U.S. patent number 3,613,676 [Application Number 04/850,379] was granted by the patent office on 1971-10-19 for general purpose disposable obstetrical and surgical leggings.
This patent grant is currently assigned to Kimberly Clark Corporation. Invention is credited to Ronald D. Carter, Dan D. Endres.
United States Patent |
3,613,676 |
Endres , et al. |
October 19, 1971 |
GENERAL PURPOSE DISPOSABLE OBSTETRICAL AND SURGICAL LEGGINGS
Abstract
Disposable surgical leggings are provided for covering the
upraised legs of a surgical patient. The leggings are made of a
single sheet of flexible nonwoven material so folded and adhesively
secured in order to form a compact package that is readily opened
to afford an envelopelike leggings structure closed at one end.
Inventors: |
Endres; Dan D. (Neenah, WI),
Carter; Ronald D. (Neenah, WI) |
Assignee: |
Kimberly Clark Corporation
(Neenah, WI)
|
Family
ID: |
25307960 |
Appl.
No.: |
04/850,379 |
Filed: |
August 15, 1969 |
Current U.S.
Class: |
128/856;
128/855 |
Current CPC
Class: |
A61B
46/00 (20160201) |
Current International
Class: |
A61B
19/00 (20060101); A61B 19/08 (20060101); A61f
013/00 (); A61l 015/00 () |
Field of
Search: |
;128/132,292,294,155,157,165 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Charles; Lawrence
Claims
The following is claimed as our invention:
1. An improved disposable surgical legging for covering the
upraised leg of a surgical patient, comprising:
a sheet of flexible nonwoven fabric material having a generally
rectangular body portion and a generally triangular extension on
one side thereof,
said sheet being folded along a center line extending through the
apex of said triangular extension so as to form front and back
panels for the legging,
at least a portion of said triangular extension being roll folded
over the exterior surface of the sheet before the sheet is folded
along said center line,
said front and back panels being attached to each other along the
opposed edges thereof on the opposite side of said sheet from said
triangular extension so as to form a flat elongated envelope with a
closed bottom and an open top including said triangular
extension,
said opposed edges of said front and back panels opposite the
center fold line being attached to each other along a substantial
distance from said closed bottom,
said legging being fan folded longitudinally along a plurality of
transverse fold lines, said longitudinally fan folded portion of
said legging being tucked under the roll folded portion of said
triangular extension on one of the exterior surfaces of the
legging,
said tucked fan folded portion being further fan folded
transversely along a pair of longitudinal fold lines so that the
fold along said center line is disposed at one edge of the final
folded legging, with an adjacent portion of the roll folded
triangular extension exposed on at least one side of the final
folded unit.
2. Legging of claim 1 wherein said transversely fan folded portion
of said legging is tucked under the roll folded portion of said
triangular extension on the other exterior surface of the legging.
Description
BACKGROUND
The present invention relates generally to disposable surgical
leggings for covering the upraised legs of a surgical patient and,
more particularly, to an improved method of fabricating and folding
a disposable surgical legging, and the resulting article.
In operating room procedures involving childbirth, gynecological
surgery, and perineal surgery, the patient is usually placed in a
supine position with legs spread and held in an elevated attitude
by suitable stirrups. During delivery or surgery it is common
practice to cover the legs and other areas of the patient not
directly involved in the procedure with protective sterile
material. Up until recent years, this material has been woven
cloth, carefully sterilized before use. However, because of the
high costs involved in laundering, sterilizing, and storing the
cloth material, hospitals now are gradually changing to
disposables, which after a single use may be thrown away or
burned.
The suppliers of such disposables try to provide all the draping
materials required for a specific surgical procedure in a unitary
sealed and sterilized package or kit. These packages contain such
items as towels, sponges, operating table covers, drape sheets for
the patient, and surgical incision sheets, all designed, assembled,
and packed in accordance with the particular needs of the hospital
being served. Each of the items is prefolded, individually labeled
and, in many cases, presterilized.
Representative patents describing some of the items involved
include U.S. Pat. Nos. 2,715,902; 3,030,957; 3,037,507; 3,182,656;
3,236,370; and 3,251,360.
As most of the items are prefolded for compact packaging purposes,
it has been found that even when the user is completely familiar
with the particular package, difficulties are often encountered in
properly unfolding some of the specialty drapes. This is especially
true of the leggings, which must be grasped by the nurse or
assistant so that they open readily for placement over the upraised
legs or other extremities. In the prior art, the leggings comprise
loosely fitting rectangular shaped stockings, or open-ended flat
envelopes which resemble pillow cases. The open end of the
conventional legging is provided with exterior cuffs into which the
nurse's hands are inserted for application to the patient. By
spreading the hands apart, the top of the legging is opened
whereupon the legging may be placed over the patient's legs.
However, with this arrangement it is quite easy for the hands of
the nurse to slip out, in which case the drape may fall to the
floor. Also, unless extreme care is exercised, it is easy to place
the hands in the cuffs in the wrong position, and the legging will
not open properly. Because draping the patient must be done as
quickly as possible it is desirable to provide a legging which may
be handled with less chance of failure. This invention is directed
particularly to solving the latter problem.
OBJECTS
It is a primary object of the present invention to provide an
improved surgical legging that fits a wide range of surgical
equipment. In this connection, a more particular object of the
invention is to provide such an improved surgical legging that fits
the "gooseneck" or sling support fixtures as well as the leg
support or stirrup-type fixtures on a surgical table.
It is another object of the present invention to provide an
improved method of manufacturing and folding an improved surgical
legging of the type described above.
A further object of the invention is to provide an improved method
of folding a surgical legging of the foregoing type so that the
legging can be handled and placed on the patient by a single
nonsterile nurse or assistant.
BRIEF DESCRIPTION OF DRAWINGS
Other objects, aims, and advantages of the invention will become
apparent as the following description proceeds, taken in
conjunction with the accompanying drawings, in which:
FIG. 1 is a perspective of a blank which is to be folded and
assembled to form the legging of the invention (FIG. 8);
FIG. 2 depicts the blank of FIG. 1 in its first stage of folding
and with an adhesive applied to one end of the blank;
FIGS. 3, 4, 5, 6, and 7 depict successive stages of folding and
assembling the initial blank of FIG. 1 to form the final leggings
package of FIG. 8;
FIG. 8 is a perspective of the assembled legging structure of the
invention, two of which are commonly employed in a surgical package
or kit;
FIG. 9 depicts the legging package of FIG. 8 as the various
sections are unfolded by an operating room nurse or technician
prior to application to the patient, and
FIGS. 10 and 11 depict the legging of the present invention and
illustrate an alternative folding thereof, wherein one of the
transversely folded end portions is tucked under the triangular
portion.
While the invention is susceptible of various modifications and
alternative forms, a specific embodiment thereof has been shown by
way of example in the drawings and will herein be described in
detail. It should be understood, however, that it is not intended
to limit the invention to the particular form disclosed, but, on
the contrary, the intention is to cover all modifications,
equivalents, and alternatives falling within the spirit and scope
of the invention as expressed in the appended claims.
DETAILED DESCRIPTION
Turning first to FIG. 1, a cut blank or panel 10 is shown in
perspective view before the blank 10 is folded and assembled to
form the completed legging 11, shown in FIG. 8.
The material constituting the panel 10 is advantageously a nonwoven
fabric, that is, a flexible textile structure composed of a web or
mat of fibers held together with a bonding material. If desired,
the web may be reinforced by longitudinal and transverse scrim
threads, not shown, to afford additional strength and durability.
Nonwoven fabrics are generally characterized by being of
sufficiently low cost that may be discarded after a single use, a
feature which is of evident utility in hospitals and the like where
the cost of laundering, sterilizing, and storing of conventional
cloth materials is economically unattractive. Nonwoven fabrics are
more fully described in a variety of technical publications,
including the book "Nonwoven Fabrics" by F. M. Buresh, published by
Reinhold in 1962. For the present purposes, nonwoven fabrics used
to make the initial blank 10 are desirably of a material which can
be sterilized, either by autoclaving or by exposure to a
bacteriocidally effective gas such as ethylene oxide, and to this
end either the cellulosics or the synthetic fibers, e.g.
polyethylene terephthalate are eminently suitable.
The blank 10 consists of a generally rectangular body portion 12
and a generally triangular extension 14 along one side of the body
portion 12. Although the particular dimensions of the respective
portions are not critical, it has been found that for most adult
patients the rectangular body portion 12 should have a length "a "
of about 66 inches and a width "b " of about 34 inches. The
triangular extension 14 desirably extends about 17 inches from the
body portion 12, and accordingly dimension "c " is about 51
inches.
The blank 10 is symmetrical about a center fold line 16 which
passes through the apex of the generally triangular extension 14.
For descriptive purposes, the panels on either side of the center
fold lines 16 will be hereinafter referred to as the front panel 18
and the back panel 19. In the view of FIG. 1, the surface toward
the viewer is the interior surface of the final legging
structure.
To commence assembling the panel 10 into the final legging 11 (FIG.
8), the generally triangular extension 14 is roll folded twice
along fold lines 20 and 21, as shown in FIGs. 1 and 2 taken in
conjunction. Folding is toward the exterior surface of the panel
10, that is, away from the viewer from the aspect of FIGS. 1 and 2,
so that the rolled triangular extension 14, as shown in the cutaway
of FIG. 2, is on the underside or exterior portion of the
panel.
Prior to further folding of the blank 10 an adhesive is applied
along an adhesive line 22 on the interior surface of the back panel
19. Additionally and optionally, a second adhesive line 24 is
applied to the same surface of the panel 19 on the edge opposite
the center fold line 16. The length of this second adhesive line
24, designated "d " in FIG. 2, is desirably a substantial fraction
of the dimension "b " of FIG. 1, illustratively a distance of about
20 inches from the end of the blank 10 opposite the triangular
extension 14.
Following application of the adhesive line 22 and the optional
adhesive line 24 of FIG. 2, the blank 10 is folded along the center
fold line 16 as illustrated in FIG. 3. Thus, the interior surfaces
of the front panel 18 and the back panel 19 are in juxtaposition,
and the corresponding edges of the panels 18, 19 are secured along
the adhesive lines 22, 24 so as to form a flat elongate envelope
with a closed bottom and an open top including the triangular
extension 14. It is to be noted that the extension 14 is now in the
exterior of the resulting envelope, and defines an unsecured
pocket, the function of which will become apparent as the present
description proceeds.
FIGS. 3, 4, and 5, taken in conjunction illustrate the next
sequence of folds applied to the legging. The closed bottom 23 is
then folded toward the triangular extension 14 in a fan-folded
manner along the respective transverse fold lines 25, 26, 28, all
as illustrated in FIGS. 3 through 5, inclusive. Thus, the closed
bottom 23 is folded upward along the fold line 25 to a position
shown in FIG. 4, and the fold line 25 in turn folded downward along
the fold line 26 as indicated in FIG. 5.
FIG. 6 is an enlarged view of the sequential step subsequent to
FIG. 5. The panels previously folded along the fold lines 25 and 26
are folded upward along the transverse fold line 28 and tucked
under the roll folded triangular extension 14.
After being folded into the intermediate position of FIG. 6, the
legging is again folded, this time to form an approximately square
flat final package. The folds are long transverse fold lines 19,
30, as shown in FIG. 7, located at approximately equal distances
along the length of the FIG. 6 subassembly, One end is folded up
along the fold line 29 while the other end is folded down along the
fold line 30 to form a "Z" arrangement to facilitate easy unfolding
as is shown in FIGS. 10 and 11, the end folded at 29 may also be
tucked under the triangular portion 14 as is shown in FIG. 7, so
that the end is held captive until it is desired that the drape be
unfolded.
The final legging 11 is depicted in FIG. 8, in the form in which it
is placed within the sealed package described earlier. Legends may
be printed on the legging package 11 to indicate that the package
is a legging, and to describe the manner of unfolding the package
to the envelopelike structure that is to be placed over a patient's
upraised leg.
Unfolding is illustrated in FIG. 9. The folded legging 11 of FIG. 8
is positioned by the nurse or surgical attendant so that the legend
"top" is at the top of the package. The nurse places her right hand
within the folded triangular extension 14 and elevates the package,
permitting unfolding along fold lines 29, 30, or, in other words,
in a sequence opposite that shown in FIGS. 6, 7, and 8. Next, the
panels are withdrawn from the cocked position of FIG. 6 merely by
placing the open end of the envelope over the patient' s leg and
advancing the legging toward the patient's body. This causes the
legging to unfold, first along the fold line 28 and thereafter
along the fold lines 26 and 25, respectively, to an intermediate
position illustrated by the fold lines 25' and 26'. Similarly,
another legging is opened over the patient's other leg.
After the obstetric or surgical procedure has been concluded, the
legging can be removed and disposed of.
Thus it is apparent that there has been provided, in accordance
with the invention, an improved disposable surgical legging which
fully satisfies the objectives, aims, and advantages recited above.
While the invention has been described in conjunction with a
specific embodiment, it is evident that alternatives, variations,
and modifications will be apparent to those skilled in the art in
light of the foregoing description Accordingly, it is intended to
embrace all such alternatives, variations, and modifications as
fall within the spirit and broad scope of the appended claims.
* * * * *