U.S. patent number 3,692,304 [Application Number 05/131,930] was granted by the patent office on 1972-09-19 for apparatus for feeding and stacking loose paper sheets.
This patent grant is currently assigned to Ingenieursbureau De Ridder N.V.. Invention is credited to Gerardus Johannes de Ridder.
United States Patent |
3,692,304 |
de Ridder |
September 19, 1972 |
APPARATUS FOR FEEDING AND STACKING LOOSE PAPER SHEETS
Abstract
An apparatus for feeding and stacking loose paper sheets having
a stacking station with an upstanding end stop for the sheets to be
stacked and a lower and upper endless conveyor belt for clamping
the sheets to be stacked therebetween and feeding the sheets to the
stacking station. The lower conveyor belt extends underneath the
stacking station and the upper conveyor belt passes around a return
roller arranged a small distance upstream of the stacking station.
Side guide members are arranged on each side of the lower conveyor
belt for supporting the side portions of the sheets which side
guide members are inclined from the lower conveyor belt downwardly
and outwardly whereby the sheets are bent in the transverse
direction. The side guide members and the lower conveyor belt have
portions extending obliquely upward in the direction of feed of the
sheets from a point lying upstream of the forward or upstream side
of the stacking station to a point lying under the stacking station
whereby any sheet fed without being overlapped by the preceding
sheet can be pushed without disturbance, and without damaging its
front edge, under the stack formed at the stacking station.
Inventors: |
de Ridder; Gerardus Johannes
(Bussum, NL) |
Assignee: |
Ingenieursbureau De Ridder N.V.
(Baarn, NL)
|
Family
ID: |
19809827 |
Appl.
No.: |
05/131,930 |
Filed: |
April 7, 1971 |
Foreign Application Priority Data
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Apr 10, 1970 [NL] |
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7005222 |
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Current U.S.
Class: |
271/188;
271/212 |
Current CPC
Class: |
B65H
29/14 (20130101); B65H 29/66 (20130101); B65H
2301/42122 (20130101); B65H 2701/1932 (20130101) |
Current International
Class: |
B65H
29/14 (20060101); B65H 29/00 (20060101); B65h
029/16 (); B65h 031/00 () |
Field of
Search: |
;271/63,75,86 ;198/35
;214/6.2 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Sroka; Edward A.
Claims
What is claimed is:
1. An apparatus for feeding and stacking loose paper sheets
comprising a stacking station having a forward and a rear side, a
driven lower endless conveyor belt extending under said stacking
station and returning at a point downstream of the latter, an upper
endless conveyor belt, a return roller for said upper conveyor belt
arranged a short distance upstream of said stacking station, means
for mounting said return roller for vertical movement while urging
said roller downwards whereby said lower and upper conveyor belts
may clamp the sheets to be stacked between them in the central area
thereof to feed said sheets to said stacking station, said stacking
station having an upstanding end stop for said sheets disposed at
the front or downstream side thereof, two lateral guide members one
arranged on each side of said lower conveyor belt for supporting
side portions of said sheets laterally of said sheet central area,
said lateral guide members being inclined from said lower conveyor
belt downwardly and laterally outwardly whereby said sheets assume
a curved shape in the transverse direction, said lateral guide
members having portions extending obliquely upwards in the feed
direction of the sheets from a point lying upstream of the rear or
upstream side of said stacking station to a point lying under said
stacking station, and means for guiding said lower conveyor belt
obliquely upwards from a point lying upstream of said rear side of
said stacking station to a point under said stacking station
whereby any sheet fed without being overlapped by the preceding
sheet can be pushed without disturbance and without damage to its
front edge under the stack formed at the stacking station.
2. The apparatus of claim 1 further comprising a support member for
said lower conveyor belt having an aperture extending from a point
some distance upstream of to a point some distance downstream of
said rear side of said stacking station and underneath said return
roller for said upper conveyor belt, and a supporting roller for
said lower conveyor belt arranged in said aperture in a position in
which its axis lies upstream of the axis of said upper conveyor
belt return roller whereby downstream of said supporting roller the
lower conveyor belt can be pressed downwards in a curve by said
return roller.
3. The apparatus of claim 2 in which said support member for said
lower conveyor belt comprises a channel section arranged with its
lateral flanges directed downwards, said channel section having a
web which is wider than the lower conveyor belt, said web being cut
out to form said aperture and said supporting roller being arranged
between the flanges of said channel section and projecting from
below into this cutout.
4. The apparatus of claim 2 in which said lateral guide members
comprise guide plates adjoining said support member for said lower
conveyor belt and extending obliquely and laterally downwards
therefrom, said guide plates each merging from a point situated a
short distance upstream of said rear side of said stacking station,
by way of a transition portion extending obliquely upwards in the
feed direction of the sheets, from a determined lateral inclination
upstream of said stacking station into a lesser lateral inclination
under said stacking station.
5. The apparatus of claim 4 further comprising pressure roller
means arranged on both sides of said upper conveyor belt a short
distance upstream of said stacking station, said auxiliary roller
means being adapted to press said side portions of said sheets
against said guide plates.
6. The apparatus according to claim 2 in which said return roller
for said upper conveyor belt and said supporting roller for said
lower conveyor belt are together mounted for adjustment in the
longitudinal direction of the apparatus whereby the latter can be
adapted to the size of the sheets to be stacked.
Description
BACKGROUND OF THE INVENTION
The invention generally relates to apparatus for feeding and
stacking loose paper sheets. More in particular, the invention
relates to such apparatus comprising a lower endless conveyor belt
and an upper endless conveyor belt adapted to clamp the sheets to
be stacked between them for feeding the sheets to a stacking
station having an upstanding end stop for the sheets at the front
or downstream side thereof, in which the lower endless belt extends
under the stacking station and the upper endless belt passes around
a return roller mounted for vertical movement a short distance
upstream of the stacking station and urged downwards towards the
lower endless belt. In this connection, the term "loose sheets of
paper" means not only single sheets but also sheets folded a number
of times, such as newspapers, periodicals, leaflets, and the
like.
An apparatus of the above-mentioned kind is described in my
co-pending U.S. Pat. application Ser. No. 51,184 and the
construction described therein is intended particularly for
stacking freshly printed newspapers which are delivered in rapid
succession by the conveyor belts to the stacking station in a
continuous stream, the sheets being held between the upper and
lower conveyor belts while overlapping one another in a
pantile-like arrangement with the forward edge part of each sheet
underlying the rear edge part of the preceding sheet. At the
stacking station, the sheets fed thereto thus successively slide
underneath the stack being formed, to be lifted off by a
periodically activated separating device after a stack of
newspapers containing a pre-determined number of sheets has been
formed which stack may then be discharged by further conveyor
means. In this arrangement of my said co-pending application, the
conveyor belt runs over rollers which are mounted in a frame
articulated on the feed side of the apparatus, so that under the
weight of this frame the upper conveyor belt is pressed onto the
stream of sheets fed forward and can aline itself in the vertical
direction in accordance with the thickness of the paper sheets. The
apparatus further comprises side guide members arranged on both
sides of the lower conveyor belt for supporting the side portions
of the sheets which side guide members are inclined from the lower
conveyor belt downwardly and laterally outwardly. The sheets
supported by these side guide members are thus bent in the
transverse direction whereby the paper stream fed forward and also
the stack formed therefrom is given adequate stiffness in the
longitudinal direction to prevent the sheets from undergoing
relative displacement and to enable the sheets to slide smoothly
under one another at the stacking station, while at the same time
the separation and removal of the finished stacks are facilitated
thereby.
In a stacking apparatus of the kind described the problem arises
that if for any reason the continuous stream of paper is
interrupted the front edge of the first sheet following this
interruption can strike against the rear edge of the preceding
sheet and consequently finds it difficult to slide under the stack,
so that serious disturbances may occur. This difficulty also arises
when the sheets are not fed in an overlapping pantile arrangement,
but follows one another at a shorter or longer distance.
SUMMARY OF THE INVENTION
Accordingly, the invention has for its main object to provide a
feeding and stacking apparatus of the above described kind which
overcomes these difficulties and which allows a smooth stacking
operation also in case successive sheets fed by the conveyor belts
do not overlap one another.
To this end, in the apparatus according to the invention the side
guide members have portions extending obliquely upwards in the feed
direction of the sheets from a point lying upstream of the forward
or upstream side of the stacking station to a point lying under the
stacking station and in a similar way means are provided for
guiding the lower conveyor belt obliquely upwards from a point
upstream of the forward side of the stacking station to a point
underneath the stacking station. In this way any sheet fed without
being overlapped by the preceding sheet is guided under the stack
formed at the stacking station and can be pushed under this stack
without disturbance and without damaging its front edge since this
edge cannot come into contact with the rear edge of the lowermost
sheet of the stack.
According to a preferred embodiment of the invention the lower
conveyor belt has a support provided with an aperture which extends
from a point some distance upstream to a point downstream of the
rear side of the stacking station and under the return roller for
the upper conveyor belt, a supporting roller for the lower conveyor
belt being disposed in said aperture, so that downstream of said
supporting roller the return roller presses the lower conveyor belt
downwards in a curve. As long as a continual stream of paper
composed of overlapping sheets of paper is fed, these sheets of
paper, taken as a whole, have sufficient stiffness, because of
their transverse bending, to ensure that the return roller is
practically unable to press the sheets and the bottom conveyor belt
running under them downwards in a curve downstream of the
supporting roller, or can do so only to a very slight extent, so
that the paper stream runs into the stacking station on a
practically rectilinear path. As soon as the stream of paper sheets
is interrupted, however, because of the lack of overlapping the
front edge of the sheet following this interruption will offer
substantially less resistance to the downwardly directed
compressive force of the return roller of the upper conveyor belt,
so that said return roller can now easily press the front edge of
said sheet downwards in a curve, and thus the edge can be
effectively pushed under the rear edge of the preceding sheet and
thus under said sheet.
BRIEF DESCRIPTION OF THE DRAWINGS
A fuller explanation of the invention is given in the following
description of a preferred embodiment, given by way of example with
reference to the accompanying drawings, in which the parts not
essential to an explanation of the invention are omitted, and in
which:
FIG. 1 is a side elevation of the apparatus,
FIG. 2 a view in perspective of the apparatus, viewed obliquely
from above, and
FIG. 3 a cross-section through FIG. 1 along the line III-III,
viewed in the direction of the arrows.
PREFERRED EMBODIMENT OF THE INVENTION
The apparatus illustrated is provided with a lower conveyor belt 1
which is driven in the direction of the arrow in FIG. 1 and which
feeds and supports in the center thereof the paper sheets 2, for
example newspapers, to be stacked. This conveyor belt 1 runs under
the stacking station 3 of the apparatus to a driving and return
roller 4, from which it returns to the inlet side of the apparatus
(not shown). The upper, operative run of this conveyor belt 1 runs
over a support bar which is formed by a channel section 5 the side
flanges of which point downwards and the web of which is wider that
the conveyor belt 1 running over it. At its front or downstream
side the stacking station 3 is provided with an end stop 6 which is
upstanding transversely to the conveyor belt 1 and against which
the fed sheets 2 strike by their front edge, so that a stack 7 of
sheets is formed. The paper sheets 2 are normally fed in a
continuous stream, overlapping one another in a pantile arrangement
with the front edge of each sheet extending a certain distance
under the preceding sheet. The stack 7 is consequently formed from
below, the successive sheets being pushed under one another one
after the other. The stacking station is also provided with
arrangements (not shown in the drawings) for separating and
discharging the stacks, each of which consists of a given number of
sheets, and together with the appertaining seperating and discharge
devices may for example be constructed as described in my
previously mentioned co-pending U.S. Pat. application Ser. No.
51,184.
A driven upper conveyor belt 8 moves over the bottom conveyor belt
1 and runs from a drive roller 9 downwards to a guide roller 10 and
from the latter forwards to a return roller 11 which is situated a
short distance upstream of the rear side of the stacking station 3
or stack 7 and from which this upper conveyor belt then returns
over a tensioning roller 12 to the drive roller 9. The rollers 10,
11 and 12 are mounted on arms 13, 14 and 15 of an upper frame which
is swivellable about the axis of the drive roller 9, so that under
the weight of this frame the conveyor belt 8 is pressed onto the
stream of sheets 2 supported on the conveyor belt 1, whereby the
upper belt 8 can adapt itself to the thickness of the sheets being
fed. The conveyor belts 1 and 8 are in addition driven at the same
speed, so that they clamp the paper sheets between them in the
center and together move them forwards. The lower structure of the
apparatus, which is only indicated diagrammatically in the
drawings, may be constructed as described in detail in my
above-mentioned co-pending patent application.
The channel section or support bar 5 for the lower conveyor belt 2
has an aperture 16, the web of this channel section being cut out
in a region which extends from a point lying some distance upstream
of the rear side of the stacking station 3 to a point lying some
distance downstream of this rear side. In the opening formed in
this manner there is mounted between the side flanges of the
section 5 a freely rotatable supporting roller 17 which has a
larger diameter than the return roller 11 of the upper conveyor
belt 8 and the axis of which is disposed a short distance upstream
of the axis of said return roller 11, viewed in the direction of
movement of the paper sheets, as can be seen from FIG. 1.
A guide plate 18 adjoins said support bar 5 on each side and drops
laterally obliquely downwards from said bar 5. These two guide
plates 18 serve to support the side portions of the sheets 2 being
fed, so that these sheets assume a curved shape in the transverse
direction and the paper stream formed by them is given the desired
stiffness in the longitudinal direction. Thereby the individual
sheets will have less tendency to be displaced in relation to one
another and can more easily be pushed under the stack 7 being
formed. These guide plates 18 also extend under the stack 7, so
that the latter is also given a profile which is curved in the
transverse direction.
These guide plates 18 have a portion 19 which extends in the
direction of movement of the paper sheets to a point directly
upstream of the stacking station 3 and has a greater lateral
inclination than the portion 20 of the guide plates which lies
below the stacking station 3. Between these plate portions 19 and
20 of the plates there is situated a transition portion 21 which
extends obliquely upwards in the longitudinal direction of the
plates and which merges with corresponding rounded transitions into
the portions 19 and 20. Upstream of the plate portion 19, a plate
portion 23 extends which has the same lateral inclination as the
plate portion 20 and which merges into the plate portion 19 by way
of a corresponding transition portion 22.
When the individual paper sheets 2 are fed in an uninterrupted
paper stream, overlapping one another, as illustrated in FIG. 1,
they have as a whole adequate stiffness to be able to withstand the
pressure of the return roller 11 of the upper conveyor belt 8, so
that the paper stream runs practically in a rectilinear path over
the supporting roller 17 and under the return roller 11 to the
stacking station and under the stack of sheets 7. The side portions
of all the sheets of paper 2 of this continuous stream rest on the
lateral guide plates 18, sagging further downwards in the region of
the plate portions 19.
As soon as an interruption occurs in the paper stream, however, the
front end of the first sheet following the interruption has reduced
stiffness because of the lack of an overlap, so that this front
edge 24 (FIGS. 1 and 2)together with the conveyor belt 1 is pressed
downwards under the pressure of the return roller 11 on leaving the
supporting roller 17 whereby between the latter and the end of the
aperture 16 in the support bar 15 the conveyor belt 1 is guided in
a downward curve 25 (FIG. 1) which penetrates under the rear edge
of the paper stack 7. Consequently, the center of the front edge 24
of said sheet 2 is introduced under the rear edge of the lowermost
sheet of the stack 7 and into the stacking station without striking
against this rear edge of the lowermost sheet of the stack 7. On
both sides of the bottom conveyor belt 1 the front edge 24 of this
foremost sheet slides over the guide plate portions 19 and under
the rear edge of the stack 7 resting on the guide plate portions
20, this front edge then moving along the transition portions 21 of
the guide plates upwards past said rear edge of the stack, so that
here again the front edge 24 cannot strike against the stack. In
order to ensure that the side portions of the sheets lie close
against the guide plate portions 19, pressure rollers 26 are
preferably disposed on both sides of the upper conveyor belt 8,
driven auxiliary belts 27 running over said pressure rollers (FIG.
2).
Through the abovedescribed apparatus according to the invention the
effect is consequently achieved that the sheets being fed are
always pushed under the sheets already stacked, even when in
consequence of an interruption in the usually continuous paper
stream these sheets do not overlap one another. With the apparatus
according to the invention it is therefore also possible for sheets
which for any special reason are introduced between the two
conveyor belts 1 and 8 without overlapping, to be stacked in the
manner described above without disturbance.
In my above mentioned co-pending patent application the frame
carrying the upper conveyor belt is adjustable in the longitudinal
direction in order to be able to adapt the position of the return
roller 11, in relation to the stationary end stop 6, to the length
of the paper sheets 2 in the direction of feed, in such a manner
that said return roller always lies a short distance upstream of
the stack 7 formed. In the apparatus described above this
adjustment of the return roller 11 must naturally also be
accompanied by adjustment of the supporting roller 17 and the guide
plates 18 in the longitudinal direction. For this reason, these
parts are also slidable in the longitudinal direction of the
apparatus, in a manner not illustrated, in which they may be
coupled to the movable upper frame of the apparatus.
While the invention has been shown and described with reference to
a specific embodiment thereof, various modifications of this
embodiment may be resorted to within the scope of the following
claims.
* * * * *