U.S. patent number 3,646,764 [Application Number 05/032,248] was granted by the patent office on 1972-03-07 for air pollution preventive system for motor vehicles.
This patent grant is currently assigned to Nissan Motor Company, Limited. Invention is credited to Yoshimasa Hayashi, Yasuo Nakajima.
United States Patent |
3,646,764 |
Nakajima , et al. |
March 7, 1972 |
AIR POLLUTION PREVENTIVE SYSTEM FOR MOTOR VEHICLES
Abstract
A vehicular air pollution preventive system with a unit or units
constructed to reduce the quantity of nitrogen oxides and/or
hydrocarbons under the control of means responsive to the engine
temperature, and either one of the intake manifold vacuum, vehicle
or engine speed, or a combination of any of these, which system
includes control means responsive to a relatively cool temperature
of the engine to deactuate the unit for reducing the quantity of
nitrogen oxides in the exhaust gases and to actuate the unit for
reducing hydrocarbons, and responsive to a relatively hot
temperature of said engine to actuate the unit for reducing the
quantity of nitrogen oxides and to deactuate the unit for reducing
hydrocarbons.
Inventors: |
Nakajima; Yasuo (Yokosuka,
JA), Hayashi; Yoshimasa (Yokohama, JA) |
Assignee: |
Nissan Motor Company, Limited
(Yokohama City, JA)
|
Family
ID: |
12613856 |
Appl.
No.: |
05/032,248 |
Filed: |
April 27, 1970 |
Foreign Application Priority Data
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|
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May 30, 1969 [JA] |
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44/41638 |
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Current U.S.
Class: |
60/279;
60/286 |
Current CPC
Class: |
F02D
21/08 (20130101); F02M 26/53 (20160201) |
Current International
Class: |
F02D
21/00 (20060101); F02M 25/07 (20060101); F02D
21/08 (20060101); F01n 003/12 (); F02m
025/06 () |
Field of
Search: |
;60/29,30
;123/119A,119F |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Hart; Douglas
Claims
What is claimed is:
1. A vehicular air pollution preventive system adapted to reduce
the quantity of air pollutants produced during operation of a motor
vehicle, comprising first air pollution preventive means for
reducing nitrogen oxides in the engine exhaust of a motor vehicle,
said first means including an electrically operated valve means for
actuation to permit the flow of said engine exhaust through said
first means, and control means responsive to the temperature at
which the engine is being driven to keep said valve deactuated when
said temperature is below a predetermined level, wherein said
control means comprises a bimetal member for fixed mounting on the
engine, a moving contact positioned relative to said bimetal member
for actuation thereby, a first stationary contact positioned
relative to said moving contact for engagement thereby, means for
electrically connecting said moving and stationary contacts in
series between said electrically operated valve and a potential
source, and wherein said bimetal member is arranged to keep said
moving contact released from said stationary contact when the
temperature of said bimetal member is below a predetermined value,
and to bring said moving contact into engagement with the
stationary contact when the bimetal member deflects in response to
a predetermined amount of heat transferred thereto from the
engine.
2. A vehicular air pollution preventive system as set forth in
claim 1, further comprising second air pollution preventive means
for connection to the engine to reduce hydrocarbons in the engine
exhaust, and electrically actuated energizing means for said second
pollution preventive means, and wherein said control means further
comprises a second stationary contact arranged for engagement by
said moving contact alternately with respect to said first
stationary contact, and means connecting said moving and second
contacts in series between a potential source and said energizing
means, whereby said first pollution preventive means operates only
when the engine temperature is above a predetermined temperature,
and said second pollution preventive means operates only when said
engine temperature is below said predetermined temperature.
3. A vehicular air pollution preventive system adapted to reduce
the quantity of air pollutants produced during operation of a motor
vehicle having an automatic temperature sensitive choke valve,
comprising first air pollution preventive means for reducing
nitrogen oxides in the engine exhaust of a motor vehicle, said
first means including an electrically operated valve means for
actuation to permit the flow of said engine exhaust through said
first means, second air pollution preventive means for connection
to the engine to reduce hydrocarbons in the engine exhaust,
electrically actuated energizing means for said second means, and
control means responsive to the temperature at which the engine is
being driven to keep said valve deactuated when said temperature is
below a predetermined level, wherein said control means comprises
cam means for connection to an automatic temperature-sensitive
choke valve in the engine, first and second fixed switch contacts
connected respectively to said valve means and energizing means, a
moving contact for connection to a potential source and positioned
relative to said cam means for actuation thereby to engage only
said second fixed contact when the temperature of the engine is
below a predetermined value, and to engage only said first fixed
contact when the choke valve deflects in response to the attainment
of a predetermined engine temperature.
Description
This invention relates to an air pollution preventive system of a
motor vehicle which is driven by an internal-combustion engine.
Various vehicular air pollution preventive systems have been
proposed with a view of reducing the quantity of concentration of
noxious air pollutants contained in the engine exhaust gases,
including exhaust gas recirculation devices and afterburners.
The exhaust gas recirculation device is adapted to have the engine
exhaust gases recirculated to the intake manifold of the engine
whereby the nitrogen oxides contained therein are prevented from
being formed and discharged to the open air. In the afterburner, on
the other hand, the exhaust gases are subjected to recombustion
anywhere in the exhaust system so that the small quantities of fuel
remaining unconsumed are burned before they are emitted. All these
air pollution preventive systems of known type are, in any event,
constructed in a manner to be operable without or with little
respect to the varying driving conditions of the vehicle.
As is well known in the art, however, the noxious pollutants are
produced in different quantities depending upon the running
conditions of the engine and the quantity of nitrogen oxides in the
exhaust gases emitted when the engine is being warmed up is so
small as to cause no serious air pollution problem. It should also
be noted that the quantity of combustion is degraded and the engine
operation performance deteriorated when the exhaust gases are drawn
into the combustion chambers before the operating temperature of
the engine is reached. Thus, it is preferable that the exhaust
recirculation system be kept inoperative when the engine is driven
cold.
With the engine cold, the temperature in the exhaust manifold is so
low that substantially no oxidation of the unburned combustible
compounds takes place and, as the consequence, a large amount of
hydrocarbons is emitted.
Thus, it is necessary for reducing the quantity of hydrocarbon in
the engine exhaust gases to have the air pollution preventive
system such as an afterburner kept operative during cold driving of
the engine. Since, the quantity of hydrocarbons in the exhaust
gases decreases sharply as soon as the operating temperature of the
engine is reached, it is not necessary to have the afterburner kept
operative after the engine has been sufficiently warmed up.
Continued actuation of the afterburner even after the engine is
fully warmed up would result in waste of electric power consumed to
keep the afterburner operative.
Thus, an object of the invention is to provide a vehicular air
pollution preventive system of the type adapted to be activated
when the engine is driven cold.
Another object is to provide an air pollution preventive system
having two separate control means, one for preventing the formation
and emission of nitrogen oxides and kept inoperative until the
operating temperature of the engine is reached and the other for
completing the combustion and thus preventing the emission of
hydrocarbons and kept operative during cold driving.
The temperature at which the engine is being driven is sensed by a
bimetal member which is mounted on the engine, e.g., at a position
wherein it is immersed in the engine cooling water; or, if desired,
the engine temperature can be approximated by the angular position
of a choke valve positioned in the engine carburetor.
In the drawings:
FIG. 1 is a schematic view illustrating an air pollution preventive
system embodying the invention;
FIG. 2 is also a schematic view illustrating an example of a
thermostatic switch used in the system of FIG. 1;
FIG. 3 is similar to FIG. 1 but shows an air pollution preventive
system in a modified form; and
FIG. 4 is a schematic view illustrating another example of a
thermostatic switch for controlling the air pollution preventive
system to which the invention is directed.
It may be noted before entering into a detailed description of the
invention that the air pollution preventive system herein disclosed
is operable in response to any operating variables of the vehicle
including the intake manifold vacuum, vehicle or engine speed,
angular position of the carburetor throttle valve (or effective
throttle area), or combination of any of these, as far as the
operating variables represent particular driving conditions of the
engine.
An example of an air pollution preventive system to which this
invention is directed is illustrated in FIG. 1, the system being
used in combination with a usual internal-combustion engine which
is generally represented by numeral 10. The engine 10 has, as is
customary, an intake manifold 11 and an exhaust manifold 12. The
intake manifold 11 is connected to an engine carburetor (not shown)
by a mounting flange 13, while the exhaust manifold 12 leads to an
exhaust pipe (not shown) to discharge the exhaust gases emitted
from the engine 10.
The air pollution preventive system as shown is constructed as an
exhaust recirculation system which is controlled by the combination
of intake manifold vacuum and engine or vehicle speed. The system
has an exhaust gas recirculation conduit 14 leading from the
exhaust manifold 12 through a water separator 15 and a carbon
filter 16. The water separator 15 removes moisture from the exhaust
gases to be drawn back from the exhaust manifold so as not to cool
down the engine, the moisture content thus removed being coupled to
the exhaust manifold 12 through a moisture passage 15a. The carbon
filter 16, on the other hand, removes carbon in the exhaust gases
to protect the engine from contamination. The conduit 14 has
provided therein an orifice 14a to regulate the flow of exhaust
gases passing therethrough. The exhaust gas drawn into the conduit
14 is passed over to the engine through a flow control valve 17 and
exhaust recirculation nozzle 18 leading from the valve chamber and
opening into the intake manifold 11. The flow control valve 17 has
a valve element 19 which is actuated by a solenoid device
consisting of a solenoid coil 20 and moving core 21 which is
integral with the valve element 19. The valve element 19 is
normally kept seated so as to block the communication between the
conduit 14 and nozzle 18. The solenoid coil 20 is connected with a
power source 22 through a vacuum switch 23 and speed switch 24 by a
line 25. Designated by numeral 26 is an ignition switch which may
be interposed between the power source 22 and speed switch 24 or
elsewhere, if preferred.
The vacuum switch 23 is operated by a diaphragm device 27 which is
responsive to the intake manifold vacuum. The diaphragm device 27
has an atmospheric chamber 28 vented to the open air through a port
29 and a vacuum chamber 30 communicating with the intake manifold
11 through a vacuum conduit 31. The vacuum chamber 30 is
hermetically sealed off from the atmospheric chamber 28 by a
diaphragm member 32 which is rigidly connected to the vacuum switch
23 by a connecting rod 33 extending through the atmospheric chamber
28. A compression spring 34 is secured to the diaphragm member 32
in the vacuum chamber 30 so that the diaphragm member 32 and
accordingly the connecting rod 33 are urged to a position in which
the vacuum switch 23 is closed. The compression of the spring 34 is
determined in such a manner as to overcome intake manifold vacuum
forces lower than a predetermined limit. Thus, the vacuum switch 23
is normally held in a closed position but, as soon as the vacuum in
the intake manifold exceeds the predetermined limit and overcomes
the compression force of the spring 34, the switch 23 is then
brought into open position.
The speed switch 24, on the other hand, is constituted, for
instance, as a normally open relay switch which is connected to and
actuated by a speed detector 35. The speed detector 35 is arranged
to detect the revolution speed of the engine 10 or the driving
speed of the vehicle as the case may be and to deliver a voltage
corresponding to the speed detected thereby. The relay switch 24 is
closed when the voltage delivered from the speed detector 35
exceeds a predetermined limit.
Thus, the solenoid coil 20 can be energized only when the switches
23 and 24 and the switch 26, if any, are closed concurrently. With
the solenoid coil 20 excited, the moving core 21 is moved to a
position in which the valve element 19 is unseated, providing
communication between the exhaust recirculation conduit 14 and
nozzle 18. The exhaust gases in the exhaust manifold are in this
manner recirculated in the engine 10 when the intake manifold
vacuum is below a predetermined limit and at the same time the
vehicle or engine speed is above a predetermined limit.
Now, according to the invention, a thermostatic switch 36 is
interposed in the line 25 connecting the solenoid coil 20 and power
source 22, the thermostatic switch being herein illustrated as
interposed between the solenoid coil 20 and vacuum switch 23. The
thermostatic switch 36 is mounted on an engine thermostat housing
37 which is usually provided to regulate the temperature of the
engine-cooling liquid.
A preferred example of the thermostatic switch 36 is shown in FIG.
2.
As shown, the thermostatic switch 36 includes a bimetal member 38
which is mounted on the thermostat housing 37 of the engine, moving
contact 39 positioned relative to the bimetal member 38 and
actuating member 40 secured to the moving contact 39 and held in
abutting engagement with the bimetal member 38. The moving contact
39 cooperates with a stationary contact 41 which is connected to
the line 25, and is held in contact with the stationary contact 41
by means of the actuating member 40 when the bimetal member 38
deflects with the engine fully warmed up. When, however, the engine
is being driven cold and consequently the bimetal member 38 is in a
position releasing the moving contact from the stationary contact
41, thus disconnecting the solenoid coil 20 from the power source
22.
It will now be understood that, although the switches 23 and 24 and
the switch 26, if any, may be closed all concurrently during cold
driving of the engine, the solenoid coil 20 remains deenergized and
the valve element 19 seated with the thermostatic switch 36 open.
The engine exhaust gases in the exhaust manifold 12 are thus
precluded from being recirculated to the intake manifold until the
operating temperature of the engine is reached. As soon as the
engine is fully warmed up, recirculation of the exhaust gases will
be effected provided the switches 23 and 24 are closed.
A modified form of the air pollution preventive system implementing
the invention is illustrated in FIG. 3. This modified system is
constructed as a combination exhaust gas recirculation and
afterburning system having an exhaust gas recirculation unit 42 and
afterburning unit 43 connected and controlled by a thermostatic
switch 36a through lines 25a and 25b.
The thermostatic switch 36a is constructed similarly to the switch
36 in that it has a bimetal member 38, moving contact 39 and
actuating member 40. Different from the switch 36, the thermostatic
switch 36a of the modified system has a pair of stationary contacts
41a and 41b connected with the exhaust gas recirculation unit 42
and afterburning unit 43, respectively. The bimetal member 38, when
in its normal cold position, permits the moving contact 39 to rest
on the stationary contact 41b and, when deflected from the normal
cold position, causes the moving contact 39 to abut against the
stationary contact 41a by means of the actuating member 40.
The exhaust recirculation unit 42 is constructed essentially
similarly to the counterpart of FIG. 1 and includes an exhaust
recirculation conduit 14 and nozzle 18, flow control valve 17
intervening between the conduit 14 and nozzle 18, valve element 19
for blocking the gas communication between the conduit 14 and
nozzle 18, and solenoid device having a solenoid coil 20 and moving
core 21. Designated by numeral 44 is a carburetor which is
supported on the intake manifold 11 through a mounting flange 13
and which has mounted therein a carburetor throttle valve 45. The
solenoid coil 20 is connected at one end with the stationary
contact 41a and at the other with a suitable control switch 46
which is actuated with any of operating variables such as the
intake manifold vacuum, vehicle or engine speed, angular position
of the throttle valve, or combination of any of these.
The afterburning unit 43, on the other hand, comprises a reactor 47
connected to the exhaust manifold 12 to burn the unconsumed
combustible content in the exhaust gases and an injector 48 opened
into the reactor to draw fuel thereinto when actuated. The injector
48 is controlled by the thermostatic switch 36a through the line
25b which is connected to the stationary contact 41b, and acts to
introduce fuel into the reactor 47 when the line 25b is energized
with the moving contact 39 in abutting engagement with the
stationary contact 41b. It is well known to provide air to an
afterburner such as reactor 47, and this air may be introduced in
any conventional manner.
When, in operation, the engine is driven cold, the bimetal member
38 is held in its normal cold position so that the moving contact
39 is held in contact with the stationary contact 41b as indicated
by a solid line. In this condition, the line 25a to the exhaust
recirculation unit 42 remains deenergized and as a result the
exhaust gases in the exhaust manifold are prevented from being
recirculated into the intake manifold, while the line 25b to the
afterburning unit 43 is energized and the injector 48 permits fuel
to spurt into the reactor 47 to aid in the recombustion of the
unburned exhaust gases therein. Emission of noxious hydrocarbons
during cold driving of the engine is thus reduced to a minimum. As
the engine-cooling liquid is warmed up and the operating
temperature of the engine reached, then the bimetal member 38
deflects from the normal cold position so that the moving contact
39 contacts the stationary contact 41a as indicated by a dotted
line. The line 25b is disconnected from the power source 22 and
instead the line 25a becomes energized. The afterburning unit 43 is
deactivated and the exhaust recirculation unit 42 now becomes
operative to have the exhaust gases recirculated into the intake
manifolds. Thus, the quantity of nitrogen oxides can be reduced
throughout varying driving conditions of the engine operating at an
elevated temperature.
The thermostatic switch for use with the air pollution preventive
system according to the invention may be constructed and arranged
in many other ways, an example being shown in FIG. 4.
Referring to FIG. 4, the air pollution preventive system is
controlled by means of a mechanically actuated switch 36b in
accordance with the angular position of a choke valve 49 which is
mounted in the air horn upstream of the throttle valve 45 of the
carburetor 44. The switch 36b has a moving contact 39, actuating
member 40 and a pair of stationary contacts 41a and 41b connected
to the units 42 and 43 through lines 25a and 25b, respectively,
similarly to the switch 36a of FIG. 3.
The switch 36b is mechanically operatively linked with the choke
valve 49 by a cam 50 which is mounted on and rotatable with the
shaft 49a of the choke valve 49. The cam 50 is constructed as a
sector cam having a partially protruded lobe portion 50a on its
peripheral edge with the remaining peripheral edge portion 50b
lowered therefrom. The cam 50 and its protruded portion 50a are
configured and positioned in a manner that, when the actuating
member 40 is in contact with the remaining portion 50b of the
sector cam 50, the moving contact 39 contacts the stationary
contact 41b as indicated by a solid line and, when the cam 50 is
rotated with the shaft 49a of the choke valve 49 and the protruded
portion 50a accordingly hits the actuating member 40, then the
moving contact 39 is brought into contact with the stationary
contact 41a as indicated by a dotted line.
It will now be appreciated from the foregoing description that,
according to one important aspect of the invention, recirculation
of exhaust gases as practiced for the purpose of reducing the
quantity of nitrogen oxides in the exhaust gases is not effected
during cold driving of the engine when the quantity of the nitrogen
oxides is practically negligible, whereby the engine can be driven
with satisfactory performance quality. According to another
important aspect of the invention, the afterburning system, used in
combination with the exhaust recirculation system, is kept
operative until the operating temperature of the engine is reached,
whereby the quantity of hydrocarbons that are usually emitted in a
notable quantity when the engine is driven cold can be reduced
significantly.
* * * * *