U.S. patent number 3,748,631 [Application Number 05/144,594] was granted by the patent office on 1973-07-24 for cord connector for printed wiring cards.
This patent grant is currently assigned to General Cable Corporation. Invention is credited to William J. Brorein.
United States Patent |
3,748,631 |
Brorein |
July 24, 1973 |
CORD CONNECTOR FOR PRINTED WIRING CARDS
Abstract
This electric cable connector for printed wiring cards has an
insert spacer at the location where the contacts of the connector
are joined to the conductors of the cable and between the upper and
lower layers of contacts when the connector is for a double-faced
printed wiring card. The spacer has channels for the individual
contacts with the sides of the channels forming barriers between
adjacent contacts and providing for convenient soldering of the
conductors to the contacts of the connector. The use of shrink
tubes is no longer necessary. The connector assembly has a shell or
housing that houses the connector body, the spacer and the wires of
the electrical cable; and there is a polarizing tongue extending
from the housing in position to cooperate with a depression in the
handle of a printed wiring card.
Inventors: |
Brorein; William J. (Whippany,
NJ) |
Assignee: |
General Cable Corporation (New
York, NY)
|
Family
ID: |
22509276 |
Appl.
No.: |
05/144,594 |
Filed: |
May 18, 1971 |
Current U.S.
Class: |
439/633;
439/634 |
Current CPC
Class: |
H01R
12/75 (20130101); H01R 12/722 (20130101); H01R
13/64 (20130101); H01R 12/707 (20130101) |
Current International
Class: |
H01R
13/64 (20060101); H01r 013/58 (); H05k
001/02 () |
Field of
Search: |
;339/17R,17L,17LM,17F,17LC,18R,18P,196R,196M,195R,192,176M,176MF |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Champion; Marvin A.
Assistant Examiner: Lewis; Terrell P.
Claims
What is claimed is:
1. An electrical cable connector for connecting a generally
circular cable, containing a multiplicity of separately insulated
conductors, to the edge contacts of printed wiring cards, including
in combination a connector body which houses parallel rows of
electrical connectors that touch the edge contacts of the wiring
card, the connectors having portions that contact with surfaces of
the connector body for holding the connectors against displacement
with respect to the connector body in the direction of the
longitudinal length of said connectors, the ends of the connectors
extending beyond the connector body on the side thereof remote from
the card, and a spacer with rows of passages in different planes
and in which the conductors and the extending ends of the
connectors are located and in which the ends of the conductors
overlap and connect with the connectors, the spacer having at least
a portion of the length of said passages open at the top, but with
side barriers between the passages and substantially narrower than
the passages, for access to the extending connectors and the
overlapping conductors to connect each connector with its
overlapping conductor.
2. The electrical cable connector described in claim 1
characterized by the spacer being a separate piece from said
connector body for insertion between the extending ends of the
connectors of said parallel rows and having its front portion in
contact with the connector body when the extending ends of the
connectors are in the passages and in position to be overlapped by
the conductors.
3. The electrical cable connector described in claim 2
characterized by the rearward portions of the passages of the
spacer being openings through a rearward face of the spacer, said
openings being of continuous circumferential extent and the forward
portions of the passages being channeled with the sides of the
channels forming the barriers between the passages.
4. The electrical cable connector described in claim 3
characterized by the openings being in the rearward face of the
spacer and being of enlarged diameter at the rearward ends and of
reduced diameter toward their forward ends, and the change in
diameter is an abutment for insulation on each conductor to limit
the extent to which the conductor is inserted into the opening and
the resulting overlap of the connector and the end of the conductor
beyond said insulation.
5. The electrical cable connector described in claim 2
characterized by the passages in the spacer being open channels
throughout their length with the sides of the channels forming the
side barriers between the passages, said side channels being wide
enough to receive insulated end portions of the conductors with
bare portions of the conductors beyond the insulation for contact
with the extending ends of the connectors.
6. The electrical cable connector described in claim 2
characterized by the spacer being of one piece construction and
being held against displacement normal to the planes of said layers
of connectors by the connectors themselves.
7. The electrical cable connector described in claim 2
characterized by the spacer being held against the forward
displacement by the connector body and being held against
displacement in all other directions by a surrounding shell and by
the connectors and the conductors that are connected to said
connectors.
8. The electrical cable connector described in claim 1
characterized by the spacer including the barriers thereof being
made of plastic material that can withstand the heat of molten
solder used to join the connectors to the conductors, and the depth
of the passages being greater than the combined heights of a bare
end portion of one of the conductors and an extending end of one of
the connectors.
9. The electrical cable connector described in claim 8
characterized by the spacer being made of white
polytetrafluoroethylene for reflecting heat of an infra-red
soldering operation.
10. The electrical cable connector described in claim 1
characterized by the connector assembly comprising sections that
connect together to form a shell that houses the connector body,
the spacer and the end portions of the conductors, and that clamps
the cable which includes said conductors, one section of the shell
having a tongue that extends through a cutout section in a handle
of the wiring card, with which the connector is intended to be
used, for polarizing the connector.
11. The electrical cable connector described in claim 10
characterized by the printed wiring card having a handle spaced
along most of its length from the edge of the card along which the
printed circuit edge contacts are located, connecting means
spanning the space between the handle and the edge of the card for
securing the handle to the card, and an opening in the handle over
the edge portions where the printed circuit edge contacts are
located for receiving the tongue of the connector when the
connector is assembled with the card with the intended polarity
orientation.
12. The electrical cable connector described in claim 11
characterized by the polarizing tongue projecting beyond the
connector body for sufficient distance to strike the handle before
the card and connector are brought close enough together for any
contact of the connector to touch any contact of the card when the
tongue of the shell is in any position other than a position of
alignment with said opening in the handle.
13. The electrical cable connector described in claim 10
characterized by internal polarizing means in the shell that houses
the connector body including key and keyway means, one of which is
on the connector body and the other of which is on the shell for
preventing assembly of the connector and shell in any relation
except one particular orientation of the connector body in the
shell.
14. The electrical cable connector described in claim 1
characterized by the connector assembly comprising sections that
connect together to form a shell that houses the connector body,
the spacer and the end portions of the conductors, and that clamps
the cable which includes the conductors, a printed wiring card
having a handle portion connected along the edge of the wiring card
having edge contacts with which the connector is used, detachable
fastening means for connecting the handle of the wiring card with
the shell that clamps the cable whereby any mechanical pull on the
cable is transmitted directly to the handle on the printed wiring
card and stress on the cable is prevented from reaching the
contacts of the connector.
15. The electrical cable connector described in claim 1
characterized by the connector assembly comprising sections that
connect together to form a shell that houses the connector body,
the spacer and the end portions of the conductors, and that clamps
the cable which includes said conductors, faces on the different
sections of the shell in position to contact firmly with opposite
sides of the spacer when the sections of the shell are in assembled
relation with one another, and fastening means holding the sections
of the shell in assembled relation with the spacer clamped between
them for preventing any of the conductors from moving away from the
spacer and out of the channels in the spacer.
16. The electrical cable connector described in claim 1
characterized by the connector assembly comprising sections that
connect together to form a shell that houses the connector body,
the spacer and the end portions of the conductors, and that clamps
the cable which includes said conductors, a printed wiring card
having a handle portion, and detachable fastening means for
connecting the shell with the handle portion of the card.
17. The electrical cable connector described in claim 16
characterized by the detachable fastening means being screws that
extend through bores in the housing including counterbores in which
the heads of the screws are located, and limit stops including
protrusions extending from the sides of the bores in position to
prevent the screws from being removed from the bores when
disengaged from the wiring card.
18. The electrical cable connector described in claim 17
characterized by the limit stops being spaced from one another
axially of the length of the screws to allow the screws to "float"
with a free axial movement, when disconnected from the card,
sufficient to bring each screw into its bore whereby another screw
can be tightened fully to bring the connector flush with the handle
of the card without interference from the first screw.
19. The electrical cable connector described in claim 16
characterized by detachable fastening means being screws, the shell
having two sections that are secured together by the screws that
connect the shell to the card, and other screws extending in
different directions from the first screws and in position to clamp
the sections of the housing into firm contact with a cable entering
an opening in the shell between confronting sections of the
shell.
20. The electrical cable connector described in claim 1
characterized by the connector including a shell housing the
connector body and comprising a molding of high impact strength
insulating material from the group consisting of Nylon,
Polycarbonate, and Noryl.
Description
BACKGROUND AND SUMMARY OF THE INVENTION
Printed wiring cards have edge portions for different sections of
the circuits on the cards brought into parallel relation to touch
the respective contacts of a connector that slides over an
extending edge of the card. Rails or handles extend along the edge
of the card, usually spaced outwardly from the card itself, but
connected therewith as a unitary assembly.
The connector that overlaps the edge of the card has contacts
parallel to one another and closely spaced. For example, there may
be as many as 20 contacts per inch on each side of the connector in
position to touch the corresponding printed circuit contacts along
the edge of the card. Each of the connector contacts has to be
connected with a conductor of an external wire or cable circuit and
each contact may have to be connected with a conductor of a
different external circuit.
To support of ends of contacts that are to be soldered to external
conductors, and to facilitate the soldering, this invention
provides a spacer that has barriers between the contacts and that
provides support for the conductors adjacent to the locations at
which they are to be soldered. In the preferred embodiment, the
spacer is made of white polytetrofluoroethylene or other heat
resistant material so as to be suitable with infra-red soldering or
by conventional soldering methods.
The spacer of this invention is preferably a separate piece from
the connector body that houses the contacts so that it can be
interchangeable, and different spacers can be used with different
connector bodies depending upon the number and spacing of contacts
and other differences that prevent standardizing on a single design
of spacer.
The invention has a shell made of insulating material that:
1. Encloses and holds in place and in proper orientation the
connector body, spacer, and the end of the cable that has the
conductors that are connected to the connector terminals.
2. Provides a polarizing means with the printed wiring board by use
of the projecting tongue. The projecting tongue is sufficiently
long to prevent any of the electrical contacts from touching if an
attempt is made to mate the connector incorrectly with the
board.
3. Provides an internal polarizing key to properly orient the
connector body within the shell and with respect to the external
polarizing tongue.
4. Provides a cable grip and transmits any mechanical pull on the
cable directly to the handle on the printed wiring card. It
prevents any stress on the cable from reaching the relatively
fragile contacts of the connector.
5. The shell provides a tightly fitting cover over the spacer and
prevents any of the cable conductors from moving out of their
channels in the spacer.
6. The shell provides a means for fastening the connector to the
printed wiring card.
7. The fastening or mounting screws are captivated by protrusions
within the bores in the shell. This prevents the screws from
falling out and becoming lost when the connector is disengaged from
the printed wiring card.
8. The mounting screws are allowed to "float" or move within tthe
bores in the shell so that one screw at a time can be tightened
fully to bring the connector flush with the handle on the wiring
card without interference from the other screw.
9. The two halves of the shell are interlocked and are pinned
together along both edges by the mounting screws. Extra clamping
force is obtained in the cable grip area by means of the two
transverse clamping screws.
Other objects, features and advantages of the invention will appear
or be pointed out as the description proceeds.
BRIEF DESCRIPTION OF DRAWING
In the drawing, forming a part hereof and which like reference
characters indicate corresponding parts in all the views:
FIG. 1 is a view of a connector made in accordance with this
invention and a fragmentary view of a printed circuit card with
which the connector is used;
FIG. 2 is a fragmentary view of the printed circuit card and
handle, the view being taken on the line 2--2 of FIG. 1;
FIGS. 3 and 4 are sectional views taken along the lines 3--3 and
4--4, respectively of FIG. 1;
FIG. 5 is a greatly enlarged fragmentary sectional view taken on
the line 5--5 of the connector with the card shown in phantom to
illustrate the working relation with the printed circuit card and
the connector;
FIG. 6 is a fragmentary, sectional view on the line 6--6 of FIG.
5;
FIG. 7 is a sectional view through the spacer shown in FIG. 5, the
section being taken on the line 7--7 of FIG. 5 but showing
conductors and connectors in only a few of the channels of the
spacer;
FIG. 8 is a side elevation, partly broken away and a section, of
the connector shown in FIG. 1;
FIG. 9 is an end view of the connectors shown in FIG. 1 but on an
enlarged scale;
FIG. 10 is a fragmentary view of the connector shown in FIG. 1
partly broken away showing the screws by which the connector is
connected with the handle of a printed circuit card;
FIG. 11 is a sectional view showing a modified form spacer for use
with the connector shown in the other views; and
FIG. 12 is an exploded perspective view of the connector shown in
FIGS. 1 - 10.
DESCRIPTION OF PREFERRED EMBODIMENT
FIG. 1 shows a printed circuit card 20 which has circuits on its
surface terminating in a number of parallel conductor strips 22
which extend out towards the end of a tab 24 projecting from the
edge of the card 20. The card has a handle portion 26 which is of
T-shaped cross-section, as shown in FIG. 3; and which is connected
to the printed circuit card 20 by suitable means such as rivets
28.
The handle 26 has threaded openings 30 for receiving screws 32 of a
connector 34 which is attached to the card and which connects with
the circuits of the card in a manner which will be explained. The
handle 26 has a cutout section 36 (FIG. 2) over the tab 24 for
receiving a tongue 38 (FIG. 1) of the connector 34. This tongue 38
is a polarizing tongue and it insures that the connector 34 is
applied over the tab 24 with the right orientation.
In the construction illustrated, the tongue 38 insures that the
connector 34 is not applied to the card 20 upside down. FIGS. 8 and
9 show the way in which the screws 32 extend through portions of
the electric cable connector 34. There are openings 42 in the shell
of the electric cable connector 34 from which the screws 32 extend;
and the screws 32 have heads 44 which fit into counterbores 46 of
the openings 42. These screw heads clamp against the annular bottom
surfaces of the counterbores 46.
There are protrusions 47 on the walls of the counterbores which
captivate the screws 32. The heads of the screws are too large to
pass the protrusions 47; and the protrusions 47 are spaced from the
bottom surfaces of the counterbores far enough to give the screw 32
a "float" distance so that the threads of the screw can move into
the opening 42. This permits one screw at a time to be tightened
fully to bring the connector 34 flush with the handle 26. When the
connector is to be attached to the handle 26 of the printed circuit
card 20, the screws 32 are screwed into the openings 30 by
inserting a screwdriver into the counterbores 46 which provide
access and guide the screwdriver tip to the heads 44 of the screws
32.
The FIG. 5 shows the internal construction of the connector 34.
There is a connector body 50 which is preferably one piece of
plastic material. Within the connector body 50 there are upper
contacts 52 which are arranged in parallel relation with one
another across the width of the connector body, as shown in FIG. 6,
and these contacts 52 touch the conductor strips 22 (FIG. 1) on the
top surface of the card 20. If the printed circuit card 20 is one
which has circuits on both its upper and lower surfaces, then the
connector body 50 also has lower contacts 54 (FIGS. 5 & 6),
similar to the upper contacts 52 but in a position to touch
conductor strips 22' (FIG. 4) on the bottom surface of the card
20.
The upper contacts 52 are formed by folding back the forward ends
of connectors 56 which extend through an end wall 60 of the
connector body 50 and for some distance beyond the end wall 60.
This end wall 60 can be of one piece construction with the rest of
the connector body 50 or it can be an inserted piece as shown in
FIG. 5; but whatever the construction, it is made a fixed part of
the connector body 50 with a row of openings for the upper
connectors 56 to extend through, and the connectors 56 are formed
so that they are bent against the inner and outer faces of the end
wall 60 to hold the connectors 56 against displacement in the
direction of their longitudinal extent. The lower contacts 54 are
similarly formed by folding back the end portions of lower
connectors 58 which extend through openings in the end wall 60 as
shown in FIG. 5. The connector body 50 shown in the drawing is a
commercial product that is used in making the combination of this
invention.
There is a tongue 62 extending forwardly from the inner surface of
the end wall 60 and this tongue 62 provides a stop against which
the ends of the contacts 52 and 54 abut so that these contacts 52
and 54 can be under spring tension at their folds and still not
contact with one another, being held apart by the tongue 62.
When the tab 24 of the printed circuit card 20 is inserted into the
connector body 50, the conductor strips 22 on the tab 24 displace
the contacts 52 and 54 away from one another so that the spring
tension of these contacts hold them firmly against the conductor
strips 22 of the card. FIG. 5 shows the printed circuit card 20 and
shows the tab extending into the connector body and it will be
apparent that the contacts 52 and 54 are displaced and moved away
from one another with the tab 24 inserted into the connector body
50.
As shown in FIG. 5, the connectors 56 and 58 extend for a
substantial distance beyond the back wall 60 and this invention
provides a spacer 66 interposed between the upper row of connectors
56 and the lower row of connectors 58. This spacer has channels 68
formed by ridges 70 which are so spaced from one another that the
channels 68 provide grooves for receiving the connectors 56 and 58.
There is a separate channel 68 for each of the connectors 56 and 58
and the ridges 70 effectively separate the connectors 56 from one
another across the top of the spacer 66 and the connectors 58 from
one another across the bottom while the main body of the spacer 66
separates the upper row of connectors 56 from the lower row of
connectors 58. The sections 91 and 92 which form the housing or
shell molded from a high impact strength insulating material such
as Nylon, Polycarbonate or Noryl.
Referring to FIGS. 5 and 7, conductors 74, for connection with the
respective connectors 56 and 58, are inserted into the channels 68
so as to overlie at least a portion of the length of the connectors
56 and 58. These conductors 74 have their insulation 75 removed for
the portion of their length that is to be soldered to the
connectors 56 or 58 and they are electrically connected to the
connectors 56 and 58 by solder 76.
The soldering operation can be performed in a number of ways. For
example, the connectors 56 and 58 can have their surfaces which are
in the channels 68 coated with solder before being placed in the
channels 68. The connectors 56 and 58 can be manufactured with
solder coated ends. After the conductors 74 are inserted into the
proper channels 68, they can be held in contact with the connectors
56 and 58 and infra-red heat applied to fuse the solder 76. Any
other known soldering methods can be used and if some of the
connectors 56 or 58 are to be joined together in a common circuit,
the particular ridges can be removed and the solder applied to
these particular connectors can be increased in quantity so that it
extends across the space between them to electrically connect the
circuits which are to be connected in common. A metal strip is used
across the width of the connector if all contacts on one side are
to be made common.
Since the conductors 74 are soldered to the connectors 56 and 58
while the parts are held in the channels 68 of the spacer 66, it is
necessary that the spacer 66 be made of material which is capable
of withstanding the heat of molten solder. Polytetrofluoroethylene
is a material which is particularly suitable for the spacer 66. By
making the spacer 66 of white polytetrofluoroethylene the spacer
reflects heat which does not strike the metal in the channels 68
and this protects the plastic of the spacer from much of the
infra-red heat.
FIG. 9 shows the front of the connector 34 and shows ridges 80
which are formed on the inside of the connector body in position to
separate the connectors 56 and 58 from one another; but the ridges
80 are low enough so that they do not extend between the folded
back portion of the conductors 56 and 58 which form the upper and
lower contacts 52 and 54, respectively. This construction is most
clearly apparent by comparing FIGS. 5 and 6. Thus the ridges 80 do
not prevent the contacts 52 and 54 from touching the conductor
strips 22 of the printed circuit card.
FIG. 11 shows a modified form of the spacer 66 shown in the other
Figures. In FIG. 11 there is a spacer 66' which has ridges 70'
forming channels 68' between them. However, in spacer 66' there are
openings 84 in alignment with each of the channels 68'. These
openings have one portion, adjacent to the channel 68' which is of
a diameter to receive the end of a conductor 74' from which the
insulation has been removed; and there is a larger diameter
counterbore at the other end of the opening 84 which will receive
the insulation 75' of the conductor 74'.
When inserting a conductor 74' into the spacer 66', the conductor
74' is pushed into the selected opening 84 as far as it will go.
When the insulation 75' on the conductor 74' strikes the shoulder
formed by the bottom of the counterbore of the opening 84, the bare
end of the conductor 74' is extending the proper distance into the
aligned channel 68' to overlap the end portion of the connector 56'
to which it is to be soldered. The spacer 66' is assembled with the
connector body 50 in the same way as the spacer 66 as shown in FIG.
5 with the extending ends of the connectors in the corresponding
channels of the spacer.
FIG. 12 is an exploded perspective view of the structure shown in
FIG. 5. The connector body 50 is enclosed in a shell or housing
formed of two mating sections 91 and 92 which are held together by
screws 94 extending through openings 96 in the different sections
91 and 92 and by screws 32 through holes 42. The sections 91 and 92
which form the housing or shell are molded from a high impact
strength insulating material such as nylon, polycarbonate or noryl.
The connector body 50 is retained in the shell by side walls 98, an
inner shoulder 99 and a front lip 100.
A broad ridge 101, of which the shoulder 99 forms one side,
contacts firmly with one face of the spacer 66 when the sections 91
and 92 of the housing shell are in assembled relation with one
another; and a corresponding ridge 102 on the inside surface of the
shell section 92 contacts firmly with the other side of the spacer
66. These ridges hold the spacer tightly against displacement and
prevent conductors and contacts in the channels 68 of the spacer
from coming out of these channels.
It is essential that the connector body 50 be correctly oriented in
the housing or shell. Provision is made to provide an internal
polarizing key in the shell properly related to the external
polarizing tongue 38. In FIG. 12 the connector body 50 has a keyway
103 formed by leaving a recess at the rearward end of the upper
front corner of the connector body. A key 104 on the inside of the
shell section 92 fits into the keyway 103 when the connector body
is inserted in the housing with the intended orientation. If
inserted any other way the key 104 holds the connector body in a
raised position and the sections 91 and 92 of the shell cannot be
brought together to let the openings 42 align with one another to
receive the screws 32.
For clearer illustration in FIG. 5, the section through the shell
is all cross-hatched in one direction. FIG. 5 is not intended to
illustrate the shell's structure. There is an opening 106 (FIG. 12)
through the back of the shell with ridges 110 for clamping a
multi-conductor cable 108, shown in FIG. 8, and all of the
conductors 74 are part of the core of the multi-conductor cable
108.
When the sections 91 and 92 are connected together by the screws 32
and 94, the cable 108 is clamped by circumferential ridges 110 on
the side walls of the opening 106 to hold the cable securely.
The preferred embodiments of the invention has been illustrated and
described, but changes and modifications can be made and some
features can be used in different combinations without departing
from the invention as defined in the claims.
* * * * *