U.S. patent number 3,754,646 [Application Number 05/142,599] was granted by the patent office on 1973-08-28 for receptacle for sorting and handling flat articles such as letters.
This patent grant is currently assigned to John I. Thompson & Company. Invention is credited to Seymour Henig.
United States Patent |
3,754,646 |
Henig |
August 28, 1973 |
RECEPTACLE FOR SORTING AND HANDLING FLAT ARTICLES SUCH AS
LETTERS
Abstract
A receptacle which can be employed as a tray for collecting
groups of thin generally flat articles, typically letters, during
sorting and which can be combined with an identical but inverted
receptacle to provide a complete container in which the collected
group of articles can be transported. Constructed to be advanced by
a conveyor beneath a series of article retaining stations, with the
articles dropped one by one into the receptacle, the receptacle has
an upwardly and rearwardly inclined trailing end wall, to support
the first article dropped into the receptacle, and a series of
upwardly opening transverse notches respectively arranged to
receive the lower edges of the first and subsequent other articles
dropped into the receptacle, the configuration and disposition of
the notches being such that the dropped articles collect in the
receptacle as an orderly group with all of the articles oriented in
the same fashion, e.g., addresses of envelopes all facing the same
way.
Inventors: |
Henig; Seymour (Kensington,
MD) |
Assignee: |
John I. Thompson & Company
(Rockville, MD)
|
Family
ID: |
22500510 |
Appl.
No.: |
05/142,599 |
Filed: |
May 12, 1971 |
Current U.S.
Class: |
211/50;
220/4.24 |
Current CPC
Class: |
B65D
1/36 (20130101); A47B 63/00 (20130101) |
Current International
Class: |
A47B
63/00 (20060101); B65D 1/36 (20060101); B65D
1/34 (20060101); B65d 001/36 (); B65d 011/10 ();
A47b 063/00 () |
Field of
Search: |
;206/73,72,45.11
;211/10,11,50 ;220/4E |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
728,823 |
|
Dec 1942 |
|
DD |
|
1,401,306 |
|
Apr 1965 |
|
FR |
|
216,917 |
|
Jan 1942 |
|
CH |
|
Primary Examiner: Summer; Leonard
Claims
What is claimed is:
1. A receptacle for use in collecting relatively thin, flat
articles such as letters comprising, in combination
a bottom wall having a width greater than the length of the
articles to be collected and a length which is large in comparison
with the average thickness of such articles;
an inclined first transverse end wall extending upwardly from one
end of said bottom wall,
said first end wall slanting upwardly and away from said bottom
wall;
the upper surface of said bottom wall presenting a plurality of
substantially identical upwardly opening notches which are
effectively elongated transversely of said bottom wall and arranged
in a series which commences at the bottom of said first end wall
and progresses lengthwise of said bottom wall toward the other end
of said bottom wall,
said notches being in parallel side-by-side relation and having a
width which is larger than the thickness of the lower edges of the
articles to be collected, the series of said notches including a
first notch so disposed that the bottom thereof extends generally
along a line included in the plane of said first end wall whereby,
when the receptacle is advanced lengthwise with said end wall at
the trailing end of the receptacle, a flat thin article dropped in
such fashion that its lower edge enters said first notch will pivot
rearwardly, with forward movement of the receptacle, and come to
rest on said first end wall, and a flat thin article similarly
dropped into the next notch of the series will likewise pivot
rearwardly to come to rest on the article dropped into said first
notch;
two side walls extending lengthwise of the receptacle and each
joined to a different end of said first end wall and to said
bottomwall,
the height of said side walls being less than that of said first
end wall;
wherein the upper edge of each of said side walls is provided with
first and second different latch means,
said first latch means being of such configuration and size as to
coact with a latch means of the configuration and size of said
second latch means, whereby a second identical receptacle, when
inverted and disposed over said receptacle in endwise reversed
relation thereto, can be secured to said receptacle as a cover;
and
a second transverse end wall secured to and projecting upwardly
from said bottom wall,
the height of said side walls being greater than the height of said
second end wall,
said side walls having inclined edge portions, at the ends thereof
opposite said first end wall, which slant downwardly and toward
said second end wall,
the dimensions of said first end wall said side walls, and said
second end wall being such that, when said second receptacle is
secured in place as a cover, said first end wall of said second
receptacle will lie in flush engagement with said inclined edge
portions of the receptacle being covered.
2. A receptacle according to claim 1, wherein
said first end wall presents a substantially flat continuous
surface, and
said bottom wall is relatively thin and of generally
hill-and-valley configuration following the shape of said
notches.
3. A receptacle according to claim 1, wherein
said first end wall is integral with said bottom wall and
constitutes a continuation of the corresponding wall of said first
notch.
4. A receptacle according to claim 1, wherein
the wall of each of said notches which slants upwardly and toward
said first end wall is inclined at a greater angle from a plane at
right angles to said bottom wall than is the wall which slants
upwardly and away from said end wall.
5. A receptacle according to claim 1, wherein
said second end wall is pivotally connected to the end of said
bottom wall opposite said inclined first end wall and is movable
from an open position, in which said bottom and second end walls
are generally coplanar, and a closed position, in which said second
end wall bridges the space between the corresponding ends of said
side walls, the receptacle further comprising
means for releasably securing said second end wall in said closed
position.
6. A receptacle according to claim 1, wherein
said end wall is so disposed that the included acute angle defined
by said first end wall and the plane of said bottom wall is in the
range of from about 45.degree. to about 70.degree..
7. A receptacle according to claim 6, wherein the included acute
angle defined by said first end wall and the plane of said bottom
wall is equal to the angle of the inclined edge portions relative
to the plane of said bottom wall.
8. A receptacle according to claim 1, wherein
the length of said notches is short in a direction transversely of
said bottom wall and said notches are arranged in two parallel
series, the notches of one series being aligned respectively with
the notches of the other series, and said two series are spaced
apart transversely of said bottom wall.
9. A receptacle according to claim 8 wherein said second transverse
end wall is provided with an opening communicating with the space
between said two series of notches. heigh of 2aid side walls being
less than that of said first end wal1;
wherein the upper edge of ea ch of said side walls is provided with
first and second different latch means,
said first latch means being of such configuration and size as to
coact with a latch means of the configuration and size of said
second latch means, whereby a second identical receptacl1, when
inverted and disposed over said receptacle in endwise reversed
relationtthereto, cnn be secured to said receptacle as a cover;
and
a second transverse end wall secued to and projecting upwardly from
said bottom wall,
the height of sai side walls being greater than the heightof said
second en wall
said side walls having inclined edge portions, at he ends thereof
opposite said first end wall, which slant downwardly and toward
said second end wall,
the dimensions of sid first end wall said side walls, and said
second end wall being such that, when said second receptacle is
secured in place as a cover, said first end wall of said second
receptacle will lie in flush engagement with said inclined edge
portions of the receptacle begg
covered. 2. A receptacle according to claim 1,wherein
said first end wall presents a substantially flat continuous
surface, and
said bottom wall is relatively thin and of generallyhill-and-valley
configurat1on following the shapeof said notches. 3A receptacle
according to claim 1,wwherein
said first end wall is integral with said bottom wall and
constitutes a
continuation of the corresponding wall of said first notch. 4. A
receptacle according to claim 1, wherein
he wall of each of said notches hhich slants upwardly and toward
said first end wall is inclined at greater ange from a plant at
right angles to said bottom wall than is the wall which slants
upwrdly and away from said end
wall. 5. A receptacle according to claim 1, wherein
said second11nd wall is pivotally connectedto the end of said
bottom wall opposite said inclined first end wall and is movable
from an open position, in which said bottom and second end walls
are generally coplanar, and a closed position, in which said second
end wall bridges the space between the corresponding ends of said
side walls, the receptacle further comprising
means for relaasably securing said second end wall in said closed
position.
. A receptacle according to claim 1, wherein
sid en wall is so disposed that the included acute angle defined by
said first end wall and the plane of said bottom wall is in the
range of from
about 45.degree. to about 70.degree.. 7. a rece1tacle according to
claim 6, whein the includd acute angle defined by said firtt end
wall and the plane of said bottom walliis equal to the angle of the
inclined edge
portionsrelative to the plan of sid bottom wall. 8. A receptale
accoding to claim 1, wherein
the length of said notches is short in a direction transversely of
said bottom wall and said notches are arranged in two parallel
series, the nothes of one series being aligned respectively w1th
the notches of the oth series, and said two series are spaced apart
transversely of said
bottom wall. 9. A receptacle according to claim 8 wherein said
second transverse end wall is provided with an opening
communicating with the space between said two series of notches.
Description
BACKGROUND OF THE INVENTION
It is frequently necessary to sort flat articles into groups of
like articles and to handle and transport the resulting groups of
articles. Thus, as described in my U. S. Pat. No. 3,300,066, issued
Jan. 24, 1967, letters can be sorted automatically by delivering
each letter into one of a horizontally extending series of upright
storage slots, and dropping the letters selectively onto a conveyor
arranged beneath the storage slots, the operation being such that
letters of like characteristic, e.g., addresses are deposited in
overlapping relation to form a group supported by the conveyor.
Sorting procedures of this general type are highly advantageous but
involve a number of subsidiary problems. Thus, it is difficult to
achieve the desired neatness and preciseness of grouping by simply
dropping the letters or other articles edgewise onto a flat support
such as a conveyor belt. Further, groups of letters so produced
retain their integrity as a group only because of the support
afforded by, e.g., the conveyor belt, and handling and transport of
the groups requires that they be secured in some fashion, as by a
band or by tying with string. And, so long as the groups have not
been secured in some fashion, they cannot easily be manipulated,
e.g., diverted for later addition of more articles.
Attempts to solve such problems in the prior art have not been
truly satisfactory, particularly in the context of highly automated
article sorting and handling. Though the groups can be secured
adequately, as by banding, for transport, securing them in that
fashion is allowable only after all sorting operations are
complete, and it has thus been thought to be necessary to
accumulate the articles in loose groups and retain the groups in
that form until sorting has been completed. The usual portable
receptacles employed in sorting of articles such as letters (e.g.,
mail bags, relatively large baskets, etc.) offer little if any
advantage in automated systems. Accordingly, there has been a
continuing need for some portable handling means capable of at
least retaining the groups in proper form during sorting and
handling.
OBJECTS OF THE INVENTION
A general object of the invention is to devise a receptacle which
serves both to orient flat articles in a predetermined fashion as
they are dropped therein and thereafter to maintain the articles in
their oriented relation.
Another object is to provide such a receptacle which is
hermaphroditic in the sense that two identical receptacles can be
combined to form a closed container which will preserve the
oriented relation of a group of articles, one of the receptacles
forming the bottom of the container and the other the top.
A further object is to provide a receptacle capable of being used
to receive, arrange and retain letters or like flat articles
dropped individually in succession from a series of retaining
stations as the receptacle is advanced along a path below the
series.
SUMMARY OF THE INVENTION
Receptacles according to the invention comprise a bottom wall which
is wider than the maximum length of the flat articles to be handled
and has a length which is great in comparison to the thickness of
the articles. At one end (the trailing end when the receptacle is
moved beneath a series of article receptacles), the receptacle has
an inclined end wall which slants upwardly and away from the bottom
wall. The upper surface of the bottom wall presents a plurality of
upwardly opening notches extending transversely of the receptacle
and arranged in a side-by-side series progressing lengthwise of the
receptacle, the effective width of the notches being larger than
the thickness of the lower edges of the articles to be collected in
the receptacle. The series of notches includes a first notch
extending generally along the lower edge of the inclined end wall.
When used for sorting letters, the receptacle is advanced along a
path below a series of letter receptacles and a first letter is
dropped into the receptacle when the first notch is located to
receive the same. The relationship between the first notch and the
inclined end wall is such that, when the first letter has been
dropped, continued advance of the receptacle causes that letter to
pivot rearwardly, coming to rest on the inclined end wall while the
lower edge of the letter remains engaged in the notch. A second
letter can be dropped in the next notch, will likewise pivot
rearwardly, and will come to rest on the first letter. The
procedure can be continued until the receptacle is full, or until
the desired group of letters has been accumulated. Gravitational
coaction of the letters with the notched bottom wall and the
inclined end wall causes the letters to remain in a letter facing
retained group, i.e., a group in which the letters are in address
face-to-rear face contact with all address faces facing in the same
direction, even though the receptacle is moved, stored, and again
moved, so long as the receptacle remains in upright position.
In advantageous embodiments, the receptacle has upright side and
front end walls and is so constructed that two of the receptacles
can be joined to form a closed container with the group of letters
or other articles housed therein for transport.
In order that the manner in which the foregoing and other objects
are achieved according to the invention can be understood in
detail, advantageous embodiments thereof will be described with
reference to the accompanying drawings, which form a part of the
original disclosure of this application, and wherein:
FIG. 1 is a perspective view of a receptacle according to one
embodiment;
FIGS. 2 and 2A are semidiagrammatic views in which the receptacle
of FIG. 1 is shown in longitudinal vertical cross section at two
successive letter-receiving stations;
FIGS. 3 and 4 are fragmentary transverse sectional views, enlarged
relative to FIG. 1, taken respectively on lines 3--3 and 4--4, FIG.
1, and showing the manner in which a second receptacle is applied
as a cover to the receptacle of FIG. 1;
FIG. 5 is a fragmentary longitudinal sectional view taken at the
juncture of the bottom and trailing end walls of the receptacle of
FIG. 1;
FIG. 5A is a view similar to FIG. 5 but showing a modified form of
the receptacle;
FIG. 6 is a perspective view of a closed container formed by two of
the receptacles of FIG. 1;
FIG. 7 is a front elevational view of a plurality of the containers
of FIG. 1 assembled in a nested stack and releasably retained by a
supporting rack;
FIG. 8 is a perspective view of a receptacle according to another
embodiment of the invention and also illustrates a hand tool useful
therewith;
FIG. 9 is a fragmentary perspective view showing the receptacle of
FIG. 8 in modified form;
FIG. 10 is a longitudinal sectional view of a closed container
formed by two receptacles according to a further embodiment of the
invention;
FIG. 11 is a longitudinal sectional view of a receptacle according
to yet another embodiment;
FIG. 12 is a fragmentary longitudinal sectional view of a still
further modified form of the receptacle of FIG. 8; and
FIG. 13 is a fragmentary top plan view of the receptacle of FIG.
12, showing the front end wall in closed position.
THE EMBODIMENT OF FIGS. 1-7
In the embodiment of FIGS. 1-7, the receptacle 1 comprises a bottom
wall 2, an upwardly and rearwardly inclined trailing end wall 3,
and upright front end wall 4, and upright side walls 5 and 6. The
receptacle is advantageously molded as an integral piece from a
suitable polymeric material. Bottom wall 2 is of transversely
corrugated configuration, presenting a plurality of straight,
elongated, upwardly opening notches 7 which extend transversely of
the receptacle so as to be parallel to end walls 3 and 4. As best
seen in FIG. 5, each notch 7 is of triangular cross section, being
defined by a flat rear surface 8 and a flat front surface 9. Bottom
wall 2 is continuous, notches 7 extending from side wall 5 to side
wall 6.
Notches 7 can be considered as arranged side-by-side in a series
which progresses from end wall 3 to end wall 4, with the first
notch 7' of the series extending along the bottom edge of the
trailing end wall 3 in such fashion that the front face of end wall
3 constitutes an extension of surface 8 of notch 7'.
Rear end wall 3 has a slant height which approximates
three-quarters of the maximum width of the letters or other flat
articles to be collected in the receptacle. Front end wall 4
extends upwardly at right angles to the plane of bottom wall 2 for
a distance approximately one-third the projected height of wall 3
and terminates in a straight upper edge. Side wall 5 includes flat
lower portion 10 and a flat upper portion 11, the two portions 10,
11 lying in vertical planes with the plane of portion 11 displaced
outwardly from that of portion 10 and the two portions being
integrally joined in such fashion that the lower edge of portion 11
is defined by a downwardly facing outer shoulder 12. Similarly,
side wall 6 includes lower portion 13, upper portion 14, and a
downwardly facing shoulder 15 along the lower edge of portion 14.
The transverse dimensions of the receptacle are such that the space
between the opposing faces of portions 11 and 14 is very slightly
greater than the distance between the outer face of portion 10 and
the outer face of portion 13. At the front end of the receptacle,
the front edges 16, 17 of upper portions 11 and 14, respectively,
slant upwardly and rearwardly at the same angle of inclination as
rear end wall 3, edges 16, 17 being straight and commencing at the
upper edge of front wall 4.
The upper edges of side wall portions 11 and 14 are straight and
parallel to the bottom wall. The upper edge of portion 11 includes
a front half 18, FIGS. 1 and 4, in the form of a straight elongated
bead of circular transverse cross section such that the edge
portion 18 presents a right cylindrical surface extending for
substantially more than 180.degree., that surface joining inclined
shoulders 19, FIG. 4. The upper edge of portion 11 also includes a
rear half 20 in the nature of a groove having a curved transverse
cross section which extends for more than 180.degree. and has a
radius of curvature substantially equal to that of the bead
constituted by upper edge portion 18. The upper edge of upper
portion 14 of side wall 6 is identical with that of portion 11 of
side wall 5 and includes a front half in the form of a bead 21 and
a rear half in the form of a groove 22.
The receptacle of FIGS. 1-8 is particularly useful for collecting
groups of letters during sorting of mail in accordance with my U.
S. Pat. No. 3,300,066, and the manner of such use is illustrated in
FIGS. 2 and 2A. The receptacle 1 is placed on the upper run of an
endless horizontal conveyor belt 25 arranged to advance the
receptacle along a horizontal path below a horizontally extending
series of letter-retaining stations 26. Each station 26 defines an
upright slot closed at the bottom by a pivoted door 27. Letters
previously identified as to category, e.g., address, are delivered
individually to the retaining station in the manner described in my
patent No. 3,300,066 and can be released selectively by opening of
the respective door 27. Receptacle 1 is advanced by conveyor belt
25 until the first notch 7' is in a predetermined position below
the first station 26 containing a letter of the category to be
collected. Door 27 of that station is opened and the letter L drops
by gravity toward receptacle 1, opening of the door 27 being timed,
relative to the speed of advance of receptacle 1 and the time
required for the letter to traverse the space between the station
26 and receptacle 1, so that the notch 7' is located directly below
the station 26 when the lower edge of letter L reaches the bottom
of receptacle 1. Accordingly, the lower edge of the letter enters
notch 7' and is guided into the bottom of that notch by the
respective surfaces 8 and 9. With receptacle 1 continuing to
advance, and with the lower edge of letter L now retained by notch
7', the letter pivots rearwardly, coming to rest on the front face
of the inclined trailing end wall 3. When receptacle 1 advances to
the proper position below the next station 26 containing a letter
L' of the category to be collected, door 26 of that station is
opened and letter L' drops, with its lower edge entering the notch
7 immediately adjacent the preceding letter resting in notch 7'.
With receptacle 1 still continuing to advance, letter L' pivots
rearwardly (relative to the receptacle) to come to rest on letter
L. This procedure continues either until an adequate number of
letters is collected during one pass beneath the series of stations
26, or until the receptacle has passed all of the stations 26 and,
having collected less than a predetermined number of letters, is
diverted to storage for subsequent recycle to receive additional
letters.
As will be apparent from FIGS. 1-2A, letters collected in the
receptacle 1 are arranged automatically in consistent orientation
so as to be removable as a group or stack ready for banding or
tying. With the letters delivered into stations 26 with the
addressed surfaces facing to the right, as viewed in FIGS. 2 and
2A, all of the letters collected in receptacle 1 will have their
addressed surfaces facing in the same direction, and the group of
letters, when removed and tied, will accordingly be ready for
further handling, manually or by automated equipment, in usual
fashion.
When the collected group of letters is to be transported for a
substantial distance, as from city to city, the receptacle 1 in
which the letters have been collected can be combined with another
identical receptacle to form the closed container C, FIG. 6, in
which the group of letters is completely closed and retained in the
same relation in which they were collected. Considering FIGS. 1-2A,
it will be noted that the height of side wall portions 11, 14 above
the upper edge of front end wall 4 is equal to the projected height
of that portion of wall 3 which extends above the upper edges of
portions 11, 14. Accordingly, a second receptacle 1, containing no
letters, can be inverted and applied as a cover to the first
receptacle, with the beads 18, 21 being snapped into the grooves
20, 22, respectively, to lock the two receptacles together. In the
container C thus assembled, the end wall 3 of each receptacle 1
extends over the edges 16, 17 of the other receptacle 1 and has its
free edge engaged with the upper edge of end wall 4 of the other
receptacle. In this connection, the rear surface of trailing end
wall 3 can be chamfered, as at 3', at the free edge in such fashion
as to provide a surface which lies in the same plane as the front
face of wall 4 of the other receptacle, in the assembled container
C.
Since the combined heights of trailing end wall 3 and front end
wall 4 determine the interior space between the bottom walls 2 of
the two receptacles making up the closed container C, FIG. 6, and
since the slant height of wall 3 plus the effective slant height
afforded by wall 4 is approximately equal to the maximum width of
the letters or other articles to be collected, the articles
contained within container C are on the one hand prevented from
pivoting excessively and on the other hand retained and enclosed
without being bent or deformed.
The distance between end walls 3 and 4, and the number of notches
7, are so selected that the receptacle can accommodate a
predetermined number of letters and, in normal mail sorting use,
that number will be collected before the receptacle is transported
to another location. Accordingly when the container C is assembled
with such a group of letters in place, the integrity of the group
is maintained even though, during transport, the container may be,
e.g., completely inverted.
Since the distance between the outer faces of lower side wall
portions 10 and 13 is slightly less than the distance between the
inner faces of the upper side wall portions 11 and 14, a plurality
of the receptacles 1 can be arranged as a nested stack in the
manner seen in FIG. 7. With the receptacles thus arranged,
retaining dogs 30 of stack support 31 can be engaged respectively
beneath shoulders 12 and 15 of the lowermost receptacle 1 to
support the stack of receptacles. A second set of retaining dogs 32
is provided which can be brought into and out of engagement beneath
the shoulders 12 and 15, respectively, of the next higher
receptacle 1 in the stack. Accordingly, with dogs 32 engaged, dogs
30 can be actuated to release the lowermost receptacle, and the
dogs 32 can then be disengaged to allow the stack to descend until
the dogs 30, having been returned to their original positions,
engage and support the newly arrived receptacle 1.
The effective mouth width of notches 7 is made large enough so that
each notch 7 can accommodate an article of the maximum thickness
contemplated for the articles to be collected in the receptacle.
The effective mouth width of the notches should approximate the
maximum thickness of the articles to be handled and,
advantageously, is made slightly greater than that thickness.
Typically, when the receptacle is intended for handling letters,
the mouth width of notches 7 is on the order of five-sixteenth
inch, taking one-fourth inch as the maximum thickness of the
letters. The angle between surfaces 8 and 9 of the notches should
be less than 90.degree. and, advantageously, is
75.degree.-85.degree., with angle a being larger than angle b. The
included acute angle c between trailing end wall 3 and the
horizontal is, advantageously, in the range of
45.degree.-70.degree..
ALTERNATIVE EMBODIMENTS
In the embodiment of FIG. 8, the receptacle 51 is generally like
that of FIGS. 1-7, save that the bottom wall 52 thereof is provided
with two identical rows of notches 57 and 57', the notches of the
two rows being mutually aligned transversely of the receptacle and
the two rows of notches extending longitudinally of the receptacle
and being parallel to each other. The two rows of notches are
spaced apart and each row is spaced inwardly from the adjacent side
wall of the receptacle. Bottom wall 52 includes a flat portion 52a,
located between the row of notches 57 and side wall 55, a flat
portion 52b, located between the two rows of notches, and a flat
portion 52c, located between the row of notches 57' and side wall
56.
Each transversely aligned pair of notches 57, 57' is operative to
receive and retain a flat article to be collected, such as one of
the letters illustrated in FIG. 8, in the same manner described
with reference to notches 7 in the embodiment of FIGS. 1-7.
A hand fork 40, with three flat parallel fingers 41 spaced apart so
as to be respectively alignable with the flat portions 52a, 52b and
52c, can be used to remove the collected letters as a group from
the receptacle.
As seen in FIG. 9, the receptacle of FIG. 8 can be modified by
providing the front wall 54 with upwardly opening rectangular
notches 54a, 54b and 54c, so that the fingers of a hand tool or an
automated unloader can be inserted longitudinally into the
receptacle with the fingers each entering via a different one of
the notches 54a-54c. This modified form of receptacle has the
advantage that the fingers of the unloading device can simply slide
along the upper surfaces of flat bottom wall portions 52a-52c
without first being inclined to pass over the front wall of the
receptacle, as is the case with the embodiment of FIG. 8.
In both the receptacle of FIG. 8 and that of FIG. 9, the wall
portions defining notches 57, 57' can be displaced upwardly out of
the common plane of flat portions 52a-52c in such fashion that the
effective bottom of each notch is slightly above the upper surface
of flat portions 52a-52c, providing free space between the bottom
edges of the collected letters and the flat portions of the bottom
wall to accommodate the fingers of the unloading tool.
FIG. 10 shows an embodiment employing receptacles identical with
receptacle 51, FIG. 8, save that front wall 54 is eliminated
entirely, inclined front side wall edges 62 and 67 are extended to
the bottom of the receptacle, and rear wall 53 is extended so that
when two of the receptacles are fitted together to form a closed
container, the rear wall 53 of each will close the front of the
other. The embodiment of FIG. 10, like that of FIG. 9, has the
advantage that the fingers of the unloading tool can be inserted
freely without interference by a front wall, and has the additional
advantage that a complete container formed from two of the
receptacles is fully closed despite the absence of a front wall in
each receptacle.
While the receptacle is advantageously provided with notches 7, 57
of angular transverse cross section, it will be understood that the
notches can be of other configurations capable of receiving and
retaining an edge of a flat article such as a letter. Thus, as
illustrated in FIG. 11, the receptacle of FIGS. 1-7 can be
constructed with bottom wall 2a, trailing end wall 3a and front end
wall 4a formed of a single piece of single face corrugated box
board, with the corrugations upwardly exposed as shown, the
corrugations then defining the notches 7a.
In the embodiment of FIGS. 8 and 9, the front end wall 54 is fixed
in upright position, its end and bottom edges being integral with
the respective side and bottom walls of the receptacle. In the
embodiment of FIG. 10, the front wall of the receptacle is
eliminated. FIGS. 12 and 13 show an alternative embodiment in which
the side, bottom and end walls are formed as an integral structure
from a suitable polymeric material, the front wall 154 being
connected to bottom wall 152 by an integral flexible hinge
comprising a narrow markedly thinned area 154' extending
transversely of the receptacle completely along the juncture
between the bottom wall and front wall. The material of thinned
area 154' lies adjacent the bottom face of the bottom wall so that,
when the front wall 154 is pivoted to lie generally in the same
plane as the bottom wall, the bottom face of the bottom wall and
the corresponding face of the front wall lie in a common plane, as
seen in FIG. 12. Upwardly and outwardly diverging curved surfaces
160, 161, FIG. 12, extend between the edges of the thinned area
154' and the upper face of the bottom wall and the corresponding
face of the front end wall, respectively. The side edges of front
end wall 154 are of generally triangular configuration, as
indicated at 162, FIG. 13, and these edges snap resiliently into
and out of engagement with mating grooves 163 which are of
triangular transverse cross section so that, as seen in FIG. 13,
front end wall 154 can be retained positively in its upright
positon.
In all embodiments, the notches provided in the bottom wall can be
of a transverse cross section other than triangular. Thus, as shown
in FIG. 5A, surfaces 8' of the notches can be flat and angularly
disposed as hereinbefore described, and surfaces 9' can
advantageously be concave, as viewed from the opposite side of the
notch, so that the lower edges of the letters or like articles
deposited in the notches are positively retained against surface 9'
even though the angle of repose of the article, established by
trailing end wall 3', is acute.
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