U.S. patent number 3,680,509 [Application Number 05/068,097] was granted by the patent office on 1972-08-01 for apparatus for feeding and cutting strip material.
This patent grant is currently assigned to Quick Service Textiles, Inc.. Invention is credited to Samuel E. Miller.
United States Patent |
3,680,509 |
Miller |
August 1, 1972 |
APPARATUS FOR FEEDING AND CUTTING STRIP MATERIAL
Abstract
Apparatus for sewing predetermined lengths of two or more
different materials in strip from to a base strip in sequence along
the latter. The base strip is fed continuously to the sewing
station and the successive lengths of the first-mentioned materials
are fed to the sewing station selectively in sequence. The
first-mentioned materials are fed from respective sources of supply
and are cut off to predetermined length cyclically by automatic or
semiautomatic means.
Inventors: |
Miller; Samuel E. (Wilmette,
IL) |
Assignee: |
Quick Service Textiles, Inc.
(Chicago, IL)
|
Family
ID: |
22080393 |
Appl.
No.: |
05/068,097 |
Filed: |
January 27, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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777592 |
Nov 21, 1968 |
3515081 |
|
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Current U.S.
Class: |
112/152 |
Current CPC
Class: |
D05B
35/062 (20130101); D05D 2207/02 (20130101); D05D
2203/00 (20130101); D05D 2305/12 (20130101) |
Current International
Class: |
D05B
35/06 (20060101); D05b 035/06 () |
Field of
Search: |
;112/152,136,143,137,148,150,153,130,121.27 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Hunter; H. Hampton
Parent Case Text
This is a division of application Ser. No. 777,592 filed Nov. 21,
1968, now U.S. Pat. No. 3,515,081 dated June 2, 1970.
Claims
I claim:
1. Means to pass the leading end of one of a plurality of advancing
strips of material of low inherent stiffness through a guide having
an exit end constraining the strip to follow a path determined by
said exit end, comprising: a box-like structure having a top wall
and a bottom wall spaced therefrom, a fixed side wall and an
opposite side wall, means supporting the opposite side wall for
movement between a normal position contiguous to an edge of the
strip, the fixed side wall cooperating with the movable wall in
guiding the strip and a retracted position, the normal position
defining a width for the exit end just sufficient to permit
unimpeded transit of the strip, and the retracted position
increasing the normal width of the exit end, and means to retract
the movable side wall to increase momentarily the width of the exit
end prior to advance of the leading end of the strip theretoward,
means to restore the movable wall to normal, strip-guiding position
while the strip is passing through the guide, bias means to urge
said movable wall to normal position and automatic power means to
retract said movable side wall in timed relation to the advance of
a succeeding strip.
2. The combination in accordance with claim 1 wherein said movable
side wall is constituted as one end of a lever, said lever is
pivotally mounted, said power means comprises cylinder-and-piston
means and there is provided a source of fluid power for said
cylinder.
Description
The invention has reference to apparatus as broadly referred to in
the abstract adapted for feeding first strips of different kinds,
e.g., textile materials, selectively and in sequence for
incorporation with a base strip, this latter being, for example,
waistbanding comprising a shell fabric waistband together with a
curtain assembly.
This invention comprises improvements in the apparatus shown and
described in my U.S. Pat. No. 3,381,639, granted May 7, 1968. In
that patent I disclosed apparatus for feeding a base member, e.g.,
a sub-assembly of fabric elements constituting a waistband and the
curtain assembly for a garment, and jointly feeding another strip,
e.g., textile fabric, to be sewn to the waistband and the curtain
assembly to serve as a stiffening element therefor. Since the
stiffening element, at least in the illustrative case, functions to
preclude roll-over of the top of the garment it is desirably
incorporated in the waistband and the curtain assembly only at the
front portion thereof, regarded in terms of the completed garment.
Further reference is made to my U.S. Pat. No. 3,155,986, granted
November 10, 1964. Accordingly the apparatus disclosed in my said
U.S. Pat. No. 3,381,639 is capable of feeding a specific length of
the stiffening element to be sewn into the waistband and the
curtain assmbly cutting the element to a predetermined length and
so on, cyclically.
It is desired to incorporate a strip of some less expensive
stiffening material, e.g., canvas, with the waistband and the
curtain assembly desirably with at least the top edge thereof in
alignment with the top edge of the stiffening element of my said
U.S. Pat. No. 3,155,986. In accordance with the present invention
the desired length of each kind of stiffening material is fed
selectively and automatically to the presser foot and feed dog of
the sewing machine along with the waistband and the curtain
assembly, the latter usually comprising layers which have been
pre-sewn. As an example of the incorporation of two different
strips into the waistband and the curtain assembly, the stiffening
element of my U.S. Pat. No. 3,155,986 may be fed alternately with a
strip of canvas (sometimes termed "buckram"). Thus, the garment
fabricator will be provided with waistbanding which, when cut off
to proper length, may be assembled in a garment, e.g., a pair of
trousers, with the first mentioned stiffening element at the front
half and the second mentioned at the rear half. Inasmuch as the
stiffening element of my said patent serves its function only at
the front half of the garment, and might cause discomfort in the
rear half, it is preferably used only in the front half. Further,
for reasons of cost, the cheaper canvas can be used in the rear
half where it will perform its conventional stiffening function.
Additionally, since canvas will handle better than the special
stiffening element of my said patent, fabrication of the outlet,
say, of a pair of trousers, is simpler and the manufacturing cost
of the garment lowered. The added strips are preferably overlapped
some minor distance to lend continuity to the handle of the
completed waistband, i.e. to avoid a "break" line in the waistband
of the garment. However, the apparatus disclosed herein is capable
of feeding the successive strips in end-to-end abutting relation or
even with a gap therebetween. Moreover, although two different
kinds of strip are referred to illustratively, it will become
apparent that, within the principles of the invention, a greater
plurality is possible.
Where, for conciseness herein, I refer to "stiffening element" and
"stiffening material" I intend to refer to different kinds of strip
which may or may not be intended to lend rigidity to the waistband.
However, in general, when the strips function to rigidify they are
arranged in the waistband and curtain assembly in such manner that
the respective top edges thereof are aligned and positioned at the
top edge of the waistbanding as sewn into the completed garment.
Where, herein, I refer to "sub-assembly" I intend to refer to the
several components of a waistband and curtain assembly exclusive of
the rigidifying strips and, by the term "waistbanding," I mean the
waistband and curtain assembly together with the rigidifying strips
in a commercially complete form ready for the garment
manufacturer.
At this juncture it is to be noted that the invention apparatus has
utility in a case where lengths of different materials are to be
overlapped and sewn at the overlap to yield a continuous strip,
i.e., the waistband and the curtain assembly is omitted. Further,
that the shell waistband and the curtain assembly are combined by
sewing, with the selected strip then being fed, the feeding of
these components being accomplished by the presser foot and feed
dog of the sewing machine. If desired portions of the shell of the
garment, e.g., the two halves of a pair of trousers may be fed
jointly therewith. For particulars, reference is made to my said
U.S. Pat. No. 3,381,639.
Where, herein, I refer to the "top edge" of the waistband or of the
garment I intend to refer to that edge which is uppermost in the
garment as worn.
In accordance with the invention the selected component to be
combined with the waistband and the curtain assembly is fed through
an individual guide toward and between the presser foot and feed
dog of the sewing machine which then assumes the feeding function.
This guide is so constructed and arranged as to establish and
maintain the edge of the component in a predetermined path, e.g.,
with the left hand edge thereof on a line which corresponds to the
top edge of the waistband. To avoid jamming of the leading end of
the strip, when introducing the same into the guide, a movable
finger adapted to bear against the right hand edge of the strip is
momentarily retracted and, when the leading end of the strip has
exited from the guide, the finger is restored to establish the
precise path for the strip.
Where, herein I employ the words "right" and "left" I refer to the
same as viewed from the operator's position at the front of the
sewing machine.
Means are also provided for feeding the plurality of strips singly
and selectively to a position whereat the leading end is seized
between the presser foot and feed dog, at which moment the feeding
means is de-activated pending feeding of the succeeding strip.
In accordance with the invention novel means are provided for
cutting off the strip then being sewn, irrespective of whether this
latter is from one source of supply or another.
Desirably the initiation of feed and cutting off of the travelling
strip at the desired point are under the control of the operator,
but may be automatic. For example, initiation of feed and cut-off
may be in response to pedal actuation and selection of the
succeeding strip material may be automatic in response to a
preceding cut-off step.
As the description proceeds it will become apparent that, although
pneumatically-driven mechanisms are shown by way of example,
air-operated means may be replaced by hydraulic means and
electrical or electromechanical means may substitute for or
supplement all or part of such pneumatic or hydraulic means. In
general, any of such means may be referred to broadly as "power
means."
On of the principal advantages of the invention is the elimination
of the need to interrupt operation of the sewing machine at any
time in the cycle. The arrangement of the apparatus is such that
action of the cut-off mechanism is extremely rapid and the moving
strip can, therefore, be severed practically instantaneously.
Another object is to provide apparatus for the purpose aforesaid
which is capable of adaptation to virtually any industrial sewing
machine with little or no alteration in the same.
Other objects and advantages of the invention will become apparent
from the ensuing description which, taken with the accompanying
drawings, discloses certain preferred forms in which the principles
of the invention may be embodied in practice.
IN THESE DRAWINGS
FIG. 1 is a side view showing the chutes for guiding two different
kinds of strips to the sewing station;
FIG. 2 is a front view of the side;
FIG. 3 is a view of a portion of the apparatus to emphasize details
adjacent the sewing station;
FIG. 4 is a plan view of the means for guiding the strip then being
fed to the sewing station;
FIG. 5 is a combined cross section and elevation of the
strip-feeding dogs and the parts directly adjacent thereto;
FIG. 6 is a cross section taken on the line 6--6 of FIG. 5;
FIG. 7 is a cross section taken on the line 7--7 of FIG. 5;
FIG. 8 is a detail of the cut-off means and the actuating means
therefor, as viewed from the front;
FIG. 9 is a similar detail, as viewed from the rear;
FIG. 10 is a side elevation, as viewed from the left, to show
details of the means for actuating the cut-off means;
FIG. 11 is a more or less schematic layout to show the
interrelation between the several components of the apparatus and
the pneumatic circuits;
FIG. 12 is a plan view of the guide for the strip as it is fed to
sewing position, and the mechanism for insuring alignment of the
edge of such strip with respect to the waistband;
FIG. 13 is perspective view of a typical waistband assembly after
it leaves the sewing station;
FIG. 14 is a perspective view of a typical assembly of a waistband
and the curtain assembly together with a portion of one of the
strips;
FIG. 15 is a detail, in plan, of an alternative form of guide
throat;
FIG. 16 is a cross section on the line 16--16 of FIG. 9;
FIG. 17 is a schematic presentation of a modified arrangement for
controlling the pneumatically-actuated components of the
apparatus;
FIG. 18 is a cross section of waistbanding to indicate a typical
construction and the description of the parts thereof;
FIG. 19 is a perspective view of a spring located in advance of the
guide throat, and beyond the needle;
FIG. 20 illustrates an arrangement for operating the cut-off blade
and strip guide concurrently; and
FIG. 21 shows, in plan, a modified form of friction device to apply
braking force to the moving strip.
By way of example the invention apparatus will be described with
reference to the incorporation, by sewing, with a typical form of
waistband and curtain assembly, of a strip of one kind followed by
a strip of another kind, in alternated sequence. Such waistband and
curtain assemblies vary between garment manufacturers. However,
since the present invention has to do with the addition thereto of
strips having specialized functions, as described above, only a
very simple waistband and curtain assembly will be used by way of
illustration. Should it be desirable to feed more than two strips
in sequence it will be evident that the apparatus may be readily
modified to accommodate such plurality which, in essence, involves
only multiplication of components. It is also possible to feed only
a single strip to the sewing station simply by omitting to thread
the unwanted strip into the chute therefor and/or disabling the
associated components. Alternatively the principles of the
invention are capable of being embodied in apparatus initially
intended to feed a single strip. The waistband and curtain assembly
and the garment shell fabric, if any, are desirably fed to the
sewing station on a lower level and the strip or strips on an upper
level. The feeding action applied to the strip or strips need be
only sufficient to introduce the leading end to a position between
the presser foot and feed dog of the sewing machine, from which
position feeding is continued by the feed dog in cooperation with
the presser foot, as is conventional.
Adverting to the drawings there is shown a sewing machine 10
mounted on a base 11 and having a needle 13 and a presser foot 14.
Below this latter, but not shown, is the conventional serrated feed
dog which cooperates with the presser foot in advancing the
components being sewn.
Mounted on the base 11, or a table on which the base is supported,
is a guide chute sub-assembly 20 comprising a pair of tubes 22a and
22b of rectangular cross section (FIGS. 3 and 4) through which
individual ones of the two strips 24a and 24b are fed on their way
to sewing position. If desired, portions of the wider wall of the
tubes may be left open to serve as windows for access to, and
initial feeding of the strips thereinto, such as when a fresh
supply is begun. At the lower end the sub-assembly 20 is supported
on a bracket 30 secured to any convenient fixed point.
The supply of the two strip materials is preferably in the form of
rolls 26a and 26b carried on spindles 27a and 27b, these being
supported on a rod 31 carried on the work table in the usual
manner. In order not to obstruct the operator's vision or access
the tubes 22a and 22b are skewed, as best seen in FIGS. 1 to 3, to
position the greater part thereof beyond the operator's range of
vision during operation of the machine.
Turning now to FIGS. 5, 6 and 7 the sub-assembly 20 includes a
guiding and feed unit comprising a center block 35 recessed on both
sides, as at 36a, 36b through which respective strips 24a,24b
travel on their way to sewing position. To avoid backlash upon
restoration of the feed dogs to be described, the entrance end of
each slot is provided with a hairpin spring 37 bearing on the
respective strips. The side plates 38,38 overlie the block 35 on
opposite faces to define the slots 36a,36b.
Carried on individual brackets 41,41 are the air cylinders 42a and
42b, each having a piston rod and piston indicated jointly by the
numerals 44a and 44b. At its free end each piston rod has a
U-shaped piece 47, between the cheeks of which is pivoted a support
48 in which a feed dog 51 is secured. Each dog has a pointed
working end extending into a recess 52 opening from the respective
recesses 36a,36b, whereby the dog may be free to penetrate the
strip to feed the same. Bias is applied to each dog by means of a
compression spring 50, one thereof being shown in FIG. 5, this
spring applying a force such as to cause the point of the dog to
penetrate the strip upon feeding movement, but to allow the point
to be released from the strip, without drag, upon return to idle
position. It will be seen that the axis of the dogs is inclined in
the direction of travel for positive engagement and free release.
As mentioned above, the hairpin springs 37 act to preclude any
tendency of the strips to move reversely.
The pistons 44a,44b are arranged to be air-operated in both
directions although it is within contemplation that the active
stroke be the result of air pressure and retraction be under spring
bias.
In order that actuation of each piston be delayed slightly in order
to have its actuation in proper phase with operation of the other
air-operated components, delay valves 55a,55b are interposed
between the air lines 56a and 56b and the upper inlet of the
respective cylinders 42a,42b. In the example, the pistons 44a,44b
are restored to idle position by air admitted through lines
58a,58b.
It will be noted that, in the interest of clarity, the strips are
not illustrated in FIGS. 6 and 7, but are indicated by broken lines
in FIG. 5.
From the preceding it will have become evident that, upon
sequential activation of the pistons 44a,44b, one or the other of
the strips 24a or 24b will be advanced by the related dog 51. As
will appear, the amount of advance will be such as to present the
leading end of the selected strip between the presser foot and feed
dog of the sewing machine. The means for selecting the appropriate
cylinder and admitting air thereto will be described
subsequently.
The waistband and curtain assembly, are guided laterally with
respect to the line of stitching by any conventional guiding means
attached to the base of the sewing machine. To locate the strip
being fed in precise relation to the line along which sewing
occurs, i.e., the needle, a guide throat assembly 61 (FIGS. 4 and
12) is provided. This assembly comprises a bottom wall 61a, a top
wall 61b, a partition 59 therebetween, and side walls 61c,61d
having a mutually-inclined relation and defining a pair of entrance
ends and a pair of exit ends through which respective ones of the
strips are guided on their paths to the sewing station. The guide
throat assembly is carried on a pair of brackets 60,60 which are,
in turn, secured to the block 110. As alluded to hereinabove, an
important desideratum is that the left-hand edge of the strip, when
introduced to the presser foot and feed dog, have a precise
alignment with the other components to which it is sewn, and that a
succeeding strip be aligned with its predecessor. Such result is
attained in part by providing a lip 63, preferably formed as a
forward extension of the wall 61c. However, if the right-hand wall
61d were to be fixed and the strip fed between both side walls
jamming could occur.
To avoid this contingency the walls 61c,61d are so arranged as to
define an exit throat allowing free passage of the strip, and means
are provided to constrain the strip to travel with its left-hand
edge against the lip 63. This objective is achieved by the
provision of a lever 65 having a finger 65a, and the lever is
pivoted at 67 on a bracket 66. This latter may be integral with the
guide 61 or otherwise. A spring 71 connected between the lever 65
and a fixed hook 72 normally biases the finger 65a against the
right-hand edge of the strip then being fed toward the sewing
station. However, in order to admit the leading end of the strip to
the exit end of the guide 61 the lever 65 is arranged to be
momentarily pivoted to retract its finger. To this end a pneumatic
cylinder is mounted on the bracket 66 by means of a strap 70, there
being two independent inlet ports 76 and 77 including check valves
for a purpose to appear. Retraction of the piston 79 is by a spring
(not shown). The supply to the ports 76 and 77 is indicated at 81
and 82. The piston 79 is provided with a head 84 adapted, upon the
outward stroke thereof to swing the lever clockwise (FIG. 12) to
retract the finger 65a from contact with the strip. By this action
the exit end of the guide 61 is, in effect, widened, to permit free
passage of the strip and, upon retraction of the piston 79, the
spring 71 will restore the finger 65a to bear on the right hand
edge of the strip, thereby to urge the left hand edge against the
fixed lip 63.
By employing a yielding guide for the right hand edge of the moving
strip, i.e., the finger 65a, normal variations in the width of a
strip and between different strips are readily accommodated. It
will be understood that, in general, the two different strips
24a,24b of the example, will be of the same width. However, they
may, within commercial limits, be of different widths. In such case
the guide 61 will be so dimensioned as to accept the greater width
and the throw of the finger 65a relied upon to accommodate the
difference, i.e., maintain the left hand edges of the different
strips in alignment.
At this juncture it is believed desirable to describe a typical
waistband and curtain assembly with which the strips 24a and 24b
may be incorporated. Before doing so it is to be noted that, in
this example, the parts of the curtain have been sewn along one
side, and the shell waistband and the selected strip are sewn
thereto in one operation. However, the invention is capable of
being used in a situation wherein all the components, i.e., the
shell waistband and the curtain assembly are fed to the sewing
machine along with a selected strip, 24a or 24b, and such strip and
components are combined in a single sewing operation.
Thus, referring to FIGS. 13 and 18, the waistband and curtain
assembly may comprise a curtain 91 and a strip of scrim or canvas
92 forming part of the same, which are sewn together at 94 before
being fed to the sewing machine herein described. The curtain
comprising the parts 91 and 92 fed to the sewing station, together
with the shell cloth waistband 97 as indicated at 96 (FIG. 3),
along with the selected strip 24a or 24b, the line of stitches
being indicated at 99.
At a subsequent stage, not forming a part of the instant invention,
the garment manufacturer will fold the shell fabric over the strips
24a and 24b to form the top edge 101 of the garment. FIG. 14 shows
the completed product ready to be incorporated into the garment.
FIG. 18 is the same except that the shell 96 of the garment has
been added. Since the upper edge of the strips 24a and 24b define
the fold line, i.e., the top edge of the finished garment, it will
now be seen why, during passage to the needle, exact positioning of
the left-hand edge of the moving strip is of paramount
importance.
The period of time during which the lever 65 is held in retracted
position is adjustable either by lengthening the stroke of the
piston 79 or by controlling admission of air thereto. It will be
understood that advance of the strip 24a or 24b by activation of a
cylinder 42a or 42b requires that the lever 65 be retracted either
simultaneously or in advance thereof. The first result is easily
obtained by admission of air to the then-selected cylinder 42a or
42b and the cylinder 75 simultaneously, and the second by utilizing
the associated one of the time delay flow valves 55a or 55 b.
In a modified form of guide (FIG. 15) the guide 121 comprises
bottom, top and side walls, and is mounted on a bracket 122
arranged for lateral adjustment by screws 123 through an oversized
slot 124. By suitable canting of the guide the advancing strip is
caused to ride against the left-hand edge 120 of the exit end 128
whereby the strip is constrained in definite alignment, all as
explained in connection with FIGS. 4 and 12. However, the
arrangement described in connection with those figures is preferred
since a definite lateral force is continuously applied
notwithstanding variation in the width of a strip or between strips
of different kinds.
An additional feature for maintaining alignment of the strips is
shown in FIG. 19. It has been found that, after the strip has been
severed and before it has been sewn, the trailing end may have a
tendency to whip since, at this time, the finger 65a is retracted
to clear the succeeding strip. The net result is misalignment along
the left edge. To avoid such misbehavior a cantilever spring 171
having an arcuate end 172 is secured to the member 110 or other
convenient fixed part, as shown. The end 172 is arranged to bear on
the right-hand edge of the strip, e.g., the strip 24a with such
force as to neutralize the tendency to whip. It will be observed
that the point of contact is as close as practicable in advance of
the needle in order that the function of the spring is effective
for as long as possible.
Reference will now be made to FIGS. 4, 8, 9, 10 and 16 illustrating
the means for severing, to some predetermined length, the strip
then being fed. Located just in advance of the guide 61 is the
block 110 having a pair of apertures 131,132 each receiving an
individual one of the strips 24a,24b. FIG. 8 shows the cut-off
mechanism as viewed from the front, and FIG. 9 as viewed from the
rear. A base 135 (FIG. 10) is secured to any convenient part of the
bed plate 11 of the sewing machine, and has a bracket 138 secured
by screws 139. A pair of brackets 141,141 are, in turn, adjustably
mounted on the bracket 138 by bolts 142,142 admitted in oversized
slotted holes 143,143 in order to permit adjustment. The member 110
is secured to the brackets 141,141.
A pneumatic cylinder 151 is mounted on the member 110 and has a
piston (not shown) and a piston rod 153. Air is supplied to each
side of the piston alternatively, through ports 150,152, to swing
the knife 154 between its upper and lower positions as depicted in
full and broken lines respectively (FIG. 9). The air supply to the
ports 150,152 is shown at 155,156. Although the mechanism for
translating reciprocation of the piston into movement of the knife
may take many forms, there is shown,by way of example, a head 157,
attached to the outboard end of the piston rod 153, to one side of
which a rod 158 is pivotally connected. This rod 158 is pivotally
connected at its opposite end to a pair of arms 162,162 pivoted to
an extension of the bracket 141.
An ear 166 is secured to one of the arms 162 as by rivets and the
knife 154 is attached to the free end of the ear by screws 167.
From the foregoing it will have become apparent that reciprocation
of the piston rod 153 results in swinging movement of the knife
between its two positions. It is to be noted from FIG. 16 that the
knife 154 has two sharp edges for shearing relation with the member
110, this latter being formed at its active surface to present a
pair of back-off faces 110a,110a defining sharp shearing edges. For
clarity, the strips are omitted from FIG. 16. Thus movement of the
knife toward one limit of its stroke will sever one of the strips
and movement toward the other limit will sever the other. In order
to urge the knife 154 against the fixed shearing faces 110a,110a, a
compression spring 181 is interposed between the upper one of the
arms 162 (FIG. 10) and the fixed extension bracket in which the
shaft 164 pivots.
For the reason that the steps of cut-off and retraction of the
lever 65 occur substantially simultaneously, it is possible to
eliminate the cylinder 75 and to provide that movement of the arm
166 also operate this lever. One way in which such joint operation
may be carried out is to provide a cam surface on the arm 166
adapted to engage the end of a lever 183, for example, as shown in
FIG. 20. It will be seen that the leg 180 of the lever 183, which
performs the same function as the finger 65a, is arranged to be
actuated by the cam 185 which is adjustably secured to the arm 166,
by screws 186 passing through oversized holes therein. The end 179
of the lever 183 is shaped, as shown, for engagement by the cam. By
suitable formation of the active face 185a of the cam 185, the
dwell time, i. e., the time during which the lever 183 is held
retracted, may be suitably determined. By adjusting the position of
the cam 185, the phase relationship between cut-off and retraction
of the lever 183 may be established as desired.
Air is a preferred medium for operating the apparatus. However, a
hydraulic or electro-mechanical arrangement or combination of any
of the foregoing may be utilized. For example, where air-operated
control valves are shown, these may be solenoid-operated.
Accordingly, and referring to FIG. 11, there is shown a source of
compressed air represented as a line 201 in which may be interposed
a filter, a pressure regulator and an oiler, none of which are
shown since they are conventional in pneumatically-controlled
systems. In connection with the description of FIG. 11 the symbols
and terminology are essentially those recommended by The American
Society of Mechanical Engineers, Bulletin USAS Y32.10-1967.
A four-way spool valve 211 is interposed in the air line 201 and
has its plunger 212 adapted to be operated by one arm 214a of a
bell crank 214 pivoted at 215. The valve 211 is arranged to be
controlled by the operator by means of a pedal 223 and a chain 224
connecting the same to the other arm 214b of the bell crank
214.
In the position shown, air flow may be traced from the supply at
201 through the valve 211 to the blocked port 211a, and the system
is quiescent.
To begin a cycle the operator will depress the pedal 223 which will
cause arm 214a of the bell crank to shift the spool of valve 211 to
the right. Air may then flow through port 211b, line 231, port 235a
of a four-way spool valve 235, line 237 to actuate pilot valve 238.
It is to be noted that this pilot valve and others to be referred
to are piston and cylinder arrangements actuatable by air pressure
in one direction and restorable by a compression spring. Upon
actuation of valve 238 the spool of the four-way spool valve 241 is
shifted so that its port 241n conditions a path from line 245 to
line 56a.
Simultaneously with the sequence of events just referred to, air is
passed through line 246 to actuate pilot valve 247 which shifts the
four-way spool valve 249 to the right. Thus air in line 251 is
transferred through port 249a to branch 252 and into line 245 for
operation of the feed cylinder 42a. However, it will be recalled
that the feed cylinders are each equipped with flow retarding
valves 55a and 55b so that the feed cylinder 42a is not actuated
immediately but directly after cut-off of the strip then being fed.
Thus, air passing through branch 252 is admitted, via line 155 to
the cut-off cylinder 151 to operate the knife 154 whereby the other
strip 24b, which had been advancing past the sewing station, is
severed.
Since the piston 44a is to be restored to idle position following
initiation of feed of the strip 24a, there is provided air-operated
means for so doing. It has been found that a spring-restored piston
is not as reliable as one which is positively restored.
Accordingly, a branch 257 from the main supply at 201 is connected,
via a pressure-reducing valve 258, into the lines 58a, 58b entering
the lower end of the respective cylinders 42a,42b. The pressure at
the outlet side 58a,58b of the valve 258 is considerably less than
the pressure applied at the inlet 55a,55b but yet is sufficient to
restore the piston and the parts driven thereby when air flow to
the inlet is interrupted.
The finger 65a is to be withdrawn from the position of FIG. 12
concurrently with initiation of feed of the strip 24a. To this end,
the line 81 is connected to the line 245. It will be seen that, in
effect, air is admitted to the cylinders 75 and 151 concurrently in
order that the strip then advanced toward the sewing station finds
the space between the lip 63 and finger 65a opened.
As soon as the operator releases the pedal 223 the valve 211 is
shifted to its other position, as seen in the drawing, by the pilot
valve 261 which receives line pressure through the conduit 262. The
following sequence of events then occurs: air flow through the
valve 211 is blocked at the closed port 211a; air pressure in the
line 231 and passages in communication therewith is exhausted at
211c; the spring 241c has shifted the valve 241 to the position
shown since, at that time the pilot valve 238 has been
de-activated; line 56a is connected to exhaust at 241d so that low
pressure air at 58a may restore the piston 44a to its upper
position, and pilot valve 264 is operated, via line 265 and port
241c to shift the valve 235 to the right.
After a predetermined length of the strip 24a has been advanced to
the sewing station the operator will depress the pedal 223 again.
Thus the valve 211 is moved to the right and flow of air from
source 201 may be traced as follows: from source 201, through port
211b, line 231, port 235b, line 271 and pilot valve 273, to shift
four-way spool valve 275 downward from the position shown against
the force of its restoring spring 276f. At the same time air from
source 201 flows through line 251, port 249b, branch 278, line 279,
port 275a, line 56b to operate the piston 44b to initiate feed of
the alternate strip 24b. Concurrently the port 275b connects line
281 from pilot valve 282 to exhaust at 275c. The branch 278 feeds
line 156 which actuates the piston 153 to the left whereby the
knife 154 is swung in the opposite direction to sever the strip 24a
then being fed.
Upon release of the pedal 223 the valve 211 is shifted back to the
position shown, thus allowing the spring 275f to restore the valve
275 to the position shown. Air at reduced pressure restores the
piston 44b to flush the cylinder 42b via line 56b, port 275d to
exhaust at 275c. Air is applied from line 251, via port 249b, lines
278 and 279, via port 275a and line 281 to pilot valve 282 and the
valve 235 is shifted to the position shown ready for the next
cycle.
When the piston 153 is shifted to the left, exhaust of air behind
the same occurs via lines 155 and 252, port 249c to exhaust at
249e.
From the foregoing it will have become apparent that the operator
need only depress the pedal momentarily to initiate a cycle and
that the several events of a cycle occur automatically but
alternated as to feeding and cutting from one strip to the other,
and so on sequentially.
The purpose of the two check valves 76 and 77 associated with the
cylinder 75 is to prevent short circuiting between the lines 237
and 245.
The response time of the food cylinders 42a, 42b may be adjusted
through the respective flow control valves, 55a,55b. By reducing
the response time the leading end of the succeeding strip may be
caused to overlap its predecessor and, by increasing the response
time, such leading end may be caused to lag, thereby creating a gap
of predetermined extent between the two strips. This adjustment may
be co-ordinated with the rate at which the strip is advanced by the
feed dog of the sewing machine.
A modified embodiment is illustrated in FIG. 17. The lines 56a,56b
supplying air to the feed cylinders 42a and 42b and the cylinders
75 and 151 are connected in parallel. The air supply line 201 is
branched into two lines 205,206. Line 205, in turn, branches into
lines 301,302 each of which is arranged for selective flow through
solenoid-operated valves 306,307, corresponding to the feeding and
cutting of a selected one of the strips 24a,24b. The "hot" side of
each of the solenoids is connected through leads 310,311 to
respective contacts 312,313 of a switch 315.
The switch is of a type which, upon actuation, will throw its
armature 317 to close on one or the other of the contacts 312 or
313 for momentary activation of the respective loads (broken
lines), and then return to a neutral or idle position (solid
lines). The operation is sequential, i.e., if closure on contact
312 has occurred then, upon the next actuation, the armature will
close on contact 313 and vice versa. The armature is arranged to be
moved from neutral to one or the other of its two positions by a
suitable mechanism 321 which receives impulses from a pedal 323.
Stated otherwise, successive operations of the pedal will close
either of the circuits including the contacts 312,313, in sequence.
A typical mechanism together with the armature 317 and contacts 312
and 313 is available commercially from Square-D Company, Asheville,
North Carolina, as its Mechanical Alternator, Class 9038, Type
AG-1.
Thus, it will have become apparent that, upon succeeding
depressions of the pedal 323 one or the other of the solenoid
valves 306 or 307 will open to admit air to one or the other of the
respective feed cylinders 42a or 42b for cutting the strip then
being fed to the sewing machine and initiating feed of the other
strip, and so on, cyclically. The cylinder 75, forming part of the
guide assembly (FIG. 12) is connected in parallel with the lines
301 and 302 through branches 237x and 245x. The cylinder 151
associated with the cut-off mechanism is also connected in parallel
with the lines 301 and 302 by means of branches 150x and 152x.
Although this schematic representation may indicate that the
several cylinders will be activated concurrently, it will be
understood that suitable flow retarding devices and/or sequence
devices may be introduced to provide a timed relation between
feeding and cutting in a manner similar to that described
above.
As an alternative to the hairpin springs 37,37 (FIG. 5) the
arrangement of FIG. 21 may be employed. Each of the chutes 22a,22b,
at their entrance end, is provided with a retractible button 191,
e.g., of dome shape, fixed to the inner end of a pin 193 having a
knob 195 at its outer end. The pin is supported for sliding
movement in any convenient fixed part of the chute assembly, e.g.,
a bushing 196. A compression spring 197 normally urges the button
inwardly to apply friction to the strip advancing through the chute
226 to apply a mild braking force thereto, as described in
connection with the springs 37,37. When the leading end of a fresh
supply is to be fed into the chute, the button is momentarily
retracted for freedom of access. Upon retraction of the button
clearance is afforded by a hole 198 in the wall of the chute. It
will be apparent that FIG. 21 shows only one of the arrangements
just described, the other being a mirror image thereof.
While I have shown particular embodiments of my invention, it will
be understood, of course, that I do not wish to be limited thereto
since many modifications may be made and I, therefore, contemplate
by the appended claims to cover any such modifications as fall
within the true spirit and scope of my invention.
* * * * *