U.S. patent number 3,641,394 [Application Number 05/038,659] was granted by the patent office on 1972-02-08 for vacuum switch assembly.
This patent grant is currently assigned to Toyo Denki Seizo Kabushiki Kaisha. Invention is credited to Kengo Hirose, Todaomi Hukawa, Noboru Ishiwata.
United States Patent |
3,641,394 |
Hirose , et al. |
February 8, 1972 |
VACUUM SWITCH ASSEMBLY
Abstract
A polyphase vacuum switch assembly having a plurality of vacuum
switching valves, a star-connected surge-absorbing unit connected
in parallel with a load circuit, and a star-connected
unbalance-detecting unit connected substantially in parallel with
the surge-absorbing unit. The surge-absorbing unit repeatedly
absorbs frequently occuring switching surge voltages while
effecting emergency backup absorption of lightning surges with
follow-current interruption by melting fuses incorporated therein.
The unbalance-detecting unit detects the melting of the fuse and
other unbalance of the load circuit.
Inventors: |
Hirose; Kengo (Tokyo,
JA), Ishiwata; Noboru (Yokosuka, JA),
Hukawa; Todaomi (Odaware, JA) |
Assignee: |
Toyo Denki Seizo Kabushiki
Kaisha (Tokyo, JA)
|
Family
ID: |
12553443 |
Appl.
No.: |
05/038,659 |
Filed: |
May 19, 1970 |
Foreign Application Priority Data
|
|
|
|
|
May 22, 1969 [JA] |
|
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44/39453 |
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Current U.S.
Class: |
361/86; 340/638;
340/644; 340/654; 340/660 |
Current CPC
Class: |
H02H
7/222 (20130101); H01H 33/66 (20130101); H02H
9/06 (20130101); H01H 33/668 (20130101) |
Current International
Class: |
H01H
33/66 (20060101); H02H 7/22 (20060101); H02H
9/06 (20060101); H02H 7/00 (20060101); H02h
003/26 () |
Field of
Search: |
;317/51,61.5,50,31,27,16,61,18D ;307/93,94
;340/253B,253C,253H,256 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Shoop, Jr.; William M.
Assistant Examiner: Fendelman; Harvey
Claims
What is claimed is:
1. A polyphase vacuum switch assembly, comprising vacuum switching
valves which are in series with the load and the same in number
with the phases of a loadcircuit, a star-connected
unbalance-detecting unit connected to the load circuit in parallel
therewith, a rectifier connected to neutral point of the
unbalance-detecting circuit, a DC capacitor connected between the
rectifier and the ground so as to be charged by the neutral voltage
through the rectifier, and a DC voltage monitor detecting a voltage
across the DC impedance element.
2. A polyphase vacuum switch assembly according to claim 1, wherein
said polyphase is three-phase.
3. A polyphase vacuum switch assembly according to claim 1, wherein
said high impedance of each arm of said star-connected
unbalance-detecting unit is a capacitor.
4. A polyphase vacuum switch assembly, comprising vacuum switching
valves which are in series with the load and the same in number
with the phases of a load circuit;
a star-connected surge-absorbing unit connected to the load circuit
in parallel therewith, each arm of the star-connected
surge-absorbing unit consisting of a series circuit including a
discharge gap, a resistor, and a fuse; and
a star-connected unbalance-detecting unit connected to the
surge-absorbing unit in parallel therewith, a rectifier connected
to neutral point of the unbalance-detecting circuit, a DC capacitor
connected between the rectifier and the ground so as to be charged
by the neutral voltage through the rectifier, and a DC voltage
monitor detecting a voltage across the DC capacitor in excess of a
certain level, each arm of said star-connected unbalance-detecting
unit comprises a high capacitive impedance element whose free end
is connected to a point on a corresponding arm of the
surge-absorbing unit, the high capacitive impedance elements of the
unbalance-detecting unit simultaneously functioning as absorbing
elements in the surge-absorbing unit.
5. In a polyphase vacuum switch assembly, which includes vacuum
switching valves which are in series with the load and the same in
number as the phases of a load circuit;
a star-connected surge-absorbing unit connected to the load circuit
in parallel therewith, each arm of the star-connected
surge-absorbing unit consisting of a series circuit including a
discharge gap, a resistor, and a fuse successively connected from
the neutral point of the star connection; and
a star-connected unbalance-detecting unit each arm of which is
connected respectively to a corresponding arm of the
surge-absorbing unit at a point between the resistor and air gap on
each arm, a rectifier connected to the neutral point of the
unbalance-detecting circuit, a DC capacitor connected between the
rectifier and the ground so as to be charged by the neutral voltage
through the rectifier, and a DC voltage monitor for detecting a
voltage across the DC capacitor in excess of a predetermined level
in a recoverable manner, each arm of said star-connected
unbalance-detecting unit comprises a high-impedance capacitor
element whose free end is connected respectively to a point between
the resistor and the air gap of the corresponding arm of the
surge-absorbing unit, whereby the high impedance capacitor element
in the unbalance-detecting unit functions as an absorbing element
in the surge-absorbing unit.
Description
This invention relates to a vacuum switch assembly, and more
particularly to a polyphase vacuum switch assembly for high-voltage
circuits, which ensures reliable switching operation while
protecting its loads against any dangerous surge voltages and
against deterioration of vacuum in the switching assembly itself.
The vacuum switch assembly of the invention protects its loads
against surge voltages caused by current chopping, as well as surge
voltages generated by reclosures, discharge streamers, and uneven
closing of polyphase circuits. The vacuum switch assembly also
detects any deterioration in the vacuum of switching valves
thereof, so as to provide indicating or alarm signals to operators
or control means in response to such detection.
In a known vacuum switch, an electrode material consisting, for
instance of Cu-W alloy or Cu-Bi-Sb alloy, is provided on the
surface of the switching electrodes for effecting easy vaporization
to prevent an occurrence of surge voltage caused by chopping
effect, when the switch is opened at a comparatively low load
current. Such known vacuum switch has several disadvantages.
Firstly, the electrode material for preventing the occurrence of
chopping tends to deteriorate in a comparatively short period so
that the life of the switch is limited. Secondly, in case if a
switch having a large capacity is wanted, such electrode material,
which tends to fuse, limits the switching capacity. Thirdly such
fusible alloy may melt together under a heavy current so that a
switching accident may happen. Moreover, such known-type switch is
costly and very delicate in the design and handling.
The need of the delicate and costly surge-absorbing means has been
one of the reasons for limiting the use of vacuum switches for
certain applications.
In order to mitigate such difficulties of known surge-absorbing
means for vacuum switches, the inventors noticed the fact that the
magnitude of the discharge currents, or the peak value thereof,
caused by the switching surge voltages is at most several amperes,
which can be repeatedly interrupted by conventional discharge gaps
of simple construction, without causing any detrimental effects to
the gap per se. If the protection against lightning surges is left
to separately installed conventional lightning arresters, which are
specifically designed for absorbing very rare lightning surges,
then surge absorbing means for vacuum switch can greatly be
simplified.
According to the present invention, there is provided a vacuum
switch assembly equipped with a simple surge-absorbing unit
consisting of discharge gaps, resistors in series with the
discharge gaps, and fuses. The surge-absorbing unit is so
simplified that it can easily be united with the vacuum switch
assembly in a very compact form for providing an economical and
efficient vacuum switch assembly.
Conventional vacuum switches have another shortcoming in that if
the degree of vacuum in the vacuum switching valve should be
deteriorated, due to mishandling during the transportation or any
other reasons, it is very difficult to detect such vacuum
deterioration. More particularly, an insufficient degree of vacuum
has been detected only by complicated processes, such as careful
inspection of getter metal of the vacuum valve or insulation
withstand tests. As a result, the deterioration of the degree of
vacuum has not been detected in the early stage of such trouble,
and the vacuum switches are often operated with an insufficient
degree of vacuum.
Therefore, another object of the present invention is to provide an
efficient unit for quickly detecting such insufficient degree of
vacuum in the switching valve of vacuum switches, which unit is
very simple in construction.
The detecting unit of the invention is also effective in finding
any lack of normal voltage due to faulty conditions, such as a
molten fuse or line breakage. The inventors found that the desired
detecting unit can be constructed by using simple capacitors, which
are connected in such a manner that it will quickly detect any
shift of neutral point.
It is one of the important features of the present invention that
the incorporation of the aforesaid surge-absorbing unit and the
detecting unit in one vacuum switch assembly results in synergistic
effects. When a load current to a highly reactive circuit is
interrupted by a conventional vacuum switch, a surge voltage with a
very steep wave front is apt to be generated. With the vacuum
switching assembly of the invention inclusive of the resistors of
the surge absorbing unit and the capacitors of the detecting unit,
the steepness of the voltage oscillation in response to the
interruption of the load current to a highly inductive load can be
lowered to a certain extent.
For a better understanding of the present invention, reference is
made to the accompanying drawings, in which:
FIG. 1 is a schematic diagram, showing a surge absorber, usable in
the present invention;
FIG. 2 is a schematic diagram illustrating an embodiment of the
present invention;
FIG. 3 is a diagrammatic illustration of a modified surge absorber,
which can be used in a vacuum switch assembly of the present
invention;
FIGS. 4 and 5 are oscillographic diagrams, showing the relation
between the interruption of load currents and the generation of
quick voltage oscillation immediately after the interruption;
and
FIG. 6 is an oscillographic diagram illustrating the manner in
which an insufficient degree of vacuum in a switching valve is
detected.
Like parts are designated by like numerals throughout the
drawings.
Referring to FIG. 1, a vacuum switch assembly of the invention,
which is generally designated by a reference numeral 20, is
inserted between a power source 1, such as a generator or a
transformer, and a load 3. The vacuum switch assembly 20 comprises
a switching valve unit 2, which selectively completes and
interrupts the circuit from the power source 1 to the load 3, and
discharge gaps 4 connected in parallel with the load 3, through
fuses 6 and resistors 5, respectively. The illustrated embodiment
is adapted for the three-phase application, but the present
invention is not restricted to three-phase alone, but the vacuum
switch assembly of the invention can be suitably modified for any
balanced polyphase system. Each of the discharge gaps 4 is so
adjusted as to flash over at a preselected voltage higher than the
operation voltage of the circuit including the power source 1 and
the load 3, but lower than the insulating strength of the circuit.
The resistance value of the resistors 5, in a preferred embodiment,
increases when the discharge currents flow therethrough, so as to
ensure the interruption of the follow currents through the
gaps.
With the vacuum switch assembly of the aforesaid construction, when
the magnitude of a surge voltage, which is generated in response to
opening of the switching unit 2, increases in excess of the
aforesaid preselected flashover voltage, one or more gaps 4
flashover depending on whether such high switching surge voltage is
generated in one or more phases. Thus, the voltage of the circuit
is kept below the flashover voltage. The energy of the switching
surge is mostly dissipated as heat in the resistors. The magnitude
of the flashover current is comparatively low, i.e., a few amperes
at most. The maximum flashover current through the discharge gaps 4
is restricted within a certain limit by the current-chopping
characteristics of the switching unit 2. When such flashover
current flows through the circuit with a certain surge impedance,
there will be generated a surge voltage across the surge impedance.
Thus, the magnitude of the surge voltage also depends on the
chopping characteristics of the switching unit 2.
According to the present invention, the resistors 5 are so designed
as to quickly absorb the discharge energy or surge energy, whenever
the discharge gaps 4 flashover. Whereby, the interruption of the
follow current through the discharge gaps is ensured. As a result,
the discharge current does not give any adverse effects to the
discharge gaps, so that the discharge gaps can withstand a number
of repeated flashovers, without any substantial melting or
deterioration.
For lightning surges, which only very rarely come from the
atmosphere, the conventional lightning arresters (not shown) are
expected to operate without waiting for the flashover of the
discharge gaps 4 of the vacuum switching assembly 20 of the
invention. If, however, the conventional lightning arresters should
fail to properly operate, and if the surge voltage in the system
surpasses the predetermined flashover voltage of the discharge gaps
4, the discharge gaps 4 may flashover and a follow current
corresponding to the short circuit current of power source system
will flow through the discharge gaps 4. In this case, all of the
fuses 6 which carry such follow current melt away to interrupt the
short circuit current.
Although it is not essential in the present invention, the
resistors 5 may be provided with the aforesaid nonlinear resistance
characteristics, so that the resistance value of the resistors 5
increases in response to such surge current, for facilitating the
interruption of the follow current therethrough.
In the embodiment of FIG. 1, the fuses 6, resistors 5, and the
discharge gaps 4 are connected in series in the aforesaid order,
starting from the load side. However, the arrangement of such
elements of the vacuum switch assembly 20 is not restricted to that
of FIG. 1. For instance, such elements can be arranged in the order
of discharge gaps 4, fuses 6, and resistors 5, as illustrated in
FIG. 3.
FIG. 2 illustrates another embodiment of the present invention. In
this embodiment, a surge-absorbing unit consisting of fuses 6,
resistors 5, and discharge gaps 4 is connected to a circuit between
a switching unit 2 and a load 3, in parallel with the load 3. In
addition to such switching unit 2 and the surge-absorbing unit, a
vacuum switch assembly 20 of this embodiment includes an
unbalanced-detecting unit. The unbalance-detecting unit includes
three high-impedance elements, e.g., capacitors 7, which are
connected in star, so that the neutral point of the capacitors 7
thus connected is grounded through a rectifier 8 and a DC capacitor
9. The opposite ends of the star-connected capacitors 7 are
connected to the joints between corresponding resistors 5 and the
discharge gaps 4, respectively.
With the unbalance-detecting unit of such construction, as long as
the load circuit is balanced, no potential will appear at the
neutral point of the star-connected capacitors 7, relative to the
ground potential. Thus, the DC capacitor 9 is not charged. On the
other hand, there will be generated a considerable shift of the
neutral point of the load circuit under any one of the following
conditions.
1. One of the fuses 6 is melted away, for instance by follow
currents subsequent to the flashover of the corresponding discharge
gap 4.
2. Any one phase of the polyphase load 3 is interrupted by some
reasons or other, while leaving other phases as closed.
3. The degree of vacuum in any one or two of the switching valves
in the switching unit 2 is deteriorated to a level lower than that
of the remaining switching valves of the unit 2.
In response to such shift of the neutral point, the potential at
the neutral point of the star-connected capacitors 7 becomes to
have a finite value relative to the ground potential. As a result,
the DC capacitor 9 is charged by such finite neutral voltage
through the rectifier 8. When the voltage across the DC capacitor 9
increases to a certain level, a discharge element 10 is actuated,
so as to operate an indicator 11 or the like.
The voltage applied to each capacitor 7 is essentially a line to
ground voltage, and if this voltage should exceeds a certain
predetermined level, the discharge gap 4 flashes over. Accordingly,
there is no need for extra insulation for the capacitors 7 of the
unbalance-detecting unit.
The operation of the surge absorbing unit of this embodiment is
identical with that of the preceding embodiment, as described in
detail hereinbefore, referring to FIG. 1. The capacitors 7 of the
embodiment of FIG. 2 act to reduce the steepness of surge voltage
generated in response to the chopping of the load current. Thus,
the embodiment of FIG. 2 is not a mere combination of the
surge-absorbing unit of FIG. 1 and an unbalance-detecting unit, but
it has synergistic effects of reducing the steepness of surge
voltages in the circuit.
In order to demonstrate the effects of the vacuum switch assembly
of the invention, tests were made by interrupting a load current of
5.25 a. in a 3 kv. three-phase circuit from an inductive load of 2
H with an iron core, by using a vacuum switch assembly of the
invention, as shown in FIG. 2. The results are given in FIG. 5 in
the form of oscillograms. For the sake of comparison, a load
current of 5.25 a. was interrupted from an inductive load of 2 H
with an iron core in a 3 kv. circuit by using a conventional vacuum
switch having neither surge-absorbing unit nor unbalance-detecting
unit. The results are shown in FIG. 4 in the form of
oscillograms.
FIG. 6 shows the result of a test of the vacuum switch assembly of
the invention for detecting the deterioration in the degree of
vacuum in a switching valve, the T-phase valve in this case.
It is apparent from the comparison of the aforesaid test results
that the surge voltages generated by current chopping, as shown in
FIG. 4, are completely eliminated by the use of the vacuum switch
assembly of the invention, as shown in FIG. 5. FIG. 6 shows that
the insufficient degree of vacuum in the T-phase switching valve
was clearly detected, and a backup circuit breaker was actuated in
3.22 seconds in the illustrated test.
As described in the foregoing disclosure, with the vacuum switch
assembly of the invention, surge voltage of frequently occurring
magnitude can be absorbed by a surge absorbing unit including
discharge gaps, resistors, and fuses, while rerely occurring extra
high surges, e.g., lightning surges, are left to conventional
lightning arresters, but failure of the operation of such lightning
arresters can be backed up by the flashover of the discharge gaps
with follow currents being interrupted by the melting of the fuse.
Furthermore, with the vacuum switch assembly of the invention, the
melting of the fuse, or any other unbalance in the voltage of the
load circuit, can be detected by an unbalance-detecting unit
consisting of star-connected detecting impedance elements, e.g.,
capacitors, whose neutral point is grounded through a rectifier and
a DC capacitor. The DC capacitor is charged in response to the
occurrence of an unbalance of the load circuit, and a voltage
across the DC capacitor is monitored for the detection of the
unbalance, by a suitable monitoring means, such as a discharge
valve and a relay.
In practice it is preferred to compose the resistors 5 by resistive
material having high temperature coefficient so that to limit the
discharge current as far as possible. On other words the unit of
this circuit can have an effect of interrupting the follow
current.
Thus the invention as substantially defined in the following claims
contributes greatly to the industry.
* * * * *