U.S. patent number 3,739,791 [Application Number 05/049,407] was granted by the patent office on 1973-06-19 for decontamination apparatus.
This patent grant is currently assigned to Arbrook, Inc.. Invention is credited to Jack E. Fry, Joseph C. Gerard, Chester C. Hickman, John E. Hummel.
United States Patent |
3,739,791 |
Fry , et al. |
June 19, 1973 |
DECONTAMINATION APPARATUS
Abstract
A closed system, i.e., apparatus for automatically
decontaminating various articles, including hollow bags and tubing,
by washing and disinfecting them with a liquid chemical
disinfectant, using the same tub for both washing and disinfection.
The articles are automatically agitated in the washing and
disinfecting liquids to loosen dirt and assure complete wetting of
their inside and outside surface by the disinfectant. Containers
are provided for mounting the hollow articles for agitation and
spinning from the same shaft, preferably in baskets provided for
this purpose, and for holding them in positions which will assure
their thorough washing, disinfecting and emptying. A unique storage
and transfer system is employed for the disinfectant supply and
this includes a novel diverter or transfer valve for connecting to
the tub drainage system. The apparatus preferably uses a
disinfectant supply which has a relatively long life and is used
over and over again in successive decontaminating cycles and has a
use cycle timing device for rendering the apparatus inoperative at
the end of a given use cycle for the disinfectant. A device is
provided for again rendering the apparatus operative after a new
supply of disinfectant is substituted for the old. Various other
timing and control features are provided.
Inventors: |
Fry; Jack E. (Dallas, TX),
Gerard; Joseph C. (Arlington, TX), Hickman; Chester C.
(Dallas, TX), Hummel; John E. (Dallas, TX) |
Assignee: |
Arbrook, Inc. (Arlington,
TX)
|
Family
ID: |
26727146 |
Appl.
No.: |
05/049,407 |
Filed: |
June 24, 1970 |
Current U.S.
Class: |
134/157;
134/169R; 422/28; 134/22.18; 134/170 |
Current CPC
Class: |
A61L
2/24 (20130101); B08B 3/00 (20130101); B08B
3/06 (20130101); A47L 15/30 (20130101); Y10S
68/902 (20130101); Y10T 137/86027 (20150401); Y10T
137/86196 (20150401) |
Current International
Class: |
A47L
15/30 (20060101); A61L 2/00 (20060101); A47L
15/00 (20060101); A61L 2/24 (20060101); B08B
3/00 (20060101); B08B 3/06 (20060101); B08b
003/06 (); B08b 009/00 (); B08b 011/02 () |
Field of
Search: |
;134/157,161,166R,169R,170 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Bleutge; Robert L.
Claims
What is claimed is:
1. A washing device for hollow articles which comprises: a tub
adapted to hold a supply of washing liquid; a drive shaft entering
the bottom of said tub; a foraminous basket for drivably mounting
from said shaft a plurality of hollow articles having generally
tubular open end portions; automatic oscillating means drivably
connected to a motor for rotating said shaft back and forth, first
in one direction and then in the other, to agitate said articles in
the washing liquid held in said tub; drain means for removing
liquid from said tub; means connected to said motor for spinning
said shaft relatively rapidly in one direction to complete the
removal of the liquid from said articles when the washing liquid is
removed from said tub; and a contoured wall in said basket
extending from a point adjacent the outer periphery of said basket
to a point adjacent said shaft for holding the articles in
relatively fixed positions wherein the liquid is forced into the
articles during the aforesaid oscillation and removed therefrom by
centrifugal force during said spinning.
2. A washing device according to claim 1, wherein said wall extends
radially outwardly and obliquely away from the radii of said shaft
in an angular direction opposite to the direction in which said
shaft is spun.
3. A washing device according to claim 2, wherein said wall is
curved in the form of a lobe.
4. A washing device according to claim 3, wherein said holding
means comprises two lobes.
5. A washing device according to claim 2, wherein said holding
means is a foraminous retaining wall extending substantially
parallel to said shaft and being spirally curved in a plane
perpendicular to said shaft.
6. A washing device according to claim 5, wherein said holding
means is two concentric spirally curved retaining walls.
Description
The present invention relates to the decontamination or the washing
and disinfecting of contaminated equipment, and more particularly
to the decontamination of generally hollow equipment which may be
in the form of tubing, bags, or the like, especially when the
equipment is formed of rubber, plastic, metal or some other
substantially moisture impermeable material such as is used
primarily in hospitals and medical offices for anesthesia,
inhalation therapy, etc.
Equipment of this type is subject to direct contamination through
contact with each patient and often contains deposits of blood,
mucous, vomit, etc. Thus, when this contamination is evident, it
has been the custom to attempt to wash by hand the large variety of
plain and corrugated tubing, airways, breathing bags, mouth pieces
and other hollow articles which are used. Unfortunately, however,
these visible deposits are only one type of contamination and
merely serve to point to the real problem which is the infection of
this equipment with bacteria, bacilli, viruses, spore formers and
other pathogenic microorganisms harbored by different patients.
Furthermore, a particular item of equipment may appear quite clean,
even directly after washing and actually be highly infected with
pathogens. It seems clear, therefore that there is a great need for
hospital apparatus which will fully decontaminate, or both wash and
disinfect this type of equipment.
One of the problems in providing this type of apparatus, however,
is that most of the hospital anesthesia and inhalation therapy
items to be disinfected, for example, are made, at least in part,
of flexible, heat-sensitive materials such as natural or synthetic
rubber, plastic, or the like. Thus, they cannot be sterilized or
effectively disinfected in the normal heat sterilizing equipment
available at hospitals, assuming this type of equipment could be
adapted for this purpose. Although gas sterilization could be used
to disinfect once the articles re clean, suitable apparatus for
both washing and gas sterilizing this type of hollow tubing and
other equipment has not been developed.
One attempt at solving this problem is disclosed in British Pat.
No. 1,168,035, wherein apparatus is suggested specifically for
washing and decontaminating the hollow tubing, breathing bags, etc.
forming part of typical hospital anesthesia equipment. This device
forces pressurized hot water through the various hollow articles
and mentions that the articles finally are disinfected by raising
the temperature of the water to 190.degree. F., which, it is said,
is sufficient to kill bacteria without injuring the rubber or
rubber-like material from which the articles are formed. While
there may be some articles which are not adversely affected by a
temperature of 190.degree. F., here are many others such as the
plastic tubing used in inhalation therapy which definitely would
soften at these temperatures. The tubing to be washed must be
individually positioned over spaced pipes through which the hot
water is projected into the tubing. Then, for those items which do
not fit on the piping provided, hot water is sprayed around the
interior of the unit by an impeller such as used in a modern
dishwasher. There is no mention in this patent of how the
decontaminated articles are freed of water and dried or the special
problems presented in emptying the different types of tubing used
in anesthesia.
We have invented a single decontaminating unit which automatically
washes and disinfects hollow articles of the type described using a
cold liquid disinfectant. First, the articles are washed free of
solid contaminants, such as dried blood and mucous, and rinsed,
then they are disinfected by immersing them in a chemical
disinfecting solution without the application of heat. Following
the disinfection step, the decontaminated items are thoroughly
rinsed of the disinfecting liquid and then emptied of the rinsing
liquid automatically, again without the need to use heat.
Our decontaminating unit comprises a working tube adapted to hold
supplies of washing liquid and liquid disinfectant, respectively,
in successive washing and disinfecting steps in the decontaminating
cycle for a given set of articles, and a storage tank which holds
the disinfectant supply during the washing step. The disinfectant
preferably is transferred back and forth between the tank and the
tub by a disinfectant piping system which is adapted to be
completely sealed off from the tub when not in use for this purpose
and includes its own pump.
Our apparatus preferably uses a chemical disinfecting solution
which has a relatively long effective life so that a given supply
of disinfectant will remain effective for quite some time and
during many decontaminating cycles in the apparatus of this
invention. For instance, a practical use or life cycle for a given
supply of a preferred type of sterilizing solution based upon
activated glutaraldehyde is 14 days, as compared with a single
decontaminating cycle lasting about 90 minutes. Preferably, both
the individual decontaminating cycle and the disinfectant use cycle
are automatically timed, the latter by use cycle timing means which
renders the apparatus inoperative at the end of a given cycle time
following the introduction of a first supply of disinfectant in
said apparatus. Then the apparatus includes means for activating
the timing means to again render the apparatus operative after the
first supply is removed and a new supply of disinfectant is
introduced therein. Provision is made for completion of any
decontaminating or disinfecting cycle which happens to be in
progress at the end of the use cycle time so that the apparatus
does not become inoperative until the decontaminating cycle has
ended.
When a chemical disinfecting liquid having a relatively long normal
effective life (such as 14 or more days) is intended to be used
over and over again in successive decontaminating cycles, it is
highly important to avoid or minimize dilution or contamination of
the disinfectant in each of these cycles since any appreciable
dilution or contamination will be cumulative and render the
disinfectant ineffective long before the end of its normal
effective life. It therefore is important that the tub and the
hollow articles to be decontaminated be completely emptied of any
washing or rinsing liquid prior to placing the disinfectant in the
tub and that the disinfectant be effectively removed from each of
the articles and from the tub at the end of the disinfecting cycle,
all as described hereinafter. Similarly, it is important that the
disinfectant supply be sealed off from the water or other liquid
going through the unit during the washing and rinsing cycles and
that no washing, rinsing or disinfecting liquid be trapped in the
common parts of the system. The method and apparatus of this
invention insure that dilution and contamination of the
disinfectant will be minimized to prevent shortening its normal use
or life cycle time, as explained hereinafter.
In the preferred embodiment of this invention, hollow articles to
be decontaminated are positioned and held in relatively fixed
positions in retaining means drivably mounted from a drive shaft
entering the working tub, the tub is filled with a washing fluid
such as water and detergent, and then the shaft is rotated back and
forth by oscillating means first in one direction and then in the
other to reciprocate the articles through the washing liquid so
that the liquid and the articles are agitated with respect to one
another. When the washing step is completed, the tub is emptied and
the drive shaft is spun relatively rapidly in one direction to
remove residual washing liquid substantially completely from the
hollow articles by centrifugal force. It is an important feature of
this embodiment of our invention that the hollow tubing or other
articles are so positioned in the retaining means that the washing
liquid is forced into the articles during the above-described
oscillation or agitation and yet removed therefrom by centrifugal
force when the shaft is spun. This occurs when the axes of the end
portions of the hollow articles extend in a generally trailing
spiral configuration or radially outwardly and obliquely away from
the radii of the drive shaft in an angular direction opposite to
the direction in which the shaft is spun.
Following removal of the washing liquid, the articles are
thoroughly rinsed in a rinsing step which normally includes
immersion in the rising fluid and agitation therein as described
above in connection with the washing step. As in the washing step,
the articles are spun after the rinsing fluid has been removed from
the tank, to remove residual liquid substantially completely from
the articles. Single or multiple rinsing steps may be used to
minimize contamination of the disinfectant with the washing liquid.
When the articles are sufficiently rinsed, the disinfectant supply
is transferred from the storage tank to the tub so that the
articles are completely immersed in the disinfectant liquid. Then
the articles are agitated in the disinfectant for a given period of
time, say about 10 to 15 minutes, to free any entrapped air and
assure that the liquid disinfectant thoroughly wets all internal
and external surfaces. At the end of the disinfecting step, the
disinfectant supply is transferred back to the storage tank with
residual disinfecting liquid being removed from the articles by
spinning as described hereinbefore in connection with the washing
and rinsing steps. Then, the articles are thoroughly rinsed to
remove any residual traces of the disinfectant and finally spun dry
by the same centrifugal technique described hereinbefore.
According to the preferred embodiment of this invention, the
working tub drains into a diverter valve which connects the tub
either to a drainage system or to the disinfectant piping system.
The drainage system includes a drainage pump which removes washing
and rinsing liquids from the tub when the diverter valve connects
the tub to the drainage system, and the disinfectant system
includes a reversible disinfectant pump which transfers the
disinfectant from the tank to the tub when the diverter valve
connects the tub to the disinfectant system and then returns the
disinfectant to the tank at the end of the disinfectant step as
described above. Preferably, also, the disinfectant pump will not
run unless it is immersed in the disinfectant liquid and the
operation of the pump is controlled for this purpose by a pair of
fluid level responsive switches, one between the tank and the pump
and the other between the diverter valve and the pump. The diverter
valve positively seals off the drainage system when the tub is
connected to the disinfectant system to prevent any possible loss
of disinfectant and positively seals off the disinfectant system to
prevent contamination of the disinfectant when the tub is connected
to the drainage system. It also is important that the diverter
valve is designed so that it drains free and does not trap liquid
and thereby contaminate or dilute the disinfectant due to passage
of the several liquids through the same valve.
In a preferred embodiment of our invention, the use cycle timing
means for the disinfectant supply is rendered operative following
the end of a given use cycle only when the new supply of liquid
introduced reaches a predetermined amount or liquid level in the
apparatus.
Preferably, also the apparatus includes means for resetting the use
cycle timing means at this point so that it is ready to again time
another decontaminating or disinfecting use cycle. This resetting
means may be a reset timer operating in a timing circuit with the
use cycle timer which may, in turn, comprise a period timer and a
stepping timer with the stepping timer counting the periods covered
by the period timer. In this way, accurate control of the various
cycles may be maintained over a relatively long period of time such
as the 14 days corresponding to the normal use cycle of a preferred
type of disinfectant liquid.
In order to insure that the disinfectant use cycle is properly
timed and also that the disinfectant is not wasted, safety means is
provided for preventing removal of the current disinfectant supply
from the apparatus prior to the end of its use cycle or at least a
given time increment prior thereto. it also is desirable to provide
emergency pump out or emptying means to remove the disinfectant
from the unit at any time. However, the emergency means should not
be too readily activatable and preferably should in some way
initiate resetting of the timing means so that the timing means is
again ready to operate after the old disinfectant has been replaced
with a new supply.
Another advantage of the apparatus of this invention is that the
retainers or baskets for holding the articles to be washed may be
specifically designed to hold a particular type of equipment such
as the various tubings, airways and bags used in anesthesia or the
elongated tubing, bottles and the like used in inhalation therapy
under ordinary hospital procedures. In fact, the baskets may be
designed to mount and hold the various articles so that each
article is disposed in such a way that when it is agitated in the
tub, the particular washing, rinsing or disinfecting liquid will be
forced in and out of the hollows of the article to displace any air
pockets and assure that all internal and external surfaces of the
article are thoroughly wetted therewith as described hereinbefore,
and yet assure that the articles and particularly the end portions
thereof are arranged in the proper configuration with respect to
the drive shaft so that residual fluid will be removed from the
article by centrifugal force when the shaft is spun in one
direction at relatively high speed.
Other and further advantages of this invention will appear to one
skilled in the art from the following description and claims taken
together with the drawings wherein:
FIG. 1 is a view in perspective of a decontaminating unit according
to a preferred embodiment of this invention.
FIG. 2 is an enlarged front view, partly in section and partly in
elevation, taken along the line 2--2 of FIG. 1, showing the
interior of the unit and most of its important working parts,
including the retaining basket for holding the articles to be
decontaminated in the working tub.
FIG. 3 is a more greatly enlarged top plane view, taken along the
line 3--3 of FIG. 2, through the opening in the gear box of the
driving mechanism of this unit.
FIG. 4 is a front view, partly in section and partly in elevation,
taken along the line 4--4 of FIG. 3, and showing the drive pulley
in its lowermost position in which it oscillates the drive shaft
supporting the retaining basket for the articles to be
decontaminated.
FIG. 5 is a similar view, partly in section and partly in
elevation, showing only the lowermost part of the apparatus with
the drive pulley in its uppermost position in which it spins the
drive shaft and the basket counterclockwise.
FIG. 6 is a schematic piping diagram of the liquid transfer system
of the embodiment of the foregoing figures.
FIG. 7 is a more greatly enlarged top view, partly in section and
partly in plan, taken along the line 7--7 of FIG. 2 and showing the
interior of the diverter valve for controlling the flow of liquid
from the working tub.
FIG. 8 is a similar view, partly in section and partly in
elevation, taken along the line 8--8 of FIG. 7.
FIG. 9 is an exploded view of a preferred form of retaining basket
for decontaminating anesthesia equipment in accordance with this
invention.
FIG. 10 is a enlarged top plan view of the basket of FIG. 9 with
the cover removed.
FIG. 11 is a view partly in section and partly in elevation taken
along the line 11--11 of FIG. 10.
FIG. 12 is a somewhat reduced top plan view of the basket of FIG.
10 showing one set of anesthesia equipment arranged therein in the
positions for which the basket is designed.
FIG. 13 is a top plan view of the basket of FIG. 12 with its three
cover segments in position thereon but without showing the
equipment is contains.
FIG. 14 is a somewhat enlarged view partly in section and partly in
elevation taken along the line 14--14 of FIG. 12.
FIG. 15 is a greatly enlarged view partly in section and partly in
elevation taken along the line 15--15 of FIG. 10.
FIG. 16 is a similar view partly in section and partly in elevation
taken along the line 16--16 of FIG. 10 and showing a portion of the
basket structure.
FIG. 17 is a similar view, partly in section and partly in
elevation, taken along the line 17--17 of FIG. 13.
FIG. 18 is a view, partly in section and partly in elevation, taken
along the line 18--18 through the cover in FIG. 13.
FIG. 19 is a view, partly in section and partly in elevation, taken
along the line 19--19 of FIG. 10.
FIG. 20 is a top plan view of a retaining basket for holding
inhalation therapy equipment according to another preferred
embodiment of this invention, with its cover off.
FIG. 21 is a view, partly in section and partly in elevation, taken
along the line 21--21 of FIG. 20.
FIG. 22 is an exploded view of the main parts of the retaining
basket of FIG. 20.
FIG. 23 is a somewhat reduced top plan view of the basket of FIGS.
20-22 with its cover removed and with one complete set of
inhalation therapy equipment held in position therein.
FIG. 24 is a top plan view of the basket of FIG. 23 with its cover
on but without showing the equipment it contains.
FIG. 25 is a view, partly in section and partly in elevation, taken
along the line 22--22 of FIG. 24.
FIG. 26 is a more greatly enlarged view, partly in section and
partly in elevation, taken along the line 26--26 of a portion of
the inhalation therapy basket of this invention showing inhalation
therapy equipment in position therein.
FIG. 27 is a similarly enlarged view, partly in section and partly
in elevation, taken along the line 27--27 of FIG. 26 and showing
one means for retaining the inhalation therapy bottles in their
proper positions.
FIG. 28 is a similar view, partly in section and partly in
elevation, taken along the line 28--28 and showing another means
for holding the inhalation therapy bottles in position.
FIG. 29A shows the cam diagram for the main control timer for the
decontamination unit of the foregoing figures along with portions
of the wiring diagram connected to the cams involved.
FIG. 29B is another portion of the wiring diagram associated with
the main control timer which fits to the right of FIG. 29A as
illustrated by the arrows in both of these figures.
FIG. 29C is the wiring diagram for the disinfectant use cycle
timing system which also is associated with the main control timer
and fits to the right of FIG. 29B as indicated by the arrows in
both of these figures.
FIG. 30 shows the cam diagram for the reset (5 minute) timer for
the disinfectant use cycle timing system.
FIG. 31 shows the cam diagram for the period (12 hour) timer for
the disinfectant use cycle timing system.
FIG. 32 shows the cam diagram for the stepping (14 day) timer of
the disinfectant use cycle timing system.
INTRODUCTION
Referring to the drawings, and FIG. 2, in particular, there is
shown a preferred decontaminating unit of this invention which
comprises a working tub 41 in which the articles to be
decontaminated are first washed and then disinfected by immersion
in a liquid chemical disinfectant, a retaining basket 42 in which
the articles are mounted and held during washing and disinfection,
a drive shaft 43 on which the basket is mounted for oscillation and
for spinning, and a storage tank 44 for holding the liquid
disinfectant when it is not needed in the tub 41.
The working tub 41 and the disinfectant tank 44 each are disposed
inside a cabinet 45 having a front wall 46, a back wall not shown
and opposed side walls 47. A pair of hinged covers, i.e., a tub
cover 48 and a tank cover 49, are provided to enclose the unit
while at the same time offering easy access to the tub 41 and the
tank 44, respectively. A control console 51 for operating the unit
is mounted on legs 52 supported by a cross member 53 from which the
covers 48 and 49 are hinged along the back wall of the unit. The
tub 41 is supported on a tripod consisting of three metal legs 54
bolted to the bottom of the tub. The legs 54 are inclined inwardly
towards their lower extremities where they join a foundation ring
55 which, in turn, is secured to a horizontal foundation plate 56
which is elevated somewhat above the bottom edges of the cabinet.
The foundation plate 56 is supported by six legs 57, one at each of
its corners, each of which in turn is secured to an angle bar 58
extending inwardly from one of the side walls of the cabinet. The
disinfectant tank 44 is mounted on a pair of horizontal angle irons
59, only one of which is shown in FIG. 2, and each angle iron is
supported at each of its ends by a vertical leg 61. The resulting
four vertical legs 61 extend downwardly to the horizontal
foundation plate 56 and are secured thereto.
The apparatus of this embodiment is adapted to operate
automatically, as will be explained more fully hereinafter in
conjunction with the diagrams of FIGS. 29A, 29B, 29C, 30, 31 and
32, to successfully wash, rinse, disinfect, rinse again and then
empty (of liquid) a set of initially contaminated equipment placed
therein for treatment during an automatically timed decontamination
cycle.
During the decontamination cycle, the drive shaft 43 and the basket
42 containing the equipment are rotatively oscillated in the tub 41
during washing, deep rinsing and disinfecting, and are spun
relatively rapidly in one direction at several points during the
cycle to empty the equipment of liquid. As will be explained more
fully hereinafter in conjunction with the description of FIGS.
9-28, the retaining basket 42 is especially designed to receive
particular types or sets of hollow articles of equipment, such as
anesthesia and inhalation therapy equipment, and hold them in
specific positions which will cause the liquid to circulate through
them during the aforesaid agitation and to empty from them when the
basket is spun.
Basket Drive
The retaining basket 42 is drivably mounted for rotation with and
on the drive shaft 43 by a keyway 62 which rotatably connects the
shaft with the spindle 63 of the basket and rests on a horizontal
annular ring 64 welded to the drive shaft. The drive shaft 43, in
turn, is mounted for rotation in a vertical stuffing box bearing 65
at the bottom of the tub. The bearing 65 includes a single ball
bearing race 66 and a packing gland 67 for assuring that no leaks
occur where the shaft 43 passes through the tub 41. The lower end
of the drive shaft 43 extends into a gear box 68 welded to, and
therefore adapted to rotate with, a vertical outer shaft 69 which
extends downwardly from the bottom of the gear box and thence
through a hole 71 in the foundation plate 56. The lower end of the
outer shaft 69 is rotatably mounted in a cylindrical brake 72 which
is fixed to the underside of the foundation plate 56. The upper end
of the outer shaft 69 is rotatably mounted from the drive shaft 43
through the gear box 68 which has a bolted cover plate 73 rotatably
mounted on the lower end of the drive shaft through another ball
bearing race 74 fitted between the drive shaft 43 and the cover
plate 73. Rotation of the gear box 68 is counterbalanced by a
counterweight 75 bolted to a horizontal extension 76 of the gear
box cover plate. The drive shaft 43 is positioned vertically by a
pair of spaced thrust rings 77 fixed to the drive shaft under each
of the bearing races.
The cylindrical brake 72 operates in a conventional manner to
normally brake or prevent the outer shaft 69, and therefore the
gear box 68, from rotating,as shown in FIG. 4. The brake is adapted
to be released to allow the outer shaft 69 to rotate when a brake
release cylinder 78 at the bottom of the brake is thrust upwardly
as shown in FIG. 5.
An inner intermediate shaft 79 extends upwardly through the brake
72 and the outer shaft 69 into the gear box 68 and is mounted for
rotation therein. A drive pulley 81 is mounted at the lower end of
the intermediate shaft through mating square helical male threads
82 on the intermediate shaft and female threads in the drive
pulley. Thus, when the pulley 81 is rotated it will tend to move
helically along the threads and if it is restrained from moving
axially it will rotate the intermediate shaft 79.
Referring to FIG. 2, it will be seen that a drive motor 83 mounted
on the foundation plate 56 drives a power pulley 84 mounted at the
end of a short power shaft 85 extending from the drive motor
through the foundation plate, and that the power pulley 84 turns
the drive pulley 81 through a transfer belt 86 and a drive belt 87
and a pair of transfer pulleys 88 and 89 mounted on an intermediate
stub shaft 91 extending downwardly from the foundation plate 56.
The purpose of the transfer belts and pulleys is to obtain the
desired speed ration between the drive motor 83 and the drive
pulley 81. The drive motor has two speeds, i.e., one relatively low
speed in the clockwise direction and a second relatively high speed
in a counterclockwise direction (both viewed from the top). When
the motor rotates at its relatively low speed in the clockwise
direction it also turns the drive pulley 81 at its lowest speed in
a clockwise direction, as illustrated in FIG. 4. As shown in this
figure, when the drive pulley 81 is turned by the drive belt 87, in
a clockwise direction it tends to move downwardly on the helical
threads 82 until it reaches the detent plate 92 secured to the
bottom of the intermediate shaft 79. This plate presents a detent
93 which contacts a corresponding axial shoulder 94 depending from
the drive pulley, when the drive pulley is in its lowermost
position shown in FIG. 4. In this position, the drive pulley 81 is
mechanically engaged with the intermediate shaft 79 through the
detent 93, as well as through the helical gear teeth 82 and
therefore drives the intermediate shaft clockwise. As indicated
hereinbefore, in this position of the drive pulley 81 the
cylindrical brake 72 prevents the outer shaft 69 and the gear box
68 attached thereto from rotating. However, the intermediate shaft
79 rotated freely inside the outer shaft so that an intermediate
pinion 95, fixed to the upper end of the intermediate shaft 79,
rotates therewith inside the gear box 68. This pinion 95 is in
direct engagement with a first transfer gear 96 which, in turn, is
mounted on and turns a stub shaft 97 rotatably mounted in the gear
case. Rotation of the stub shaft 97 also turns a transfer pinion 98
keyed thereon, and the transfer pinion 98 drives an oscillating
gear shaft 99 through a somewhat larger oscillating gear 101 fixed
thereto. The oscillating gear shaft 99 also is mounted for rotation
in the gear case and is connected to one end of an oscillating link
102 through a pin 103 mounted eccentrically on the oscillating gear
101. The other end of the link 102 is connected to the pivoted arm
104 of an arcuate oscillating gear rack 105 by a similar pin 106
attached to the arm. The arm 104 is pivotally mounted at one end on
a shaft 107 fixed to the gear case and presents the gear rack 105
at its other end. The rack 105, in turn, drivably engages the teeth
of a drive pinion 108 keyed to the lower end of the drive shaft 43
on which the basket 42 is mounted. Thus, when the drive pulley 81
is turned clockwise at relatively low speed, it also rotates the
intermediate pinion 95 clockwise and the intermediate pinion 95
turns the oscillating gear 101 clockwise through the transfer gear
96 and transfer pinion 98 which are in respective engagement
therewith. Rotation of the oscillating gear 101 causes the link 102
to oscillate back and forth from left to right and pivotally drive
the oscillating rack 105 back and forth in the same manner. This
oscillating motion of the rack 105, in turn, rotates the drive
pinion 108 and the drive shaft 43 first in one direction and then
in the other to impart a corresponding rotative oscillating motion
to the retaining basket 42 mounted at the top of the drive shaft.
During this time, the outer shaft 69 and the gear box 68 are held
in a fixed position by the cylindrical brake 72 at the lower end of
the outer shaft.
When the drive motor 83 is rotated at relatively high speed in the
opposite direction, i.e., counterclockwise, it also will rotate the
drive pulley 81 at a correspondingly higher speed counterclockwise
and, as shown in FIG. 5, will first cause the pulley 81 to move
upwardly along the helical gear teeth 82 until a thrust collar 111
attached to the top of the pulley is driven into contact with the
lower surface of the brake release cylinder 78 and thereby moves
the brake release cylinder axially upwardly to release the
cylindrical brake 72 and allow the outer shaft 69 and the gear box
68 to rotate. The upward motion of the drive pulley 81 in this
direction is limited by the brake structure so that when the pulley
reaches the point shown in FIG. 5 its continued rotation tends to
thrust the intermediate shaft 79 axially downwardly, as shown by
the arrows. This continued downward axial thrust of the
intermediate shaft 79 presses a thin brake collar 112, keyed to the
intermediate shaft 79 under the intermediate pinion 108, into
driving engagement with an annular braking disk 113 secured to the
gear box 68. As a result, continued counterclockwise rotation of
the drive pulley 81 now rotates the shaft 69 and the gear box 68,
with all of its gearing, counterclockwise at the same angular speed
as the drive pulley. Since the oscillating rack 105 now is rotated
counterclockwise with the gear box 68 and all of the other gears to
which it is connected, and since the rack 105 remains in engagement
with the drive pinion 108 during this time, it also rotates the
drive pinion 108 and the drive shaft 43 counterclockwise at
relatively high speed. This, in turn, rotates the retaining basket
42, or spins it, counterclockwise at a relatively high speed. As
indicated hereinbefore, the counterweight at one end of the gear
box cover plate counterbalances the relatively heavy gear box 68
during this high speed rotation.
Liquid Transfer Systems
As indicated hereinbefore and as will be explained hereinafter,
equipment positioned in the retaining basket 42 will be
successively washed, rinsed, disinfected, rinsed again and then
emptied during the decontamination cycle. As a result, the working
tube 41 will successively receive supplies of washing liquid,
rinsing liquid, disinfectant and rinsing liquid again. In fact, the
preferred cycle for the equipment of this embodiment involves
several supplies of rinsing water in various spray rinsing and deep
rinsing steps. The successive use of different liquids accentuates
the need for a system which will transfer each type of liquid
without contaminating the disinfectant since, as explained
hereinbefore, the disinfectant supply is intended to be used over
and over again during a relatively long disinfectant use cycle.
The washing liquid is water used with a conventional protein
dissolving detergent which is placed into the tub 41 through its
top opening. A filling and spray nozzle 115 is provided at the end
of a water supply line 116 which passes through the side of the tub
41 near its top both for filling the tub for washing purposes and
for spray and deep rinsing. The water supply to the spray nozzle is
controlled by a mixing valve, not shown, which, in turn, is
controlled by a water level switch 117 and a mixing valve
controller 118 which allow the water to be supplied either hot or
warm.
A drain hose 119 is connected to a drain fitting 121 at the bottom
of the tub 41 in such a way that the tube can be completely drained
by gravity through the fitting. The drain hose 119, in turn, is
connected to the top of a diverter valve 122 which is adapted to
connect the hose either to a drainage system for removing any
liquid directly from the tube to any suitable drain, or to a
disinfectant transfer system which transfers the supply of liquid
disinfectant back and forth between the tub 41 and the disinfectant
supply tank 44. The drainage system simply consists of a
centrifugal drain pump 123 driven by an electric motor 124 mounted
on the foundation plate 56 and connected to the diverter valve 122
and to a drain 125, shown schematically in FIG. 6, by a suitable
drain piping.
The disinfectant transfer system comprises a reversible
disinfectant pump 126, preferably of the positive displacement
type, which is driven by a reversible electric motor 127 and is
connected to the diverter valve 122 and the disinfectant tank 44
through a diverter valve float switch 128 just under the diverter
valve 122 and a disinfectant tank float switch 129 just under the
disinfectant tank 44. Thus, the diverter valve 122, when it is
connected to the disinfectant transfer system, drains directly into
the diverter valve float switch 128, and the disinfectant tank 44
drains directly into the disinfectant tank float switch 129. These
float switches each are of the type which will open electrically
when the liquid passing through them falls below a certain level,
and they are connected in the electrical control system so that the
diverter valve float switch 128 is operable when the disinfectant
is being pumped from the tub 41 to the tank 44 and the disinfectant
tank float switch 129 is operable when the disinfectant is being
pumped from the tank to the tub, as will be explained hereinafter
in connection with the decontamination cycle. In either case, as
soon as the disinfectant falls below a certain level in the
controlling float switch, it will shut off the disinfectant pump
motor 127 and the pump 126. This assures that the disinfectant pump
126 only will operate when immersed in disinfectant, i.e., it will
not pump air or pump air into the disinfectant supply which might
have a deleterious effect upon the chemical formulation of the
disinfectant. A solenoid controlled disinfectant transfer valve 131
also is located between the disinfectant tank float switch 129 and
the disinfectant pump 126. This valve 131 seals off the
disinfectant supply when it is in the tank 44 and removes pressure
from the disinfectant pump 126 when the pump is not in action. The
transfer valve 131 is automatically operable through a disinfectant
transfer solenoid 130 as will be explained hereinafter. A
disinfectant filling and drain line 132 is connected to the
transfer system through a T fitting 133 located between the
disinfectant pump 126 and the diverter valve float switch 128. This
line, in turn, is connected both to a disinfectant fill valve 134
and a disinfectant drain valve 135 through another T fitting 136.
The drain valve 135 is operable from a drain control button 137 on
the front of the control console 51 and through an emergency
pump-out button 138, shown only in FIG. 29C, at the rear of the
cabinet. The drain valve 135 is operated through a disinfectant
drain solenoid 139 in a manner which will be explained more fully
hereinafter. Similarly, the fill valve 134 is operated by a push
button switch 141, shown only in FIG. 29B, and at the rear of the
cabinet, which operates a similar filling solenoid 142 on the fill
valve 134. Thus, when it is desired to remove the disinfectant
supply from the unit at the end of its effective use cycle, both
the disinfectant transfer valve 131 and the disinfectant drain
valve 135 are opened by activating their respective solenoids and
the disinfectant pump 126 is operated to pump all of the
disinfectant into a suitable drain 143. Then, when it is desired to
refill the tank 44 with a new supply, the disinfectant fill valve
134 and disinfectant transfer valve 131 are activated and the pump
126 is run in the other direction to pump the new supply from its
container 144 through a filling hose 145 connected to the
disinfectant fill valve 134 and thence into the tank 44. A
disinfectant level switch 146 open to the disinfectant supply in
the tank 44 and connected thereto through a pressure line 147 which
enters the bottom of the tank is provided to control the resetting
of the automatic timers for the disinfectant use life cycle all as
will be explained more fully hereinafter.
The diverter valve 122 comprises a housing 148 and a pair of
opposed end plates 149 which together define a drainage chamber 151
at one end of the valve and a disinfectant chamber 152 at the other
end of the valve. The drainage chamber 151 and the disinfectant
chamber 152 are connected by a level central passageway 153 which
is raised above the bottom surfaces of the two chambers 151 and 152
so that it normally drains into one or the other of the chambers.
The relationship of the tub drain 119, the drainage system and the
disinfectant transfer system to the diverter valve 122 is shown
most clearly in FIG. 8. The tub drain 119 is connected to the top
of the central passageway 153 intermediate its ends, the drainage
system piping is connected to the bottom of the drainage chamber
151 and the disinfectant transfer system piping is connected to the
bottom of the disinfectant chamber 152.
As indicated hereinbefore, the diverter valve 122 is designed to
positively seal off the drainage system when the tub 41 is
connected to the disinfectant system and positively seal off the
disinfectant system when the tub is connected to the drainage
system. This is accomplished by sealing disks 154 and 155 fixed to
a horizontal valve rod 156 which is adapted to be moved
horizontally to place one or the other of the disks into sealing
relation with one or the other of a pair of vertical valve seats
157 and 158, one at each end of the horizontal central passageway
153. The valve rod 156 normally is urged to the left in FIGS. 7 and
8 by a compression spring 159 fitted around the rod 156 and
pressing against the adjacent sealing disk 155 so that this disk,
in turn, is pressed against and in sealing contact with the valve
seat 158 at that end of the central passageway, thereby sealing off
the disinfectant chamber 152 and connecting the tub drain 119 to
the drainage piping. However, in FIGS. 7 and 8 the valve rod 156 is
shown in its other extreme position wherein the sealing ring 154 at
the opposite end of the rod is pressed into contact with the valve
seat 157 at the other end of the central passageway 153, thereby
sealing off the drainage chamber 151 and connecting the tub drain
119 to the disinfectant transfer system. This is accomplished by
energizing a diverter valve solenoid 161 which presses the valve
rod 156 to the right against the compression spring 159. The core
160 of the solenoid 161 is connected to the end of a valve lever
162 by a tension spring 163 and the lever is pivotally connected to
a bracket 164 at the left end of the diverter valve in such a way
that when the solenoid core 160 is moved to the right it swings the
lever 162 in the same direction. The lever 162, in turn, is fitted
into a slot at the left end of the valve rod 156 and thereby
presses the valve rod to the right. The seating of the sealing
disks 154 and 155 in their respective valve seats 157 and 158 at
the ends of the central passageway 153 therefore is positively
controlled in one direction by the compression spring 159 and in
the other direction by the lever controlled solenoid 161. As shown
more clearly in FIG. 8, the central passageway 153 completely
drains into the particular chamber to which it is connected and
each of the chambers 151 and 152 is designed to completely drain by
gravity into its respective piping system so that the diverter
valve 122 drains free and does not trap any liquid. As a result,
contamination or dilution of the disinfectant due to the passage of
different liquids through the same valve is minimized.
Retaining Baskets
As indicated hereinbefore, when the drive pulley 81 is turned
clockwise, the drive shaft 43 and the retaining basket 42 mounted
thereon are oscillated back and forth rotatively in the tub 41 with
the clockwise rotation of the drive pulley and the intermediate
shaft 79 being converted in the gear box 68 to oscillating rotative
movement. The angular stroke, or arc of oscillation, may be varied
somewhat depending upon the type of equipment to be decontaminated,
but in the embodiment shown it is approximately 180.degree.. The
length or angular extent of the oscillating stroke can be varied by
changing the gearing in the gear box. When the drive pulley 41 is
turned counterclockwise, the drive shaft 43 and the retaining
basket 42 turn with the pulley in the same direction, and when the
pulley 41 is turned relatively rapidly the basket 42 is spun
relatively rapidly in that direction.
FIGS. 9-19 show one embodiment of a retaining basket 42 according
to this invention which is specifically designed and adapted to
hold a number of mostly hollow items of equipment used in
anesthesiology. This basket, which may be referred to some times
hereinafter as the anesthesia basket, comprises a circular base
plate 166, the spindle 63 which fits over the drive shaft 43, a
cylindrical foraminous side wall structure, and a 3 piece
foraminous cover 168 which closes the top of the basket. The
circular base plate 166 may be formed of any suitable corrosion
resistant material and may be a molded laminate of a methacrylate
resin. In fact, the base plate may be of the same generally
foraminous construction as the side wall structure 167 which, in
turn, is shown as a relatively open metal wire screening covered
with a vinyl plastisol. This is the same type of plastic coated
wire which conventionally is used in the construction of dishwasher
baskets. The wire side wall structure 167 is welded together and
then bolted or screwed onto the base plate through fastening clips
169 also welded to the wire structure. The cover comprises three
pie shaped segments 168 which also are of vinyl covered wire
screening and these segments are fitted under wire fingers 171
mounted around the perimeter of the wall structure and then held in
position centrally by a large washer 172 which slides over the
drive shaft 43 and is held down axially by a cotter pin 173
inserted through a hole 174 in the shaft.
The foraminous side wall structure of the basket 42 comprises a
cylindrical outer wall 175, two generally spiral positioning walls
176 and a pair of transverse end walls 177, which between them
define four compartments for positioning the anesthesia equipment
to be decontaminated. Each of the spiral positioning walls is
curved in the form of a lobe having a pair of spiral legs 178 and
each of the lobes define with the cylindrical outer wall 175 an
inclined positioning compartment 179 for the hollow corrugated
anesthesia tubing and breathing bags. A side compartment 181 for
endotracheal tubes is formed between one of the inclined
compartments 179 and the cylindrical outer wall 175 and a general
compartment 182 is formed on one side of the basket where the
transverse end walls 177 intersect the spiral walls 176 and the
cylindrical outer wall 175. The center section of the basket
surrounding the spindle 63 is covered by a screening section 183
secured to the spiral walls 176 and the remaining peripheral space
opposite to the side chamber 181 is covered by a similar wire
section 184.
FIGS. 9, 12 and 14, in particular, illustrate how the anesthesia
equipment is positioned in the basket 42 and thereby mounted on the
drive shaft 43 for rotation therewith. In this connection, it
should be noted that three vertical pins 185 secured to the base
plate are provided in each of the main compartments and the general
compartment for positioning of the equipment therein. A series of
drain holes 186 also are provided in the base plate 166 for
assuring that the washing, disinfecting and rinsing liquids do not
accumulate on the surface of the plate The anesthesia basket of
this embodiment is adapted to accomodate six full sets of the type
of equipment which normally is used in anesthesiology. The six sets
are placed one on top of the other in the same arrangement shown
for the sake of clarity with respect to only one set resting on the
base plate. A typical arrangement of one set consists of a
relatively long corrugated tube 187 and a hollow breathing bag 188
in each of the inclined compartments 179, a pair of endotracheal
tubes 189 in the side compartment 181 and three face masks 191 and
a Y-piece 192 in the general compartment 182. Of course, any given
set of equipment may include a somewhat differently shaped item or
one more or less of a particular type of equipment.
As indicated hereinbefore, one of the major objectives of this
invention is to provide means which will assure that all of the
interior and exterior surfaces of the equipment are thoroughly
wetted by the washing, rinsing and disinfecting liquids and then
emptied of each of the liquids so as to avoid dilution and
contamination of one liquid by the other. The retaining basket 42
is so designed that when it is oscillated rotatively back and forth
with the shaft 43, as described hereinbefore, the washing, rinsing
or disinfecting liquid (as the case may be) will be caused to move
back and forth over the articles and inside their hollow interiors.
This is accomplished by shaping the compartments 179 and 181 and
arranging the positioning pins 185 in such a way that the hollow
articles are generally disposed with their axes inclined to the
radii of the drive shaft 43. Also as explained hereinbefore, it is
quite important to empty the hollow articles as completely as
possible of each of the liquids with which they are successively
treated. For instance, after washing the articles must be emptied
of the washing liquid; after rinsing the articles must be emptied
of the rinsing liquid; and after disinfecting the articles must be
emptied of the disinfecting liquid, etc. This is accomplished in
the unit of this invention by positioning the hollow articles in
the basket 42 in such a way that the liquids are removed therefrom
by centrifugal force when the drive shaft 43 is spun, i.e., rotated
relatively rapidly, counterclockwise. This result is attained when
the hollow articles are so held in the basket 42 that the axes of
their end portions individually extend in a generally trailing
spiral configuration which normally means that they extend radially
outwardly and obliquely away from the radii of the drive shaft in
an angular direction, i.e., clockwise, opposite to the direction,
i.e., counterclockwise, in which the retaining basket and the drive
shaft are spun. The legs 178 of the spiral walls 176 of the
inclined compartments 179 extend in this same generally trailing
spiral configuration with respect to the direction in which the
basket 42 is spun and the pins 185 in the inclined compartment are
arranged therein in such a way that the long corrugated tubing 187
can be disposed directly against its respective spiral wall 176, as
shown most clearly in FIG. 12, between the wall and the outermost
pins 185 in the compartment. Then one of the breathing bags 188 is
secured at the leading end of the compartment 179 by placing one of
the rings 193 at the closed end of the bag over the pin 185 at that
end of the compartment and placing the remainder of the bag 188
between the two halves of the corrugated tubing 187 which already
has been positioned in the compartment, as shown in FIG. 12. The
endotracheal tubes 189 are positioned in the side compartment 181
in such a way that their curved axes also are in a generally
trailing spiral configuration with respect to the direction of
spinning of the basket as described hereinbefore. The face masks
191 are placed in position in the general compartment 182 merely by
dropping them over the three pins 185 provided for this purpose
which extend through the air hole in the masks and the Y-piece 192
may be positioned anywhere in the general compartment.
When the anesthesia basket is completely loaded, the three pie
shaped cover sections 168 are placed in position under the fingers
171, as shown in FIGS. 13 and 14, and the washer 172 is placed over
the drive shaft 43 and held in position thereon by the cotter pin
173. Then the basket 42 and its contents are ready to be treated in
accordance with the process of this invention. The fact that the
cover is in the form of three pie shaped segments 168, not only
facilitates positioning of the segments under the fingers 171
extending from the cylindrical outer wall of the basket 42, but
allows access to the contents of the basket without entirely
removing the cover. To facilitate this, an individual handle 193 is
welded to each of the segments 168 for lifting the segments from
the basket and placing them in position.
FIGS. 20-28 show a retaining basket 195 according to a somewhat
different embodiment of the invention which is adapted to hold
several sets, i.e., eight, of inhalation therapy equipment to be
decontaminated in the same general manner as described hereinbefore
in connection with the anesthesia equipment. The inhalation therapy
basket 195, like the anesthesia basket 42 comprises a circular base
plate 196 and a spindle 197 which fits over the drive shaft 43.
However, the foraminous side wall and cover structure of this
basket 195 is somewhat more complicated. This equipment includes
inhalation therapy tubing 198 in the form of various diameters of
small gauge, flexible hose which must be arranged carefully in
order to be assured that it will be properly exposed to the washing
and disinfecting liquids when the basket 195 is oscillated and
properly emptied when the basket is spun. For this purpose the
basket 195 includes a pair of corresponding spiral foraminous wire
walls 199 beginning on opposite sides of the drive shaft 43 near
the center of the basket and spiraling outwardly until they reach a
cylindrical outer foraminous wire wall 201 similar to the
cylindrical outer wall 175 of the anesthesia basket. As a result,
two spiral compartments 202 are formed, one inside the other. The
spiral walls 199 in this inhalation therapy basket are mounted on
the circular base plate 196 and extend upwardly only slightly more
than half way through the depth of the basket. These walls 199 are
secured at their inner ends to the larger cylindrical bottom
section 203 of the spindle 197 by screws 204 passing through
corresponding eyes 205 at each end of the wire structure. After the
tubing 198 has been wound inside the spiral compartments 202, as
shown for one set in FIGS. 23 and 26, an intermediate structure
consisting of an upwardly dished circular wire shelf 206 and a
cylindrical foraminous wire central compartment wall 207 is pressed
over the upper smaller half 208 of the spindle, as shown most
clearly in FIGS. 22 and 25. The circular shelf 206 has a central
opening defined by an annular collar 209 which fits around the top
half of the spindle 208 and holds the intermediate structure in
position radially with respect thereto. As shown most clearly in
FIGS. 22 and 23, this circular shelf 206 presents a set of eight
curved wire brackets 211, each of which extends at an angle of
slightly less than 90.degree. to the radii of the drive shaft 43.
Again, as shown most clearly in FIG. 23, these brackets are adapted
to cooperate with a corresponding set of eight wire hangers 212
welded to the cylindrical outer wall 201 and extending inwardly
therefrom and with a set of eight spacing brackets or spacers 213
also extending inwardly from the outer wall 201 adjacent the
leading side of the hangers 212. The brackets 211, the hangers 212
and the spacers 213 are adapted to hold the glass jars 214 used in
inhalation therapy in such a way that when the mouth of one of
these jars is placed over one of the hangers 212 with its base in
the adjacent bracket 211, the axis of the mouth of the jar will
extend radially outwardly and obliquely away from the radii of the
drive shaft 43 and the basket 195 in an angular direction opposite
to that in which the shaft and the basket are spun, thereby
assuring that the jars 214 will be emptied of liquid by centrifugal
force.
As shown most clearly in FIG. 23, the central compartment formed by
the wall 207 may be used to hold various valves and other solid
items used in inhalation therapy so that they might be
decontaminated. Also, there is enough room in the unit to position
various other items such as mouth pieces, jar tops, etc. in the
upper portion of the basket above the tubing. To assure that all of
these articles and the various parts of the inhalation therapy
basket 195 are held firmly in position during the decontamination
cycle of the process, a segmented cover is provided. This cover
consists of three pie shaped segments 215, similar to those of the
anesthesia basket, which are adapted to fit under fingers 216
extending inwardly from the cylindrical outer wall 201 of the
basket, as described hereinbefore, and an upwardly dished circular
retaining screen 217 which has an integral washer 218 defining a
central opening adapted to fit over the uppermost portion of the
drive shaft 43. Thus, after the tubing 198 and other inhalation
therapy items are placed in the lower portion of the retaining
basket 195, the wire shelf 206 and central wall 207 are placed over
the upper end 208 of the spindle 197 and the various jars 214 and
other pieces of inhalation therapy equipment are placed in
position, as shown in part in FIG. 23. Then, the three pie shaped
segments 215, each having a handle 215a, are positioned under the
fingers 216 and around the drive shaft 43 and the dished retaining
screen 217 is placed over the uppermost portion of the drive shaft
43 and pressed downwardly until a cotter pin 219 can be placed in
the retaining hole 221 provided in the drive shaft. When this point
is reached, all of the parts of the basket 195 are held firmly in
position by virtue of the fact that the dished configurations of
the circular wire shelf 206 and the circular retaining screen 217
have been at least partially removed by the pressure under which
they are held. In other words, the tendency of the circular wire
shelf 206 and the retaining screen 217 to return to their normal
dished configurations causes continuing pressure between adjacent
parts of the basket which holds the parts firmly in position.
Decontamination Cycle
As indicated hereinbefore, the apparatus of the embodiment of this
invention shown in the drawings operates automatically in
successive decontamination cycles within a relatively lengthy
disinfectant use cycle, i.e., 14 days. The disinfectant use cycle
is timed and controlled by means which will be described more fully
hereinafter in such a way that the unit is rendered inoperative to
begin a new decontamination cycle at the end of the disinfectant
use cycle, until the current supply of disinfectant is removed from
the machine and replaced with a new supply. Various other use cycle
controls are provided all of which will be described more fully
hereinafter.
The contaminated equipment is decontaminated as the unit is
operated through its decontamination cycle which, in turn, consists
of two sub-cycles, i.e., a cleaning cycle and a disinfecting cycle.
The cleaning cycle involves a number of steps centered around
washing. In fact, a preferred cleaning cycle for this embodiment of
the invention using an anesthesia basket for decontaminating
anesthesia equipment, as described in connection with FIGS. 9-19,
is set forth below in twelve steps which essentially involve
washing, rinsing and emptying the equipment preparatory to the
disinfecting cycle. The time taken in each step is indicated.
CLEANING CYCLE
Time Step Min. Sec. 1. Fill 3: 40 2. Wash 17: 30 3. Drain 1: 15 4.
Spin Dry and Spray 2: 30 Rinse NOTE: All filling times given in
this application are based upon the assumption that the filling
water pressure is 65 p.s.i. 5. Fill 3: 40 6. Deep Rinse 1: 15 7.
Drain 1: 15 8. Spin Dry and Spray 2: 30 Rinse 9. Fill 3: 40 10.
Deep Rinse 1: 15 11. Drain 1: 15 12. Spin Dry 3: 45
The disinfecting cycle also involves a number of steps based upon
soaking the washed equipment in a liquid disinfectant while
agitating same. The various steps in a typical disinfecting cycle
according to a preferred embodiment of the invention are as
follows:
DISINFECTING CYCLE
Time Step Min. Sec. 1. Disinfectant Fill and Agitate 13: 45 2.
Drain Disinfectant 3: 45 3. Spin Dry 3: 45 4. Spray Water Rinse and
Spin Dry 2: 30 5. Water Fill 3: 40 6. Deep Rinse 2: 30 7. Drain 1:
15 8. Spin Dry and Spray Rinse 2: 30 9. Water Fill 3: 40 10. Deep
Rinse 1: 15 11. Drain 1: 15 12. Spin Dry 3: 45 13. Lid Switch
Bypass 1: 15
The decontamination cycle according to this embodiment of the
invention will be described with particular reference to FIGS. 29A
and 29B which essentially are the cam diagrams and the associated
wiring diagram for a decontamination cycle timer, not shown. The
decontamination cycle timer and the other timers used in the
disinfectant use cycle all are drum type clock timers which
conventionally are used for timing automatic washing cycles and the
like, each of which comprises a number of circumferential cams with
associated cam switches. Thus, it will be seen that the
decontamination cycle timer of FIG. 29A comprises 12 cams all but
one of which is adapted to connect a central switch terminal with
either a top or a bottom cam switch terminal. Thus, each cam may be
said to have two switches in that it either connects to the top or
the bottom terminal. Only one-half of the cam may be used as for
Cams No. 4 and No. 10, and Cam No. 12 is illustrated as operating
only in one direction, i.e., down. The shaded portions indicate
that current is passing through the particular cam switch during
the horizontal increment which is shaded. The cam diagram of FIG.
29A is divided into 60 timing increments, each of which represents
1 minute, 15 seconds. Thus, it will be seen that the cleaning cycle
is represented by 35 minutes on the cam and the disinfecting cycle
is represented by 40 minutes, as indicated at the top of the
diagram. However, the cleaning cycle and the disinfecting cycle
each are somewhat longer than 35 minutes and 40 minutes,
respectively, because there are steps during these cycles when the
timer drum is not rotated, as will be explained more fully
hereinafter.
The various timers and allied circuitry are located in the control
console 51 and a control dial 225. Various lights and control
buttons to be described are presented on the face of the console. A
starting knob 226, connected to a push-pull switch 227, is provided
in the center of the control dial 225 for initiating the
decontamination cycle. Thus, to start the machine in its
decontamination cycle, the tub cover 48 is closed to close a lid
switch 228 which is provided for safety purposes (and is adapted to
open the circuit and stop the machine when the tub cover is open)
and the starting knob 226 is pulled out to close the push-pull
switch and provide power to a water level switch 229 by connecting
it with an auxiliary power line 231. The water level switch 229, in
turn, powers the bottom switch of Cam No. 11 which opens the mixing
valve, not shown, by operating the mixing valve controller 118 as
described hereinbefore, thereby initiating Step 1, i.e., the
filling of the tub with water, in the cleaning cycle. Normally a
suitable amount of a protein dissolving detergent would have been
shaken into the working tub 41 over the equipment to be
decontaminated prior to starting the unit. Of course, the
anesthesia equipment would have been previously arranged in the
retaining basket 42 as described hereinbefore in referring to FIGS.
9-19.
During this initial filling step, the decontaminating cycle timer
is not yet operated and filling is controlled completely by the
water level switch 229. When the water reaches the desired level in
the tube 41, the water level switch operates to shut off the mixing
valve and power a timer motor 232 which begins to turn the
decontamination timer drum, and at the same time powers the bottom
terminal of Cam No. 4 which, in turn, powers the bottom switch of
Cam No. 6 through a jumper 233 shown at the right end of the
diagram. As indicated by the shading, Cam No. 6 is in the bottom
position at this point so that its bottom switch energizes a drive
motor 234 for the retaining basket 42 containing the equipment to
initiate oscillation of the basket. As shown in FIG. 29B, this
powers lead 235 of the drive motor which initially powers lead 236
and, through a jumper 237 and the top switch of Cam No. 8, powers
the lead 238 which is connected to the starting coil 239 which
starts the motor. Rotation of the motor 234 then opens two
centrifugal switches 241 and 242, one of which 241 disconnects the
starting coil 239 and the other 242 connects lead 235 to a low
speed coil 243 which turns the motor clockwise. As explained
hereinbefore under the heading "Basket Drive," this serves to
rotatively oscillate the retaining basket 42 in the working tub 41
and causes the washing fluid to move in and out and back and forth
through and over the hollow articles to be decontaminated. This
washing operation continues for 171/2 minutes as indicated in the
cleaning cycle table, above, and as can be seen from FIG. 29A. It
is important to note that at the end of 1 minute and 15 seconds
from the beginning of the decontamination cycle the water level
switch 229 is connected to a master power line 244 through Cam No.
2 which connects the master line 244 to a main power line 245 which
is the direct or indirect source of all current supplied to the
unit. Of course, this means that while the decontaminating cycle
could be stopped prior to the end of the initial 1 minute, 15
second period by pushing in the starting knob 226 it only can be
stopped after the end of this period by opening the tub cover 48
which, in turn, opens the lid switch 228 or, as will be explained
more fully hereinafter, by an emergency stop switch 246 on the
front of the console 51.
At the end of the washing step, the tub drain pump motor 124 is
energized through the top switch of Cam No. 5 which, in turn, is
now powered through a pair of jumpers 247 connected to the master
power line 244, as shown at the right of the cam diagram in FIG.
29A. Following another single interval, i.e., 1 minute, 15 seconds,
on the cam diagram, Cam No. 6 connects to its top terminal and
reverses the drive motor 234 by powering lead 236 which is directly
connected to a high speed coil 248 of the drive motor which now
turns the motor counterclockwise. As explained hereinbefore under
the heading "Basket Drive," this spins the basket 42 and its
contents at a relatively high speed in the counterclockwise
direction. The centrifugal force generated in this spinning action
of the basket 42 causes any washing liquid remaining in the tubing,
bags and other hollow anesthesia articles to leave the equipment
through their inclined hollow end portions as explained under the
heading "Retaining Baskets." It will be seen from the diagram of
FIG. 29A that the drive motor 234 continues to spin while the drain
pump 123 is driven through its motor 124 for another 2 minutes and
30 seconds to remove residual washing liquid from the articles.
At the end of the washing step and simultaneously with the
energization of the drain pump motor 124, Cam No. 4 is activated to
bypass the water level switch 229 and thereby prevent the water
level switch from opening the mixing valve to attempt to fill the
tub 41 which is being emptied by the drain pump 123. As shown in
the diagram, this bypass will remain activated for 5 minutes, or
one cam increment longer than the drain pump. At the end of this
period, the water level switch 229 is again powered by the master
line 244. This immediately disconnects the timer motor 232 and
connects the rinse-fill selector Cams No. 11 and No. 12 since the
water level switch will move to its filling position in response to
the fact that the working tub is empty. The top switch of Cam No.
11 and the single switch of Cam No. 12 both are closed at this
point to energize both the cold and hot water valve solenoids in
the mixing valve controller 118 and thereby open both valves to
obtain a mixed supply of warm rinse water. Again as explained
hereinbefore, it will take approximately 3 minutes and 40 seconds
for the tub 41 to fill and when it does the water level switch 229
then will shut off the mixing valve controller 118 and power the
timer motor 232 which turns the timer drum. This again connects the
switches of Cams No. 6 and No. 8 to oscillate the retaining basket
42 for a period of 1 minute and 15 seconds. This is Step 6, i.e.,
deep rinse, of the cleaning cycle. Steps 7, 8, 9, 10, 11 and 12
then are repetitions of steps 3-6 of the cleaning cycle with the
single exception that in Step 12 the basket 42 is spun for 3
minutes and 45 seconds to remove residual rinsing water from the
hollow articles prior to the beginning of the disinfecting cycle,
43 minutes and 30 seconds after the beginning of the
decontamination cycle.
The diverter valve solenoid 161 is energized by the closing of the
bottom switch of Cam No. 5 at the very beginning of the
disinfecting cycle to seal off the drain piping and connect the
working tub 41 to the disinfectant piping system as shown in FIGS.
7 and 8. The diverter valve 122 remains energized for 20 minutes
which is the length of time that the tub is connected to the
disinfectant piping system. The reversible disinfectant pump motor
127 also is energized to operate the disinfectant pump 126 and pump
disinfectant from the tank 44 to the tub 41 at the beginning of the
disinfecting cycle and remains energized to turn in this direction
through the bottom switch of Cam No. 7 which is powered through a
supplementary jumper 249 connected to the jumpers 247 which are
tied to the master power line 244. At this point, Cam No. 7 powers
relay R6 which, in turn, causes contacts R6, shown at the top of
FIG. 29B, and powers the disinfectant pump motor 127 in one
direction to pump toward the working tub 41. When the contacts R6
are closed the disinfectant transfer valve solenoid 130 also is
energized to open the disinfectant transfer valve 131 and thereby
connect the transfer pump 126 with the disinfectant supply in the
disinfectant tank 44. It should be noted that the disinfectant tank
float switch 129 is in series with the relay R6 between the relay
and its power source. Thus, as explained hereinbefore, when the
disinfectant level falls below a designated point in the float
switch 129, the switch 129 opens and de-energizes the relay R6
thereby shutting off the disinfectant pump 126 to assure that it
remains immersed in disinfectant and does not run dry. Also, as
indicated hereinbefore, as soon as this disinfectant tank float
switch 129 receives enough additional disinfectant from the tank,
the float switch again is closed to energize the disinfectant pump
motor 127 through the relay R6 and its associated contacts. As
shown in FIG. 29A at two intervals, i.e., 2 minutes and 30 seconds
after the beginning of the disinfectant cycle, Cams No. 6 and No. 8
energize the drive motor 234 at low speed in the clockwise
direction to oscillate the retaining basket and contents. This time
the basket 42 is immersed in the disinfectant supply and the
disinfectant is caused to thoroughly wet the inside and outside
surfaces of the articles of equipment by virtue of the agitation
which results from the rotative oscillation of the basket. The
disinfectant pump motor 127 is de-energized by Cam No. 7 prior to
the end of the first oscillation step in the disinfectant cycle and
at the end of this step Cam No. 7 reverses the disinfectant pump
motor 127 by energizing relay R5 which causes contacts R5 to close
and run the pump 126 in the opposite direction to transfer the
disinfectant supply from the tub 41 back to the tank 44. Now it
should be noted that power reaches the relay R5 only through the
diverter valve float switch 128 which is located between the relay
and its power source. Thus, the disinfectant pump motor 127 now is
controlled by the liquid level in the diverter valve float switch
128. This is Step 2 in the disinfecting cycle. At the end of 4
minutes and 15 seconds, the drive motor 234 is energized in the
spin direction through Cams No. 6 and No. 9, as described
hereinbefore in connection with the cleaning cycle, and the
retaining basket 42 is spun at relatively high speed to empty the
hollow articles of the disinfectant by centrifugal force. This is
step 3 in the disinfectant cycle and lasts for 3 minutes and 45
seconds, during which time the disinfectant pump 126 normally would
stop and start again several times due to the fact that the
disinfectant being spun from the hollow articles will first be
pumped below the control level in the diverter valve float switch
128 to stop the pump and then will fill the float switch again to
start the pump 126 successively.
As described hereinbefore, at 20 minutes past the beginning of the
disinfectant cycle the diverter valve solenoid 161 will be
de-energized by Cam No. 5 to seal off the disinfectant supply from
the drainage system which now is connected to the working tub 41
through the tub drain 119 and the diverter valve 122 itself.
As the diverter valve is de-energized to connect the tub to the
drainage system the retaining basket 42 remains spinning as
indicated by the shaded bar connecting the top switch terminal of
Cam No. 6. Then Cams No. 5, No. 10 and No. 11 become energized
simultaneously to begin Step 4, "Spray Water Rinse and Spin Dry" in
the disinfecting cycle. Thereafter successive filling, deep
rinsing, draining and spin drying and spray rinsing cycles complete
the disinfectant cycle in the same manner as described in
connection with the completion of the cleaning cycle. Then, as for
the cleaning cycle, the operating part of the disinfecting cycle is
ended with Step 12 which is a spin drying operation without spray
rinsing. Thus, the driving motor 234 finally is de-energized at one
interval prior to the very end of the disinfecting cycle. At this
point, Cam No. 10 closes its bottom switch to bypass the lid switch
228 through a jumper 260 and a bypass line 261, thereby assuring
that the timer motor 232 will continue to receive power until the
cycle is ended even if the lid 48 is opened to remove the
decontaminated equipment when the unit stops operating. Then, at
approximately 30 seconds before the end of the cycle, Cam No. 2
de-energizes the master power line 244 by disconnecting it from the
main power line 245 and energizes a feed line 262 used to power the
disinfectant pump-out and reset timer circuitry as will be
explained more fully hereinafter. However, the decontamination
cycle does not end yet because the timer motor 232 remains
energized through the auxiliary power line 231 due to the fact that
the water level switch 229 is bypassed by Cam No. 4 until the end
of the last increment on the diagram at 44 minutes and 50 seconds
past the beginning of the disinfectant cycle.
During the decontamination cycle it is important for the operator
or other hospital personnel, for instance, to know what part of the
cycle the unit is in and it is particularly important to know
whether or not the working tub 41 is exposed to the disinfectant
supply, i.e., with the diverter valve 122 energized. The reason for
this is that the disinfectant is a chemical which might give off
annoying gases or vapors particularly when agitated. Thus, signal
lights 251, 252 and 253 are provided to indicate successively that
the unit is in its cleaning or washing cycle, the disinfectant
portion of the disinfecting cycle, and the rinsing portion of the
disinfecting cycle. A wash light 251 is energized by the lower
switch terminal of Cam No. 3, a disinfectant light 252 is energized
by the upper terminal of Cam No. 1 and a rinse light 253 is
energized by the upper terminal of Cam No. 3, as indicated in FIGS.
29A and 29B. There is also a low disinfectant level light 254 which
is connected to the disinfectant level switch 146 and lights up
when the disinfectant supply is below the desired switch level in
the tank 44. However, the light 254 only is energized through the
bottom terminal of Cam No. 1 when the disinfectant supply is in the
disinfectant tank 44, i.e., when the diverter valve solenoid 161 is
de-energized. The purpose of this is to indicate if disinfectant is
lost through evaporation or for any other cause and allow the
operator to bring the supply back to its proper level by placing
more disinfectant in the tank. These and the other lights and
signals described herein all are powered from the main power line
245 through a transformer 256 which converts the 110 volt supply to
24 volts in a signal line 257 which, in turn, supplies power to all
the signal circuitry.
A hot-warm signal light and switch 255 is provided at one end of
the console 51 to control the temperature of the wash water and to
indicate whether this water is hot or warm. This unit 255 comprises
a push button switch 255a and hot-warm signal lights 255b. As
explained hereinbefore, the water level switch 229 initially
energizes the mixing valve controller 118 through Cam No. 11. As
indicated in the timing of FIG. 29A, the lower switch of Cam No. 11
is closed at the beginning of the decontamination cycle thereby
powering line 255c in FIG. 29B. Then, depending upon the position
of the hot-warm switch, either the hot and cold water valves of the
mixing valve controller both will be opened through their
respective solenoids 118a and 118b (as shown in FIG. 29B) or only
the hot water valve will be opened. As indicated, with the hot-warm
switch in the position shown in FIG. 29B, the line 255c will be
connected both to the hot water solenoid 118a and to the cold water
solenoid 118b of the mixing valve controller 118, thereby mixing
hot and cold water to obtain a warm water wash. For this reason,
the warm water light of the signal 255b is energized as shown. When
the hot-warm switch is moved to its hot position it energizes the
hot indicating light of the signal 255b and de-energizes the cold
water valve solenoid 118b of the mixing valve controller 118 and
only hot water is supplied. The hot-warm switch 255a is a push
button switch of the type that will change from the hot to the warm
position successively as it is pushed and released. The push button
is transparent or translucent and divided with a line with the hot
water light on one side and the warm water light on the other side
of the line, thereby providing a simple indicator-control for water
temperature.
As indicated hereinbefore, an emergency stop switch 246 is provided
on the front of the console 51 to allow the operating parts of the
unit, including the decontamination cycle timer, to be deactivated
in case an emergency stop is necessary. This switch activates a
relay CR 1 which opens normally closed contacts CR 1 respectively
in the auxiliary power line 231 to the starting switch 227 and in
the main power line 245 between the disinfectant use cycle
circuitry of FIG. 29C and the operating circuitry of FIGS. 29A and
29B, thereby completely deactivating the operating parts of the
unit. However, as explained more fully hereinafter, this will not
deactivate the disinfectant use cycle timers since they are still
connected to the activated side of the main power line 245 and are
designed to time the life of the disinfectant solution regardless
of whether or not the unit is in operation. An emergency signal
light 258 also is provided on the face of the console 51 to
indicate when the emergency stop switch 246 is activated, as shown
in FIG. 29B.
Disinfectant Use Cycle
The 14 day disinfectant use cycle is controlled by three timers,
i.e., a period timer 12H, a stepping timer 1M and a reset timer 5M
which are located in the control console 51 but are not otherwise
physically shown, and by circuitry associated therewith and shown
in FIG. 29C. The circuitry of FIG. 29C is connected with the
circuitry associated with the decontamination cycle timer shown in
FIG. 29B as indicated by the arrows to the left of FIG. 29C. These
three use cycle timers also are drum type clock timers similar to
the decontamination cycle timer. Thus, each timer comprises a
number of cams each of which has the capability of controlling two
switches or switch terminals, although in some cases only one
switch position is used. FIG. 29C identifies each of the cam
switches used.
The disinfectant use cycle is timed by the stepping timer 1M and
the period timer 12H working in cooperation with one another. The
period timer 12H times 12 hour periods in 6 hour increments as
shown in the timing diagram of FIG. 31, and the stepping timer 1M
counts the number of 6 hour increments during the overall use cycle
time of 14 days as shown in the timing diagram of FIG. 32. The
reset timer 5M controls the replacement of the disinfectant supply
and resets these three timers and their associated circuitry for
timing the use cycle for a new supply of disinfectant. The timing
for the reset timer is shown in FIG. 30.
Assuming the timers and the circuitry to be reset and ready to time
a new disinfectant use cycle, they will remain inoperative until
the new disinfectant supply is placed in the disinfectant tank and
reaches the level in the tank which will activate the disinfectant
level switch 146 and thereby connect the relay R4 with the main
power line. When this is done, the contacts R4 are closed,
supplying power through switches S112H and S21M to the stepping
timer 1M. This starts the stepping timer and thereby closes the
switch S101M to supply power to the period timer 12H and initiate
the disinfectant use cycle for the new disinfectant supply.
It should be noted at this point that the period timer will
generally be referred to as the timer 12H which stands for 12 hour
timer, since this timer times 12 hour periods in two 6 increments.
Similarly, the stepping timer will be referred to as the timer 1M
since it turns in one minute increments as will be explained more
fully hereinafter and therefore also may be called the 1 minute
timer. The reset timer happens to operate on a 5 minute cycle and
therefore is designated 5M for 5 minute timer. This code also is
used in identifying the switches for these timers. For instance,
switch S1 on the 1 minute timer is designated S11M, meaning switch
1 for the 1 minute timer. S112H, then is switch 1 for the 12 hour
timer, etc. Referring to FIGS. 30, 31 and 32 it will be seen that
at the beginning of the disinfectant use cycle switches 2, 3, 4, 5
and 10 of the stepping timer 1M are closed, switch 1 of the period
timer 12H is closed and switches 2 and 6 of the reset timer 5M are
closed. Since the reset timer 5M is not normally operated during
the disinfectant use cycle, switches S25M and S65M remain closed
throughout the disinfectant use cycle. S65M powers the auxiliary
power line by connecting it to the main power line through S101M
and thereby allows the decontamination cycle to be started by
pulling out the starting knob 226 as described hereinbefore. The
closing of S41M at the beginning of the disinfectant use cycle
bypasses the disinfectant level switch 146 and continues to provide
power for timing the disinfectant use cycle regardless of the level
of the disinfectant in the disinfectant tank 44. The stepping timer
1M operates for one minute at a time to successively open and close
the switches S11M and S21M through Cams No. 6 and No. 8 of the
stepping timer as shown in FIG. 32. At the beginning of the use
cycle, S112H and S21M are closed. S112H remains closed for
approximately 170 minutes on the cam diagram but S21M only remains
closed during the first 1 minute period of operation of the
stepping timer 1M. At the end of 1 minute S21M opens to stop the
stepping timer and S11M closes in readiness for the next one minute
step of the stepping timer 1M. When Cam No. 2 of the period timer
12H operates at the end of 350 minutes to close S212H, the 1 minute
timer again is operated, this time through S11M, and this stepping
sequence repeats itself a total of 56 times throughout the 14 day
disinfectant use cycle.
Since it is quite important to insure that the life of the current
supply of disinfectant is properly timed, the disinfectant use
cycle can only be interrupted in two ways, i.e., by a manual pump
out button and signal 137 provided on the face of the control
console 51 or by an emergency pump out button 138 provided at the
rear of the housing. The emergency pump out button 138 can be
operated at anytime, but the manual pump out button 137 can only be
operated in the last 6 hour increment of the 14 day use cycle as
will be described hereinafter.
The approaching end of the use cycle is signalled six hours prior
to the end of the cycle by an order-disinfectant light 266 on the
face of the control console 51. This light 266 and an associated
flasher 267 are energized by the closing of switch S61M of the
stepping timer 1M 6 hours before the end of the use cycle. This
causes the light 266 to flash on and off and thereby reminds the
operator to order or obtain a new supply of disinfectant. At the
same time, switch S81M of the stepping timer is energized to power
the manual pump out button 137 through switch S111M which is
already closed and connected to the feed line 262 energized from
the main power line 245 through Cam No. 2 of the decontamination
cycle timer. This allows the manual pump out button 137 to be
operated as indicated above. However, the disinfectant supply
ordinarily would not be pumped out until the end of the use cycle
which is reached 6 hours later. At that time, switch S101M is
de-energized by Cam No. 9 of the stepping timer to remove power
from the disinfectant use cycle timers 1M and 12H and from the
auxiliary power line 231 which must be energized to initiate a new
decontamination cycle. From this point on, the unit cannot be
operated until the current disinfectant supply is removed and a new
supply is pumped into the disinfectant tank 44. There is only one
exception to this, namely, that any remaining portion of a
decontamination cycle in progress at the end of the disinfectant
use cycle can be completed prior to the unit becoming inoperative.
This is assured by Cam No. 2 of the decontamination cycle timer
which continues to energize the master power line 244 for the unit
throughout a given decontamination cycle. This cam then
de-energizes the master power line and energizes the feed line 262
at the end of the decontamination cycle as described hereinbefore.
As soon as this occurs, the unit no longer can be operated. The end
of the disinfectant use cycle is signalled by the lighting of a
replace disinfectant light 268 on the face of the console 51 which
is energized by the closing of switch 57 of the one minute timer
1M.
When the manual pump-out button 137 is pushed in it energizes the 5
minute timer (reset timer 5M) and the relay R2 through the normally
closed switch S25M of the reset timer and directly energizes the
disinfectant drain solenoid 139, the latter immediately opening the
disinfectant drain valve 135 which allows the disinfectant to be
pumped from the unit. The relay R2 closes the two contacts R2, one
of which bypasses the manual pump-out button 137, and the other of
which energizes a signal light 269 which shines through the
pump-out button 137 and indicates that the disinfectant supply is
being drained from the unit. Then, Cam No. 5 of the reset timer 5M
closes switch S15M which powers relay R6 through the disinfectant
tank float switch. Relay R6 closes the contacts R6, which energize
the disinfectant transfer solenoid 130 and the disinfectant pump
motor 127 to begin to pump disinfectant supply from the
disinfectant tank and out of the unit through the disinfectant
drain valve 135.
The disinfectant pump 127 remains connected through the
disinfectant tank float switch 129 for slightly over 4 minutes as
shown in FIG. 30. As explained hereinbefore in connection with the
operation of the disinfectant transfer system, the pump only will
run in this direction for so long as there is disinfectant above a
designated level in the disinfectant tank float switch 129. When
the disinfectant drops below this level, the float switch stops the
pump until the switch again is filled with disinfectant. Since the
4 minute period referred to above is more than adequate to drain
the disinfectant tank, the time required for the disinfectant pump
to operate for this purpose actually is controlled by the
disinfectant tank float switch.
The disinfectant tank float switch 129 finally is de-energized when
Cam No. 5 of the reset timer 5M opens switch S15M and closes switch
S55M, energizing the relay R3 which closes the contact R3 and
thereby energizes the rapid advance drives of the timers 1M, 12H
and 5M through switches S51M, S312H and S45M, respectively. These
three switches remain closed as the timers home in on their
respective starting positions where their arrival is signalled by
the bottom to top lift of their respective switches. During this
time, the relay R3 remains energized to maintain the contact R3
closed and power the homing circuit for so long as any one of the
timers has not yet reached its starting position. This is
accomplished by the switches S31M, S412H and S35M, one of which
will remain closed to energize the relay R3 for so long as its
corresponding timer has not been reset. In the meantime, the
switches S25M and S55M have been opened to disconnect the 5 minute
timer from the pump out controls. Then when all of the timers have
been reset, i.e., they have homed in on their starting positions,
the relay R3 will be de-energized and the disinfectant use timing
circuit again is ready to time another disinfectant use cycle, with
one exception. The unit, itself, and the disinfectant use cycle
cannot be started until the disinfectant tank 44 is filled with a
new supply. However, this can be accomplished at any time by
filling the tank to the proper level to activate the disinfectant
level switch 146 which, when closed, energizes the relay R4 to
again power the disinfectant use timing circuit and through the
switches S101M and S65M the auxiliary power line 231 which is
needed to start a new decontamination cycle.
Normally, the new disinfectant supply will be taken into the unit
by the hose connection 145 between the flasks or bottles 144 in
which the disinfectant is acquired or stored and the disinfectant
filling valve 134 connected to the disinfectant transfer piping
system. In this case, the disinfectant fill valve 134 is open and
the disinfectant pump motor 127 is started in a direction opposite
to that used for drainage merely by depressing the disinfectant
filling switch button 141 on the back of the housing. This
energizes relay R5 by connecting it to the feed line 262 and
thereby closes contacts R5 to energize the disinfectant pump motor
127 and open the disinfectant transfer valve 131 underneath the
tank through its solenoid 130. The disinfectant filling switch
button 141 is held in until the required amount of disinfectant is
pumped into the tank 44.
The emergency pump out button 137 is only intended to be used in an
emergency situation when the disinfectant supply must be removed
from the unit prior to the final 6 hour period of the normal
disinfectant use cycle. This is accomplished merely be depressing
the emergency pump out button on the back of the unit to energize
the relay R10 by connecting it to the feed line through the
normally closed contact R3. This, in turn, closes the contacts R10,
one of which bypasses the pump out button 137 and the other
connects the 5 minute timer, the relay R2 and the disinfectant
drain solenoid 139 to the feed line 262, and thereby starts the
pump out and reset cycle controlled by the 5 minute timer as
described above in connection with the manual pump-out.
As indicated hereinbefore, an emergency stop switch 246 on the
front of the console 51 above the dial 225 is provided for use only
when it is desired to remove all power from the unit quickly in an
emergency situation. The closing of this switch de-energizes the
relay CR1 which opens the normally closed contacts CR1 to
disconnect the auxiliary power line 231 from the main power line
245 and interrupt the main power line to de-energize the operating
circuitry of FIG. 29B and thereby remove all power from the
operating parts of the unit. However, this does not remove power
from the disinfectant use cycle timing circuit of FIG. 29C which
assures that the life of the disinfectant supply will be properly
timed whether or not there is an emergency. Normally, however, it
should not be necessary to use the emergency stop switch 246 since
the unit is easily stopped for the inspection of its contents by
lifting the tub cover or lid 48 to open the lid switch which stops
the unit.
Having now described the invention in specific detail and
exemplified the manner in which it may be carried into practice, it
will be readily apparent to those skilled in the art that
innumerable variations, applications, modifications, and extensions
of the basic principles involved may be made without departing from
its spirit or scope.
* * * * *