of the last two Figures illustrating the ram of the present
invention picking up a dispenser body and, in phantom, the
stripping of a dispenser body from a ram.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The apparatus of the present invention is designed to advance a
container or dispenser body into an apparatus for applying a thin,
flexible follower or bag to the body, and the subsequent withdrawal
of the dispenser body with attached bag. The invention is limited
to the means for advancing the dispenser body into the apparatus
for attaching a bag to it, for the subsequent withdrawal of the
body and attached bag from the bag attachment apparatus, and the
discharge of the body and attached bag from the apparatus of the
present invention. Appropriate means for applying the bag to the
body are described in the U.S. Pat. No. 3,523,492 to John K. Bruce
and Roger K. Bruce.
In general, the apparatus of the present invention has a ram
assembly which advances to pick up a dispenser body positioned and
held by an index wheel, and to advance the dispenser body into a
position where a bag is placed over an open end thereof and drawn
inside the body. After the bag is attached, the ram withdraws the
body and attached bag from the bag applicator into the index wheel,
and releases the body. The index wheel advances one-quarter of a
turn to discharge the completed dispenser body into a discharge
chute and place another dispenser body into position to be picked
up by the ram as it advances in its next feed stroke.
With reference to FIG. 1, the apparatus of the present invention
can be viewed as three subassemblies. A first subassembly is a ram
assembly 10. This assembly includes a pair of rams 12 and 14
carried by a ram carriage 16. The ram carriage, in turn, is driven
through a crank and connecting rod combination 18 for reciprocal
movement toward and away from a second of the subassemblies, the
apparatus' dispenser body feed and indexing assembly 20.
The feed and indexing assembly includes two identical dispenser
body feed and indexing assemblies 22 and 24 for rams 12 and 14,
respectively. Because they are identical, only one of the feed and
indexing assemblies will be described in detail.
As seen especially clearly in FIGS. 4 and 5, feed and indexing
assembly 22 includes an infeed chute 26 and a discharge chute 28.
The infeed chute stores and directs dispenser bodies for feeding
dispenser bodies into cradles 30, 32, 34 and 36 of a pair of
coaxially disposed indexing wheels 38 and 40. The cradles for index
wheel 38 are the only ones shown explicitly, but the cradles for
index wheel 40 are the same and are arranged to cooperate with the
illustrated cradles for holding and transporting dispenser bodies
in quarter circular arcs about the common axis of rotation of the
cooperating index wheels. In other words, the cradles of each
indexing wheel are axially aligned so that a dispenser body in a
cooperating pair of cradles of both indexing wheels parallels the
axis of rotation of the indexing wheels. The indexing wheels rotate
90.degree. for each cycle of the ram assembly to advance in
succession each of the cradles from a dispenser body receiving
position into a feed position and, thereafter, to a dispenser body
discharge position. In the feed position, the lower left quadrant
of FIG. 5 occupied there by cradle 32, ram 12 of the ram assembly
advances to pick up a dispenser body to take it to the bag
applicator and to withdraw a dispenser body with an attached bag
back into the indexing wheels for rotation and discharge. The
receiving position of the indexing wheels of feed and indexing
assembly 22 is the upper left-hand quadrant in FIG. 5, occupied
there by cradle 30. The discharge position of the indexing wheel is
counterclockwise slightly from the feed position and corresponds to
that point where the mouth of each cradle overlies discharge chute
28 sufficiently for a dispenser body to fall from the cradle by
gravity down the discharge chute. Unlike the ram assembly, the feed
and indexing assembly is stationary except for rotation of the
index wheels.
The third subassembly is a drive assembly, which is shown in FIG. 1
and indicated by reference numeral 42. The drive for each apparatus
is from one motor 44. The drive is responsible for the reciprocal
movement of the rams of the ram assembly as well as for the stepped
but synchronous movement of the index wheels of the feed and
indexing assembly. The same drive is used to operate the bag
applicators as well as the means for feeding bags to the bag
applicators. As previously mentioned, the bag feed to the bag
applicators is not a part of the present invention, nor is the bag
applicator proper.
With reference to the FIGS. 1, 2 and 3, the ram assembly of the
present invention is illustrated. As previously mentioned, a pair
of rams 12 and 14 are mounted to a ram carriage 16, which in turn
is driven by crank and connecting rods 18 of a ram drive 46.
The ram carriage is mounted through pairs of linear bearings 48 and
50 on pairs of fore-and-aft oriented guide shafts 52 and 54,
disposed on either side of a supporting frame 56 of the apparatus.
FIG. 3 shows one pair of bearings and shafts. The shafts are held
permanently in place on the frame by shaft mounts 58 disposed at
regular intervals along the extent of the shafts. A pair of guide
shafts and a pair of linear bearings on each side of the frame to
support the rams and ram carriage insure proper orientation of the
rams at all times under the rigorous operating conditions
encountered by the apparatus of the present invention.
As seen best in FIG. 3, a slide 60 is attached to linear bearings
48 as by allen screws 61 and through a bracket 62 to ram carriage
16. Bracket 62 is attached to slide 60 as by bolts 63. The slide
and bracket thus carry the ram carriage and couples it and rams 12
and 14 to linear bearings 48 and shafts 52. An identical mirror
image arrangement is on the right side of FIG. 3 for linear
bearings 50 and shafts 54.
A boss 64 mounts a pin 66 which pivotally receives an eye 68 of
connecting rod 18. The boss extends through a long and narrow slot
70 in the side of frame 56. The boss anchors the driven end of
connecting rod 18 and couples the connecting rod to the ram
carriage for the latter's reciprocating motion.
With reference to FIG. 1, the other end of the connecting rod is
pivotally connected to a crank 72 through an eye 74 by a pin 75.
Both eyes are connected to the connecting rod as by threaded
connections.
The crank is driven in rotation through a ram drive shaft 76.
Appropriate bearing journals 78 support the drive shaft. Again, an
identical crank arrangement is provided on both sides of the ram
carriage to insure that the ram carriage does not cock and that an
accurate advance and retraction of the rams is effected over the
many cycles that the apparatus of the present invention is designed
to operate.
Ram drive shaft 76 is driven in rotation through a driven sprocket
80 of drive assembly 42, which drive will be described in detail
subsequently.
With reference to FIG. 2, ram 12 of the pair of rams is shown. Ram
14 is identical to ram 12 and will, therefore, not be described in
detail. Ram 12 is secured to the ram carriage in a convenient
manner as through bolts 82. The ram has body 84 which is generally
square in cross section. A pair of vacuum lines or hoses 86 are
mounted to the ram body as through threaded fittings and hose
clamps 87. The vacuum lines lead into a pair of vacuum passages 88
and 90 which extend longitudinally of the ram. The free end of the
ram includes a head and bag indexer 92. The head and bag indexer
has a shape which conforms to the outside shape of an arch in the
bottom of the bag developed in the bag insertion process. The ram's
head also has a pair of vacuum inlet holes or ports, each of which
is shown at 94 in FIG. 3, each opening through one of the flanks of
the arch-like ram's head. The vacuum ports lead to a vacuum chamber
96, shown in phantom in FIG. 2, which in turn is in vacuum
communication through vacuum passages 88 and 90 with vacuum lines
86. Vacuum is established through means such as a vacuum pump (not
shown).
Head and bag indexer 92 is attached in place as by a pair of allen
head screws 98 set in counterbored recesses within the apex of the
arch-shaped configuration of the head and bag indexer.
An annular groove 99 is at the interior end of head and bag indexer
92. This groove seats a washer 100, only partially shown in FIG. 2.
This washer is made of a hard wear resistant material and provides
a seal against the seaming flange at the bottom of a dispenser body
during the drawing of a vacuum within the body. It should be
appreciated that the shape of head and bag indexer 92 and the
drawing of the arch of the bag aginst the indexer provide a
convenient way to insure repeatable fill measure in the bags
attached to the dispenser bodies.
An annular right cylindrical surface 102 adjacent groove 99 and
washer 100 and toward the free end of the ram receives the lower
inside of a dispenser body.
Ram 12 also includes a pair of fingers 104 and 106 adapted to grab
the bottom flange of a dispenser body to insure that the body is
held in place over the head and bag indexer during its transport to
the bag applicator apparatus and the withdrawal of the dispenser
body with its bag attached to it from the bag applicator apparatus,
and that there is a seal between the dispenser body and washer 100.
The fingers are operable to open and close about the flange of a
container body in order to permit acceptance and release
thereof.
To this end, fingers 104 and 106 are pivotally secured through a
pin 107 to a reciprocable finger actuator shaft 108 in a yoke at
the end of the shaft. The tip or free end of each finger is
notched, as indicated, at 109 and 111 for fingers 104 and 106,
respectively, to define teeth 113 and 115. Each of these teeth
passes in behind the bottom flange of a dispenser body to hold the
dispenser body seated on washer 100 when the fingers are
closed.
Reciprocable finger actuator shaft 108 extends through the back of
the ram body and ram carriage to a finger actuator drive 110. The
shaft may be received in a bushing 112 in its passage through the
ram body and ram carriage. The fingers are also slidably secured to
the body of the ram through shoulder bolts 114. A slot 116 and 118
in each of the fingers provides for the requisite longitudinal
movement of the fingers when they are opening and closing. Finger
guide pads and bushings 120 and 122 are pivotally secured to ram
body 84 through shoulder bolts 114 to allow for the pivotal
movement of the fingers. Washers 124 and 126 provide bearing for
the fingers on the side opposite the guide pads. The fingers reside
in a slot 127 in the ram body, the sides of which bear on the guide
pads and washers.
Finger actuator 110 causes shaft 108 to reciprocate back and forth
inside of ram body 84 to reciprocate and pivot the free ends of
fingers 104 and 106 back and forth to open and close the fingers
around the seaming flange of a dispenser body. When the fingers
close around the seaming flange of a dispenser body, they draw
longitudinally toward washer 100 to draw the engaged dispenser body
firmly against the seat of washer 100. When the fingers open, they
move longitudinally away from the seaming flange. The fingers are
closed around a dispenser body flange only during the ram pickup of
the dispenser body, the transport of the dispenser body to the bag
applicator, and the withdrawal of the dispenser body with an
attached bag from the applicator just prior to discharge from the
feed and indexing assembly. The time the fingers are closed is
during the middle of a cycle. The remaining time, the fingers are
open. Thus during any cycle of the ram the fingers are open at both
ends of the cycle and closed in the middle of the cycle. The times
the fingers are open and closed are determined for the most part by
cam 128.
Cam 128 has a lower cam surface 129 and an upper cam surface 130
connected by a sloping transition section. The lower cam surface,
as best seen in FIG. 2, corresponds to a closed finger position.
The upper cam surface corresponds to an open finger position. Cam
128 is coupled to both rams 12 and 14 through a crank assembly
131.
The crank assembly includes a cross shaft 132 journaled for
rotation in a pair of bearings 133. Each of the bearings is secured
in a respective one of a pair of bearing blocks 134. The bearing
blocks are secured through bolts 135 to ram carriage 16.
A follower arm 136 mounts a cam follower roller 137 through a pin
138. The pin rotatably receives the follower, and the pin itself is
secured to the follower arm. The follower arm is secured to cross
shaft 132 to rotate the cross shaft in response to the position of
the roller on cam 128.
An actuator arm 139 is secured to cross shaft 132, as by a split
end clamp of the actuator arm effected through a screw 140, the
securing of follower arm 136 to cross shaft 132 being through an
identical arrangement.
Actuator arm 139 at its upper end has a yoke 141 which serves as a
mount for a cross pin 142 secured in each of the ears of the yoke.
Cross pin 142 bears with a force at all times on a head 143 of a
shoulder bolt 144. Shoulder bolt 144 is threaded into actuator
shaft 108.
A washer 146 bears on head 143 of the shoulder bolt. Washer 146
bears against a compression spring 146 which also bears against a
surface of ram carriage 16. Spring 147, then, loads washer 146
which, through head 143, couples shaft 108 to the spring. The
spring urges the shaft to the right in FIG. 2 against cross pin
142. Spring 146 always applies a force to cross pin 142 regardless
of where follower 137 is on cam 128. In other words, spring 147
continuously urges follower 136 onto the cam surfaces of cam
128.
Cam 128 is secured for limited longitudinal reciprocation parallel
to the line of reciprocation of the ram assemblies on a cam support
148 through a pair of gibs 149. Cam support 148 is secured to frame
56.
As previously mentioned, fingers 104 and 106 open and close over a
bottom seaming flange of a dispenser body.
The time during a cycle when the fingers open and when they close
corresponds to a different position of the rams relative to the
dispenser indexing and feed assemblies. The fingers close over the
seaming flange and pull longitudinally on the flange toward seat or
washer 100 during the advance stroke of the rams at a point
slightly closer to the dispenser body feed and indexers than the
point where the fingers open to release a dispenser body on the
retraction portion of the ram's cycle.
Because of this difference in when the ram fingers open and when
they close, it is necessary for follower 137 to pass from surfaces
129 and 130 at a different point in the advance stroke than in the
retraction stroke of a cycle.
The requirement for different points of opening and closing of the
ram fingers is satisfied by movement of cam 128 so that surfaces
129 and 130 are shifted relative to cam follower roller 137. This
shifting is effected through cam reciprocator 150.
Cam reciprocator 150 is driven off of ram carriage drive shaft 76
and includes a cam 151 secured to drive shaft 76. A wishbone
follower 152 having follower rollers 153 for tracking on the
surface of cam 151 is pivotally secured through a pivot pin 154 to
support 148, as through a block 155. A link 156 is pivoted to the
stem of the wishbone follower as through a pivot pin 157, at a
point above pivot 154 which, in conjunction with the rise of cam
151, will produce the requisite amount of reciprocal movement of
cam 128. In any event, link 156 is secured to a threaded pin 158
which is threadedly received in a head block 159. Head block 159,
in turn, is pivotally secured to cam 128 proper through a pin
160.
Thus, the stem of wishbone follower 152, as it reciprocates in
response to the drive of cam 151, reciprocates cam 128 back and
forth on support 148 through the linkage consisting of link 156,
pin 157, pin 158, head block 159 and pin 160.
The second subassembly will be described with particular emphasis
on FIGS. 4, 5 and 6. The second subassembly is feed and indexing
assembly 20. The function of the second subassembly is to feed
dispenser bodies to an indexing wheel where individual dispenser
bodies are brought into positon to be picked up by a ram of the ram
assembly and, after dispenser bodies have bags attached to them, to
discharge the "bagged" dispenser bodies.
With reference to FIG. 1, two dispenser body feed and indexers are
shown by reference numerals 22 and 24. As previously mentioned,
both are essentially identical to each other and therefore only
feed and indexer 22 will be described in detail.
Each feed and indexer is carried on a cross beam 172. Cross beam
172 is rigidly affixed to frame 56 through a pair of brackets, one
of which is shown in FIG. 4 at 174. The brackets, in turn, are
affixed to frame 56 as by bolts 176. A mounting bracket 178 of feed
and indexer 22 is secured to cross beam 172 as by bolts 180. It is
evident that feed and indexer 22 is stationary with respect to the
reciprocal movement of the rams.
A pair of framing plates 182 and 184 depend vertically from
mounting bracket 178. Coaxially disposed indexing wheels 38 and 40
are mounted for rotation between the two depending plates at right
angles thereto. A sheave 186 drives the indexing wheels in response
to the drive subassembly, to be described subsequently, 90.degree.
of rotation with each cycle. Infeed chute 26 supplies dispenser
bodies to the indexing wheels. Infeed chute 26 includes guide bars
188 throughout its length. Dispenser bodies are constrained
longitudinally by guards 190 and 192. Framing brackets 194 are
provided at regular intervals along the length of the infeed chute
to hold the bars and guides together. The bracket holding the
infeed chute to cross beam 172 is indicated by reference numeral
196 and the bolts holding the bracket to the cross beam are
indicated by reference numeral 198.
The infeed chute extends generally vertically and to one side of
the indexing wheels for a distance and then curves gradually toward
the indexing wheels to approach them generally radially.
Guard 190 extends past the terminus of the infeed chute and in
general follows the curvature of the indexing wheels from the
dispenser body receiving position of the indexing wheels, shown in
FIG. 5 where cradle 30 is located, to a feed position, the position
in the Figure of cradle 32. In FIG. 5 the lower of the guide bars
188 follows the curvature of guard 190 and the indexing wheels past
the feed position and on into discharge chute 28. Obviously, these
extensions of the guards and guide bars keep dispenser bodies with
the indexing wheels during the 90.degree. rotation from the
receiving position to the feed position.
Discharge chute 28 is provided for receiving dispenser bodies
having a bag attached to them. The chute is similar to the infeed
chute in construction in that it consists of guide bars 200 as well
as guards 202 and 204 to keep the dispenser bodies within the
chute. A pilot tab 206 on guard member 202 flares away from the
passage of the chute toward the bag applicators to pilot discharged
dispenser bodies into the discharge chute. In like manner to the
infeed chute, discharge chute 28 has a plurality of framing
brackets 208 to hold its guard members and guiding bars together.
As previously mentioned, one pair of the infeed chute guide bars
188 extends into the discharge chute and forms the bottom guiding
bars thereof.
Indexing wheels 38 and 40 proper have four essentially semicircular
cutout sections spaced around their periphery at 90.degree.
intervals. Each of these sections is sized to conform to the
cylindrical curvature of a dispenser body and all of the cradles
have been identified previously as cradles 30 through 36. As can
best be appreciated in FIG. 4, the provision of two indexing wheels
allows the holding of dispenser bodies at their upper and lower
ends to facilitate proper alignment of dispenser bodies for their
pickup by the ram. Each of the cradles, then, can receive a
dispenser body from the infeed chute and rotate that dispenser body
through 90.degree. of arc to the feed position where the ram picks
up the dispenser body and brings it back for discharge into the
discharge chute. The discharge is effected by rotation of the
indexing wheels through a few more degrees of arc during the next
90.degree. rotation of the indexing wheels.
It is preferred that the dispenser bodies be held during their
transport from the receiving position to the feed position along
their seaming flanges. For this purpose interrupted collars 210 are
provided in the cradles. These collars have a diameter and axial
extent suitable for carrying dispenser bodies by their seaming
flanges.
Each of the dispenser body receiving cradles of rear indexing wheel
40 has a slot 212 located on its periphery for the passing of the
upper finger of the ram assembly. There is sufficient clearance
provided between each cradle and the guide bars for the passage of
the lower of the ram assembly fingers.
There is provision to provide a slight resistance against the force
of an advancing and retracting ram on a dispenser body in the feed
position of the indexing wheels. This resistance helps seat
dispenser bodies on the head of the ram against the seating washer
and insures that the seaming flange most proximate the ram clears
the teeth of the ram's fingers. Resistance is also provided at this
station on dispenser bodies during retraction of the ram to strip
the dispenser bodies from the rams after a bag has been applied to
the body.
In the case of feed and indexing assembly 22, the seating and
stripping functions are effected through a plurality of seating and
stripping lugs disposed on indexing wheel 38 and one lug disposed
on framing plate 234.
Thus, spring loaded seating and stripping lugs 214, 216, 218 and
220 are provided for dispenser body receiving cradles 30, 32, 34
and 36, respectively, on indexing wheel 38, and seating and
stripping lug 221 is provided on framing plate 223 diametrically
opposite the indexing wheel carried lug occupying the feed
position. The lugs on the indexing wheels are disposed along the
edge of their cradles, on a radius from the axis of rotation of the
indexing wheels, and at the shortest distance from the cradle to
the axis of rotation of the wheels. Each lug is pivotally mounted
in a lug mount for rotation from the position shown in the drawings
to a retracted position to provide clearance between dispenser body
flanges and an engaging and stripping head of the lug.
Each lug and lug mount combination is identical in function and
construction to the others and therefore only lug 220 and a lug
mount 222 will be described.
Lug 220 is spring biased, as by leaf spring 225 in FIG. 6, to a
contracted position in which an engaging and stripping head 224
lies in the path of the flanges of a dispenser body.
Head 224, as seen in FIG. 4, has a pair of faces 226 and 228. Face
226 is on the interior side of the lug and faces the flanges of a
dispenser body as the dispenser body is being advanced towards the
bag applicator by ram 12. Face 228 is in the path of the flanges as
a dispenser body returns from the bag applicator. As a dispenser
body is advanced by the ram and its flanges strike face 226, the
lug will pivot from the contracted position to an expanded position
but the head of the lug and a head of lug 221 do provide enough
resistance before pivoting to the expanded posistion that when the
first flange of a dispenser body engages the lugs a force will be
applied to the dispenser body along its longitudinal axis of
sufficient magnitude to seat the dispenser body on the head of the
ram against washer 100. On the return from the bag applicator, face
228 will strike the bottom flange of the dispenser body and expand
to allow the body to pass. The fingers of the ram release the
dispenser body just before the upper flange of the dispenser body
reaches the head of the lug and the lugs provide a resistance which
is sufficient to strip the dispenser body from the head of the
ram.
Lug 221, as previously mentioned, cooperates with the lugs of the
indexing wheel in the seating and stripping function. Lug 221 is in
a lug mount 232 which is mounted on framing plate 223. Lug 221 also
has a head 236 and is spring biased and pivotally mounted to pivot
out of the path of the dispenser body flanges as they travel toward
the bag applicator and as one of these flanges passes the lug
returning from the bag applicator for discharge down the discharge
chute. A spring bias is also provided for lug 221 to effect in the
lug a normally contracted position in the path of dispenser
bodies.
Each of the lug mounts is essentially identical, including lug
mount 232. Therefore, the detailed description of the lug mounts
will be confined to mount 222 for lug 220. Mount 222 has a
centrally disposed hollow U-section 238 for receiving lug 220. As
is seen in FIG. 4, the walls of the mount defining this hollow
U-section extend slightly past the back side of indexing wheel 38.
Ears 240 of the mount lie against the front face of indexing wheel
38 and provide for the securing of the lug mount and its carried
lug to the wheel as by fasteners 242.
On framing plate 223 of the feed and indexing assembly provision is
made for jams. Thus, a section 243 of framing plate 223 is
pivotally connected by pin 244 to the balance of the framing plate
for selective rotation to clear infeed chute 26. Section 243 is of
course capable of being secured in place in the position
illustrated in FIG. 5.
In some applications it may be necessary to shut down one station.
One way of doing this is to prevent the feeding of dispensers to
the indexing wheels of the feed and indexing assembly. To this end,
selectively lockable star wheels 246 and 248 are provided. Normally
the star wheels are free to rotate and provide no restrictions to
the flow of the dispenser bodies down the infeed chute.
The star wheels are secured for rotation in framing plates 182 and
184. Both star wheels have fingers curved to conform to the
curvature of a dispenser body identical to a finger 250 shown for
star wheel 246.
As is illustrated in FIG. 4, indexing wheels 38 and 40 are jounaled
for rotation in a sleeve 252. Sleeve 252 in turn is secured to
depending framing plates 182 and 184, as by welding. It is
preferred that each of the star wheels be rotated in sleeve 252
within bearings. Sheave 186 is coupled through a hub 254 to
indexing wheel 40. Sheave 186 may be coupled to indexing wheel 38
as by an axle disposed through hub 254 and sleeve 252, the axle not
being shown.
Drive assembly 42 will now be described with specific reference
primarily to FIG. 1. As previously mentioned, the drive includes a
motor 44 which through a clutch 260 drives a sheave 262. Sheave 262
drives an endless V-belt 264 which drives a driven sheave 266.
Driven sheave 266 drives a gear reducer 268 through a shaft 270.
The output of the gear reducer is manifested in a shaft 272. Shaft
272 drives a lower sheave 274, shown only partially, which, in
turn, through an endless toothed belt 276 drives sheaves 278 and
280. Thus endless belt 276 lies in a triangle pattern. Sheave 278
is keyed to ram drive shaft 76 and rotates that shaft at a
precribed rate of speed for the reciprocal motion of the ram
assembly and rotation of cam 151. Sheave 280 drives a step drive
282 which has an output shaft 284. Shaft 284 drives an endless belt
285 for the rotation of the indexing wheels of the feed and index
assemblies.
During any cycle the indexing wheels of both feed and index
assemblies are driven one-quarter circle, 90.degree., to load
dispenser body carrying cradles in the receiving position, to
present the dispenser body carrying cradles to the rams with the
dispenser bodies in them, and for advancing completed dispenser
bodies for discharge down the chute. It is important to realize
that the indexing wheels must be stationary during the advance and
the retraction of the rams through them. This arrest of rotation
motion is also conveniently used for the receipt of the dispenser
bodies into the indexing wheels. The use of step-like drives, such
as that shown schematically in FIG. 1, is well known and will not
be described in further detail.
A brief description of the bag applicators, for the purpose of
clarity, will now be undertaken. With reference to FIG. 1, a pair
of bag applicators 286 and 288 are provided. These applicators are
secured in a position on a bag applicator carriage 290. The
carriage, through a pair of brackets and slides 292, is supported
on shafts 52 and 54 in linear bearings 294 in a manner quite
similar to mounting of the ram carriage. A drive-off motor 44 is
provided, not shown here for purposes of clarity, to reciprocate
the bag applicators back and forth in a prescribed pattern with
respect to the rams and with respect to the apparatus for applying
the bags to the fingers of the bag applicators.
At the moment of transfer of the bags to the fingers of the bag
applicators, relative motion of the applying mechanism to the bag
applicator is essentially zero. After transfer, the bag applicators
continue to advance toward the advancing rams for the placement of
the dispenser body within the expanded fingers of the applicators.
As soon as the dispenser bodies are within the fingers, with the
fingers behind the seaming flanges, relative movement between the
rams and the bag applicators strips the bags from the fingers of
the bag applicators. After the stripping operation, the fingers
remain open to allow the retraction of the rams from the bag
applicator heads and ultimate discharge of completed bagged
dispenser bodies into the discharge chutes of the feed and index
assemblies. The bag applicator fingers' expansion is determined by
a pair of cams, the upper of which is shown as cam 296. Cam 296
controls the elevation of a roller cam follower 298. The cam which
is not shown controls the elevation of a second roller cam follower
in a manner entirely complementary to cam 296 and cam follower 298.
A cross arm 300 is carried by follower 298 and a similar arm is
carried by the complementary follower. Follower 298 through shafts
302 and the complementary follower through a similar shaft open and
close the fingers of the bag applicators.
The operation of the apparatus of the present invention will now be
described.
With reference to FIG. 1, the position of ram carriage 16 and rams
12 and 14 is in the ram's fully retracted position at the point of
the ram's furthest distance from feed and indexing assembly 22. In
this position, and with reference to FIG. 2, cam follower roller
137 will be on cam surface 130 to force actuator shaft 108 to the
left in the Figure against the force of spring 147, through
follower arm 136, cross shaft 132, actuator arm 139 and pin 142. In
this interior position of actuator shaft 108, fingers 104 and 106
will be open because pin 107 will have forced the fingers to pivot
about pins 114.
Ram carriage 16 will advance toward indexer and feed assembly 20 in
response to drive assembly 42, and rotation of ram drive shaft 76
and crank and connecting rod assembly 18 of the drive.
Before the rams approach indexer and feed assembly 20, a dispenser
body has been advanced from the input or receiving position to the
feed position of the indexer wheels of each station. As previously
mentioned, the feed position is shown in FIG. 5 in the lower
left-hand quadrant of the indexing wheel illustrated there and the
receiving position is in the upper left-hand quadrant. Dispenser
body advance in the indexing wheels was effected by a 90.degree.
rotation of the wheels in response to step drive 282 of drive
assembly 42. After advance, the indexing wheels stop until the next
cycle.
As ram 12 advances into the indexing wheels 38 and 40 to pick up a
dispenser body, head 92 of the ram enters the bottom of the
dispenser body and washer 100 on the ram engages the bottom flange
of the dispenser body. The operation of ram 14 is identical.
Prior to dispenser body pickup, the seating and stripping lugs on
the indexing wheels and framing plates, being spring-biased into a
contracted position in the path of the dispenser bodies,
temporarily resist the rams by acting on the upper flanges of the
dispenser bodies to seat the dispenser bodies on the washers. Thus,
lugs 221 and 216 resist the advance of a dispenser body in cradle
32 and seat the body on washer 100. The slight resistance provided
by the lugs is ample for this seating even though a dispenser body
may be slightly out of round and binds somethat on, say, surface
102. As the dispenser bodies are further advanced by the rams, the
lugs of the indexing wheel and the cooperating lugs diametrically
opposite them on the framing plates yield to the advancing
dispenser bodies and allow them to pass. When the dispenser bodies
are brought back into the indexing wheels for discharge, the lugs
once again yield. However, when the upper or second flange of the
dispenser bodies reach the slanted, outwardly disposed face of each
head of the lugs, the fingers of the rams are open so that the lugs
resist the dispenser bodies and the bodies are stripped from the
rams.
This is illustrated best in FIG. 6. The dispenser body shown there
between indexing wheels 38 and 40 in solid lines is being advanced
by ram 12 from cradle 32 for the attachment of a bag to it. Lugs
221 and, say, lug 220, through their interiorly facing faces, for
example, face 226 of lug 220, resist the passage of the upper
flange of the dispenser body for the seating of the dispenser body
on washer 100 of the ram. Fingers 104 and 106 are shown closed
about the bottom of seaming flange of the dispenser body. This
closing around the seaming flange occurs during the seating of the
dispenser body on the washer to aid the lugs in their seating
function. In fact, the fingers pull on the seaming flange to urge
the dispenser body onto the washer. The return of the dispenser
body to indexing wheels 38 and 40 is indicated by the phantom
outline of the dispenser body. The lower seaming flange of the
dispenser body illustrated there has already passed the lugs
because fingers 104 and 106 are still closed over the lower seaming
flange. However, when the upper seaming flange reaches the lugs,
the fingers open and the outwardly exposed faces, for example face
228 of lug 220, resist the motion of the dispenser bodies and the
dispenser bodies are stripped from the ram.
During the seating of the dispenser bodies on the washers of the
rams, follower 137 goes down the ramp between cam surfaces 130 and
129 to close the fingers over the bottom seaming flanges so that
seating and dispenser body capture are simultaneous events. In the
case of ram 12, the follower tracking on surface 129 allows spring
147 to force actuator shaft 108 to the right in FIG. 2, and to
close fingers 104 and 106 around the bottom seaming flange of a
dispenser body and draw the fingers against the flange. The fingers
will remain closed throughout the remainder of the advance portion
of the ram cycle and through that portion of the retraction cycle
just prior to the stripping of the dispenser bodies from the rams,
just described. It will be noted that the point at which the ram
fingers close on the advance stroke differs slightly from the point
at which they open on the retraction stroke with respect to the
position of the rams to the indexing wheels. This is to allow the
outwardly disposed faces of the lugs to perform their stripping
function. Of course, stripping can only be done with the fingers
open.
To open the fingers before the stripping of the dispenser bodies
from the rams, cam 151 and wishbone follower 152 cooperate to shift
cam 128 to the left in FIG. 2 to present upper cam surface 130 to
roller 137 at a slightly closer position to the feed and indexing
assemblies than during the advance stroke. Thus the rise of cam 151
is timed to act through follower 152 on cam 128 just prior to the
stripping event.
As the rams carry the dispenser bodies toward the bag applicators,
the bag applicators pick up the bags with their fingers and expand
the bags' mouths for receipt of the dispenser bodies. Transfer from
the apparatus which applies the bags to the fingers of the bag
applicators occurs when relative motion between the two is
essentially zero. Relative motion between the dispenser bodies and
the bag applicators will help cause the stripping of the bags from
the fingers for the capture of the bags by the dispenser
bodies.
Just before the bags are stripped from the fingers of the bag
applicators, vacuum is applied through the rams' heads to augment
the stripping action of the relative motion between the bag
applicators and the rams and to draw the bags into the dispenser
bodies. Under the force of the vacuum, the arch-shaped
configuration of the bags developed during the drawing process
register with the periphery of the rams' heads to develop an
accurate fill measure in the pressurized dispenser to be made with
the bagged dispenser bodies.
After the bags have been applied to the dispenser bodies, the
dispenser bodies will withdraw from the bag applicators and be
retracted toward the feed and indexing assembly.
Upon reaching the feed and indexing assembly the dispenser bodies
are stripped from the ram heads, as previously described. After the
stripping and the complete withdrawal of the rams from the feed and
indexing assembly, the indexing wheels of the feed and indexing
assembly rotate 90.degree. to bring new dispenser bodies from the
receiving positions to the feed positions, receive dispenser bodies
in the receiving positions from the infeed chutes, and rotate
dispenser bodies with bags affixed to them over the discharge
chutes where the bagged dispenser bodies fall by gravity.
The cycle is then completed.
The present invention has been described with reference to a
certain preferred embodiment. The spirit and scope of the appended
claims should not, however, necessarily be limited to the foregoing
description.
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