U.S. patent number 3,708,563 [Application Number 05/073,797] was granted by the patent office on 1973-01-02 for magazine for aerial dispenser and method of making same.
This patent grant is currently assigned to Sells Incorporated. Invention is credited to Peter A. Sells.
United States Patent |
3,708,563 |
Sells |
January 2, 1973 |
MAGAZINE FOR AERIAL DISPENSER AND METHOD OF MAKING SAME
Abstract
A magazine for holding a number of cartridges containing flares,
metallic chaff and the like for aerial dispensation. The magazine
has a simple open frame or shell in which any required number of
cartridge holding tubes are positioned in a specific pattern on a
prepared tool, the tubes being initially held by a layer of rubbery
material which forms one finished face of the magazine. The
interior of the shell between the tubes is then filled with foam
material, applied progressively with the assembly in a special
holding fixture to ensure complete filling.
Inventors: |
Sells; Peter A. (San Diego,
CA) |
Assignee: |
Sells Incorporated (San Diego,
CA)
|
Family
ID: |
22115858 |
Appl.
No.: |
05/073,797 |
Filed: |
September 21, 1970 |
Current U.S.
Class: |
264/46.5;
89/1.816; 264/46.7; 264/255; 89/1.59; 264/46.6; 264/46.9;
264/277 |
Current CPC
Class: |
F42B
39/26 (20130101) |
Current International
Class: |
F42B
39/00 (20060101); F42B 39/26 (20060101); B29d
027/04 () |
Field of
Search: |
;89/1,1.5.1.815 ;156/79
;264/45,250,255,777 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Engle; Samuel W.
Claims
Having described my invention, I now claim.
1. The method of making a magazine for an aerial dispenser,
comprising,
assembling a box-like shell having sides and ends and open at
opposite faces, with a plurality of filler ports spaced along one
of said sides,
attaching to the shell on one of said open faces a tool plate
having thereon a plurality of spaced plugs,
mounting on the plugs a plurality of cylindrical tubes extending to
the other open face of the shell,
injecting into the shell a rubbery material to blow and form a
layer on said tool plate joining the tubes and shell,
curing the rubbery material,
removing the tool plate,
and filling the remaining space within the shell and between the
tubes with a foam material.
2. The method of claim 1, and including the intermediate step of
pre-heating the assembly before injecting the rubbery material.
3. The method of claim 1, wherein the last mentioned step includes
placing the assembly in a holding fixture substantially enclosing
the shell, but leaving the filler ports exposed, and injecting the
foam material through the ports,
and removing the completed magazine from the holding fixture.
4. The method of claim 3, and including the steps of supporting the
holding fixture in an inclined position with one end low and the
filler ports uppermost,
injecting the foam material through the lowest port first and then
through successively higher ports,
and closing each port in turn as the foam material is injected.
5. The method of claim 4, and including the intermediate step of
pre-heating the assembly before injecting the foam material.
Description
BACKGROUND OF THE INVENTION
In the aerial dispensation of flares, metallic chaff for radar
cluttering and similar applications, standardized cartridges are
usually held in a magazine type structure. Such magazines may be
disposable or re-usable and are commonly metallic structures
involving a considerable amount of welding, rivetting and the like.
The structure must be reasonably precise, since the cartridges must
align with the firing or actuating mechanism, which may be
electrical contacts, pryrotechnic squibs, or other means for
actuating individual cartridges. Ideally, the magazine should be
simple, light in weight, with securely held and accurately
positioned cartridge holding means, and require a minimum of labor
to manufacture.
SUMMARY OF THE INVENTION
The magazine described herein has a simple light weight frame or
shell in which cartridge holding tubes are rigidly held in a block
of plastic foam material in a unitary structure. Initially the
tubes are held on locating plugs fixed in the required pattern of a
plate-like tool, on which the shell is mounted with the tubes
properly positioned within the shell. A rubbery material is then
injected to form a layer on the tool and bond all the tubes
together and to the shell, the rubber layer becoming one side or
face of the finished magazine with open ends of the tubes exposed
therein in the proper pattern.
The entire space within the shell between the tubes is then filled
with a rigid plastic foam, bonding the assembly into a firm unitary
structure. To ensure complete and even distribution of the foam,
the initial assembly is held in a holding fixture which
substantially encloses the shell and prevents distortion when the
foam is applied. The assembly is held in an inclined position and
foam-in-place material is inserted through pre-formed ports in the
shell starting at the lower end and working upwardly. The foam thus
forms and expands progressively from the lower corner to the upper
corner of the structure to fill all spaces completely.
The primary object of this invention, therefore, is to provide a
new and improved magazine for an aerial dispenser.
Another object of this invention is to provide a new and improved
magazine which can be made in any required size for any number of
dispensable elements.
A further object of this invention is to provide a new and improved
method of making such a magazine using simple tooling and requiring
a minimum of skilled labor.
Other objects and many advantages of this invention will become
more apparent upon a reading of the following detailed description
and an examination of the drawings, wherein like reference numerals
designate like parts throughout.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a top plan view of a typical magazine.
FIG. 2 is a side elevation view of the magazine.
FIG. 3 is a sectional view taken on line 3--3 of FIG. 2.
FIG. 4 shows the sequential steps in the method of making the
magazine.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A typical magazine, shown in FIGS. 1 - 3, comprises an open
rectangular frame or shell 10 having flat sides 12 and ends 14. The
shell is conveniently made of sheet metal with the corner joints of
the walls reinforced by angle members 16, but any other suitable
structure and configuration may be used, to suit specific
installations. Within the shell 10 are cylindrical tubes 18 in
spaced parallel relation through the full depth of the shell. IN
the form shown there are ten tubes in two staggered rows, but any
number and spacing arrangement may be used. At the upper face 20 of
the shell, the tubes are held in a layer of rubbery material 22,
which bonds the tubes and shell together. The remainder of the
interior space of the shell between the tubes is occupied by a foam
filler material 24, making the assembly into a rigid unitary
structure. In the upper face 20, a shallow recess 26 is formed in
the rubbery material 22 concentric with each tube 18, to receive
the retaining flange of a standard cartridge to be inserted in the
tube. One side 12 of the shell is provided with longitudinally
spaced filler ports 28, for insertion of the foam material as
hereinafter described.
In use the magazine is held in a dispenser carried internally or
externally on an aircraft, with the lower ends of the tubes
directed generally downwardly for dispensing the contents. The
rubbery material 22 serves as a convenient support and seal for the
conventional actuating or firing panel, not shown, which is secured
over the loaded magazine. Any suitable brackets or fastening means
may be attached to the shell for securing the magazine in
place.
METHOD OF CONSTRUCTION
As shown in the sequential steps in FIG. 3, a shell 10 of the
required size is assembled. The tubes 18 are positioned on a
prepared base tool 30, which comprises a flat plate 32
substantially the size of the outline of the shell. Fixed to the
plate 32 are cylindrical plugs 34 on which tubes 18 fit closely,
the plugs being spaced in the required tube pattern. Each plug 34
has a small flange 36 at its base to form the recess 26 around the
tube. Before use the plugs and upper face of the plate are coated
with a suitable parting agent in any well known manner, to prevent
adhesion of the rubbery material.
The shell 10 is then secured to base tool 30 in any suitable manner
and the assembly is pre-heated to a temperature of about 100
degrees F. Rubbery material in liquid form is then injected through
a nozzle 38, in sufficient quantity to from a layer about one
quarter of an inch thick on the plate 32. To ensure an even layer
of rubber properly bonded to the periphery of the shell and to all
of the tubes, the assembly is tilted in all directions. This can be
accomplished manually, since the temperature of the assembly is not
uncomfortable for handling. The rubber is then cured by heating to
about 150.degree. F for approximately 10 hours, with the plate 32
horizontal to form an even layer of rubber. After the rubber is
cured, the re-usable base tool is removed, leaving the tubes fixed
in the shell by the rubber material.
The shell and tube assembly is next placed in a holding fixture 40,
shown as a rectangular box. It will be obvious that portions of the
holding fixture could be made detachable to facilitate insertion
and removal of the shell. The side of the shell containing ports 28
is shown exposed, but at least part of that side could be enclosed
if necessary to prevent distortion during the foam filling steps.
Depending on the structure and fit of the holding fixture, a gasket
may be desirable to seal the free ends of tubes 18 against ingress
of foam material, the other ends being effectively sealed in the
rubber material.
The holding fixture 40 is mounted on supports 42 and 44 in an
inclined and tilted position, with ports 28 uppermost and one
corner of the shell assembly low. The entire structure is
pre-heated to about 100.degree. F to assist the foaming action.
Foam-in-place plastic material is well known and is usually in two
parts which are mixed immediately before use and expand into a foam
body in a short time. A pre-determined quantity of the material is
injected through the lowest port 28, and, as soon as foaming is
observed, that port is closed by any suitable means. More mixed
foam-in-place material is then injected into the next highest port
28 in the inclined assembly and that port is closed, this being
repeated at successively higher ports. As a result the foam
material expands from the lower corner of the shell interior,
progressively to the upper corner, and ensures that all spaces are
filled as evenly as possible.
The foam filled assembly is then cured at a temperature of
70.degree. - 90.degree.F for about 24 hours, after which the
completed magazine is removed from the holding fixture. It should
be noted that the temperatures and times stated are merely
exemplary and will vary with the size of the structure and specific
formable materials used.
Since the assembly is made primarily by pouring liquid materials
into the parts, which are held accurately in simple re-usable
tooling, the unit can be produced by relatively unskilled labor.
Materials and specific configurations can be selected to suit a
particular use.
* * * * *