U.S. patent number 3,737,071 [Application Number 05/235,489] was granted by the patent office on 1973-06-05 for product dispensing apparatus.
This patent grant is currently assigned to The Vendo Company. Invention is credited to Edward Babich, Elmer Bradley Offutt.
United States Patent |
3,737,071 |
Offutt , et al. |
June 5, 1973 |
PRODUCT DISPENSING APPARATUS
Abstract
A general merchandising machine adapted to handle a variety of
products has horizontal product dispensing modules provided with
removable product trays and a series of selectively operable
ejector mechanisms below each tray for forcing a selected,
next-to-vend product at an ejecting station above the corresponding
mechanism and out of its product row in the tray for gravitation to
a vending station. A spring-loaded product pusher for each product
row exerts constant pressure on the products in the row to present
a new product to the ejecting station after each ejection of the
next-to-vend product, and a latch for each pusher is designed to
hold the latter away from the ejecting station during loading of
the withdrawn tray and to release the pusher as the tray is
reinserted into the machine. An auxiliary flipper on certain of the
trays assures that the selected product is completely ejected from
its tray.
Inventors: |
Offutt; Elmer Bradley
(Independence, MO), Babich; Edward (Kansas City, KS) |
Assignee: |
The Vendo Company (Kansas City,
MO)
|
Family
ID: |
22885717 |
Appl.
No.: |
05/235,489 |
Filed: |
March 17, 1972 |
Current U.S.
Class: |
221/129 |
Current CPC
Class: |
A47F
1/12 (20130101); G07F 11/42 (20130101) |
Current International
Class: |
A47F
1/00 (20060101); A47F 1/12 (20060101); G07F
11/02 (20060101); G07F 11/42 (20060101); B65g
059/00 () |
Field of
Search: |
;221/129,274,272,273 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Tollberg; Stanley H.
Claims
Having thus described the invention, what is claimed as new and
desired to be secured by Letters Patent is:
1. In product dispensing apparatus:
a cabinet having front and rear wall assemblies,
said front wall assembly having an opening for access to a released
product and being operable to permit loading of the cabinet;
frame means within said cabinet;
at least one product-supporting tray shiftably carried by said
frame means for movement between a normal position in which the
front extremity of the tray is spaced rearwardly from said front
wall assembly when the latter is closed to present a delivery path
for gravitation of a released product to said opening and a loading
position in which said tray is extended forwardly from said cabinet
when the front wall assembly is opened to facilitate loading of
products on said tray,
said tray having a plurality of side-by-side, fore-and-aft
extending sections for receiving rows of products, each section
having a bottom for supporting the products, an abutment at its
forward end, and an aperture in said bottom rearwardly adjacent
said abutment;
a shaft rotatably mounted on said frame means for said tray common
to all sections thereof;
power means in said cabinet;
means operably coupling said power means with said shaft for
driving the latter;
ejector means for each section respectively and shiftable between a
standby position in which the ejector means is disposed below the
aperture and a product-ejecting position in which the ejector means
projects into and through the aperture a sufficient extent to push
a product at said aperture out of the corresponding section and
over said abutment thereof into said delivery path;
operator means for each ejector means respectively mounted on said
shaft for rotation therewith, each operator means being operably
couplable with its corresponding ejector means to shift the latter
from its standby to its ejecting position in response to actuation
of said shaft; and
selectively operable actuating means for each operator means
respectively for coupling the same to its ejector means.
2. In dispensing apparatus as set forth in claim 1;
shiftable product pusher means for each section respectively
mounted therein for movement fore-and-aft of the section; and
yieldable biasing means coupled with each pusher means respectively
for urging the latter toward said abutment.
3. In dispensing apparatus as set forth in claim 2; and
a releasable latch at the rear of each section respectively
shiftable between a latching position in which the latch is
operable to retain the pusher means of the section in its rearmost
disposition for loading of the section and a releasing position in
which the pusher means is released for movement toward the
abutment.
4. In dispensing apparatus as set forth in claim 3, wherein said
latch includes an operating component adapted for actuation by said
rear wall assembly when the tray is in said normal position to hold
the latch in said releasing position.
5. In dispensing apparatus as set forth in claim 4;
second yieldable biasing means operably coupled with each latch
respectively for biasing the same toward said latching
position,
said second biasing means yieldably urging the tray toward said
loading position when the latch is held in said releasing position
by said rear wall assembly; and
a second releasable latch for said tray operable to releasably
interconnect the latter and said frame means for holding the tray
in said normal position.
6. In dispensing apparatus as set forth in claim 1; and
mutually cooperable means on said frame means and on said tray
respectively for supporting the latter in an inclined disposition
when the tray is in said loading position,
said cooperable means including an element on the tray adjacent the
rear of the latter and structure on the frame means adjacent the
front of the latter provided with a receiving channel for said
element having an inclined region therein.
7. In dispensing apparatus as set forth in claim 6, wherein said
channel has an exit opening for the element disposed forwardly of
said region for complete removal of the tray from said frame
means.
8. In dispensing apparatus as set forth in claim 7, wherein is
provided a stop in the channel for said element disposed below said
opening forwardly of said region and normally in alignment with the
element.
9. In dispensing apparatus as set forth in claim 1, wherein is
provided a spring-loaded flipper for each of said sections
respectively for aiding the corresponding ejector means in
releasing a product into said delivery path.
10. In dispensing apparatus as set forth in claim 9, wherein each
of said flippers is yieldably biased into a position in which the
flipper covers the next-to-vend product rearwardly adjacent said
abutment.
11. In dispensing apparatus as set forth in claim 1, wherein said
operator means each includes a first member fixedly secured to said
shaft and a second member shiftably secured to said first member
for movement by the corresponding actuating means between a
non-actuated position in which said second member clears the
corresponding ejector means when the members are rotated with the
shaft and an actuated position in which said second member is
disposed for engagement with the corresponding ejector means during
rotation of the shaft.
12. In dispensing apparatus as set forth in claim 11, wherein is
provided yieldable means for each pair of members operably
interconnecting the same in a manner to yieldably maintain said
second member in either of its alternate positions.
13. In dispensing apparatus as set forth in claim 11, wherein each
operating means is provided with means for returning said actuated
second member from said actuated position to said non-actuated
position after ejection of a product.
14. In dispensing apparatus as set forth in claim 13, wherein said
power means and said coupling means are operable to drive said
shaft through an arc first in one direction and then in the
opposite direction during each cycle of operation of the power
means, said return means including a stationary reset projection on
said frame means disposed in the path of travel of said second
member when the latter is in said actuated position for engaging
and shifting the actuated second member during rotation of said
shaft in said opposite direction.
15. In dispensing apparatus as set forth in claim 14, wherein each
said second member is adapted for momentary partial displacement
out of said actuated position to permit overriding of the
corresponding reset projection when the shaft is rotated in said
one direction.
16. In dispensing apparatus as set forth in claim 11, wherein each
said actuating means includes a solenoid having a shiftable
armature movable between an extended position and a retracted
position for effecting said shifting of the corresponding second
member from the non-actuated to the actuated position thereof, each
said first member having a cam surface engageable with said
armature when the latter is in the retracted position thereof for
returning the same to its extended position upon rotation of said
shaft.
17. In dispensing apparatus as set forth in claim 1, wherein is
provided a vertically adjustable hold-down component for each of
said sections respectively mounted on said frame means above said
tray in disposition for retaining against ejection and
next-to-forwardmost product in the corresponding product row when
the forwardmost product in said row is ejected by said ejector
means.
18. In dispensing apparatus as set forth in claim 1, wherein said
coupling means includes driving linkage having a pair of relatively
extensible members and yieldable means yieldably biasing said
members to their fullest extension to provide stress relief if
jamming should occur during product ejection.
19. In selectable product dispensing mechanism:
a driven shaft mounted for rotation about its longitudinal
axis;
a series of spaced product ejector arms mounted on said shaft for
individual rotation relative to the shaft between a standby and an
operated position;
a series of first members for said arms fixedly mounted on the
shaft adjacent respective arms for rotation in unison upon
actuation of said shaft;
a series of second members for said arms each shiftably mounted on
the corresponding said first member for movement between a
non-actuated position in which said second member clears the
corresponding arm during rotation of said shaft and an actuated
position in which said second member is disposed for engagement
with the arm to shift the same to the operated position thereof
during rotation of the shaft;
yieldable means for each pair of members operably interconnecting
the same in a manner to yieldably maintain said second member in
either of its alternate positions; and
a series of selectively operable actuators for said second members
each operable to shift the corresponding second member from the
non-actuated to the actuated position thereof to thereby permit
selective dispensing of products disposed in the respective paths
of travel of said ejector arms.
20. In dispensing apparatus as set forth in claim 19, wherein said
shaft is rotatable first in one direction and then in the opposite
direction during each cycle of operation, and wherein is provided
return means for each second member respectively including a reset
projection disposed in the path of travel of said second member
when the latter is in said actuated position for engaging and
shifting the actuated second member from its actuated to its
non-actuated position during rotation of said shaft in said
opposite direction.
21. In dispensing apparatus as set forth in claim 20, wherein each
said second member is adapted for momentary partial displacement
out of said actuated position to permit overriding of the
corresponding reset projection when said shaft is rotated in said
one direction.
22. In dispensing apparatus as set forth in claim 19, wherein each
actuator includes a solenoid having a shiftable armature movable
between an extended position and a retracted position for effecting
said shifting of the corresponding second member from the
non-actuated to the actuated position thereof, each of said first
members having a cam surface engageable with said armature when the
latter is in the retracted position thereof for returning the same
to its extended position upon rotation of said shaft.
23. In a dispensing machine:
a cabinet;
a frame in said cabinet;
a plurality of individually functional product dispensing modules
supported by said frame in spaced relationship with one
another,
at least one of said modules including a first product support
having a series of side-by-side pairs of rotatable, helical,
product dispensing conveyors thereon,
the convolutions of adjacent conveyors in each pair winding in
opposite directions relatively along their axes of rotation and
defining an axially extending series of transverse
product-receiving spaces whereby products received in said spaces
are shifted along the first support for dispensing when the
corresponding path of conveyors are operated;
first drivable mechanism for said conveyors including a first
actuatable operator for each pair of conveyors respectively
operably couplable with the corresponding conveyors to rotate the
same when said first mechanism is driven;
a first selectively operable actuator for each first operator
adapted to couple the same with its corresponding conveyor,
at least one other of said modules including a second product
support having a series of elongated, side-by-side,
product-receiving sections,
each of said sections having an abutment at one end, a bottom, and
an aperture in said bottom adjacent the abutment;
a shiftable product dispensing ejector for each section
respectively movable between a standby position in which the
ejector is disposed below the aperture and an operated position in
which the ejector projects into and through said aperture for
pushing a product at said aperture out of the section and over said
abutment to release the product;
second drivable mechanism for the ejectors including a second
actuatable operator for each ejector respectively operably
couplable therewith to shift the corresponding ejector from its
standby to its operated position when said second mechanism is
driven;
a second selectively operable actuator for each second operator
adapted to couple the same with its corresponding ejector;
power means; and
shiftable drive means coupling said power means with said first and
second mechanism for driving the same in unison with one another
each time the power means is actuated such that a product may be
dispensed having said helical conveyors or from a module having
said ejectors by selecting and operating an appropriate one of said
first and second actuators.
24. In dispensing apparatus as set forth in claim 23, wherein said
first and second mechanisms include first and second rotatable
shafts respectively and first and second pinions rotatable with
said first and second shafts respectively, said drive means
including a bar reciprocably carried by said cabinet and common to
said shafts and first and second racks mounted on said bar for
reciprocation therewith in meshing engagement with said first and
second pinions respectively.
Description
This invention relates to product dispensing apparatus and, more
particularly, to a general merchandising machine which is capable
of vending a large variety of products in assorted sizes and
packaging forms including, for example, bag-pack snack items such
as potato chips, cheese curls, popcorn and the like; flat-pack
items such as gum or cigarettes in either crush-proof or soft
containers; and roll-pack items such as mints and candies.
General merchandising machines of the type in which a prospective
customer is permitted to view all of a variety of next-to-vend
product choices through a window in the front of the machine have
steadily increased in popularity in recent years. Such machines
have become popular, not only with customers because they are
permitted to view the full range of available selections and to
watch their product selection being dispensed, but also with owners
and operators of the machines because of the inherent economies of
using a single machine to handle diverging customer product
preferences. It may be appreciated, however, that a machine capable
of reliably handling such a wide variety of products necessarily
presents a number of problems for the machine manufacturer from
engineering and cost standpoints. The conventional approach of
attempting to dispense various types of products by means of
identical or similar types of mechanisms in a given machine has
been found to possess many disadvantages.
For example, bag-pack items present special problems, in that, the
products contained within such packages, such as popcorn, potato
chips, and the like, are subject to being easily broken, which
detracts from their customer appeal and saleability. Moreover,
items in bags are not readily stackable one on top of the other or
amenable to being pushed along in rows. Thus, to handle bag-pack
items, various forms of rotatable helix conveyors have often been
utilized, in which individual bags are carried by separate
convolutions of a helix mechanism to maintain the bags in spaced
relationship with one another while advancing the same in
succession toward a dispensing point. On the other hand, while
helix conveyor systems may also be used for flat-pack items such as
gum and cigarettes or for roll-pack items such as mints and other
candies, helix systems do not make as efficient use of available
space where roll or flat-pack items are concerned as placing such
items in abutting relationship with one another for dispensing
purposes in either horizontal rows or vertical stacks because of
their regular configurations and absence of the type of damage
problems associated with bag-pack items.
Accordingly, in view of the above considerations, it is a goal of
the present invention to provide an attractive, highly reliable and
efficient general merchandising machine of the type in which a
costumer is permitted to view all of the next-to-vend product
choices which is capable of dispensing not only bag-pack items, but
flat-pack and roll-pack products as well, in a manner which makes
optimum use of available cabinet space within the machine.
Another important object of the present invention is to provide a
general merchandising machine of the type described which meets the
desired requisites through use of a novel flat-pack or roll-pack
dispensing module provided with a tray having a series of
side-by-side sections adapted for receiving respective rows of
items and dispensing mechanism for the items including a driven
shaft common to all of the sections and an ejector for each section
selectively operable by structure on the shaft to push the lead
item in a selected row out of its section for delivery to a
dispensing station.
An additional important object of the instant invention is the
provision of a dispensing module as aforesaid for flat-pack or
roll-pack items in which the tray and dispensing mechanism thereof
are mechanically independent of one another such that the tray may
be readily withdrawn from the cabinet to a loading position and
returned to its normal position within the cabinet without
restriction by the dispensing mechanism.
Another important object of the invention is to provide special
means for holding a tray which has been withdrawn to its loading
position in an inclined disposition such that loading of the tray
may be greatly facilitated without the need for completely removing
the tray from the machine.
A further equally important object of the invention is to provide a
spring-loaded pusher for continuously urging a row of items on the
tray toward the ejecting station of the tray and, in combination
with the pusher, a spring-loaded latch at the rear of the tray for
releasably holding the pusher in it most distant position with
respect to the ejection station such that the tray may be loaded
without tension on the row of items. In this connection, it is an
important object to provide a latch of the aforesaid capability
which is adapted to be tripped by the rear wall of the cabinet to
release the pusher for operation when the tray is returned to its
normal position fully within the cabinet after loading of the
tray.
A still further important object of the present invention is to
provide both rotatable helix conveyor modules for bag-pack items
and the like and ejector mechanism modules as above described for
flat-pack and roll-pack items within the same general merchandising
machine, yet a common power source and common power transmitting
means for both types of modules.
Other important objects and details of the present invention will
be made apparent or be explained in greater detail in the
description and drawings which follow, wherein:
FIG. 1 is a front perspective view of a general merchandising
machine constructed in accordance with the concepts of the present
invention;
FIG. 2 is an enlarged, fragmentary front elevational view of the
machine with the front door thereof removed to reveal the product
levels within the machine and attendant drive means for the various
levels;
FIG. 3 is a fragmentary, cross-sectional view taken along line 3--3
of FIG. 2 illustrating driving linkage for ejector mechanism of the
lowermost product level of the machine;
FIG. 4 is a fragmentary, cross-sectional view of the machine taken
substantially along line 4--4 of FIG. 2 with the front cabinet door
of the machine broken away;
FIG. 5 is an enlarged, fragmentary front elevational view of a
flat-pack dispensing module with parts broken away to various
depths to reveal details of construction;
FIG. 6 is an enlarged, fragmentary top plan view of a flat-pack
dispensing module with parts broken away for clarity;
FIG. 7 is a fragmentary, vertical cross-sectional view of a
flat-pack dispensing module taken along line 7-7 of FIG. 5 showing
ejector mechanism in standby condition;
FIGS. 8-10 are fragmentary, detail views of flat-pack ejector
mechanism in vertical cross-section and in various stages of
operation;
FIG. 11 is an enlarged, fragmentary front elevational view of one
corner of a flat-pack dispensing module illustrating components of
the module which permit sliding withdrawal of the product tray of
the module and tilting of the tray for loading purposes;
FIGS. 12 and 13 are fragmentary, side elevational views of the
components detailed in FIG. 11 illustrating the relationship of the
components to one another when the product tray is inclined and
held near a horizontal position respectively;
FIG. 14 is an enlarged, fragmentary elevational view of a front
latch assembly for the removable product tray taken along line
14--14 of FIG. 12;
FIG. 15 is a fragmentary top plan view of a roll-pack dispensing
module with parts of the product tray thereof broken away to reveal
details of construction;
FIG. 16 is a fragmentary, vertical cross-sectional view of the
roll-pack dispensing module of FIG. 15 taken along line 16--16 of
FIG. 15; and
FIG. 17 is a fragmentary front elevational view of the roll-pack
dispensing module with parts broken away at various depths to
reveal components of the module.
Referring initially to FIG. 1, a general merchandising machine
constructed in accordance with the principles of the present
invention is designated broadly by the numeral 20 and has a cabinet
22 provided with a front door 24 hinged for swinging about an
upright axis between opened and closed positions. A large,
rectangular product display window 26 in door 24 permits a customer
standing in front of machine 20 to view the product selection
levels behind window 26 from which a selected product may be
released to a vending station 27 below window 26 upon the insertion
of proper coinage into coin slot 28 and actuation of the
appropriate product selector button 29. As shown in FIG. 4, the
front extremities of the product levels are spaced rearwardly from
window 26 to define a path 30 for gravitation of a selected product
into a bin 31 behind a swingable panel 32 and an access opening 33
in door 24 defining station 27. A swingable antitheft door 34 is
connected by linkage (not shown) to panel 32 for closing path 30
when panel 32 is opened.
As shown best in FIGS. 2 and 4, the product levels within cabinet
22 are contained within an open framework 36 including a front
frame section consisting of a horizontal top member 38 and two
vertical side members 40. Framework 36 further includes a member 42
for each of the second and third levels from the bottom extending
horizontally between side members 40; a pair of laterally
spaced-apart, fore-and-aft extending, Z-shaped side rails 44 for
the lowermost level secured at their front ends to respective side
members 40 and at their rear ends to the back wall 22a of cabinet
22; and a number of fore-and-aft extending, centered, guide and
support members 46 (FIG. 4) for each of said second and third
levels which are tied at opposite ends to members 42 and back wall
22a. Also supported by framework 36, but not shown in the drawings
because it forms no part of the present invention, is coin-control
apparatus in association with push buttons 29 which precludes
dispensing any product until appropriate coinage has been deposited
in coin slot 28. Generally, the coinage-control apparatus will
include mechanism for returning change to the customer if his
deposit exceeds the price of the item selected, as well as
mechanism for performing authenticity checks on the deposited
coinage.
The machine 20 chosen for purposes of illustration has, for
example, three different types of product dispensing modules
supported by framework 36. The top two levels contain identical
dispensing modules 48 and 49 for flat-pack items such as
cigarettes, the next two levels contain helix conveyor dispensing
modules 50 and 51 for bag-pack items such as potato chips and
generally elongated items such s candy bars, while the lowermost
level contains a dispensing module 52 which is similar to modules
48 and 49 but is especially adapted for roll-pack candies and
mints. Because modules 48 and 49 are identical to one another, only
module 49 will be described in detail with the understanding that
identical components in module 48 are denoted by identical
numbers.
Reference to FIGS. 5-10 in addition to FIGS. 2, 3 and 4 will be
helpful in gaining a full understanding of module 49 which includes
two major portions, a stationary dispensing mechanism portion 54
and a product tray portion 56 carried above portion 54 for
supporting rows of products to be dispensed by mechanism within
portion 54. Portion 54 includes a pan 58 carried at opposite ends
by respective upright side members 40 of framework 36 which
contains a plurality of side-by-side ejector mechanisms 60
extending in a row (FIG. 5) between the upright, C-shaped ends 58a
of pan 58. Ends 58a journal a driven shaft 62 common to all of the
ejector mechanisms 60 for supplying driving power to the mechanisms
60.
Each mechanism 60 includes an ejecting arm 64 (FIGS. 7-10) which is
supported for free rotation about shaft 62 at one end and has an
ejector foot 66 pivotally connected to the opposite end thereof
which rides on a ramp-like guidance spring 68 at the forwardmost
end of pan 58. A tapered, formed element 69 above foot 66 guides
the latter for periodic projection into and through an aperture 70
(FIGS. 7 and 10) forming an ejecting station in tray section 56
when arm 64 is swung from its standby position of FIGS. 7, 8 and 9
to its operation position of FIG. 10. Arm 64 is operated through
the combined efforts of a crescent-shaped member 72 keyed to shaft
62 beside arm 64 for rotation with shaft 62 and an irregularly
shaped pawl member 74 which is pivoted to crescent 72 at 76 for
movement between a non-actuated position shown in FIGS. 7 and 8 and
an actuated position shown in FIGS. 9 and 10. An over-center
torsion spring 78 yieldably maintains pawl 74 in either of its
alternate positions against a stop 80 which projects outwardly from
the surface of crescent 72 into a reentrant notch 82 in pawl 74. A
forwardly projecting nose 84 on pawl 74 is disposed to clear a
lifting tab 86 on arm 64 when pawl 74 is in its non-actuated
position and crescent 72 is rotated in a clockwise direction by
shaft 62, while nose 84 is disposed to engage and lift arm 64
through tab 86 when pawl 74 is in its actuated position and
crescent 72 is rotated.
An actuator device in the nature of a solenoid 88 is carried by an
L-shaped bracket 89 (FIG. 5) on pan 58 and has a reciprocable,
flanged armature 90 which is normally extended as shown in FIGS. 7,
8 and 10 against a rest 92 on pan 58, but which, upon energization
of solenoid 88, retracts to its operated position of FIG. 9 to
engage an arcuate, inwardly extending lever arm 94 on pawl 74 to
effect shifting of the latter from its non-actuated to its actuated
position. As the crescent 72 is then rotated in a clockwise
direction upon similar rotation of shaft 62, the outermost edge 72a
of crescent 72 acts as a cam to return armature 90 to its extended
position against rest 92.
An upwardly projecting stationary reset projection 96 on pan 58 is
disposed in the path of travel of a corner 98 on pawl 74 when the
latter is in its actuated position. An elongated slot 100 in pawl
74 which receives pivot 76 permits corner 98 to ride over
projection 96 against the bias of spring 78 when crescent 72 is
rotated in a clockwise direction toward arm 64, while engagement of
projection 96 with corner 98 during return rotation of crescent 72
in a counterclockwise direction from arm 64 causes pawl 74 to be
reset in its non-actuated position. As shown only in FIGS. 6 and 7,
a second tab 101 on arm 64 is disposed for engagement by a return
lug 72b on crescent 72 during such counterclockwise rotation of the
latter for pulling arm 64 back from its operated condition of FIG.
10 to its standby condition of FIGS. 7, 8 and 9.
Tray 56 (FIGS. 5, 6 and 7) has an upright, windowed wall or
abutment 102 at its front end and is provided with a plurality of
elongated, side-by-side, fore-and-aft extending product-receiving
station sections 104 separated from one another by short, upright
partitions 106. Partitions 106 have lowermost, laterally extending
feet 108 which define the bottoms of sections 104, the opposed feet
108 of adjacent partitions 106 being spaced from one another to
present a continuous slot 110 extending from aperture 70 to the
rear of each section 104. Each section 104 is adapted to receive a
row of upstanding flat-pack items such as cigarette packs 112 of
varying commercial sizes, and each is provided with a spring-loaded
pusher 116 which is slidable longitudinally therein to maintain
constant forward tension on the row of cigarette packs 112.
Each pusher 116 is guided in its sliding movement by a pair of
L-shaped retaining wings 118 (FIG. 5) which project from the bottom
of pusher 116 through slot 110 for sliding engagement with
respective feet 108 of adjacent partitions 106. A normally coiled
band spring 120 (FIG. 7) is spindled on the rear of each pusher 116
with its free end 122 hooked to an anchor 124 on ejector foot guide
69 at the front of the corresponding section 106 such that spring
120 supplies yieldable biasing force to its pusher 116 as spring
120 seeks to recoil from an extended condition. Each section 104 is
also provided with a spring-loaded, releasable latch 126 swingably
mounted on the rear wall 128 of tray 56 having a projecting corner
which defines a catch 130 (FIG. 7) normally biased by a torsion
spring 131 (FIG. 6) into a position for latching engagement with an
upright lip 132 on the corresponding pusher 116 to retain the
latter in its rearmost position against the bias of spring 120. A
thumb lever 134 at one end of latch 126 facilitates manual setting
or releasing of the latter, while an arm 136 at the opposite end
thereof is adapted for engagement with back wall 22a of cabinet 22
for automatic release of latch 126 in a manner which will
hereinafter be described.
An inverted, generally U-shaped channel 138 (FIGS. 7 and 10) spans
the side frame members 40 above the forward part of tray 56 and
supports a series of generally C-shaped, vertically adjustable
hold-down components 140 for cigarette packs 112 in sections 104,
there being one component 140 for each section 104. Each component
140 is in the nature of a forwardly inclined ramp with its
lowermost corner 142 aligned with the second pack 112 from the
front of the row of insuring that such item does not vend along
with the first pack 112 in the row when the latter is ejected from
section 104. The rear leg 144 of each component 140 is
longitudinally shiftable through an opening 146 in the downwardly
projecting rear flange of channel 138 and fulcrums within opening
146 when component 140 is vertically adjusted to dispose corner 142
at the desired level by removing and replacing the notched upright
front leg 148 of component 140 within mating lugs 150 on the
downwardly extending front flange of channel 138. A coil spring 152
yieldably biases notched leg 148 into its interlocked condition
with lugs 150.
Tray 56 may be withdrawn from cabinet 22 to facilitate loading by
virtue of the fact that tray 56 and the dispensing mechanism
portion 54 are mechanically independent from one another. The sides
154 of tray 56 (FIGS. 5 and 11) are each essentially Z-shaped in
cross-sectional configuration presenting an uppermost outturned
flange 156 extending longitudinally fore-and-aft of tray 56 which
is slidably carried by the upper inturned leg 158 of a short track
160 on the corresponding sidewall 58a of pan 58. Thus, tray 56 may
be withdrawn from its position fully within cabinet 22 as shown in
FIG. 4 to a loading position when door 24 is opened in which tray
56 is substantially fully extended from cabinet 22.
As best shown with reference to FIGS. 11, 12 and 13, each track 160
is itself extensible to a certain degree by virtue of an elongated
slot 162 in track 160 receiving a mounting pin 164 on sidewall 58a,
thus giving an additional amount of extensibility to tray 56
sufficient to allow the latter to be inclined at its forwardmost
position as shown in FIG. 12, to further facilitate loading of
sections 104. Each track 160 is provided with a special block 166
at its forward end having an irregularly-shaped, generally
horizontal channel 168 therein for receiving an elongated element
170 on the corresponding side 154 of tray 56 to guide the latter
when the rear extremity of flange 156 has passed beyond the forward
extremity of leg 158 and to support tray 56 in its inclined loading
disposition. A ledge 172 supports element 170 from beneath the
latter as it enters mouth 174 of channel 168 as shown in FIG. 13,
while an overhead abutment 176 prevents inclination of element 170
until tray 56 is extended to such an extent that element 170 enters
the inclined region 178 immediately ahead of overhead abutment 176
and ledge 172. When element 170 is in region 178 as shown in FIG.
12, the forward end 170a of element 170 rests within a depression
180, while the rear end 170b of element 170 rests against an
overhead shoulder 182 which prevents further counterclockwise
swinging of element 170. An upright arcuate wall portion 184 across
region 178 from ledge 172 serves as a stop to limit forward travel
of element 170 when the latter is essentially horizontal on ledge
172, although tray 56 may be entirely removed from tracks 160 by
slightly elevating the front end of tray 56 to align each element
170 with its corresponding slightly inclined exit opening 186
disposed above wall portion 184, and thereafter pulling tray 56
until elements 170 clear their respective openings 186.
Because of the spring force exerted by the pusher latches 126 at
the rear of tray 56 which are held in their released positions by
cabinet wall 22a when tray 56 is in its normal position within
cabinet 22, tray 56 tends to spring slightly outwardly from
framework 36 unless restrained. Accordingly, a releasable latch
assembly 188 (FIGS. 5, 11, 12 and 14) is provided at each of the
two front corners of tray 56 for releasably retaining the latter
fully within cabinet 22. Each assembly 188 includes a generally
horizontally extending latch 190 (FIGS. 12 and 14) which is loosely
carried by sidewall 58a for yieldable movement by a coil spring 192
beneath latch 190 into position in which a hook 194 at the
outermost end of latch 190 latchingly engages the lower edge of
front wall 102 of tray 56. Each assembly 188 may be manually
released by depressing hook 194 until the latter clears wall
102.
The helix conveyor dispensing modules 50 and 51 (FIGS. 2 and 4) are
substantially identical to one another in that each has a member of
separately removable trays 196, with each tray 196 employing helix
conveyors 198 to advance items toward the front of tray 196 for
subsequent discharge over the open front end thereof for
gravitation through path 30 into bin 31. Module 50 differs from
module 51 in that two oppositely rotating conveyors 198 are
operated in unison for each single row of items such as bags 200 of
potato chips or the like, while the conveyors 198 of module 51 are
individually operable, each being utilized to convey a single row
of individual items such as candy bar packages 202. Details of
construction of each dispensing tray 196 which conveyors 198 and
their attendant mechanisms for selectively operating the same are
fully disclosed in U.S. Pat. No. 3,653,540, issued Apr. 4, 1972 and
entitled "Dispensing Machine Having Multiple Dual Helix Conveyors".
Accordingly, such patent is incorporated herein by reference where
needed for a complete and clear understanding of the structure and
operation of modules 50 and 51.
Briefly, the mechanism for selectively operating the conveyors 198
includes a rotatable clutch member for each set of conveyors 198
(using module 50 as an example) provided with a shiftable actuator
thereon, while a selection solenoid is operably associated with
each actuator for shifting the latter from a standby to an operated
position. In the operated position, each actuator is located to
engage gear structure on an associated tray 196 for rotating the
conveyors 198 thereof in opposite directions in response to
rotation of the respective clutch member. All of the clutch members
are rotated in unison through an operating arc and then returned by
cables trained therearound.
The dispensing module 52 shown in detail in FIGS. 15, 16 and 17 is
substantially identical to modules 48 and 49, with slight
modifications which adapt module 52 especially for dispensing gum,
mints and other candies packaged in rolls or small, flat packages.
Accordingly, only those specific modifications of module 52 will be
described in detail, with components identical to those in modules
48 and 49 being denoted by like numerals. The dispensing mechanism
portion 54 of module 52 including ejector mechanisms 60 is
unchanged from modules 48 and 49, although tray 204 having product
receiving sections 206 is much shallower than trays 56. Tray 204
has formed sides 208 (FIG. 17) which are slidably received within
corresponding U-shaped guides 210 on the pan 212 for ejector
mechanisms 60, although no provision is made for inclining tray 204
when the latter is fully extended from cabinet 22 because of its
low position in cabinet 22. A windowed front wall or abutment 214
is common to all of the sections 206, and each of the latter is
provided with a bottom 216 having a longitudinal slot 218 therein
for a spring-loaded pusher 220. Each pusher 220 utilizes a coiled
band spring 120 for maintaining constant forwardly directed
pressure on the row of items received within the corresponding
section 206 such as roll packs 222 shown in FIGS. 16 and 17. A pair
of fore-and-aft extending covers 224 project inwardly from opposite
sides of each section 206 for partially enclosing the same to
prevent the roll packs 222 from popping out under the pressure of
pusher 220, and a loading door 226 common to all of the sections
206 is hinged at the rear of tray 204 to facilitate loading of the
latter in the area not occupied by covers 224. Spring-loaded
latches 126 at the rear of each section 206 respectively releasably
retain the corresponding pushers 220 in their rearmost positions
during loading of tray 204.
The forwardmost of the roll packs 222 in each section 206 is
aligned with a corresponding aperture 228 in the bottom 216 of its
section 206 for ejection by the under-lying ejector foot 66, and a
spring-loaded, generally C-shaped flipper 230 is hinged above the
open end of each section 206 for assuring that an ejected pack 222
is thrown completely clear of tray 204 into passage 30 as a torsion
spring 232 of flipper 230 seeks to return the latter to its normal
covering relationship with its section 206.
All of the dispensing modules 48-52 are driven by a common power
unit 234 within cabinet 22 which operates a common bar 236
reciprocably carried for vertical travel by the rear cabinet wall
22a. Three power transmitting elements 238, 240 and 242 are mounted
at vertically spaced intervals on bar 236 for reciprocation
therewith, the lowermost element 238 having a forwardly facing rack
244 which drives a pinion 246 on a laterally extending stub shaft
248, while the elements 240 and 242 are each provided with
laterally facing racks 250 which drive meshing pinions 252
associated with pulleys 254.
The rotative motion applied to stub shaft 248 by bar 236 is brought
to the front of machine 20 by virtue of structure illustrated in
detail in FIG. 3. Such structure includes a fore-and-aft extending
driving linkage 256 connected at its rear end through a crank 258
to shaft 248 and at the forward end to driven shaft 62 of module 52
through a crank 260. Linkage 256 consists of a pair of relatively
extensible members 262 which are held at their maximum extension by
virtue of a spring 264, thereby affording stress release should
ejecting mechanisms 60 in any way become jammed. Modules 48 and 49
are driven from shaft 62 of module 52 for rotation in unison
therewith via a pair of driving links 266 and 268 and associated
cranks 265, 267 and 269 extending along the outside of a side frame
member 40.
The pulleys 254 for modules 50 and 51 are in turn entwined by
respective cables 270 (FIG. 4) which operably couple the driven
pulleys 254 with their respective clutching mechanisms for
conveyors 198 as described in the incorporated patent. Accordingly,
when power unit 234 is energized, all of the dispensing mechanism
shafts 62 of modules 48, 49 and 52, as well as the clutching
members for modules 50 and 51, are rotated in unison as a result of
the common power transmitting bar 236.
OPERATION
In preparing machine 20 for use, the serviceman may withdraw a tray
56 or a tray 204 by simply releasing the appropriate set of front
latches 188 and sliding the tray 56 or 204 outwardly from cabinet
22. In the case of a cigarette tray 56, the elements 170 on
opposite sides thereof prevent accidental complete withdrawal of
tray 56 from cabinet 22 by engaging the forward walls 184 of their
respective supporting blocks 166, whereupon the tray 56 may be
swung to its inclined disposition to facilitate loading of sections
104.
Before loading each cigarette section 104, the pusher 116 thereof
should be returned to its rearmost position for retention by the
latch 126, whereupon the area ahead of each pusher 116 may be
completely filled. Thereafter, the loaded tray 56 should be raised
to an essentially horizontal condition to properly orient elements
170 and then may be replaced fully within cabinet 22. As the
replaced tray 56 approaches cabinet wall 22a, all of the latches
126 are tripped as arms 136 thereof engage cabinet wall 22a,
thereby releasing pushers 116 to maintain forward bias on the rows
of products 112 in sections 104. If needed, vertical adjustment may
be made of the hold-down components 140 at this time.
The mint tray 204 is prevented from accidental complete withdrawal
by mutually cooperable structure (not shown) on the sides of pan
212, slide 210, and tray 204, although tray 204 may be most easily
loaded by purposely completely removing the same. Once removed, the
sections 206 are loaded by first moving all of the pushers 220 to
their rearmost positions for retention by the releasable latches
126, whereupon the common door 226 is raised to permit access to
sections 206 for completely filling the latter forwardly of pushers
220. As with trays 56, latches 126 on tray 204 are automatically
tripped when tray 204 is reinserted completely within cabinet 22
such that the pushers 220 are released to bias the items 222 toward
their ejecting positions. Trays 196 of modules 50 and 51 are easily
loaded by withdrawing the same and placing the bags 200 or packages
202 between convolutions of the helical conveyors 198.
When a selection is made by a customer depositing the proper
coinage in slot 28 and depressing the appropriate selection button
29, control circuitry, not shown but conventional in this art,
energizes a selection solenoid corresponding to the customer's
selection to begin the dispensing process. If the product selected
is on one of the helical conveyor trays 196, then the proper dual
or single conveyors 198 are actuated to dispense the product in
accordance with the manner of operation described fully in the
incorporated patent. If the selected product is in one of the
ejector mechanism modules 48, 49 or 52, the sequence of operation
is as follows, using module 49 as an example. Prior to
energization, solenoid 88 and ejector mechanism 60 assume the
positions of FIG. 7. However, as the selected solenoid 88 is
energized, the flange on the lower end of armature 90 engages
operating lever 94 on pawl 74 to shift the latter from its FIG. 7
position to its FIG. 9 position. Power unit 234 is then energized
to shift bar 236 vertically from its lowermost position of FIGS. 2
and 4 causing all of the common shafts 62 to rotate in unison in a
clockwise direction viewing FIG. 4, such that all of the mechanisms
60, except for the selected mechanism 60, are shifted into the
position illustrated in FIG. 8 in which nose 84 of pawl 74 clears
tab 86 of ejector arm 64. On the other hand, the selected mechanism
60 has shifted to the position shown in FIG. 10 as nose 84 of the
actuated pawl 74 engaged tab 86 to lift arm 64, thereby causing
ejector foot 66 to extend upwardly into and through the overlying
aperture 70 to push the next-to-vend product (cigarette pack 112)
up and out of section 104 for gravitation through passage 30 into
bin 31. During this initial clockwise rotation, the outer arcuate
edge 72a of crescent 72 cams armature 90 to its normal extended
position. Note that as soon as next-to-vend pack 112 clears wall
214 during upward travel thereof, the remaining packs in the row
instantaneously push the next-to-vend pack from foot 66 out over
wall 214 and advance against the protruding foot 66. As unit 234
then lowers bar 236, all shafts 62 are rotated in a
counterclockwise direction in unison toward theIr normal positions,
forcing the arm 64 and the operated ejector foot 66 to be pulled
downwardly out of the grip of the packs and wall 214 to their
initial positions and resetting the actuated pawl 74 as the latter
engages its reset projection 96.
As soon as the foot 66 has been completely withdrawn from in front
of the packs, the row is advanced a slight extent by the
corresponding pusher 116 to bring the next pack in the row fully
into position at the ejecting station above aperture 70. When the
final item in the row has been ejected through repeated selections,
the pusher 116 for that section 104 will engage front wall 102 and,
should any further selections inadvertently be made from the
depleted row, the clearance opening 272 in such pusher 116 allows
the corresponding ejector foot 66 to complete its full upward
stroke without jamming the ejector mechanism therefor. Note in this
respect that the clearance openings 230a in each of the flippers
230 for tray 204 perform this same function when one of the pushers
220 reaches front wall 214.
The ejector mechanisms 60 of the mint and candy module 52 operate
in precisely the same manner as those of module 49, although the
tOtal distance which an arm 64 of module 52 moves is less than its
counterpart in module 49 because of the relative shallowness of
tray 204. Additionally, the flippers 230 on tray 204 each function
to assure that a pack 222 ejected by a corresponding mechanism 60
does not become lodged between the top of tray 204 and the overhead
structural member 42 by flipping pack 222 directly into delivery
path 30 as pack 222 emerges from tray 204.
From the foregoing it should be readily apparent that modules 48,
49 and 52 are capable of vending products on a high-volume,
space-saving basis such that available cabinet space is utilized in
a most efficient manner. Manifestly, this allows a large assortment
of brands and sizes of cigarettes plus a great variety of types and
flavors of candies and mints to be stocked such that these items
may be combined with additional snack items within a single
merchandising machine to serve the same purpose which previously
required a number of individual machines to fulfill.
Moreover, because the ejector mechanism modules 48 and 49 are
driven from shaft 62 of the lowermost module 52, it may be
appreciated that any additional number of such modules may be used
within machine 20 in place of helix conveyor modules with the
simple addition of crank and link to the linkage assembly 265-269.
Similarly, fewer ejector mechanism modules may be provided in favor
of more helix dispensing modules if it is anticipated that more
potato chips and other snack items should be provided at the
particular installation location than cigarettes. In this respect,
it may be appreciated that the use of a common power transmitting
bar 236 and single power source 134 for both ejector mechanism
modules and helix conveyor modules facilitates such "tailoring" of
the machine and renders the overall cost of the machine appreciably
lower than would be the case wherein each type of dispensing
mechanism was provided with its own power unit and its own power
transmitting assembly.
* * * * *