U.S. patent number 3,685,001 [Application Number 05/076,383] was granted by the patent office on 1972-08-15 for electrical terminator assembly and method of making components of the same.
Invention is credited to Kerry M. Krafthefer.
United States Patent |
3,685,001 |
Krafthefer |
August 15, 1972 |
ELECTRICAL TERMINATOR ASSEMBLY AND METHOD OF MAKING COMPONENTS OF
THE SAME
Abstract
An electrical terminator assembly comprises a connector having a
cavity open at the back side for receiving terminals each with
opposed contact arms. The arms are adapted to receive therebetween
conductors which project through holes that are cold-formed in the
connector from the front side. The terminal also has a U-shaped
central body portion joined to the arms and which seat on opposed
lips in the connector to prevent retraction therefrom. The
connector is an extruded plastic piece in which notches are sawed
to receive stop wings on the terminal and in which grooves are
sawed to receive module supports that interfit with the connector
and provide opposed channels for receiving a circuit module. The
module contains the conductors that project through the cold-formed
holes in the terminal.
Inventors: |
Krafthefer; Kerry M. (Downers
Grove, IL) |
Family
ID: |
22131659 |
Appl.
No.: |
05/076,383 |
Filed: |
September 29, 1970 |
Current U.S.
Class: |
439/81; 439/377;
439/636; 439/746; 439/62; 439/599; 439/686; 439/857 |
Current CPC
Class: |
H01R
13/111 (20130101); H01R 13/629 (20130101); H01R
12/716 (20130101); H01R 12/737 (20130101); H01R
43/18 (20130101) |
Current International
Class: |
H01R
13/115 (20060101); H01R 13/629 (20060101); H01R
43/18 (20060101); H05k 001/07 (); H01r
023/02 () |
Field of
Search: |
;339/17L,17LC,17LM,176MP,176MF,191M,192R,217S,258R,258P,75MP,65,134,5
;399/176M |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
2,008,820 |
|
Jan 1970 |
|
FR |
|
1,268,825 |
|
Jun 1961 |
|
FR |
|
1,498,649 |
|
Sep 1967 |
|
FR |
|
1,187,949 |
|
Apr 1970 |
|
GB |
|
1,903,043 |
|
Aug 1969 |
|
DT |
|
Primary Examiner: Champion; Marvin A.
Assistant Examiner: Staab; Lawrence J.
Claims
The invention is claimed as follows:
1. An electrical termination assembly comprising a plurality of
terminals each with contact-making means and wing portions, and a
one piece generally rectilinear dielectric body with opposed ends,
said body having a cavity extending therethrough from one end to
the other end, said body also having opposed sides, said cavity
being narrower at one of said sides than at the other side and
having an opening at said one side throughout the length thereof,
said one side having inwardly extending lips for retaining said
terminals in said cavity and said one side also having notches at
opposite edges of said opening for receiving said wing portions of
said terminals, and said other side of the body having a wall with
a plurality of openings into said cavity in alignment respectively
with said contact-making means.
2. A structure according to claim 1 having opposed walls extending
between said opposed sides, said opposed walls having external
grooves running between said opposite sides for reception by
supporting structure that receives a circuit module.
3. An electrical termination assembly comprising a connector of
dielectric material and having a longitudinal cavity and opposed
sides, one of said sides having an opening into said cavity, said
side at said opening having opposed lips and also having opposed
outwardly opening notches adjacent to said lips, and a terminal in
said cavity and insertable through said opening, said terminal
having opposed wings in said notches and abutting the bases of said
notches to limit the insertion of the terminal into said connector,
said terminal having a portion with opposed legs that abut said
lips to prevent retraction of the terminal from the connector, said
terminal having opposed contact-making arms in said cavity, said
arms extending from said portion toward the other side of the
connector, said connector having an opening into the cavity at said
other side for receiving a conductor for electrical connection with
said terminal, said cavity being narrower at said one side than at
said other side, and the cavity adjacent to said one side having
facing surfaces juxtaposed with said legs.
4. An electrical termination according to claim 3 in which said
contact-making arms have engaging portions with opposed
deformations that provide opposed concavities defining a generally
oval-shaped passageway for receiving said conductor.
5. In an electrical termination assembly, a connector having a
dielectric body with a cavity for receiving electrical terminals,
said body having a longitudinal opening for insertion of the
electrical terminals into the cavity, and channel-shaped bodies at
opposite ends of said connector body and each at an angle thereto,
said channel-shaped bodies each having spaced legs at opposed sides
of said connector body and having flanges on said legs, said
flanges projecting towards each other and constituting tongues
frictionally engaging grooves on said opposed sides to retain the
bodies in place, said channel-shaped bodies opening toward each
other for receiving and supporting a circuit-containing module and
with said flanges defining a space that slidably receives the
module.
6. In an electrical termination assembly, a connector having a
dielectric body with a cavity, said body having a longitudinal
opening and opposed lips at said opening, channel-shaped bodies at
opposite ends of the connector body and each at an angle thereto,
said bodies interfitting by a groove on one engaging a tongue on
the other, said channel-shaped bodies opening toward each other for
receiving a circuit-containing module, at least one terminal in
said cavity and at least one conductor projecting from said module
through said connector body and electrically connected to said
terminal, said terminal having opposed legs engaging said lips, and
said cavity having facing surfaces juxtaposed with said legs.
7. A method of making an electrical termination component having a
generally channel-shaped configuration comprising: extruding a
channel-shaped plastic body having opposed walls and a
bight-forming wall joining said opposed walls, and thereafter
cutting away exterior portions of said body to form recesses on the
exterior of said opposed walls that only partially penetrate said
walls.
8. A method according to claim 7 in which the cutting away is
carried out after the body has cooled a substantial amount below
the temperature at which the body was extruded.
9. A method according to claim 7 further including cutting notches
across the free ends of said walls transversely thereof and to a
depth that is less than the full depth of said walls.
10. A method according to claim 9 further including cold-forming a
plurality of holes in said bight-forming wall after completion of
said extrusion process, the number of holes being equal to the
number of notches.
11. A method of making an electrical termination component having a
generally channel-shaped configuration comprising: extruding a
channel-shaped plastic body having opposed walls, a bight-forming
wall joining said opposed walls, and a tapered groove in the
exterior of said bight-forming wall, cutting away portions of said
body to forming recesses on the exterior of said opposed walls, and
cold-forming holes in said bight-forming wall after completion of
said extrusion process.
Description
BACKGROUND OF THE INVENTION
This invention relates to improvements in electrical terminator
assemblies, and to parts thereof, as well as to a method of making
a connector and other plastic components of the assembly.
In the manufacture of electrical connectors in which electrical
terminals are housed, the usual practice is to mold the plastic
connectors and then assemble them with the terminals. Molding the
connectors tends to be expensive considering that it is the aim of
the producer of such connectors to keep costs at a minimum
compatible with a structurally sound and properly designed product.
Furthermore, it is often desired that such connectors be adaptable
for use with plug-in circuit modules and to provide suitable
support for such modules.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an electrical
termination assembly in which the connector is an extruded plastic
piece which may thereafter be sawed and punched to final shape.
Such a method provides a significant reduction in production costs
over molding the connector to shape.
A further object of this invention is to provide a terminator
arrangement in which the lead end of a terminal is inserted through
an opening in the rear of the connector, and a central body portion
of the terminal seats on opposed lips at the rear of the connector,
thus resulting in a simplified construction of both the terminal
and the connector.
Another object of this invention is to provide an arrangement of
the type stated in which the terminal has opposed contact-making
arms within the connector that are engaged and are shaped to
provide a passageway for receiving a pin-type terminal projecting
through a punched hole in the front of the connector.
A still further object of the present invention is to provide a
terminator assembly including plastic circuit-module supports which
may also be extruded and which interfit with the connector to
provide opposed guides for receiving the circuit module. The
circuit module contains the pin-type terminals that are engagable
with the terminals within the connector.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is an exploded perspective view showing the connector and
module supports which form part of the present invention;
FIG. 2 is a longitudinal sectional view, somewhat diagramatic in
form, of an apparatus for extruding the connector in accordance
with the method of the present invention;
FIG. 3 is a sectional view taken along line 3--3 of FIG. 2 and
showing the connector supported for cooling subsequent to extrusion
thereof;
FIGS. 4 and 5 are transverse sectional views of the connector and
showing various stages in the method of making the same;
FIG. 6 is a sectional view taken along lines 6--6 of FIG. 1 and
showing the completed connector;
FIG. 7 is an exploded perspective view of the terminator
assembly;
FIG. 8 is a fragmentary side elevational view of the structure of
FIG. 7, the module supports at the ends of the connector being
omitted for the sake of clarity;
FIG. 9 is a side elevational view of an electrical terminal that
forms part of the present invention;
FIG. 10 is a fragmentary sectional view taken along line 10-10 of
FIG. 9;
FIG. 11 is a perspective view of the terminal;
FIG. 12 is a top plan view of the terminal;
FIG. 13 is a fragmentary sectional view taken approximately along
line 13--13 of FIG. 8; and,
FIG. 14 is a fragmentary sectional view taken along line 14--14 of
FIG. 13.
DETAILED DESCRIPTION
Referring now in more detail to the drawing, and more particularly
to FIGS. 1 and 6, there is shown a connector 1 of a dielectric
material, such as nylon or polyvinylchloride. The connector 1
comprises a generally rectilinear body 2 having opposed ends 3, 4
and with a longitudinal cavity 6 extending from one end 3 to the
other end 4. The body 2 is of generally channel shape with opposed
front and rear sides 7, 8 and opposed walls 9, 11 extending between
the sides 7, 8. At their ends nearest the side 8 the walls 9, 11
have interior tapers 12, 13 and are thus thickened thereat, whereby
the cavity 6 is narrower adjacent to the side 8 than at the side 7.
These tapered portions 12, 13 merge into parallel opposed or facing
surfaces 14, 16 which terminate in opposed shoulders or lips 17,
18.
Formed on the exterior of the side 7 and extending from one end 3
to the other end 4 is a longitudinal inwardly tapering groove 19,
and at the groove 19 are spaced holes 21 that project through the
side 7 for communication with the cavity 6. At the rear side 8 the
body 2 has pairs of opposed, aligned, transverse notches 22, 23,
these being a pair of notches corresponding to each hole 21 but
offset therefrom. Finally, the walls 9, 11 are provided with pairs
of opposed grooves 24, 26, each pair being adjacent to an end 3 or
4 and each groove 24, 26 running completely across its associated
wall transversely.
A method of making the connector 1 is shown in FIGS. 2-5. There an
extrusion apparatus 28 may typically comprise a cylinder 29 having
a bore 31 receiving an extrusion billet 32 or like plastic stock
material. Secured to the front of the cylinder 39 is an extrusion
die 33 having a die cavity 34 with a cross-section corresponding to
the cross-sectional shape of the connector body blank 1b shown in
FIG. 3. For effecting pressure on the billet 32, an extrusion ram
36 is in the bore 31, which when moved to the right, forces the
plastic material through the die cavity 34.
When the blank 1b is extruded, the plastic is hot and is cut off to
proper length by a suitable cutter 37 after which the blank 1b is
cooled on a pair of support rails 38, 39. These rails might be part
of a conveyor which moves the cooling blank 1b away from in front
of the extrusion die 33 so that the next blank can be extruded onto
support rails.
The cooled blank 1b is then subject to the operations to the
operations shown in FIGS. 4 and 5. To form the slots 24, 26 at each
end of the connector, saws 41, 42 are used at a suitable station in
the production line. If desired, two sets of saws 41, 42 may be
utilized to cut both pairs of slots 24, 26 simultaneously. Each
pair of opposed transverse notches 22, 23 is cut by a saw 43 and
for this purpose there may be, if desired, a number of such saws 43
ganged together for simultaneous operations. The blank 1b is also
cold worked upon with one or more punches 44 to form the holes 21.
In this regard it should be noted that while there are different
working operations shown in FIGS. 4 and 5, it will be understood
that each working operation may be carried out at a different
station or all of the operations could be carried out at the same
station, it merely being necessary that the slots 24, 26 and
notches 22, 23 are cut at their proper locations, and that the
correct number and location of holes 21 are punched. The number of
hole 21 and associated pairs of notches 22, 23 will depend upon the
desired contact spacing for which the connector 1 is designed.
Turning now to FIGS. 9-13 there is shown a sheet metal terminal 50
having a lead section 51, a central body section 52, and a trailing
end section 53. The lead section 51 comprises opposed
contact-making arms 54, 54 which have trailing ends 56, 56 that
merge with the spaced, generally parallel legs 57, 57 of a U-shaped
bight 58 that forms part of the central body section 52. The arms
54, 54 have first portions that extend from their trailing ends 56,
56 and converge toward regions of engagement 59, 59, and from the
regions 59, 59 the arms have second portions 61, 61 that diverge
from each other. The arms may be notched or cut away as at 55 to
enhance their resiliency. On opposite sides of the regions 59, 59
and extending into the aforesaid first and second portions each arm
54 is deformed to provide opposed concavities 62, 62 that define an
oval-shaped passageway 63.
Formed on the central body section 52 are opposed wings 64, 64 that
project from an edge 66 of the U-shaped part and which serve to
limit the insertion of the terminal 50 into the connector 1. The
trailing end section 53 is offset from the wings and is comprised
of a tail piece 67.
In assembling a terminal 50 with the connector 1, the terminal is
inserted, lead section 51 first, through the opening into the
cavity 6 between the lips 17, 18. The spacing of the legs 57, 57 is
greater than the distance between the lips 17, 18 and the lips 17,
18 spread apart due to yielding of the plastic to enable the legs
57, 57 to pass thereby. When the legs have cleared the lips 17, 18,
the latter snap back to prevent retraction of the terminal 50 from
the connector 1. In this regard it should be noted that the
invention also contemplates an arrangement where the terminal
instead of connector yields or where both yield to some extent. The
wings 64, 64 enter the notches 22, 23 to limit movement of the
connector into the connector 1. It will be apparent that each
terminal 50 is inserted into the connector in the manner just
described so that the terminals are generally parallel and with
each having its oval shaped opening 63 in substantial alignment
with one of the holes 21 in the connector 1.
The depending tail pieces 67 of the respective terminals 50 may be
passed through a circuit board 70 containing printed wiring and/or
like circuitry and soldered in place at connections 71.
Provided for use with the connector 1 are like module supports 72,
72, which are channel shaped pieces having a bight 73 which
embraces the ends of the connector, and spaced legs 75, 76 which
are at the sides of the connector. The legs 75, 76 terminate in
opposed inwardly directed flanges 77, 78 which fit snugly in the
grooves 24, 26. The module supports 72, 72 may be slid onto the
connector and abut the circuit board 70, the module supports 72, 72
being of a length such that they project beyond the connector wall
7. The module supports 72, 72 are preferably of plastic and may be
extruded to shape, then cut to length, and then allowed to cool,
all in substantially the same manner as the connector 1.
A circuit module 79, such as a printed circuit board,
circuit-containing housing, or the like, has a series of parallel
terminals 81 projecting therefrom. These may be any suitable type,
such as the round pin-type which is herein illustrated as being
typical. The number and spacing of the terminals 81 corresponds to
number and spacing of the holes 21 and female terminals 50.
When the module 79 is plugged into the connector 1, each terminal
81 projects through a hole 21, being guided to some extent by the
tapered groove 19. The terminal 81 is of larger diameter than the
short distance across the opening 63 with the result that the
contact arms 54, 54 are spread apart and their spring bias toward
each other bear against and contact the terminal 81, as best seen
in FIGS. 13 and 14.
The width of the circuit module 79 is preferably slightly smaller
than the spacing between the facing edges of the flanges 77, 78. In
such case the module supports 72, 72 tend to retain the circuit
module 79 in its plugged in position so that the latter need not be
entirely supported by the interfit of the terminals 81, 50.
While a preferred form of the invention has been disclosed, it will
be apparent that various modifications may be made and all those
falling within the purview of the claims are to be regarded as part
of the invention.
* * * * *