U.S. patent number 3,746,923 [Application Number 05/189,896] was granted by the patent office on 1973-07-17 for dimmer switch with linearly movable control.
This patent grant is currently assigned to Lutron Electronics Co., Inc.. Invention is credited to Joseph Licata, Joel S. Spira.
United States Patent |
3,746,923 |
Spira , et al. |
July 17, 1973 |
**Please see images for:
( Certificate of Correction ) ** |
DIMMER SWITCH WITH LINEARLY MOVABLE CONTROL
Abstract
A dimmer switch is provided with a linearly moving slider knob
which is attached to a linearly moving potentiometer. The
potentiometer is connected to the control circuit of a triac device
to adjust the firing angle of the triac, thereby to control the
dimming of the light. The dimmer switch is placed in a conventional
wall box and is connected to the available wiring circuit. A switch
connected in series with the device terminals is operated by the
linearly moving slider when the switch reaches an end position in
its travel.
Inventors: |
Spira; Joel S. (Allentown,
PA), Licata; Joseph (Schnecksville, PA) |
Assignee: |
Lutron Electronics Co., Inc.
(Coopersburg, PA)
|
Family
ID: |
22699219 |
Appl.
No.: |
05/189,896 |
Filed: |
October 18, 1971 |
Current U.S.
Class: |
315/291; 338/159;
338/198; 338/199; 315/DIG.7; 338/179; 338/317 |
Current CPC
Class: |
H01C
10/50 (20130101); H01H 15/02 (20130101); Y10S
315/07 (20130101); H01H 3/0213 (20130101) |
Current International
Class: |
H01C
10/50 (20060101); H01C 10/00 (20060101); H01H
15/00 (20060101); H01H 15/02 (20060101); H01H
3/02 (20060101); H05b 037/02 () |
Field of
Search: |
;315/291,DIG.4,DIG.7
;338/159,179,176,184,199,198,317,315 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lake; Roy
Assistant Examiner: Mullins; James B.
Claims
The embodiments of the invention in which an exclusive privilege or
property is claimed are defined as follows:
1. A voltage control device comprising, in combination:
a support plate having a front and rear surface;
controllably conductive means for connection in series with an
electrical load and having a control electrode; said controllably
conductive means mounted relative to said support plate;
control circuit means connected to said controllably conductive
means for controlling the conduction of said controllably
conductive means in order to control the output voltage to said
load;
and an adjustable resistor constituting a component of said control
circuit means; said adjustable resistor having a linearly movable
control element; adjustment of said linearly movable control
element causing the change in the output voltage to said load; said
adjustable resistor being mounted relative to said support
plate;
said support plate having a straight, elongated slot therethrough;
said linearly movable element of said adjustable resistor extending
through said elongated slot and being operable from a position
adjacent said front surface of said support plate;
said support plate being of conductive material; and wherein said
controllably conductive means, said control circuit means, and said
adjustable resistor are each supported from said support plate, and
are disposed on said rear surface of said plate.
2. The device as set forth in claim 1 which further includes
disconnect switch means connected in series with said controllably
conductive means and an operating member connected to said
disconnect switch means; said operating member being movable
between first and second positions for operating said disconnect
switch means between an engaged position and disengaged position,
respectively; and an extension member extending from said linearly
movable element and movable to engage said operating member of said
switch means when said linearly movable element reaches a given
position, thereby to operate said operating member from its said
first position to its said second position; said disconnect switch
means, operating member and extension member each mounted adjacent
said rear surface of said support plate.
3. The device as set forth in claim 2 which includes an operating
slider means disposed adjacent said front surface of said support
plate and connected to said linearly movable element extending
through said elongated slot in said plate.
4. The device as set forth in claim 3 which includes a wall plate
cover for covering said support plate; said wall plate cover
secured to said support plate and having an elongated opening
therein for exposing said operating slider means.
5. The device as set forth in claim 2 which includes an insulation
housing for enclosing, with a portion of said support plate, said
controllably conductive means, said control circuit means, said
adjustable resistor and said disconnect switch means.
6. The device as set forth in claim 5 which further includes a pair
of terminal leads connected in series with said controllably
conductive means and said disconnect switch means and extending
externally of said insulation housing.
7. The device as set forth in claim 6 wherein said front surface of
said support plate contains at least first and second laterally
spaced, parallel projections for receiving said operating slider
means therebetween and for guiding the motion thereof.
8. The device as set forth in claim 7 wherein said front surface of
said support plate contains a plurality of parallel, spaced heat
fins; a centrally disposed group of said heat fins terminating in a
generally common plane, at least one of said centrally disposed
group slidingly supporting the adjacent surface of said operating
slider means, and at least one pair of outwardly disposed heat fins
extending beyond said common plane serving as lateral guides for
guiding the motion of said operating slider means.
9. The device as set forth in claim 6 wherein said front surface of
said support plate contains a plurality of parallel, spaced heat
fins; a centrally disposed group of said heat fins terminating in a
generally common plane, at least one of said centrally disposed
group slidingly supporting the adjacent surface of said operating
slider means, and at least one pair of outwardly disposed heat fins
extending beyond said common plane serving as lateral guides for
guiding the motion of said operating slider means.
10. The device as set forth in claim 1 wherein said support plate
is adapted to be mounted in a wall box, and wherein said load is a
lighting circuit load, and wherein said device is a light
dimmer.
11. The device as set forth in claim 1 which includes an insulation
housing for enclosing, with a portion of said conductive support
plate, said controllably conductive means, said control circuit
means, and said adjustable resistor.
12. The device as set forth in claim 11 which further includes a
pair of terminal leads connected in series with said controllably
conductive means and extending externally of said insulation
housing.
13. The device as set forth in claim 11 which includes an opening
slider means disposed adjacent said front surface of said
conductive support plate and connected to said linearly movable
element extending through said elongated slot in said plate.
14. The device as set forth in claim 13 which includes a wall plate
cover for covering said conductive support plate; said wall plate
cover secured to said conductive support plate and having an
elongated opening therein for exposing said operating slider
means.
15. An electrical control device adapted for mounting in a wall
box, comprising, in combination:
a support plate having a front and rear surface, a straight
elongated slot extending through said support plate;
electrical current control means secured to said support plate at
said rear surface thereof;
an operating shaft connected to said electrical control means and
extending through said elongated slot and movable along said
elongated slot to operate said electrical control means;
an operating slider means disposed adjacent said front surface of
said support plate and connected to said operating shaft;
a plurality of parallel spaced fins extending outwardly from said
front surface of said support plate including a centrally disposed
group of fins terminating in a generally common plate spaced from
and parallel to said front surface, at least one of said centrally
disposed group slidingly supporting said operating slider means,
and further including at least a pair of fins on opposite sides of
said centrally disposed group and extending beyond said common
plane, and defining lateral guides for receiving the sides of said
operating slider means and for guiding the motion thereof.
16. The control device of claim 15 wherein said pair of fins
contain hook-shaped protrusions on the ends thereof which hook over
the sides of said operating slider means to press said operating
slider means against said group of fins.
17. The control device of claim 16 wherein said operating slider
means includes spring-type means connected to the sides thereof
which press against said hook-shaped protrusions of said pair of
fins.
18. The control device of claim 15 wherein said plurality of spaced
fins further include a second pair of fins outwardly displaced on
either side of said pair of fins; and an escutcheon plate for
covering the said front surface of said support plate; said
escutcheon plate having an opening therethrough for permitting
access to said operating slider means; the surface of said
escutcheon plate which faces said support plate having snap-type
connector means extending therefrom; said snap-type connector means
being connectable to at least one of said plurality of fins for
receiving said escutcheon plate in place relative to said support
plate.
19. The control device of claim 18 wherein said second pair of fins
have snap connection means disposed generally at the outer ends
thereof for receiving said snap-type connector means of said
escutcheon plate.
20. The control device of claim 18 wherein said escutcheon plate
has first and second parallel elongated weakened sections defining
break-off sections, extending along the length thereof and removed
by the same distance from the sides of said escutcheon plate, and
wherein said support plate has first and second parallel elongated
weakened sections defining break-off sections, extending parallel
to said plurality of fins, and at the base of said fins, and
disposed adjacent said first and second weakened sections in said
escutcheon plate.
21. The electrical control device of claim 18 wherein the surface
of said slider means includes position indicia thereon; said
position indicia consisting of a plurality of raised dots spaced
from one another in a direction parallel to the direction of
movement of said slider means.
22. The electrical control device of claim 18 wherein said
escutcheon plate has a length longer than the length of said
support plate whereby said escutcheon plate completely covers said
support plate over a range of length of relative displacement
between said escutcheon plate and said support plate.
23. The control device of claim 15 which includes elongated strip
means connected to said operating shaft and movable between
adjacent fins of said plurality of fins and substantially covering
said elongated slot, regardless of the position of said operating
shaft along the length of said slot.
24. The control device of claim 15 which further includes an
escutcheon plate for covering the said front surface of said
support plate; said escutcheon plate having connector means
extending from one surface thereof; said plurality of spaced fins
including at least one pair of opposed fins having serrations in
their opposing surfaces; said connector means extending from said
one surface of said escutcheon plate being force-fit between said
serrations in said opposing fin surfaces.
25. The control device of claim 15 which further includes an
escutcheon plate for covering the said front surface of said
support plate; said escutcheon plate having screws extending from
one surface thereof; and said plurality of spaced fins including at
least one pair of opposed fins having serrations in their opposing
surfaces and adapted to receive said screws.
26. The device as set forth in claim 1 which includes elongated
strip means connected to said linearly movable element; said
elongated strip means disposed adjacent said front surface of said
support plate and covering said elongated slot regardless of the
adjustment position of said linearly movable element.
Description
SUMMARY OF THE INVENTION
This invention relates to voltage control devices, such as lamp
dimmer devices, and more specifically relates to a dimmer switch
having a linearly moving control knob which controls lamp output,
and which operates a switch in series with the main load circuit to
an open position at one end of its linear movement.
Solid state dimmer switches are well known, and are shown, for
example, in patents such as U.S. Pat. No. 3,422,309 to Spira and
Licata, assigned to the assignee of the present invention, and U.S.
Pat. No. 3,103,618 to Slater. In such prior devices, a rotary knob
is provided to control light output by rotating the rotary wiper
arm of a conventional rotary adjustable resistor, such as a
potentiometer, connected in a firing control circuit of a solid
state device.
In accordance with the present invention, a dimmer switch is formed
which uses a linearly moving control element rather than a rotary
control element. Thus, a linearly disposed potentiometer is
arranged to control the firing of a control circuit which may be of
conventional design. A switch wall plate having an elongated
opening then permits access to a linearly movable control knob or
slider to adjust the firing circuit potentiometer.
In order to provide electrical isolation of the main wiring circuit
and the load, the present invention further incorporates a switch
which is operated to an open position by the linearly moving slider
when the slider reaches a predetermined open or "off" position.
Further, in accordance with the invention, the mounting plate may
form a heat sink. This mounting plate may be a generally flat plate
having guide means extending from its surface for guiding the
movable slider knob. In one embodiment, the mounting plate may have
at least a pair of spaced fins facing outwardly of the switch box
which is to receive the switch of the invention. These spaced fins
then define a guide surface for guiding the motion of the sliding
control knob.
As a further feature of the invention, the stroke of the linearly
moving potentiometer handle may be equal to or less than the length
of the conventional slot in a wall plate which covers a
conventional wall box. Thus, conventional switches can be replaced
by the novel switch of the invention and the same wall plate can be
used to cover the switch using a linearly moving control knob after
its installation in the existing wall box.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an exploded perspective view of one embodiment of the
present invention.
FIG. 2 is a plan view of the front of the heat sink of FIG. 1.
FIG. 3 is an end view of the heat sink of FIG. 2.
FIG. 4 is an enlarged view of a snap-off groove and engaging teeth
to hold protrusions of the escutcheon, thereby to hold the
escutcheon on the heat sink of FIGS. 2 and 3.
FIG. 5 is a plan view of the back of the slider used in FIG. 1.
FIG. 6 is a cross-sectional view of FIG. 5 taken across section
line 6 -- 6 in FIG. 5.
FIG. 7 is a longitudinal cross-sectional drawing of the assembled
device of FIG. 1.
FIG. 8 is a cross-sectional drawing of FIG. 7 taken across section
line 8 -- 8 in FIG. 7.
FIG. 9 is a circuit diagram of the circuit formed by the device of
the invention.
FIG. 10 is a plan view of the rear of a second embodiment of the
heat sink of the invention.
FIG. 11 is a cross-sectional view of FIG. 10 taken across section
line 11 -- 11 in FIG. 10.
FIG. 12 is an enlarged detail of one of the slider-receiving fins
of FIG. 11.
FIG. 13 is a plan view of the front of the slider to be used with
the plate of FIGS. 10 and 11.
FIG. 14 is a side view of the slider of FIG. 13.
FIG. 15 is a front plan view of the escutcheon or front plate cover
to be used in connection with the mounting plate and slider
arrangement of FIGS. 10 to 14.
FIG. 16 is an end view of the escutcheon of FIG. 15.
FIG. 17 is a side view of the escutcheon of FIG. 15.
FIG. 18 is an enlarged detail view of one of the snap connectors
secured to the escutcheon of FIG. 15.
FIG. 19 is an end view illustrating the assembly of the main
mounting plate slider escutcheon of FIGS. 10 to 18, in combination
with a switch having a linear potentiometer adjustment means.
FIG. 20 is a perspective view of a further embodiment of the
mounting plate of the invention in which a slider guide track is
formed by stamped projections in a flat mounting plate.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, FIGS. 1 to 4 show a heat sink 10
which may be an extruded aluminum member having a plurality of fins
extending from a flat rear surface. When mounted in a wall box, the
fin sections face outwardly from the wall. The use of such a heat
sink for use in a wall switch, or the like, which is to be mounted
into a wall box, permits improved cooling of electrical components
in thermal contact with heat sink 10.
The heat sink illustrated in the drawing contains twelve fins 11 to
22. Fins 15 to 18 are shown as having equal heights which are
shorter than the heights of fins 11 to 14 and 19 to 22 which
themselves are equal. As will be later seen, the aligned tops of
fins 15 to 18 form a guide surface for slider 23 (FIGS. 1 and 5 to
8), while the opposing surfaces of fins 14 and 19 above the tops of
fins 15 to 18 serve as side guides for slider 23. If desired, the
opposing surfaces of fins 13 and 14 and fins 19 and 20 may be
grooved, to define means for receiving a screw or an escutcheon
protrusion which may be located anywhere along the length of the
space between these pairs of fins. Thus, grooves for holding the
mounting screws (or plastic extensions) of an escutcheon or cover
plate, such as the cover plate 30 shown in FIGS. 1, 7 and 8, and
specifically screws 31 and 32 in FIG. 8, may be threaded directly
into the heat sink 10 with substantial misalignment being permitted
between the cover plate 30 and heat sink 10 by virtue of the
elongated screw receiving channels.
In order to mount the heat sink 10 within a conventional wall box,
it is necessary to provide screw receiving openings in the heat
sink. To this end a plurality of openings, including openings 40,
41, 42 and 43, which are elongated in a direction transverse to the
elongated axis of heat sink 10, are provided. Note that portions of
the fins which are adjacent to openings 40 to 43 are removed to
permit the formation of openings through the flat rear surface of
the heat sink 10 and to permit access to the screws passing through
these openings. These various openings, for example, openings 41
and 42, may serve to receive conventional mounting screws which
normally mount a conventional switch in a wall box and have a
standard spacing for this purpose. The heat sink 10 may further
have break-off notches, shown, for example, as the notch 45 in FIG.
4, whereby the outer two fin sections 11 and 12 and/or 21 and 22
may be snapped off from the heat sink 10, where the wall box space
requirements require a narrower plate type member. The manner in
which these sections allow mounting of the assemblies in different
size wall boxes is further described in copending application Ser.
No. 184,681 filed Sept. 29, 1971, in the name of Joseph Licata,
assigned to the assignee of the present invention.
The heat sink is then completed by the formation of various
mounting openings which might be required and which will be later
described, and by the formation of an elongated slot 50, best shown
in FIGS. 2 and 3, which extends between the central regions of fins
16 and 17. Slot 50 receives the elongated operating member 51 of a
linearly adjustable potentiometer 52. Thus, in FIGS. 1, 7 and 8,
there is shown the potentiometer 52 which may be of the slide type,
which is a potentiometer in which the movable wiper arm is linearly
movable through the linear movement of operating member 51.
Potentiometer 52 is provided with two end mounting brackets 53 and
54 with upwardly extending tabs 55 and 56, respectively. The tabs
55 and 56 are inserted through mounting openings 57 and 58,
respectively, of the heat sink 10 and are inwardly bent, thereby to
secure potentiometer 52 to the heat sink 10. Note that a sliding
cam arm 60, which is an L-shaped member having an elongated
aperture 61 in its upper section, is arranged over the slider 51
before potentiometer 52 is mounted to heat sink 10. As will be
described more fully hereinafter, the cam arm 60 travels with
operating arm 51 of potentiometer 52 and is used to actuate a
switch which is in series with the line containing the control
device.
The rear surface of potentiometer 52 is provided with extending
terminal members, two of which are shown in FIG. 1 as terminal
members 70 and 71. These terminal members are connected
mechanically and electrically to suitable openings in a suitable
insulation panel 80, which is used as a support for the various
electronic components and for the switch mechanism, to be later
described, which are used in connection with the dimmer switch
arrangement.
One element of this control circuitry is a suitable controllably
conductive means, which could consist of a pair of anti-parallel
connected controlled rectifiers or a triac device, mounted in
thermal connection with the heat sink 10 so that relatively high
currents can be carried. Typically, the controllably conductive
device 81 can be a triac as shown in FIG. 8, which is connected
directly to the base of the heat sink 10. If desired, a thin
insulation layer can be interposed between device 81 and the heat
sink if electrical isolation of the two elements is needed.
Suitable electrical connections are then made between the various
electronic components, such as the members 90 to 95, shown in FIG.
1 and partly in FIG. 8 so that an operable dimmer switch
arrangement can be formed. This circuitry is very generally shown
in FIG. 9 when using anti-parallel connected controlled rectifiers
for the controllably conductive device, where the circuit may be of
the type shown, for example, in U.S. Pat. No. 3,422,309 to Spira
and Licata. Thus, the control circuitry may be used for the control
of anti-parallel connected controlled rectifiers 81 and 100 from a
control circuit 101, which has an adjustable output depending upon
the adjustment of the adjustable resistor or potentiometer 52.
As indicated by the dotted line 102, control circuit 101 is
operated by the energy of the voltage applied to the two input
leads 103 and 104 of the device and is further coupled to the
potentiometer 52. Note further that the entire device is provided
only with the two main leads 103 and 104 so that it can be directly
wired into existing conventional home wiring circuits. The wires
103 and 104 are shown in FIG. 1 as being supported on the mounting
board 80.
In accordance with an important feature of the invention, a switch
110, shown in FIG. 9, is further incorporated in series with the
leads 103 and 104 and the anti-parallel connected devices 81 and
100 (which could be replaced by a triac-type device) and the switch
110 is operated by the potentiometer 52. Thus, when the
potentiometer 52 is operated to an end position such that the
control circuit 101 substantially cuts off the conduction of
devices 81 and 100, the switch 110 can be operated to an open
position, thereby to completely open the circuit between leads 103
and 104.
To this end, and as shown in FIGS. 1, 7 and 8, the switch 110 of
FIG. 9 is formed of a flexible beryllium copper strip 120 which has
one end thereof riveted to panel 80, as by the rivet 121. A
U-shaped section 122 is formed in strip 120 which extends through
an opening 123 in board 80 and the other end of strip 120 is
terminated in a contact 124. Contact 124 is a movable contact which
cooperates with a stationary contact 125 carried directly on the
panel 80.
The protrusion 122 of the flexible spring contact arm 120 is
further arranged to cooperate with the end of arm 60 which is moved
with slider 51. Thus, when the slider 51 moves to some given or end
position in the motion of slider 51, the bottom of cam member 60
will engage the top of extension 122 in FIG. 7 to flex the arm 120
downwardly, thereby to open the contact between contacts 124 and
125. This will then fully isolate the electrical circuit of FIG. 9
through the opening of the schematically illustrated switch 110.
The entire switch and control mechanism which is mounted on the
rear of plate 30 is then covered with an insulation housing 127
(FIG. 7) of a conventional type, which is suitably mounted on plate
30.
The switch structure is operated from the slider 23 in FIGS. 1 and
5 to 8. The slider 23 is provided with upwardly turned end sections
130 and 131 which engage the inner surface of cover plate 30 and
slide between the end surface of plate 30 and the upper surface of
fins 15 to 18. An operating handle 132 is provided in a central
region of slider 23 and extends through the elongated opening 140
of cover plate 30. Note that the slotted opening 140 of cover plate
30 can be the conventional slot of the usual rocker-type switch
conventionally used in home lighting circuits. If desired, however,
a special wall plate having a slotted opening, particularly
designed for use with a relatively wide slider, can be provided
with the dimmer of the invention.
The slider 23 is then held in position for longitudinally sliding
relative to the wall plate 30 by suitable grooves which may connect
the wall plate 30 to the heat sink 10. The member 51, extending
from the potentiometer, is then received in a suitable opening 150
(FIGS. 5 and 6) in the rear surface of the slider 23 so that
longitudinal motion of the slider 23 will affect adjustment of the
potentiometer 52.
It should now be noted that many variations of the above-noted
structure could be made while still coming within the scope of the
present invention. For example, the use of the finned heat sink
arrangement could be replaced by a more conventional metallic plate
having, for example, only two spaced guide extensions for the
reception of the slider 23. It will be further noted that any
suitable mechanical connection can be provided for the
longitudinally moving member which causes lighting adjustment and
subsequent operation of the switch contacts 124 and 125 of the
switch 110 of FIG. 9 such that the switch opens when the slider
reaches a given end position.
The heat sink 10 of the preceding figures may take several
different forms while still coming within the concept of the
present invention. Thus, the heat sink 10 may take the form shown
in FIGS. 10, 11 and 19 for the heat sink 200. Thus, the heat sink
200 has a plurality of fins extending outwardly from one surface of
a main conductive body with four circular openings 201 to 204 (FIG.
10) being used as the main mounting openings for mounting the heat
sink in a suitable wall box. Further openings 205 and 206 are
provided in FIG. 10 for the reception of mounting means which
enables the connection of a switch housing to the bottom surface
(in FIG. 11) of the heat sink 200, while further openings 207 and
208 allow the connection of a potentiometer such as the
potentiometer 52 of FIG. 1 to the heat sink 200 of FIGS. 10 and 11.
An elongated slot 209 is then provided for reception of the
elongated operating member (member 51 in FIG. 1) of the controlled
potentiometer. Note that in FIG. 10 the opening 209 is laterally
displaced from the center line of the heat sink 200 so that it is
disposed between the short fin elements 210 and 211. It will
further be noted that the fin 211 is positioned on the center line
of the heat sink 200. Obviously, the potentiometer slider shaft
will be suitably fixed off the center of the heat sink 200 so that
it will properly extend through slot 209.
The heat sink plate 200 is further provided with break-off notches
220 and 221 shown in FIG. 11, where these break-offs are similar to
the notch 45 shown in FIG. 4. Moreover, the fins of FIG. 11 contain
two elongated fins 222 and 223 which are equally spaced from the
opposite sides of plate 200 and are formed at their opposing
interiors with hook-shaped sections 224 and 225 respectively.
The hook-shaped section 225 is shown in greater detail in FIG. 12
and it is seen that the section provides a lower surface 226 which
will be seen hereinafter to receive one side of the top surface of
a slider member. Note further that the hook-shaped sections 224 and
225 in FIG. 11 face one another and are formed on the first of the
fins removed from those short section fins which define a support
surface for the slider to be later described.
FIGS. 13 and 14 show a slider structure intended to cooperate with
the heat sink 200 of FIGS. 10 and 11. The slider 230 of FIGS. 13
and 14 has the general shape of the slider 23 of FIGS. 5 and 6 and
consists of a rectangular elongated member having an operating
handle 231 and having an opening 232 for reception of the end of
the operating member of the sliding potentiometer to be operated by
the slider 230. Note that the opening 232 could also be an
elongated opening extending parallel to handle 231. Note in FIG. 13
that the opening 232 is off the center axis of the slider 230 so
that it can align with and slide along the length of slot 209 in
FIGS. 10 and 11.
The slider 230 may be of any desired material which will have a
certain spring-type flexibility in thin sections for purposes to be
described hereinafter. Moreover, the slider material should be
capable of presenting a decorative appearance since the slider is
visible at the switch surface. Such slider can be made of high-heat
resistant styrene, nylon or the like.
If desired, the front surface of slider 230 may contain integrally
raised circular sections 230a, 230b and 230c which, when exposed
through the window of a covering escutcheon, will visually and
tactily determine the intensity setting of the control device of
the invention.
In accordance with one aspect of the invention, the slider of FIGS.
13 and 14 has slotted sections 233 to 236 at its four corners to
define flexible prong-type members having upwardly beaded heads 237
to 240 respectively. It will thus be apparent that the prong
members having heads 237 to 240 will have spring-type
characteristics which enable these sections to flex perpendicular
to the plane of slider 230.
Thus, as best shown in FIG. 19, the slider is mounted atop two of
the short fin sections of heat sink 200, including short fin
sections 210 and 210a, with the bottom of slider 230 resting on the
top of these short fin elements. By causing the slider to rest on
only two of these fins or one fin, if desired, the frictional force
on the slider is decreased. The width of slider 230 is
approximately equal to the width between the major side surfaces of
fins 220 and 223, where the hook elements 224 and 225 of fins 222
and 223 respectively project beyond the planes of these major side
surfaces.
Accordingly, the beaded prong ends 237 to 240 of the slider 230
will be captured beneath hook sections 224 and 225. More
specifically, beaded heads 237 and 239 will be pressed against the
bottom of hook 224, while the beaded heads 238 and 240 will be
pressed against the bottom surface 226 of hook element 225.
Note in FIG. 19 that the beaded head sections are depressed out of
their normal unstressed condition shown in FIG. 14 so that some
biasing pressure is provided to hold the slider 230 in position,
and against accidental displacement. Thus, the slider 230 will
remain in a given position until a certain positive force is
applied to move the slider to a new position.
It will be noted that FIG. 19 also shows the potentiometer
operating member 51 extending from slider 230 to the potentiometer
and switch mechanism housing 250.
In accordance with a further feature of the invention, a novel
cover plate or escutcheon is provided, as shown in FIGS. 15 to 18
in place of the cover plate 30 of FIGS. 7 and 8. Note that in FIGS.
7 and 8 the cover plate 30 was used in part to hold the slider 23
in position. In the embodiment of FIGS. 10 to 19, the function of
holding the slider in position is independently performed by means
of the opposing notch sections 224 and 225, which latch over the
side edges of the slider 230. Thus, the cover plate need no longer
serve this support function, although it would be apparent to those
skilled in the art that this function may continue to be served by
the escutcheon to be hereinafter described.
Referring now to FIGS. 15 to 18, the novel cover plate of the
invention is shown as plate 260 and consists of a generally flat
sheet of material which can present an attractive appearance, yet
being sturdy and of insulation characteristics. Suitable materials
are a high-heat resistant styrene, nylon and the like.
The escutcheon 260 contains a rectangular opening 261 through which
the handle 231 of slider 230 projects, as shown in FIG. 19. In
order to secure the escutcheon 260 to the heat sink 200, a
plurality of integral connecting tabs are formed upon the
escutcheon. Thus, six tabs 262 to 267 are provided integral with
escutcheon 260 and project from the rear surface thereof.
FIG. 18 shows one of these tabs 262 in detail, and it can be seen
that the tab 262 has an outwardly projecting latching face 263.
That is to say, the tab 262 has a hook shape which hooks toward the
outer or closest side edge of escutcheon 260. Similarly, tabs 263
and 264 will hook outwardly and to the left in FIG. 15, while the
tabs 265 to 267 hook outwardly and to the right in FIG. 15. The
hook-shaped surfaces of tabs 262 to 267 then cooperate with
inwardly formed latching surfaces shown in FIG. 11 as latching
surfaces 270 and 271 on fins 272 and 273 respectively.
Thus, as can be understood from FIG. 19, the escutcheon 260 can be
fitted onto the heat sink 200 simply by pressing escutcheon 260
downwardly so that the tabs 262, 263 and 264 latch under projection
270, while tabs 265, 266 and 267 latch under projection 271.
A further feature of the novel escutcheon of FIGS. 15 to 18 lies in
the provision of break-off notches for the cover plate edges. Thus,
as seen in FIGS. 15, 16, 18 and 19, the escutcheon 260 contains
break-off notches 280 and 281, which are weakened sections
permitting an installer to snap off one or both side sections of
the cover plate in coordination with the snapping off of heat sink
sections from the heat sink 200. That is to say, break-off notches
280 and 281 of the cover plate 260 are coordinated in position
relative to the break-off notches 220 and 221 in the heat sink 200.
It will be apparent that this same coordination between break-off
position notches would be carried through regardless of the size of
the plate 200. Thus, if the plate 200 were double the width of the
plate shown in the illustrative drawings, the cover plate would be
a similarly larger width with all breakoffs being provided at the
same width positions. It will be noted in FIG. 19 that the sides of
escutcheon 260 generally overlap the sides of the end fins of the
heat sink 200. The length of the escutcheon 260, however, will be
slightly longer than the length of the heat sink so that a certain
amount of misalignment between the heat sink and the escutcheon can
be accommodated when the heat sink is not mounted exactly properly
within the wall box.
FIG. 19 shows a further feature of the present invention of the
provision of an elongated strip 290 connected to the slider
operating member 51 and covering the opening 209. Thus, strip 290
may be an elongated strip of copper having a length equal to the
length of slot 209 plus the distance traversed by the slider member
51. Therefore, regardless of the position of slider 51, the member
290 will have sufficient length always to cover the slot 209. The
elongated member 290 may be provided with a central openig having
inwardly pressed finger elements such that the member 290 may be
pressed over rod 51 with the finger elements pressing into the
sides of the rod 51 thereby holding strip 290 in place.
The provision of the elongated member 290 assures against the
escape of flame or the like from the interior of the switch body
250, which might otherwise be exposed through the opening slot 209.
Note that by placing the elongated member 290 in the bottom of the
region between fins 210 and 211, that the movement of the member
290 will not interfere with any other components of the unit.
A further embodiment of the conductive mounting plate for mounting
the switch is shown in FIG. 20 as the flat metallic plate 300. This
plate will then take the place generally of the mounting plate 10
of FIG. 1 and of the mounting plate 200 of FIG. 10. Note that the
mounting plate 300 of FIG. 20 will have the previously described
four mounting openings 301 to 304 and will further have similar
mounting openings 305 to 306 for the mounting of the switch member
of the bottom surface of the plate of FIG. 20. The plate will
further have an elongated opening 307 for receiving an elongated
potentiometer operating shaft which is to be linearly operated,
actuated by a suitable slider which may take the form of the slider
23 of FIG. 1.
In order to guide the slider on the plate 300, the plate 300 may
have raised central sections 308 and 309 which would receive and
guide the sides of a slider disposed between them. A suitable cover
plate or escutcheon may then be further provided in any desired
manner to cover the slider and plate of FIG. 20.
Although this invention has been described with respect to its
preferred embodiments, it should be understood that many variations
and modifications will now be obvious to those skilled in the art,
and it is preferred, therefore, that the scope of the invention be
limited not by the specific disclosure herein but only by the
appending claims.
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