U.S. patent number 3,630,441 [Application Number 05/085,820] was granted by the patent office on 1971-12-28 for electrostatic spraying apparatus.
This patent grant is currently assigned to Tunzini-Sames. Invention is credited to Noel Felici, Felix Garcin, Roger Tholome.
United States Patent |
3,630,441 |
Felici , et al. |
December 28, 1971 |
ELECTROSTATIC SPRAYING APPARATUS
Abstract
A spray gun comprising a spray nozzle and a high-voltage
generator consisting of a passage for conveying a gaseous fluid
toward said nozzle, an electrode for imparting electric charges to
said gaseous fluid, and a convergent-divergent portion in said
passage downstream of said electrode for imparting a supersonic
speed to the gaseous fluid carrying the electric charge. The gun
comprises means for transmitting electric charges from the gaseous
fluid to the nozzle.
Inventors: |
Felici; Noel (Grenoble,
FR), Tholome; Roger (Corenc, FR), Garcin;
Felix (Grenoble, FR) |
Assignee: |
Tunzini-Sames (Grenoble,
FR)
|
Family
ID: |
22194162 |
Appl.
No.: |
05/085,820 |
Filed: |
October 30, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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797996 |
Feb 10, 1969 |
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Foreign Application Priority Data
Current U.S.
Class: |
239/692 |
Current CPC
Class: |
B05B
5/0418 (20130101); B05B 5/04 (20130101); B05B
5/1691 (20130101); B05B 5/0531 (20130101) |
Current International
Class: |
B05B
5/053 (20060101); B05B 5/025 (20060101); B05B
5/04 (20060101); B05B 5/00 (20060101); B05B
5/16 (20060101); B05b 005/00 () |
Field of
Search: |
;239/3,15 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Wood, Jr.; M. Henson
Assistant Examiner: Culp, Jr.; Thomas C.
Parent Case Text
This application is a continuation of Ser. No. 797,996, filed Feb.
10, 1969, and now abandoned.
Claims
What is claimed is:
1. Electrostatic spraying apparatus including a spray nozzle and a
high-voltage generator, said generator comprising a passage for
transporting a gaseous fluid to said spray nozzle, said passage
having a convergent-divergent portion for imparting a supersonic
speed to at least part of said gaseous fluid, and electrode means
adjacent said convergent-divergent portion for transmitting
electric charges to said gaseous fluid.
2. Apparatus according to claim 1, including means for injecting
solid particles into the passage upstream of the the electrode
means.
3. Apparatus according to claim 2, including means for injecting a
volatile liquid into said passage upstream of the electrode
means.
4. Apparatus according to claim 1, wherein the outlet of the
passage for the gaseous fluid transporting the electric charges is
adjacent to the outlet of said spray nozzle, in a position such
that the gaseous fluid contributes to the atomization of a liquid
sprayed out of the nozzle.
5. Apparatus according to claim 1, including means for injecting
particles of a product to be sprayed close to the electrode
means.
6. Apparatus according to claim 1, including a chamber into which a
passage transporting the product to be sprayed discharges, as well
as the passage for the gas transporting the electric charges, and a
further passage leading from said chamber towards said spray
nozzle.
7. Apparatus according to claim 1, wherein the nozzle is made of an
insulating material and the passage for the gas transporting the
electric charges discharges into the atmosphere adjacent and
coaxially to the periphery of a passage transporting the product to
be sprayed.
8. Apparatus according to claim 1, including means for picking up
electric charges situated in the passage for the gas transporting
the electric charges downstream of said electrode means and
convergent-divergent portion, and electric conductor means
electrically connecting said pickup means to a passage for
transporting the product to be sprayed.
9. Apparatus according to claim 8, wherein the conductor means is
in contact with the product to be sprayed.
10. Apparatus according to claim 9, wherein the conductor means and
the pickup means comprises at least one wall of the spray
nozzle.
11. Apparatus according to claim 8, wherein the conductor means
terminates in an ionizing electrode protruding beyond the spray
nozzle.
12. Apparatus according to claim 1, wherein the high-voltage
generator is constructed as a detachable cartridge.
13. Apparatus according to claim 3, wherein the means for injecting
the volatile liquid is a wick immersed in a tank and discharging
into the passage.
14. Apparatus according to claim 1, in which said nozzle is
rotatable and driven in rotation by said gaseous fluid.
15. Electrostatic spraying apparatus comprising a body carrying a
spray nozzle, a passage in said body leading to the region of said
nozzle, a convergent-divergent portion located upstream of said
passage, an electrode arranged adjacent said convergent-divergent
portion, means for applying a voltage to said electrode, means for
feeding a gaseous fluid to said convergent-divergent portion so as
to impart a supersonic speed to at least part of said fluid, as
said fluid passes along said passage carrying an electric charge to
the region of said spray nozzle.
16. In electrostatic spraying apparatus, a high-voltage generator
comprising a passage, a convergent-divergent portion communicating
with said passage, electrode means adjacent said
convergent-divergent portion, means for applying a voltage to said
electrode means, and means for feeding a gaseous fluid to pick up
electric charges from said electrode means and so that said charged
fluid flows down said passage at least partially at supersonic
speed.
17. Electrostatic spraying apparatus including a spray nozzle and a
high-voltage generator, said generator comprising a barrel made of
insulating material and defining a passage adapted to carry a
pressurized gaseous fluid from a source of such fluid to said
nozzle, and electrode means in said passage for transmitting
electrical charges to said fluid, said passage having a
convergent-divergent portion adjacent said electrode which imparts
a supersonic speed to at least part of said gaseous fluid.
18. Electrostatic spraying apparatus as claimed in claim 17
comprising a counterelecrode in said passage adjacent said
electrode and adapted to be connected to ground.
19. Electrostatic spraying apparatus as claimed in claim 18 in
which said counterelectrode defines said convergent-divergent
portion.
20. Electrostatic spraying apparatus as claimed in claim 18 in
which a barrel defines a second passage for conducting a material
to be sprayed from a source of such material to said nozzle, and
said nozzle comprises means for causing said gaseous fluid to
impinge on said material to be sprayed, and thereby transmit
thereto electrical charges transmitted to said fluid by said
electrode.
21. Electrostatic spraying apparatus as claimed in claim 18 in
which said barrel defines a second passage for conducting material
to be sprayed to said nozzle and said nozzle comprises electrically
conductive means positioned adjacent the ends of said passages to
contact both said gaseous fluid and said material to be sprayed,
and thereby transmit to said material to be sprayed electrical
charges acquired by said fluid from said electrode.
22. Electrostatic spraying apparatus as claimed in claim 18
comprising means for introducing a material to be sprayed into said
passage upstream of said convergent-divergent portion.
23. Electrostatic spraying apparatus as claimed in claim 18
comprising means for introducing a material to be sprayed into said
passage upstream of said electrode.
24. Electrostatic spraying apparatus as claimed in claim 18 in
which said barrel defines a chamber connecting said passage to said
nozzle and comprising an additional passage for material to be
sprayed which terminates in said chamber.
25. Electrostatic spraying apparatus as claimed in claim 18 in
which said electrode is upstream of said convergent-divergent
portion and comprising means for introducing a material to be
sprayed into said passageway upstream of said convergent-divergent
portion but downstream of said electrode.
26. Electrostatic spraying apparatus as claimed in claim 21 in
which said nozzle comprises a head of insulating material defining
a separate opening aligned with each passage, and said electrically
conductive means is a conductor extending into both openings.
27. Electrostatic spraying apparatus as claimed in claim 21 in
which said nozzle comprises an electrically conductive part
defining an opening aligned with said second passage, and
positioned to be contacted by fluid emerging from the passage
having said convergent-divergent portion.
28. Electrostatic spraying apparatus as claimed in claim 21 in
which said nozzle is electrically conductive, and the passage
containing said electrode reaches said nozzle through a conductive
collector ring electrically connected to the walls of said nozzle,
said nozzle being provided with a deflector positioned to deflect
said material to be sprayed against the wall of said nozzle,
whereby electrical charges imparted to said gaseous fluid by said
electrode are conducted from said gaseous fluid by said collector
to said nozzle and imparted by said nozzle to said material to be
sprayed.
29. Electrostatic spraying apparatus as claimed in claim 18 in
which said nozzle comprises an electrically conductive part at the
end of said second passage, the passage having said
convergent-divergent portion being divided into two branches
downstream of said convergent-divergent portion, with one of said
branches leading to said nozzle so as to conduct to said nozzle
particles of gaseous fluid charged by said electrode, and the other
bypassing said nozzle and leading to the ambient atmosphere, and
said apparatus further comprising an electrical conductor athwart
said other branch and leading to the electrically conductive part
of said nozzle.
30. Electrostatic spraying apparatus as claimed in claim 18 in
which said nozzle comprises a stationary electrically conductive
part at the outlet of said second passage, and a rotatable charge
collector made of electrically conductive material, said charge
collector being positioned in electrical contact with said
stationary electrically conductive part and comprising blades
athwart the nozzle end of the passage having said
convergent-divergent portion, whereby said gaseous fluid acquires
an electrical charge from said electrode, is accelerated by said
convergent-divergent portion, rotates said charge collector by
impinging on said blades, and transmits to said charge collector,
and through said charge collector to said stationary nozzle portion
the electrical charge acquired from said electrode.
31. Electrostatic apparatus as claimed in claim 18 comprising valve
means for controlling the flow of fluid in said passage.
32. Electrostatic apparatus as claimed in claim 21 comprising valve
means for controlling the flow through each passage, and single
actuating means for simultaneously actuating both valves.
33. In combination, electrostatic spraying apparatus as claimed in
claim 18, a source of gaseous fluid under a pressure of several
atmospheres connected to said passage, and a source of electric
power connected to supply to said electrode an excitation voltage
of several kilovolts.
34. Electrostatic spraying apparatus for use with a source of
gaseous fluid under a pressure of several atmospheres and a source
of direct voltage adapted to supply a voltage of several kilovolts,
said spraying apparatus including a spray nozzle and a high-voltage
generator, and said generator comprising a barrel made of
insulating material, said barrel defining a passage for connecting
said gaseous fluid source to said nozzle, an electrode in said
passageway adapted to transmit electric charges from said voltage
source to the gaseous fluid in said passage and a counterelectrode
in said passageway adapted to be connected to ground, said passage
having a convergent-divergent portion therein adjacent said
electrode which imparts a supersonic speed to at least part of said
gaseous fluid, thereby increasing the voltage of the electrical
charges transitted thereto, and means for introducing a fluent
material to be sprayed into said passage so that at least some of
said electrical charges are transferred from said gaseous fluid to
said material.
35. Electrostatic spraying apparatus for use with a source of
gaseous fluid under a pressure of several atmospheres and a source
of direct voltage adapted to supply a voltage of several kilovolts,
said spraying apparatus including a spray nozzle and a high-voltage
generator, and said generator comprising a barrel made of
insulating material, said barrel defining a passage for connecting
said gaseous fluid source to said nozzle, an electrode in said
passageway adapted to transmit electric charges from said voltage
source to the gaseous fluid in said passage and a counterelectrode
in said passageway adapted to be connected to ground, said passage
having a convergent-divergent portion therein adjacent said
electrode which imparts a supersonic speed to at least part of said
gaseous fluid, thereby increasing the voltage of the electrical
charges transmitted thereto, said barrel defining an additional
passage adapted to lead a fluent material to be sprayed to said
nozzle, and electrically conductive means positioned to conduct
electric charges from said gaseous fluid to said fluent material to
be sprayed.
Description
The present invention relates to electrostatic spraying apparatus
of the type having an electric generator incorporated in the body
of the sprayer.
It has been proposed to incorporate, in an electrostatic spray gun,
the high-voltage generator which supplies the electric charge at
high potential to the product to be sprayed. Up to now such
proposals have not resulted in any practical use, mainly because
the generators used are relatively heavy and cumbersome. However,
the incorporation of the generator in the spray gun offers numerous
advantages. Thus it eliminates the high-voltage connecting cable
which is heavy to handle and which presents a great danger through
the capacitive energy which it retains and which it releases in the
case of an accidental earthing of the charge electrode, or of the
product to be sprayed, at the outlet from the spray nozzle.
According to the invention a spray gun comprising a spray nozzle
incorporates a high-voltage generator consisting of a passage for
conveying electric charges to a convergent-divergent nozzle for
imparting a supersonic speed to a gaseous fluid carrying the said
electric charge, and means for transmitting electric charges
disposed in the region of the neck of the said convergent-divergent
nozzle. Advantageously the fluid of the generator serves another
function, either as a driving agent for a rotating spray head for
example, or as a gaseous spray fluid for a liquid.
The invention will be further described by way of example with
reference to the accompanying drawings, in which:
FIG. 1 is a sectional view of one embodiment of a spray gun
according to the invention,
FIG. 2 is a schematic view of a spraying installation,
FIGS. 3 to 5 are sections of other embodiments of the spray gun
according to the invention,
FIG. 6 is a view along the line VI--VI OF FIG. 7,
FIG. 7 shows a further embodiment of spray gun,
FIGS. 8 and 9 are sectional views of two further embodiments of a
spray gun according to the invention,
FIG. 10 is an enlarged view of the cartridge-generator used in the
spray gun of FIG. 9; and
FIGS. 11 to 18 are sections of other embodiments of spray gun.
Referring to FIG. 1, an electrostatic paint spray gun comprises an
insulating body 1 extending between a spray nozzle 2 and a rear
part forming a handgrip. The insulating body 1 is provided with a
passage 4 for the paint, connected by a union 5 to a flexible pipe
6 leading to a paint source under pressure, or to a volumetric pump
supplying the paint. As can be seen in the drawing, the paint
passage 4 communicates at 4' with a chamber 7 located upstream of a
nozzle passage 8 which can be closed by a valve 9 operable by a
valve rod 10 controlled by a trigger 11.
The insulating body 1 also contains another passage 12, which
communicates at its upstream end with a humidification or damping
chamber 13 and also with a passage 14 for the admission of air
under pressure. This passage is provided with a valve 15, also
controlled by the trigger 11.
In the passage 12, on the upstream side in he direction of the air
circulation, is provided a means for the transmission of electric
charges, constituted by a needle 16 axially placed at the center of
a ring 17 forming a convergent-divergent nozzle. The needle 16 is
connected by a conductor stud 18 to a plug 19 in the end o f a
cable 20 joined to an excitation source of the order of 2 to 5
kilovolts. The ring 17 forming a counterelectrode is itself
connected by a spring 21 to a conductor cover 22 extending towards
the rear part including the handgrip of the spray gun 3 and
maintained at earth potential by metal braiding 23 of a cable cover
covering both the pipe 6 for the admission of the paint and the
excitation cable 20.
The outlet at the downstream end of the passage 12 is sealed by a
ball valve 24 subjected to the action of a compression spring 25,
the while being located in a chamber 26 communicating via passage
27 with an annular distribution chamber 28 disposed between the
nozzle body 29 and a nozzle cap 30. This chamber 28 communicates in
a normal way, for example by any means imparting a swirling effect
to the air, with an annular passage 31 concentric with and
surrounding the paint outlet.
One end of a porous wick 32 extends into the damping chamber 13,
its other end being located in a tank 33 formed in the handgrip and
filled with water.
In operation, pressure on the trigger 11 opens the valve 9 to allow
the ejection of the paint; and also opens the valve 15 to allow the
circulation of air in the passages 14, 12 and 31 (beyond which it
pulverizes the paint). It may also cause the application of the
voltage over the excitation cable 20 to the extent where, by any
appropriate means, the excitation is controlled by the circulation
of the air so that the needle 16 transmits electric charges into an
air current circulating at high speed, at least partially
supersonic, in the passage 12, the valve 24 being displaced towards
the open position under the effect of repelling the air from the
passage 12. The electric charges transmitted by the needle 16 are,
due to the rapid circulation of air in the passage 12 carried to a
high potential and these charges are collected by the ball 24, the
spring 25 and from there, are transmitted to the conductive nozzle
body 29. This allows a correct charge of the paint flowing through
the passage 8 and this paint is moreover pulverized by the air
which has served to convey the electric charges. The humidification
chamber 13 is particularly useful because it allows the air under
pressure which arrives from the passage 14 to acquire a higher
hygrometric value which is favorable to the formation, by
condensation and/or elimination of liquid and/or solid particles
making up the transporter of electric charges.
In the embodiment described, the humidifier consists of a water
tank 33 closed by a stopper 34 and is refilled from time to time,
but it is obvious that a pipe could be used to supply water to the
humidification chamber 13.
Referring to FIG. 2, a spray gun 41 of the type described with
reference to FIG. 1 is used, but which does not incorporate the
humidification chamber. The humidification is effected by making
the air under pressure pass into a saturated atmosphere of a water
tank 42 with a porous wall 47, the air in the pipe 43 being thus
sufficiently charged with water vapor to be able to transport
electric charges. The paint pipe 44 and excitation conductor 45
pass through the handgrip 46.
By way of example, the air admitted upstream of the valve 17 may
have a pressure from 2 to 4 bars and a flow of 6 to 12 m..sup.3 /h.
into a passage 12 having a diameter of 3 mm. and a length of 5
cm.
Referring now to the embodiment of FIG. 3, a spray gun body 50 of
insulating material comprises a passage 51 between a spray nozzle
52 and a rear part forming a handgrip 53. The passage 51 is
connected at its upstream end to a charge transmitter of the type
previously described, having a needle 55 in the center of a ring 56
forming a counterelectrode and at its downstream end to the spray
nozzle 52. The passage 51 is connected by a pipe 57 to a source of
air transporting the powder to be sprayed, while the needle 55 is
connected by a cable 58 to an excitation source. The
counterelectrode 56 is connected electrically to earth, that is to
say to the potential of the handgrip 53. In operation, the powder
entrained by the air through the pipe 57 passes through the
perforations of the needle-centering device 59, passes at high
speed in the area of this ionization needle 55, where the particles
receive electric charges and whose potential is considerably
increased by the circulation at high speed in the passage 51, so
that the particles emitted through the nozzle 52 are charged at a
sufficiently high potential to ensure their electrostatic
attraction on to the object to be sprayed, which is generally at
earth potential.
FIG. 4 shows a modification of the embodiment in FIG. 3 wherein the
air transporting he powder is conveyed through a pipe 54
discharging between the nozzle 56 and the support 59 for the needle
55, so that it is no longer necessary to perforate the support
59.
Referring to the embodiment of FIG. 5, an atomization nozzle 60 is
made up of a plurality of channels 61 located in an atomization
chamber 62. This chamber 62 is fed by a liquid inlet passage 63
connected by a union 64 and a pipe 65 to a paint source (not
shown). Opposite the outlet of passage 63 is disposed a passage 66
provided in an insulating support 67. This passage 66 serves to
transport the electric charges from an upstream zone where a
transmitter of electric charges 68 is located to the atomization
chamber 62. The passage 66 is connected, upstream of the charge
transmitter 68 to a source of air under pressure.
Thus, as has been explained previously, from the air circulating at
great speed in passage 66, the charges which this air acquires at
the place of the charge transmitter 68 are thus carried to a raised
potential at the level of the atomization chamber 62. It is
understood that the jet of liquid from the passage 63 and the jet
of gas from the passage 66 meet in the chamber 62 which ensures, as
is known, pneumatic atomization in the said chamber. But moreover,
the electric charges transported by the air into the passage 66 are
transmitted to the pulverized liquid particles so that these liquid
particles ejected from the channels 61 of the nozzle 60, which can
also be produced of insulating material, are charged electrically
at a potential sufficient to ensure their attraction to an object
at earth potential to be painted.
In the embodiment of FIGS. 6 and 7, a powder spray device comprises
a spray nozzle 70 mounted at the end of and transversely of an
insulating support 71, having a passage 72 provided with an ionizer
73. The passage 72 communicates with a passage 74 connected through
a valve 75 to a gas source under pressure (not shown).
The spray nozzle 70 comprises a cylindrical cavity 76, into which
passage 77 discharges axially, this passage being jointed to a pipe
78 serving to feed the air transporting particles to be sprayed. A
deflector 79 faces the outlet from the passage 77. As can be seen
from FIG. 6, the passage 72 discharges tangentially into the cavity
76 so that the air from the passage 72 moves the particles from the
conduit 77 in a whirling manner and imparts an electric charge to
them. At the outlet from the nozzle 70 these particles create an
electric field which extends to an object to be spray coated. The
whirling effect produced by the tangential inlet of the air from
the passage 72 produces not only the electric charge of the
particles but also in the chamber defined by the bottom of the
cavity 76 and the deflector 79, a centrifugal effect on the
particles. This effect ensures the spreading of the jet at the
outlet nozzle 70 and a permanent sweeping of the nozzle, thus
avoiding the risk of clogging by solid particles.
In the embodiment of FIG. 8, a powder spray 80 comprises a body of
insulating material 81 in which is located an insulating sleeve 82
carrying a metallic member 84 forming an annular counterelectrode
83, while the needle 85 is connected by a resistance 86, a plug 95
and a contact 96 to a supply cable 87. The member 84 is joined to
an earth wire 88. The outlet from the sleeve 82 communicates with
an annular chamber 89 of an atomization nozzle 90 entirely made of
an insulating material. The powder to be sprayed is fed to the
nozzle by a passage 91. Air under pressure is admitted into pipe 92
which discharges through perforations 93 into the member 84 and
from there into the passage 82 in the vicinity of the ionizer
needle 85. In this embodiment the air admitted through the pipe 92
transports into the passage 82 electric charges which are, as
described previously, carried to a high potential at the outlet of
the passage 82. This air is used to spray the powder issuing from
the nozzle 90. As the spraying is being carried out, the electric
charges are transmitted to the powder particles to be sprayed which
are thereby attracted by an object to be coated.
It will be noted that in this embodiment, the sleeve 82
transporting the electric charges is easily detachable and the unit
can be detached and put back into place by simply releasing the
nozzle 90 and a locknut 94.
Referring now to FIGS. 9 and 10, an electrostatic spray device 100
comprises a barrel of an insulating material 101 with an
atomization nozzle 102, the whole being made of an insulating
material. The atomization nozzle is supplied with paint through a
channel 103, while an annular chamber 104 communicates with the
outlet of a detachable cartridge 106 constituting the voltage
elevator; shown more clearly in FIG. 10. This cartridge 106 is
received in the passage 107 of the barrel 101, it abuts against a
joint 108 and is retained in position by a cap 110. The cartridge
106 (FIG. 10) is made up of a cartridge body in which is inserted a
tubular sleeve 111 with the means of ionization mounted in fixed
positions; namely a needle 112 supported by a cruciform block 113,
the needle being engaged axially in the interior of an annular
metallic ring 114 of convergent-divergent form. The needle 112 is
connected within the cartridge to a resistance 115 whose other
terminal is connected by a spring 116 to a conductor terminal 117
covered by an insulating cap 118. The terminal 117 and the
counterelectrode 114 are in contact with a socket 127 and 119
respectively. As shown in FIG. 9, contact and spring assemblies
120, 123 and 121, 122 mounted in the body of the spray gun
electrically connect the needle 112 and the counterelectrode 114
respectively to the excitation cable 124 and to earth via
conducting cover 125, which forms the handgrip.
In this embodiment, the air issuing from the sleeve 111 serves both
for atomization and for direct transmission of the charge to the
particles, given that the nozzle is entirely made of an insulating
material. It will be noted that the generator is mounted in a
cartridge which is easily detachable and which can thus be replaced
by a new cartridge in case of breakdown.
FIG. 11, shows an embodiment of paint spray gun 130 for a fixed
installation, comprising a paint supply passage 131 feeding an
atomization nozzle 132 consisting of an axially arranged conductor
nozzle 133 and a nozzle cap 134 of an insulating material. The
axial nozzle 133 can be sealed by an insulating pin 135 controlled
in position by a piston 136 movable in a cylindrical body 137. The
piston moves against the action of a spring 138 under the action of
compressed air admitted through inlet 139 to withdraw the pin from
the nozzle 133. This compressed air can escape through a passage
140 discharging into the generator 141 composed, as previously, of
an insulating passage 142 and an ionization means 143. The
downstream end of the passage 142 discharges into an annular
chamber 144, then through passages 145 towards an outlet
atomization orifice. A collecting electrode 146 is positioned in
the chamber 144, this electrode being connected to the metallic
nozzle 133 through the insulating nozzle member.
In this embodiment, the electric charges are thus picked up by the
electrode 146 and finally transferred to nozzle 133. It can be seen
that a resistance for stabilizing the discharge 147 is fixed in the
axial plug 148 of a connector 149, this axial plug 148 being
connected to earth and to the counterelectrode 150 of the
ionization device by a wire 151.
The embodiment of FIG. 12, has the same general arrangement as that
in FIG. 11, with the difference that the nozzle 152 is also made of
an insulating material like the cap 134 and a connection 153 is
established from the outlet of the passage 142 to penetrate into
the internal cavity of the nozzle 152 so as to establish an
electric link picking up the charges at the outlet of the passage
142 and conveying them to the interior of the liquid destined to be
sprayed, within the nozzle 152, slightly upstream of the discharge
from this nozzle. Here, the discharge stabilization resistance 154
is no longer in series with the needle 143, but with the ionization
counterelectrode 150 in the insulating body 155 of the spray gun.
In this embodiment, the pin 156 for sealing the nozzle is
controlled by a piston 157 acted on by the air admitted through
connection 158, while the air admitted into the passage generating
the high-voltage current is fed through connection 159.
In FIG. 13, a paint spray gun comprises an insulating body with a
passage 151 for the generation of electrical charges at a raised
potential discharging into an annular chamber 152 and then through
passages 153 between a metallic nozzle member 154 and an insulating
cap 155. The paint arrives through the axial channel 156. In this
embodiment, the air charged with particles at raised potential
communciates these charges to the conducting nozzle 154, which then
applies a potential to the jet of paint which circulates within
this nozzle member 154.
Referring supported the embodiment of FIG. 14, a powder spray gun
comprises an insulating body 160 with a channel 161 supplied with
fluidized powder and a passage 162 for the generation of particles
at high potential. This latter passage 162 discharges into an
annular chamber 163 which communicates with the interior of a
metallic nozzle 164 through tangential conduits 165. A deflector
166 is positioned in the end of the conduit 161 at some distance
from its outlet. The nozzle 164 is supported by a conductor means
167 which serves for collecting the electric charges transmitted by
conductivity to the discharge edge 168 of the nozzle 164.
In the embodiment of FIG. 15, an electrostatic paint spray device
170 of the with with hydrostatic pulverization comprises an
insulating body 171 with a metallic nozzle 172 of very fine
section, generally in the form of a slot, placed on an insulating
support 173 located in a cover 174. The support 173 abuts a member
175 forming the seat for an insulating pin 176. A channel 177 for
paint under high pressure communicates by appropriate sealed joints
with a chamber 178. A tube 179 for generating particles at raised
potential is arranged in the cover body 171 of the sprayer and its
end leads into an annular chamber 180 with forwardly directed
orifices 181. A rigid wire 182 is mounted in the cover 174 and
extends from the interior of the chamber 180 to a small distance
from the jet of paint sprayed an atomized by hydrostatic
action.
In this embodiment, the air coming from the passage 179 generating
the particles at raised potential escapes through the openings 181
so as to form a series of air jets protecting the paint against any
return towards the rear of the pulverized particles. The air,
before leaving the chamber 180, is freed from the electric
particles which are picked up by the electrodes 182 whose other end
serves to change by discharge the particles from the atomized paint
spray.
Referring to the embodiment of FIG. 16, a hydrostatic pressure
spray gun 190 comprises a paint supply pipe 191 discharging into a
chamber 192 having a pin valve 193 and communicating with a nozzle
194 through a passage 195. The passage 196 for generating particles
at high potential discharges into a chamber 197. All the components
of this nozzle are made of an insulating material, with the
exception of a threaded rod 198 which penetrates into the chamber
197, and which at its other end holds an axial discharge needle 199
in position which protrudes beyond the nozzle in the middle of the
atomized spray jet. In this embodiment, it can be seen that the
paint is atomized by the jet of air issuing from the passage 196
and from the annular chamber 200, which communicates with the
exchange chamber 197 for the electric charges in which the charges
are collected by the rod 198.
Referring now to FIG. 17, a portable paint spray gun comprises a
metal handgrip 201 connected to earth to which is fixed an
insulating barrel 202 at the end of which is positioned a pneumatic
spray nozzle 203.
Within the insulating barrel 202 is arranged a passage forming a
nozzle 204 supplied through a chamber 25 itself joined through a
pipe 206 to a source of compressed air--not shown. The nozzle 204
comprises, in the longitudinal direction, first of all a part 204a
of a convergent-divergent shape immediately adjacent to the chamber
205, followed by a divergent part 204b, while the rest of the
nozzle 204c is cylindrical.
In this way a nozzle of the Laval type is produced, that is to say
a convergent-divergent nozzle creating in the cylindrical part a
flow at supersonic speed presenting the character of regularity and
parallelism of streams of air peculiar to this type of flow.
As can be seen, this cylindrical part is followed by a main part
204d following the arc of a circle and discharging into the
atmosphere at a lateral position from the spray. A spray passage
204e feeds the spray nozzle 203, which can be of the type creating
a whirling action of the air. Upstream of the nozzle 204, in the
region of the convergent-divergent part 204a, 204b, a means of
ionization is provided consisting of a pointed electrode 207
connected by a cable 208 to a DC source of medium voltage, not
shown, the said electrode 207 being situated axially in the center
of a counterelectrode 209 connected to earth by a conductor 210 of
annular form and delimiting the convergent divergent part 204a,
204b, of the nozzle 204. At a position spaced from the ionization
means 207, 209 and as near as possible to the nozzle 203 is placed
in the nozzle 204 a charge-collecting member, for example, in the
form of a tensioned wire 11. This extends across the part 204d of
the nozzle and is directly connected to a metal nozzle part 212 of
the nozzle 203, while the remainder of the nozzle member is
insulating.
When the diameter of the part 204a is small (lower than 3 or 4 mm.)
a resistance of 10 to 50 megohms is inserted in the ionization
circuit so as to stabilize the outlet charge and to avoid the
discharge of the junction cable, in series with the pint 207 of the
counterelectrode 204a. The member 204a can also be produced in a
semiconducting material.
The arrival of paint at the nozzle 212 is affected by a passage
shown schematically in 213, this passage being fed from a tank
under pressure, or a pump.
In the usual way, the spray gun is provided with a control device
or trigger 214 controlling the opening and closing of the
compressed air pipe 206, and also possibly the admission of paint
and the feeding of the low voltage to the ionizer 207, 209. These
latter can alternatively be controlled by the airflow in the pipe
206.
In this embodiment the nozzle 204 between the discharge means 207,
209 and the collector 211 has a length of 5 to 8 centimeters while
the diameter in the cylindrical part 204c is about 6 mm.
Experience has shown that by using a source of compress air of 4
bars, a supersonic flow speed of about450 meters per second was
obtained, with a DC excitation voltage on the ionizer 207, 209 of 5
kilovolts and a series resistance with the point 207 of 20 megohms,
which provides at the nozzle 212 a DC voltage of 40 kilovolts at a
current of 30 microamperes.
As can be easily shown, these results show that the spray gun in
question is completely suitable to be used as a portable
electrostatic spray gun, since it does not comprise any element of
weight additional with respect to the spray guns used at present
with a separate high-voltage source.
In the embodiment described and shown, the presence of air under
pressure is employed in order to derive by means of the nozzle
204e, the quantity of air sufficient to supply the pneumatic
spraying nozzle 203. In certain cases, there is not an
overabundance of air and the shunt 204d to the atmosphere can be
suppressed.
Referring finally to FIG. 18, a spray gun is arranged so its its
rear part (handle 221 and body 222) are similar to those described
in FIG. 17, but here the atomization head is represented in the
form of a cap 223 mounted to rotate continuously on a pivot 224
constituted by an inlet head 225, comprising the paint feed channel
226 communicating with the radial channels 227 discharging opposite
one face of the cap 223. The cap 223 is provided at the rear with a
driving device 228 of the blade type opposite which the compressed
airpipe 229 discharges, forming the terminal part of the
electrostatic generator described in the previous figure.
In this embodiment, when the cap 223 is metal or semiconducting, it
is not necessary to provide a charge collector in the pipe 229, the
role of the latter being played by the blades 228 of the motor
member. However, it is obvious that if an insulating cap is used
with a metal or resistive electrode, within or adjacent the edge of
this cap, it is then necessary as in the previous embodiment, to
arrange a charge collector in the pipe 229 connected electrically
to the said electrode.
The invention is not limited to the embodiments shown or to the
uses described. It comprises other uses such as, for example, the
formation of stable aerosols, the atomization of fuels, the
generation of high-voltage electricity with the aid of a
noncombustible gas such as (nitrogen, carbon dioxide, argon, etc.)
or with the aid of a gas and/or chemically active particles with a
sprayed product. The invention also applies to flock spraying as
well as to the spraying of agricultural products and to the
spraying of powdered metals.
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