U.S. patent number 3,603,244 [Application Number 04/867,730] was granted by the patent office on 1971-09-07 for fabricating apparatus for wooden trusses, panels, and the like.
This patent grant is currently assigned to Automated Building Components, Inc.. Invention is credited to Oscar Csakvary, John Calvin Jureit.
United States Patent |
3,603,244 |
Jureit , et al. |
September 7, 1971 |
**Please see images for:
( Certificate of Correction ) ** |
FABRICATING APPARATUS FOR WOODEN TRUSSES, PANELS, AND THE LIKE
Abstract
The fabricating apparatus comprises a jig table carrying wooden
framing members positioned to form a truss. Nailplates are located
on opposite sides of the butt joints of the wooden members for
embedment into the joints by a press movable lengthwise along the
jib table. The jib table is supported by a plurality of
longitudinally spaced pivoted wands comprised of substantially
U-shaped members. One leg of each of the pivoted wands engages the
undersurface of the jib table to support the latter while its
opposite leg lies below the lower press platen and bears against a
support preventing pivotal movement of the wand from its table
supporting position. As the press traverses the table, the lower
press platen successively pivots the wands to locate the other legs
of the wands in supporting engagement with the jig table while the
previously supporting legs of the wands are pivoted below the lower
press platen. The pressis controlled via a circuit responsive to
switch actuating pins disposed at selected positions along a track
for automatically and sequentially stopping the press when the
press overlies successive butt joints, actuating the press to embed
the nailplates, and restarting the press for movement along the jig
table.
Inventors: |
Jureit; John Calvin (Coral
Cables, FL), Csakvary; Oscar (Miami, FL) |
Assignee: |
Automated Building Components,
Inc. (Miami, FL)
|
Family
ID: |
10129230 |
Appl.
No.: |
04/867,730 |
Filed: |
October 20, 1969 |
Foreign Application Priority Data
|
|
|
|
|
Apr 16, 1969 [GB] |
|
|
19428/69 |
|
Current U.S.
Class: |
100/48; 100/100;
248/188.8; 100/272 |
Current CPC
Class: |
B27F
7/155 (20130101) |
Current International
Class: |
B27F
7/00 (20060101); B27F 7/15 (20060101); B30b
015/18 () |
Field of
Search: |
;227/152
;100/48,49,53,100,272,226 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Wilhite; Billy J.
Claims
What is claimed and desired to be secured by U.S. Letters Pat.
is:
1. A fabricating apparatus for successively embedding connector
plates in the spaced butt joints in prepositioned wooden frame
members forming trusses or the like comprising: means for
supporting the wooden frame members, a press movable along said
support means for pressing the connector plates into the butt
joints of the frame members, drive means for moving said press
along said support means, and means arranged in controlling
relation to said press including index means operable in response
to the movement of said press along said support means successive
distances equal to the distances between consecutive butt joints to
successively actuate said press and press the connector plates into
the butt joints.
2. A fabricating apparatus according to claim 1 wherein said index
means is arranged in controlling relation to said drive means to
successively stop said press in response to movement thereof along
said support means successive distances equal to the distances
between consecutive butt joints.
3. A fabricating apparatus according to claim 2 wherein said
control means includes switch means and said index means includes a
member carrying a plurality of spaced switch actuating elements,
the spacing between adjacent actuating elements being proportional
to the predetermined spacing between the butt joints, and means
providing for relative movement between said switch means and said
member for successive actuation of said switch means.
4. A fabricating apparatus according to claim 3 wherein said member
has a plurality of carrying positions for said elements, said
elements being movable between carrying positions to selectively
vary the spacing between adjacent elements.
5. A fabricating apparatus according to claim 4 wherein said member
comprises a tube extending along said support means and having a
plurality of openings, said elements including pins insertable into
said openings, said switch means being carried by said press and
having a switch actuating arm engageable with said pins.
6. A fabricating apparatus according to claim 2 wherein said drive
means includes a fluid motor and a fluid circuit therefor having
valve means in controlling relation to said fluid motor, said index
means including switch means arranged in controlling relation to
said valve means to shift the latter and stop said press drive
means.
7. A fabricating apparatus according to claim 1 wherein said press
includes a press platen and at least one fluid actuated cylinder
operable to move said platen toward and away from the joints, said
control means including a fluid control circuit having electrically
actuated valve means operably connected with said cylinder, an
electrical circuit arranged in controlling relation to said valve
means, and switch means in said electrical circuit, said indexing
means being operable to actuate said switch means to energize said
electrical circuit and shift said valve means to move the press
platen toward and away from the joint.
8. A fabricating apparatus according to claim 2 wherein said press
drive means includes a fluid motor and said press includes a press
platen and at least one fluid actuated cylinder operable to move
said platen toward and away from the joints, said control means
including a fluid control circuit having electrically actuated
valves operably connected with said fluid motor and said cylinder,
an electrical circuit arranged in controlling relation to said
valves, and switch means in said electrical circuit, said indexing
means being operable to actuate said switch means to energize said
electrical circuit to shift said valves to stop the movement of
said press along the conveyor and move the press platen toward and
away from the joint.
9. A fabricating system according to claim 2 wherein said press
drive means includes a fluid motor and said press includes a press
platen and at least one fluid actuated cylinder, said control means
including a fluid control circuit having valve means operably
connected with said fluid motor and said cylinder, and means for
actuating said valve means to move said platen toward and away from
the joints and to selectively stop and advance said press along
said support means, said valve actuating means being operable in
response to the movement of said press platen away from the joints
to move said press along said support means.
10. A fabrication system according to claim 9 wherein said control
means includes means located adjacent one end of said support means
for actuating said valve means to stop the movement of said press
along said support means.
11. A fabricating apparatus according to claim 1 wherein said press
includes upper and lower press platens and a press frame, means
mounting one of said press platens on said frame for movement
toward and away from the other press platen including a plurality
of toggles connecting between said one press platen and said frame,
said control means including means operable to move said one press
platen toward and away from said other press platen and including
means connected to said toggles for moving an end thereof toward
and away from the other end in a direction generally parallel to
the movement of said one press platen.
12. A fabricating apparatus according to claim 1 wherein said
support means includes a table for carrying the frame members and
means movable between table support and nonsupport positions, said
movable means being spaced below said table at predetermined
positions therealong and movable from said table support positions
to said nonsupport positions in response to movement of said press
through said positions.
13. A fabricating apparatus according to claim 12 including means
for returning said movable means to said table support positions in
response to movement of said press through said positions.
14. A fabricating apparatus according to claim 1 wherein said
support means includes a table for carrying the frame members and a
plurality of members pivotal between table support and nonsupport
positions, said pivotal members being spaced below said table at
predetermined positions therealong and pivotal from said table
support positions to said nonsupport positions in response to
engagement of said press with said members as said press moves
through said positions.
15. A fabricating apparatus according to claim 14 wherein said
members are substantially U-shaped and pivoted at their respective
apices, the legs of each of said members having table engaging
heads adjacent their free ends with the head on one leg lying in
engagement with said table in a table support position while the
head of the other leg is spaced below said table in a nonsupport
position, said press being engageable with said members as it moves
through said predetermined positions to pivot said members such
that said one head of said members pivots from said table support
position to said nonsupport position and the other head of said
members pivots from said nonsupport position into said table
support position.
16. A fabricating apparatus according to claim 14 wherein said
members are pivoted at their lower ends with the upper ends thereof
carrying table engaging support positions, said members being
pivotable to said nonsupport positions in response to movement of
said press through said predetermined positions.
17. A fabricating apparatus according to claim 14 wherein said
press includes upper and lower press platens and a press frame,
means mounting one of said press platens on said frame for movement
toward and away from the other press platen including a plurality
of toggles connecting between said one press platen and said frame,
said control means including means operable to move said one press
platen toward and away from said other press platen and including
means connected to said toggles for moving an end thereof toward
and away from the other end in a direction generally parallel to
the movement of said one press platen.
18. A fabricating apparatus according to claim 1 wherein said
support means includes an elongated jig table for carrying the
frame members, and an outrigger support pad spaced transversely
from said jig table to carry portions of trusses which exceed the
width of said jig table.
19. A fabricating apparatus according to claim 18 wherein said
support means includes means movable between table and pad support
and nonsupport positions, said movable means being spaced below
said table at predetermined positions therealong and below said
pad, said movable means being movable from said table and pad
support positions to said nonsupport positions in response to
movement of said press through said positions.
20. A fabricating apparatus according to claim 19 including means
for returning said movable means to said table and pad supporting
positions in response to movement of said press through said
positions.
21. A fabricating apparatus according to claim 18 wherein said pad
is adjustably spaced from said jig table.
22. A fabricating apparatus according to claim 14 wherein said
support means includes a table for carrying the frame members and a
plurality of members pivotal between table support and nonsupport
positions, said pivotal members being spaced below said table at
predetermined positions therealong and pivotal from said table
support positions to said nonsupport positions in response to
engagement of said press with said members as said press moves
through said positions.
23. A fabricating apparatus according to claim 1 wherein said
support means includes a pair of jig tables located in endwise
relation one to the other with the frame members prepositioned on
each table to form a truss, said control means controlling said
press to first press the connector plates into the consecutive butt
joints of the frame members on one of said jig tables and then to
press the connector plates into the consecutive butt joints of the
frame members on the other of said jig tables.
24. A fabricating apparatus according to claim 23 wherein said
control means includes means providing for a time interval between
the pressing action on said first and second tables.
25. A fabricating apparatus according to claim 23 wherein said
control means controls said press for movement in one direction
while pressing the connector plates into the butt joints of the
members on said one jig table and for movement in the opposite
direction while pressing the connector plates into the butt joints
of the members on the other of said jig tables.
26. A fabricating apparatus for successively embedding connector
plates in the spaced butt joints of prepositioned wooden frame
members forming trusses or the like comprising: means for
supporting the wooden frame members, a press for embedding the
connector plate into the butt joints of the members, means for
providing relative movement between said support means and said
press to locate the latter and the successive butt joints carried
by said support means in successive press positions for embedment
of the connector plates in the butt joints, means arranged in
controlling relation to said moving means including index means
operable in response to relative movement of said support means and
said press successive distances equal to the distances between
consecutive butt joints to successively actuate said press and
embed the connector plates into the butt joints, said support means
including a table for carrying the frame members and means movable
between table support and nonsupport positions, said movable means
being spaced below said table at predetermined positions therealong
and movable from said table support position to said nonsupport
position in response to relative movement of said press and said
support means.
27. A fabricating apparatus for successively embedding connector
plates in the spaced butt joints of prepositioned wooden frame
members forming trusses or the like, comprising: means for
supporting the wooden frame members including a table, a press for
embedding the connector plates into the butt joints of the members
and including upper and lower press platens on opposite sides of
said table and a press frame, means for providing relative movement
between said support means and said press to locate the latter and
the successive butt joints carried by said support means in
successive press positions for embedment of the connector plates in
the butt joints, and means arranged in controlling relation to said
moving means including index means operable in response to relative
movement of said support means and said press successive distances
equal to the distances between consecutive butt joints to
successively actuate said press and embed the connector plates in
the butt joints, said control means including means operable to
move one of said press platens toward and away from the other of
said press platens and including toggle means connecting between
one press platen and said frame.
Description
This application relates to a species of the invention disclosed in
copending application Ser. No. 810,501, filed Mar. 26, 1969, which
application is a division of application Ser. No. 676,943, filed
Oct. 20, 1967, now U.S. Pat. No. 3,443,513, dated May 13, 1969.
The present invention relates to a system for fabricating wooden
trusses, panels or the like and particularly to a jig table, press
and control apparatus for the press, whereby nailplates are
successively embedded into the spaced butt joints of wooden frame
members supported by the jig table and which members form trusses,
panels or the like.
The wooden building construction industry has recently made
tremendous strides forward with the advent of fabrication
techniques wherein butt joints of wooden frame members forming
trusses, panels and the like are fastened together by embedding
nailplates of the type having a plurality of teeth struck therefrom
into the joints, typical nailplates for this purpose being
described in U.S. Pat. No. 2,877,520. Previous methods of applying
the nailplates to the butt joints, such as hand nailing, employing
individual power-operated presses at each joint, etc. have been not
only time consuming, laborious and accordingly expensive, but do
not lend themselves to large scale automated truss fabrication on
an assembly line basis.
In conventional fabrication techniques which utilize power-operated
truss presses, wooden frame members, consisting of elongated chords
and cross members, are prepositioned in assembled relation on a jig
table with connector plates located on opposite sides of the truss,
panel or the like at the butt joints. Thereafter, the connector
plates are pressed into the butt joints to fasten the frame members
together and form the completed truss, panel or the like. A press
capable of providing the foregoing action is disclosed in U.S. Pat.
No. 3,079,607. While this type of truss press is satisfactory, this
press per se and others employed for like purposes are not
particularly adapted for operation in conjunction with elongated
trusses having widely spaced butt joints wherein the press head
must be repeatedly raised and lowered and the jig table carrying
the truss manually manipulated to locate each of the butt joints of
the truss below the press head or platen for each press
operation.
Other conventional fabricating techniques employ a plurality of
fluid-operated press heads, each mounted on bases movable in
longitudinal and transverse directions whereby the press heads are
individually located relative to each butt joint of a particular
size and type of truss. The plural presses are then simultaneously
actuated to embed the several nailplates into the butt joints. The
press heads thus employed, however, must be accurately and often
laboriously repositioned for different sizes and types of trusses,
panels or the like having different locations and spacing between
the butt joints. Additionally, in most instances, the press heads
must be moved transversely of the truss, panel or the like to
permit the same to be withdrawn from the press, thus necessitating
repositioning of the several press heads for the completion of each
truss, panel or the like, with the result that rapid, efficient and
inexpensive fabrication of large numbers of even the same size and
type of truss cannot be realized.
One such technique utilizes a jig table supported by pivoted
V-shaped wands, the jig table mounting the frame members in a truss
configuration. A manually operated and movable press is then
located over the joints and actuated to embed the connector plates
into the joints, the press pivoting the wands between table
supporting and nonsupporting positions. This system however is not
automated and is limited to small truss sizes.
The present invention provides a novel, improved and unique
fabrication system for automatically or manually forming completed
trusses, panels or the like, hereinafter referred to as trusses. To
accomplish this, wooden frame members are prepositioned on a jig
table to form a truss and nailplates of the foregoing type are
positioned on opposite sides of the butt joints. A fluid actuated
toggle-type press having upper and lower press platens located on
opposite sides of the jig table is movable lengthwise along the jig
table and operable to press the nailplates into the butt joints.
The upper press platen is movable toward and away from the jig
table by a fluid actuated cylinder operating on toggle links
connecting the upper platen to the frame of the press. The jig
table is supported by a plurality of longitudinally spaced U-shaped
wands pivoted at their apices. The ends of each wand are adapted to
alternately engage and support the jig table. To accomplish this,
one leg of each U-shaped wand extends from its pivot to an
overcenter position to engage the jig table while the other wand
leg bears against a lower support to prevent movement of the wand
under the weight of the table, such other leg being spaced below
the lower press platen as to permit the passage of the lower press
platen thereover. As the press traverses the table, rollers carried
by the press lift the jig table from the table supporting wand. The
lower platen then engages the table supporting wand leg and pivots
the wand such that the other wand leg moves into supporting
engagement with the jig table. The lower press platen momentarily
supports the jig table as the wand legs are pivoted between table
supporting positions. The wands thus sequentially pivot in response
to movement of the press through the wand positions.
A control apparatus is provided to successively stop the press at
predetermined positions along the jig table in accordance with the
predetermined successive longitudinal spacing between the butt
joints of the prepositioned frame members to successively locate
the movable upper press platen in pressing position over the butt
joints. In the automatic mode of operation, the press is stopped,
the upper press platen is lowered to press the nailplates into the
butt joints, and subsequently raised therefrom, and the press is
advanced in response to sequential actuation of a control circuit
actuating switch, the latter being successively actuated as the
press moves longitudinally between the successive spaced butt
joints. This switch is activated by pins selectively spaced one
from the other along the path of movement of the press in
accordance with the longitudinal spacing between the successive
joints. The pins can thus be selectively located to advance and
control the press to embed the nailplates in trusses of different
sizes and types having variously spaced butt joints. The switch
through the control circuit, cycles the press stop, pressing
operation and the press advance. After fabricating the truss and at
the end of the press advance the press actuates limit switches
which operate to return the press along the jig table to its
initial position whereupon the completed truss is unloaded.
Additional framing members can then be assembled on the jig table
as before and the press again cycled by the control system and pin
actuated switch to repeat the foregoing process to fabricate
additional trusses.
To program the press control system for trusses of different sizes
and types, the pins are readily and selectively located along the
track of the press to vary the spacing between adjacent pins in
accordance with the known spacing between successive joints.
The control circuit is moreover adapted for five modes of operation
as desired: 1. manual press forwarding and press control; 2.
automatic press forwarding and pressing and manual press return; 3.
automatic press forwarding and pressing and automatic press return
and pressing; 4. automatic press forwarding and pressing and
automatic press return without pressing; and 5. automatic press
forwarding and pressing on a second jig table and automatic press
reversal and pressing on a first jig table, continuous cycling.
Accordingly, it is an object of the present invention to provide a
novel, improved fabricating apparatus for successively embedding
nailplates into the spaced butt joints of wooden frame members
forming a truss, panel and the like.
It is another object of the present invention to provide a
fabricating apparatus having the capability to readily form
trusses, panels and the like of different types, sizes, and
shapes.
It is a further object of the present invention to provide a
fabricating apparatus for trusses, panels and the like which can be
operated automatically or manually as desired and which occupies a
minimum amount of space.
It is still another object of the present invention to provide a
fabricating apparatus including a press movable along a jig table
supporting prepositioned frame members which form the trusses,
panels, and the like and a control therefor wherein the press can
be indexed for a particular size and type of truss with any number
of identical trusses fabricated without resetting the control for
each truss run.
It is a further object of the present invention to provide a truss
fabricating apparatus having a press movable under automatic
control along a jig table carrying prepositioned frame members
which form the trusses, panels and the like and wherein the jig
table is at all times supported intermediate its ends
notwithstanding the traversing movement of the press between
opposite ends of the jig table.
It is still a further object of the present invention to provide a
truss fabricating apparatus including a toggle actuated press
movable lengthwise along a jig table wherein the press supports the
jig table during the pressing operation.
These and further objects and advantages of the present invention
will become more apparent upon reference to the following
specification, claims, and appended drawings, wherein:
FIG. 1 is a side elevational view of the general arrangement of a
fabricating apparatus constructed in accordance with the present
invention and illustrating the jig table, the movable supports
therefor, and the press;
FIG. 2 is a plan view of the fabricating apparatus of FIG. 1 with
portions broken out for ease of illustration;
FIG. 3 is an enlarged cross-sectional view thereof taken generally
about line 3--3 of FIG. 1;
FIG. 4 is an enlarged fragmentary cross-sectional view of the press
taken generally about line 4--4 of FIG. 3;
FIG. 5 is an enlarged fragmentary cross-sectional view of the press
taken generally about on line 5--5 of FIG. 3;
FIGS. 6a-6d schematically illustrate the cooperation between the
lower press platen and jig table support wands as the press
traverses the jig table;
FIG. 7 is an end elevational view of the drive mechanism carried by
the press;
FIG. 8 is a cross-sectional view thereof taken generally about on
lines 8--8 in FIG. 7;
FIG. 9 is a fragmentary enlarged perspective view of the control
switches for the press and the switch actuating pins carried by the
control track;
FIG. 10 is a schematic illustration of an electrical control
circuit for the press;
FIG. 11 is a plan view of a control box for selecting the various
modes of operation;
FIG. 12 is an electrical hydraulic schematic diagram illustrating a
fluid control circuit for the press;
FIG. 13 is an enlarged fragmentary perspective view of an outrigger
support for handling trusses having high peaks;
FIG. 14 is a schematic illustration of one mode of operation of the
fabricating apparatus hereof and employing two jig tables; and
FIG. 15 is a fragmentary cross-sectional view of an alternative
embodiment of a jig table support.
Referring to FIG. 1, there is shown a fabricating apparatus
constructed in accordance with the present invention comprising
generally a jig table 10, a press 12 having upper and lower press
platens 14 and 16 respectively (FIG. 3), and mounted for movement
lengthwise along jig table 10, and a control system including a
cabinet 18 carried by press 12 and housing the electrical circuitry
to be described. Jig table 10 comprises an elongated generally
rectangular member comprised of a composite of a sheet steel and
synthetic fiberboard mounting a plurality of longitudinally and
transversely extending tracks, not shown, and a plurality of
reaction pads, not shown, for longitudinal movement along the
tracks. The reaction pads mount clamps and reaction supports such
as pins which engage on opposite sides of the framing members F
which form the truss, panel or the like, adjacent the butt joints
thereof to maintain framing members F prepositioned prior to
embedding nailplates into opposite sides of the joints to finally
form the truss, panel or the like in the manner to be described.
The clamps, tracks, reaction pads and the jig table 10 may be of
the type described and illustrated in U.S. Pat. No. 3,238,867 of
common assignee herewith, the disclosure of which is incorporated
herein by reference in its entirety. It is believed sufficient to
note that any of the plurality of known types and sizes of trusses
can be assembled utilizing the jig table noted in that patent and
the fabricating apparatus hereof. Nailplates 50 (FIG. 3) are
provided at the butt joints of the truss on opposite sides thereof
for embedment into the joints of the members by the press 12 in a
manner to be described. The nailplates may be of the type disclosed
in U.S. Pat. No. 2,877,520 which patent is incorporated herein by
reference in its entirety.
Opposite ends of jig table 10 are connected to a plurality of
upright stanchions 52 fixed to a base support or floor indicated at
S. Jig table 10 is supported intermediate its ends by a plurality
of pivoted support members or wands generally indicated at 54 and
described in detail hereinafter. A pair of tracks 55 and 56 are
secured to floor S and extend generally along opposite sides of jig
table 10. Track 55 comprises a flat strip of metal whereas track 56
carries an inverted angle iron 57. Press 12 is mounted for
traversing movement lengthwise along jig table 10 on tracks 55 and
56 and comprises transversely spaced upright beam assemblies 58,
each of which is supported by a carriage assembly 60. Assembly 60
includes a horizontal beam 62 and a pair of diagonal beams 64
carried adjacent opposite ends of beam 62 and suitably connected to
upright beam assembly 58. A pair of flat rimmed wheels 66 are
provided on opposite ends of horizontal beam 62 on one side of
press 12 and engage along track 56. A pair of grooved wheels 67 are
provided on the opposite ends of the beam 62 on the other side of
press 12 and engage along angle iron 57. Note that the lower press
platen 16 is secured at opposite ends to the beam assemblies 58 and
extends therebetween below jig table 10.
An upper press head assembly indicated at 70 extends between beam
assemblies 58 in spaced relation above jig table 10. Head assembly
70 (FIG. 4) may be comprised of a pair of spaced channel members 72
and upper and lower head plates 74 and 76 respectively secured to
members 72 forming a boxlike structure. A plurality of brackets 78
are secured along the underside of the lower plate 76 on each side
thereof. Movable press platen 14 depends from upper fixed head
assembly 70, more particularly, the brackets 78, by means of a
plurality of toggles generally indicated at 80. Movable upper press
platen 14 preferably comprises a central I-beam 82 and a pair of
outer channel beams 84 to which upper and lower plates 86 and 88
respectively are suitably secured. Upper plate 86 mounts a
plurality of brackets 90 spaced one from the other along opposite
sides of plate 86 and spaced below brackets 78. Each toggle 80
comprises an upper link 92 and a lower link 94 joined together at
adjacent ends to form an intermediate pivotal joint 93. Toggles 80
are pivotally supported inwardly of toggle brackets 78 and 90
adjacent opposite sides of the press and form pairs of transversely
spaced toggles 80 at transversely spaced positions along press 12.
As seen in FIGS. 3 and 4, the upper ends of toggle links 92 are
pivotally secured to brackets 78 by shafts 97 which extend through
openings formed in the upper ends of toggle links 92, through
suitable spacers 96, and into suitable openings formed along toggle
brackets 78. The lower ends of lower toggle links 94 are similarly
secured to toggle brackets 90 by means of shafts 98 which extend
through openings formed in the lower ends of toggle links 94 and
within openings spaced along toggle brackets 90.
The longitudinally spaced intermediate joints 93 of the paired
toggles on opposite end portions of press 12 extend in opposite
directions from one another. As seen in FIG. 3, the joints 93 of
the paired toggles (3 being shown) to the left of center of the
press extend on respective identical sides of straight line e
joining the pivoted ends of links 92 and 94 to the toggle brackets
78 and 90 respectively, while the joints 96 of the paired toggles
(3 being shown) to the right of center of the press extend on
respective identical but opposite sides of straight lines f joining
their pivoted ends to toggle brackets 78 and 90. The joints 93 on
opposite sides of the press are joined together by a pair of
laterally spaced transfer bars 100. Each pair of transfer bars 100
on opposite sides of press 12 connect with the outermost paired
links by means of a shaft 102 which extends through suitable
openings formed in the transfer bars 100 and within the openings
formed through the opposite ends of toggle links 92 and 94.
As particularly illustrated in FIG. 3, the central four pairs of
toggles 80 form a double scissors arrangement generally indicated
at 103 and are pivotally connected at their upper and lower ends
similarly as the toggle links spaced endwise therefrom. An I-beam
bracket 104 (FIG. 5) connects between the inner end portions of
each of the pair of transfer bars 100 on opposite sides of press
12, the intermediate pivotal joints 93 of the toggles forming the
central scissors arrangement including pins 106 extending through
the openings in respective adjacent ends of toggle links 92 and 94
and through openings formed through the inner ends of the transfer
bars 100.
A free floating piston and cylinder are connected between brackets
104 which connect between the pairs of transfer bars 100 on
opposite sides of press 12. Cylinder 110 is pivotally supported at
one end by a pin 112 engaging through brackets 114 and 116 secured
to cylinder 110 and bracket 104 respectively. The end piston 118
carries a clevis 119 which is pivotally mounted by a pin 113 to a
bracket 117 secured to the other bracket 104. It will thus be seen
that extension or retraction of piston 118 reciprocates the toggle
joints 93 on opposite sides of the press toward and away from one
another. This horizontal reciprocation is translated through the
toggle action into vertical reciprocation of the upper press platen
14 under the control of an electrical-hydraulic control system
described hereinafter.
A hydraulic motor 120 is carried by a bracket 121 along the
underside of lower press platen 16 and drives a sprocket 122,
through a coupling 123. As seen in FIG. 1, a chain 124 extends
below jig table 10 along support S and between opposite ends
thereof. Chain 124 is suitably connected to the stanchions 52 by
chain tensioning devices of known construction and indicated at
125. Bracket 121 also carries idler sprockets 126. Chain 124 is
looped about the drive sprocket 122 and about the idler sprockets
126. It will be appreciated that actuation of hydraulic motor 120
in cooperation with the chain 124 drives press 12 lengthwise along
jig table 10 on tracks 55 and 56 in either direction, depending
upon the direction of rotation of hydraulic motor 120.
In order to support jig table 10 between its ends as press 12 moves
therealong with the upper and lower press platens 14 and 16 on
opposite sides of jib table 10, with beam assembly 58 substantially
encompassing table 10, a plurality of pivoted support members or
wands 54 are longitudinally and transversely spaced along the
respective length and breadth of jig table 10. Referring now to
FIGS. 1, 2, and 6, pivoted wands 54 are arranged in longitudinally
extending, transversely spaced rows, three being illustrated, with
each wand 54 comprising a substantially U-shaped member pivoted at
its apex as at 130 to a bracket 132 fixed to the base support or
floor S. Each member 54 comprises opposite legs having base and
upper leg portions 134 and 136 respectively, forming an included
angle with one another. The end of each of upper leg portions 136
mounts a support head or roller 138. As seen particularly in FIG.
6a, each U-shaped wand 54 is formed such that the support head 138
on the end of one of its legs engages the undersurface of table 10
when the base portion 134 of the other leg bears against base
support or floor S. Note that the support head 138 engaging table
10 is slightly overcenter relative to pivotal axis 130 whereby a
vertically downward force on the table supporting roller 138 tends
to pivot member 54 in a counterclockwise direction, as seen in FIG.
6a, to press the base portion 134 of the other leg against the
floor S. In other words, the weight of table 10 as well as the
frame members of the truss, panel or the like prepositioned
thereon, precludes pivoting of member 54 from its overcenter table
supporting position. It will be noted that both legs of member 54
are similarly arranged so that a like supporting action is provided
when either of the support heads or rollers 138 engage the
underside of table 10 in the slightly overcenter position. Note
also that when the press is initially mounted on the table, the
members 54 to one side of the press are located such that the legs
in table supporting position are those legs in which the included
angle between the base and upper portions 134 and 136 respectively
open toward the press, as best seen in FIG. 1.
Referring now to FIGS. 6a-6d, it will be noted that, when one of
the heads 138 lies in a table supporting position, the other
nonsupporting head 138 lies below the underside of lower press
platen 16. Thus, for example, when the right-hand legs of the three
transversely aligned wands 54 lie in table supporting positions and
the press 12 moves from left to right as seen in FIGS. 1 and 6a,
the lower press platen 16 clears and passes over the nonsupporting
heads 138 and engages against their supporting heads 138. Further
movement of press 12 to the right pivots the wands 54 clockwise as
seen in FIG. 6b such that the previously supporting heads 138 are
pivoted to positions lying on the opposite sides of the pivotal
axis 130 whereupon wands 54 are free for further clockwise pivotal
movement. Continued movement of press 12 to the right further
pivots members 54 tending to lower the previous jig table
supporting heads 138 and raising the previous jig table
nonsupporting heads 138 as illustrated by the dashed and full line
illustrations of a wand 54 in FIG. 6c. FIG. 6d represents the
position of the members 54 just prior to movement of the previous
nonsupporting heads 138 into support positions below table 10 and
just prior to the movement of the previously supporting heads 138
to positions below press platen 16 whereby the latter may pass over
the latter-mentioned heads and through the table supporting
position. When the press platen 16 passes over the previously
supporting heads 138, the previously nonsupporting heads 138 move
overcenter to support positions with the base positions 138 of
their opposite legs bearing against floor S. The positions of the
support members 54 to the left of the press in FIG. 1 illustrate
the final positions thereof after the press has moved through that
support position in a direction from left to right.
To facilitate movement of the members 54, a plurality of rollers
140 are carried on opposite sides of the lower press platen 16, the
rollers being carried by spring biased shafts 142 to project
slightly above the pressing surface of lower platen 16. As the
press approaches a transversely spaced set of support members 54,
the rollers 140 lift jig table 10 from lower platen 16. In this
manner, the table supporting head 138 is free to swing through the
overcenter position without engaging the underside of table 10.
When the press has passed through this set of support members, the
table 10 settles onto and is supported by the support heads 138
which have just been pivoted into support position below the table
10. Additionally, the support heads 138 lie in an intermediate
pivoted position, between the positions illustrated in FIGS. 6b-6c,
when the upper press platen 14 moves downwardly to press the
nailplates into the truss. In this manner, the wands 54 are out of
the way and do not interfere with the pressing action, the table 10
being supported at each pressing position by the press itself.
Turning now to FIG. 1, when press 12 is moved from left to right,
support members 54 trailing press 12 lie in the positions
illustrated to the left of the press in FIG. 1. When the press 12
moves from right to left as seen in FIG. 1, support members 54
trailing the press 12 will be pivoted in the reverse or
counterclockwise direction (as described with reference to FIGS.
6a-6d) to positions illustrated to the right of the press in FIG. 1
and when the press has moved to the left-hand end of jig table 10,
all of the members 54 will assume the positions illustrated by the
members to the right of the press in FIG. 1. By the foregoing, it
will be seen that the jig table 10 is supported intermediate its
ends at each of the support positions defined by members 54.
Moreover, as the press moves through a support position, and the
transversely spaced support members thereat pivot such that neither
of rollers 138 on the ends of legs 136 support table 10 (when the
members 54 assume the intermediate positions illustrated in FIGS.
6b-6c), the press platen 16 provides the support for jig table 10
in that position.
In an alternate form hereof illustrated in FIG. 15 a plurality of
longitudinally and transversely spaced support tubes 129 suitably
pivoted at their lower ends as at 130a to base support S upstand
between support S and table 10 with their upper ends terminate in
support heads 138a which engage the underside of table 10. A coil
spring 127 encompasses each tube 129 adjacent its lower end to
normally maintain tube 129 in an upright table supporting position.
When press 12 traverses and moves through each support position,
rollers 140 lift table 10 from heads 138a and lower platen 16
engages and pivots the tubes 129 out of the table supporting
position against the bias of spring 127. Further movement of the
press pivots tubes 129 to the extent that the undersurface of
platen 16 passes over tubes 129 whereupon the latter snap back
under the bias of springs 127 to again engage and support the
table.
It will be appreciated that a large number of the trusses panels
and the like fabricated by the foregoing described system will have
a width generally less than 8 feet. In other words, the distance
between the truss peak and the lower chord for a large number of
trusses will be less than 8 feet. Accordingly, a jig table width of
about 8 feet can be employed to fabricate a majority of the
trusses. For those trusses which have a peak to lower chord height
greater than the jig table width, there is provided, in accordance
with the present invention and referring particularly to FIGS. 2
and 13, an outrigger assembly generally indicated at 150 wherein
these larger width trusses, panels and the like can be readily
fabricated without changing or providing larger jig tables. To this
end, the outrigger support assembly 150 comprises a support tube
152 having a plurality of openings 154 spaced longitudinally
therealong. Support tube 152 lies transversely between tracks 55
and 56 and is slidably received in a bracket 156 underlying the
inside edge of jig table 10. Bracket 156 has a pair of longitudinal
openings 158 for receiving a pin whereby tube 152 can be
selectively positioned relative to jig table 10. The opposite end
of support tube 152 carries a pivotal mounting 160 which receives a
pivoted member 162 of identical shape as members 54.
An outrigger support member 166 is provided and carries a support
pad 168 for the peak portions of the truss, panel or the like. The
support pad 168 is provided with suitable tapped openings to
receive clamps and the like similar to the clamps provided jig
table 10. Support member 166 is connected to jig table 10 by a pair
of bars 170 which extend from support member 166 inwardly for
reception in a pair of grooves 172 formed in jig table 10. In this
manner, the distance between the support member 166 and the inner
edge of jib table 10 can be selected in accordance with the size of
the truss being fabricated. Tube 152 is similarly spaced relative
to jig table 10 and it will be appreciated that member 162 supports
member 166 in a manner to permit passage of press 12. Particularly,
member 166 is supported by one of the leg portions of pivoted
member 162 while the other leg portion bears against support S. As
the press engages the supporting leg, it pivots from its supporting
position overcenter into a position bearing against support S while
the opposite leg pivots from its position on support S to a pad
supporting position. The action of the member 162 is similar as the
action of the members 54 as described with respect to FIGS. 6a-6d.
Accordingly, for those trusses having a height greater than 8 feet,
the peak joint can be formed on the outrigger pad 168, the latter
being supported by the pivoted member 162.
Referring now to FIGS. 3 and 9, there is illustrated a portion of
the control system for the press drive. Particularly, a tubular
member 180 is spaced inside of track 55 and lies coextensively
therewith. Tubular member 180 has a plurality of openings 182
through its upper face. Openings 182 are spaced equal distances one
from the other along the length of member 180. For reasons as will
become apparent, a plurality of pins 184 are selectively receivable
in openings 182 in accordance with the distances between successive
butt joints.
A pair of angled brackets 186 are secured on the inside of beam 62
and respectively carry microswitches FP and RvP. Each switch mounts
an actuating arm 188 which extends inwardly such that its end
portion, which mounts a roller 190, overlies tubular track 182.
Accordingly, as the press traverses jig table 10, rollers 190
successively engage pins 184. That is to say, when press 12 moves
from left to right as seen in FIGS. 1 and 2, microswitch FP is
successively actuated in accordance with the predetermined spacing
between next adjacent pins 184 which, in turn are inserted into the
openings 182 in accordance with the spacing between the butt joints
of the truss being fabricated. Thus, by inserting pins 184 into
selected openings 182, trusses of various sizes and types having
various spacing between their butt joints can be readily
fabricated. It will be appreciated that the microswitches FP and
RvP, through an electrical circuit to be described and depending on
the direction of movement of the press, stop the press at selected
pressing positions, that is, over the butt joints, initiate the
pressing cycle, and start the press moving again at the end of the
pressing cycle.
Also mounted at opposite ends of beam 62 are angle brackets 192.
Brackets 192 carry microswitches F-1 and RE-1 respectively having
inwardly extending actuating arms. The arms of these switches are
shortened however, as to be outwardly spaced from pins 184. At
opposite ends of the jig table 10, tube 180 mounts outwardly
projecting angle brackets 194. At the end of the press movement in
either direction, the actuating arm of either switch F-1 or RE-1
engages the associated angle bracket 194 to actuate the
corresponding switch.
Referring now to FIG. 12, an electrically controlled fluid circuit
is provided and arranged in controlling relation to drive motor 120
and to press actuating cylinder 110. A pair of fluid lines 198 and
200 alternately supply pressurized fluid to opposite sides of
cylinder 110 to reciprocate upper platen 16 toward and away from
jig table 10. Fluid from a reservoir 202 is pressurized by an
electrically driven pump 204 with the pressurized fluid from pump
204 flowing to a four-way three-position control valve 206 via a
conduit 208. Valve 206 is biased to the illustrated neutral
position by a pair of springs 210. In this neutral position, input
conduit 208 communicates with an intermediate conduit 209 connected
to a similar four-way three-position control valve 212. Valve 212
is similarly biased to the illustrated neutral position by springs
214 wherein conduit 209 communicates with a return conduit 216
emptying into reservoir 202.
A pair of solenoids 218R and 218L are arranged to shift valve 206
to alternately lower and raise press platen 16 in a manner to be
described. Actuation of solenoid 218L shifts valve 216 to the left
as seen in FIG. 12 to provide pressurized fluid via conduits 208
and 198 to cylinder 110 to retract piston 118 and thereby lower
platen 16 with pressure fluid exhausting from the other side of the
piston through conduits 200, 209 and 216 into reservoir 202.
Actuation of solenoid 218R shifts valve 206 to the right to provide
pressurized fluid via conduits 208 and 200 to cylinder 110 to
extend piston 118 from cylinder 110 and thereby raise platen 16
with pressure fluid exhausting from the opposite side of piston 118
to the reservoir 202 via conduits 198, 209 and 216.
A pair of solenoids 220F and 220Rv are arranged to shift valve 212
and are actuated in a manner to be described to alternately operate
hydraulic motor 120 in the forward or reverse directions, thereby
respectively advancing or retracting press 12 along jig table 10.
It will be noted, with reference to the control circuit hereinafter
described, that valve 206 is always in the neutral position when
the press is being either advanced or retracted along jig table 10
and that valve 212 is always in the neutral position when press
platen 16 is being lowered or raised. Actuation of solenoid 220F
shifts valve 212 to the left as seen in FIG. 12 to provide
pressurized fluid via conduits 208, 209 and 222 to motor 120 to
drive the press 12 forwardly (for example, from left to right in
FIG. 1) with exhaust fluid returning to reservoir 202 via conduits
224 and 216. Actuation of solenoid 220Rv shifts valve 212 to the
right to provide pressurized fluid to motor 120 via conduits 208,
209 and 224 to drive press 12 along jig table 10 in the reverse
direction (from right to left as seen in FIG. 1) with exhaust fluid
returning to reservoir 202 via conduits 222 and 216.
The electrical circuit illustrated in FIG. 10 is arranged to
advance the press along the jig table and actuate the pressing
cycle in five modes of operation as follows: A. Manual press
advance and press control; B. Automatic press forwarding and
pressing, manual press reversal; C. Automatic press forwarding and
pressing and automatic press reversal and pressing; D. Automatic
press forwarding and pressing plus automatic press reversal without
pressing; and E. Automatic press forwarding and pressing on a
second jig table plus automatic press reversal and pressing on a
first jig table, continuous cycling. (The latter mode being
described hereinafter with reference to FIG. 14).
In modes B-E, the electrical circuit is arranged to sequentially
shift valves 206 and 212 to advance press 12 along jig table 10,
stop press 12 at a pressing position wherein the upper and lower
press platens lie on opposite sides of the butt joint, lower and
then raise the upper press platen 16, and restart motor 120 to
again advance press 12 along jig table 10, to repeat the foregoing
press advancing, stopping, pressing and advancing cycle
successively as the press 12 is located in successive pressing
positions corresponding to the consecutive butt joints of the
prepositioned frame members on jig table 10.
Referring to FIG. 11, there is illustrated a simplified control box
CB including a key slot 225, a manual operating lever 226 having
four switch actuating positions indicated at U, R, D and L and an
automatic mode operating switch indicated at 228 having four switch
operating positions U, R, D and L. Manual switch 226 is spring
biased into the neutral position. By use of this simplified control
box, all of the various modes of operation described above can be
obtained.
The control circuit illustrated in FIG. 10 is illustrated in a
deactivated contact mode wherein the various relays represented by
circles open and close associated contacts in a manner to be
described, normally open and closed contacts being denoted by the
vertical pairs of parallel lines and the slashed pairs of vertical
parallel lines respectively with the contacts being lettered to
correspond to their associated actuating relays. Also, the switch
actuating positions are indicated by the prefixes M and A to
indicate either manual or automatic mode of operation.
Referring now to FIG. 10, a power supply P is provided across a
pair of supply lines 230 and 232, the supply line including, key
operated switch 225 and an emergency switch ES-1 which, when
opened, breaks whatever completed circuit is controlling the press
system. To start the fabricating system, fluid pump 204 is actuated
by closing the key activated switch 225 to complete a circuit
across supply lines 230 and 232 and pump 204. Actuation of fluid
pump 204 pressurizes the fluid circuit described hereinbefore with
reference to FIG. 12 whereby fluid is maintained available for
operation of cylinder 110 and motor 120.
Frame members F are now prepositioned and clamped on jig table 10
with nailplates located on opposite sides of the butt joints. To
commence fabrication in the manual mode of operation, manual switch
MU is closed to energize a circuit via lead lines 230, 234, 236 and
232 to actuate solenoid 218R. Actuation of solenoid 218R shifts
valve 206 to the right as seen in FIG. 12 to provide pressure fluid
to cylinder 110 to extend piston 118 whereby upper press platen 14
is moved to its uppermost position. This insures that the opening
between the press platens is sufficiently large as to receive the
jig table, frame members, and nailplates therebetween. When the
press platen 14 is in its uppermost position, switch RS-1 closes
and switch RS-2 opens.
To advance the press, for example, from left to right as seen in
FIG. 1, manual switch MR is closed to energize a circuit via lead
lines 230, 238 and 232 to actuate relay FOR. Actuation of relay FOR
closes normally open contacts FOR-2 to energize solenoid 220F via a
circuit through lead lines 230, 240 and 232. Actuation of solenoid
220F shifts valve 212 to the left as seen in FIG. 12 to drive motor
120 and hence press 12 in the forward direction (from left to right
in FIG. 1) as hereinbefore described.
When the press advances such that the upper and lower press platens
lie on opposite sides of the initial butt joint as determined by
the operator, the operator manually closes switch MD to stop the
advance of the press and to initiate the pressing cycle.
Particularly, by moving lever 226 from the MR position to the MD
position, switch MR is opened and relay FOR is deenergized thereby
returning contacts FOR-2 to their normally open position and
deenergizing solenoid 220F. Deenergization of the latter permits
valve 212 to return to its neutral position wherein hydraulic motor
120 and hence press 12 is stopped. By closing switch MP, solenoid
218L is actuated via a circuit including lead lines 230, 234, 242,
244 and 232. Energization of solenoid 218L shifts valve 206 to the
left as seen in FIG. 12 to retract piston 118 and thereby lower
press platen 14 as previously described. At the bottom of the press
stroke, normally closed pressure actuated switch PS-1 opens and
normally open switch PS-2 closes. When switch PS-1 opens, solenoid
218L is deenergized and valve 206 returns to its neutral position.
Closing of switch PS-2 energizes relay R via lead lines 230, 234,
246, and 232. Actuation of relay R opens normally closed contacts
R-1 and closes normally open contacts R-2 and R-3. The closing of
contact R-2 provides a holding circuit for relay R via lead line
248. Closing contact R-3 energizes solenoid 218R via lead lines
230, 234, 250, 236 and 232 to thereby shift valve 206 to the right
as seen in FIG. 12 and consequently raise press platen 14 as
previously described. At the top of the press stroke, switch RS-2
opens and switch RS-1 closes. Opening switch RS-2 deenergizes relay
R thereby returning contacts R-2 and R-3 to their normally open
position and accordingly deenergizing solenoid 218R. Closing switch
RS-1 readies the circuit including lead line 238 for the next
closing of switch MR whereupon press 12 can be advanced similarly
as described. It will be appreciated that the operator can thus
close switch MR to advance the press and, when the latter is
located at a pressing position over one or more butt joints, close
switch MD to initiate the pressing cycle. Note that the operator
must continuously hold switch lever 226 in the switch closing
positions in order to maintain their corresponding functions.
At the end of the press advance, the operator can retract the press
in the opposite direction by moving lever 226 to close switch ML.
Closing switch ML energizes relay Rv via a circuit including lead
lines 230, 252 and 232. Energization of relay Rv closes normally
open contact Rv-2 to energize solenoid 220Rv via lead lines 230,
240, 258 and 232. Energization of solenoid 220Rv shifts valve 212
to the right as seen in FIG. 12 to thereby operate hydraulic motor
120 in the reverse direction as previously described. By
maintaining switch ML closed, the operator can retract press 12 the
full length of jig table 10 to its initial position. The completed
truss can then be removed from jig table 10 and additional framing
members F located to form an additional truss. Alternately, the
press can remain at the forward end of travel and can be retracted
in the reverse direction with the operator stopping the press at
the butt joints to initiate the pressing cycle. Thus, merely by
alternately closing switches ML and MD, the operator can manually
reverse the press and commence pressing operations on the press
return. In this latter operation, the finished truss would be
removed from the jig table 10 after forward movement of the press
with the press remaining at the forward end of the jig table until
additional framing members F and nailplates are prepositioned on
jig table 10 to permit embedment of the nailplates on the return of
press 12.
To advance the press and cycle the pressing operation in the
automatic modes B-E as indicated previously, the operator places
pins 184 in openings 182 in tube 180 in positions underlying the
butt joints of the prepositioned frame members F on jig table 10.
That is to say, the operator selects openings 182 directly
underlying each of the consecutive butt joints and inserts pins 184
into such openings. It will thus be appreciated that when the press
12 advances, the switch actuating arm, associated with the switch
FP engages each of the pins 184 underlying the consecutive butt
joints to momentarily close normally open switch FP.
After setting pins 184, the operator closes switch AR to energize
relay AR via a circuit including lead lines 230, 254, and 232.
Energization of relay AR closes normally open contacts AR-1 and
AR-2. Since the press platen 14 is initially in its uppermost
position, switch RS-1 is closed and relay FOR is thus energized via
a circuit including lead lines 330, 238, 276 and 232. Energization
of relay FOR opens normally closed contacts FOR-1 and FOR-3 and
closes normally open contacts FOR-2, the latter permitting
energization solenoid 220F via a circuit including lead lines 230,
240, 260 and 232. Energization of solenoids 220F causes the press
12 to advance as previously described. When the press advances to
the initial joint, the switch actuating arm associated with switch
FP engages the first pin 184 to momentarily close normally open
switch FP. By closing switch FP, relay L is energized via a circuit
including lead lines 230, 262, 264, 266, 268 and 232. Energization
of relay L closes normally open contacts L-1 and L-2 and opens
normally closed contacts L-3. By opening L-3, relay FOR is
deenergized and consequently solenoid 220F is deenergized, whereby
press 12 stops at the position selected by the placement of the
initial pin 184. By closing contacts L-1 and L-2, there is
respectively provided a holding circuit for relay L via lead lines
230, 234, 242, 268 and 232 and solenoid 218L is energized via lead
lines 230, 234, 242, 270 and 232. Energization of solenoid 218L
shifts valve 206 to the left as seen in FIG. 12 to lower press
platen 14 as previously described. At the bottom of the press
stroke, pressure actuated switch PS-1 and PS-2 momentarily open and
close respectively. Opening switch PS-1 deenergizes relay L thereby
returning contacts L-1 and L-2 to their normally opened position
and thereby deenergizing solenoid 218L. By momentarily closing
switch PS-2, relay R is energized via a circuit including lead
lines 230, 234, 246 and 232. Energization of relay R returns
contact R-1 to its normally closed position and closes normally
opened contacts R-2 and R-3 to respectively provide a holding
circuit for relay R via lead lines 230, 234, 246 and 232 and
energize solenoid 218R via lead lines 230, 234, 250, 236 and 232.
Energization of solenoid 218R shifts valve 206 to the right as seen
in FIG. 12 to retract upper press platen 14 to its uppermost
position. At the top of the press stroke, switch RS-1 closes and
switch RS-2 opens. As contacts AR-1 are maintained closed by the
continuous energization of relay AR, relay FOR is again energized
via lead lines 230, 238, 256 and 232 to again advance press 12
along jig table 10 as previously described. As press 12 advances,
the actuating arm of switch FP engages the next pin 184 underlying
the second butt joint and the press stopping and press lowering and
raising cycle is repeated as previously described. After embedding
the nailplates into the second butt joint, the press again advances
to embed the nailplates at each of the consecutive butt joints
until the press 12 has traversed the entire length of jig table
10.
At the end of the forward travel of the press, switch actuating arm
of normally closed switch F-1 engages angle iron 194 to open switch
FOR-1 and thereby deenergize relay FOR which, in turn, deenergizes
solenoid 220F by returning contacts FOR-2 to their normally open
position. The press accordingly stops.
At this point, the operator can choose between manually returning
the press by closing switch ML as previously described, or closing
switch AL to provide pressing on the return of the press. It will
be appreciated that should the operator choose to return the press
manually, he would close switch ML and when, the press is returned
to its initial position, the finished truss would be removed and
additional frame members would be positioned whereby a similar
pressing operation as described would be commenced. It will be
appreciated that where a different size or type of truss is to be
fabricated, the pads on jig table 10 are moved to underlie the
joints and the pins 184 are similarly realigned with the
joints.
Should the operator choose to return press 12 with the press being
cycled for pressing operation on the return stroke, the finished
truss is removed from jig table 10 and additional framing members
are then prepositioned thereon as previously described. Once
prepositioned, the operator would close switch AL and the press
would automatically stop at and embed the nailplates at each of the
butt joints of an additional truss identical to the first truss.
Should a different truss with differently located butt joints be
positioned on jig table 10, pins 184 in addition to the pads on jig
table 10, would be repositioned to underlie the butt joints such
that the press can press the nailplates into the butt joints on its
return. In either case, by closing switch AL, relay AL is energized
via a circuit including lead lines 230, 254, 280 and 232.
Energization of relay AL closes normally opened contacts AL-1 and
AL-2. By closing contacts AL-1 relay Rv is energized via lead lines
230, 238, 252, 291, 282 and 232. Energization of relay Rv closes
normally opened contacts Rv-2 to energize solenoid 220Rv via lead
lines 230, 240, 258 and 232. Energization of solenoid 220Rv shifts
valve 212 to the right as seen in FIG. 12 to operate motor 120 in
the reverse direction and thereby move press 12 from right to left
as seen in FIG. 1. When the switch actuating arm of switch RvP
engages the first pin 184 on the return of the press, it closes to
energize relay L via lead lines 230, 262, 284, 268 and 232.
Energization of relay L closes normally open contacts L-1 and L-2
and opens normally closed contact L-3 to stop the press and
commence the press platen lowering cycle as previously described.
Press platen 15 lowers and raises as previously described and, when
the press platen 14 obtains its uppermost position, switch RS-1
closes to again energize relay Rv to advance press 12 in the
reverse direction. The actuating arm of switch RvP engages the next
pin 184 underlying the next butt joint and the preceding press
stopping, press platen lowering and raising and press advancement
in the reverse direction is repeated. The foregoing is repeated
each time the switch RvP is actuated by a pin 184 and the press 12
is ultimately returned to its initial position, for example, at the
left end of jig table 10 as seen in FIG. 1. Upon return of press 12
to its initial position, switch RE-1 is opened by the engagement of
its switch actuating arm against bracket 192 to thereby deenergize
relay Rv whereupon the press stops in the manner previously
described. At this point, the completed truss is removed from jig
table 10 and additional framing members are prepositioned for the
fabrication of a like or different truss as desired.
In the fourth mode of operation, that is, automatic forwarding of
the press and pressing together with automatic reversal of the
press at the end of its forward movement and without pressing, the
operator initially closes switch AU. By closing switch AU, relay AU
is energized via lead lines 230, 254, 286 and 232. Energization of
relay AU closes normally open contacts AU-1, AU-2, and AU-3 to
energize relays FOR and AUD. Energization of relay FOR causes press
12 to advance as previously described, for example, from left to
right as seen in FIG. 1, with the press stopping, pressing and
starting again all as previously described. Particularly, when
switch FP is closed upon the press reaching the first pin 184,
relay L is energized via a circuit including lead lines 230, 262,
264, 290, 266, 268 and 232. Energization of relay L commences the
press lowering and raising cycle at the end of which, switch RS-1
is closed to again energize relay FOR as previously described. This
cycling is repeated until press 12 reaches the end of its forward
travel whereupon switch F-1 is opened to stop the press advance as
previously described. Immediately, upon opening switch F-1,
contacts FOR-1 are returned to their normally closed position and
relay Rv is energized via lead lines 230, 238, 252, 292, 282 and
232, normally opened contact AUD-1 being closed by energization of
relay AUD via lead lines 252, 256, 294 and 232. Energization of
relay AUD closes normally open contacts AUD-1, AUD-2, and AUD-4 and
opens normally closed contact AUD-3. Closing contact AUD-2 provides
a holding circuit for relay AUD and opening contacts AUD-3 disables
the lowering relay L. When the press 12 has returned to its initial
position, switch RE-1 is opened deenergizing relay Rv.
Referring now to FIG. 14, there is schematically illustrated the
fifth mode of operation. That is to say, in this form, a pair of
jig tables are disposed in end to end relation one to the other.
The supports for the jig tables are similar as the supports for the
jig table illustrated in FIG. 1. The framing members F can be
prepositioned on jig table 10a as the prepositioned members on jig
table 10b are pressed by the press 12 and vice versa. Particularly,
press 12 is adapted to pass over table 10a and commence pressing
operations on table 10b, and, after a short time delay, passover
table 10b in the reverse direction and commence pressing operation
upon table 10a. At the end of the reverse pressing operation on
table 10a, and after a short time delay, the press advances
forwardly to again press on table 10b in the forward direction. The
press is continuously cycled in this fashion such that the
completed truss on table 10b after the press has passed by can be
removed and additional framing members prepositioned to form a new
truss. Similarly after the press passes table 10a in the reverse
direction, the completed truss on table 10a can be removed and
additional framing members disposed thereon to form a new truss. To
provide this mode of operation, a pair of tubes 180a and 180b are
disposed below jig tables 10a and 10b and are transversely offset
one from the other as seen in FIG. 14. The microswitches FP and RvP
are also offset one from the other and the actuating arm of switch
FP is raised above the actuating arm of switch RvP with its pin
engaging end bent downwardly into the horizontal plane of the arm
associated with switch RvP. In this manner, when the press advances
forwardly, that is from left to right as seen in FIG. 14, the
actuating arm of switch FP is vertically offset from the pins in
tube 180a and engages only the pins in tube 180b while the
actuating arm of switch RvP is outwardly spaced from the latter
pins and remains unengaged. Similarly, on the return of the press,
switch RvP is actuated only by the pins in tube 180a while the
switch actuating arm of switch FP is vertically spaced from the
pins along tube 180a.
To obtain continuous cycling along tandem jig tables, switch AD is
closed to energize relay AD via lead lines 230, 254, 296 and 232.
Energization of relay AD closes normally open contacts AD-1, AD-2,
AD-3, AD-4 and AD-5. Closing contact AD-1 energizes relay FOR via
lead lines 230, 238, 298 and 232. Energization of relay FOR closes
contact FOR-2 to energize solenoid 220F via lead lines 230, 240,
260 and 232 to advance the press. Energization of relay FOR opens
normally closed contact FOR-3 to disable relay AUD. When the press
advances beyond jig table 10a and begins traversing along jig table
10b, the initial pin 184 in tract 180b closes switch FP to energize
the relay L via lead lines 230, 262, 264, 290, 299, 266, 268 and
232. Energization of relay L closes normally opened contact L-2 to
energize solenoid 218L via lead lines 230, 234, 242, 270 and 232.
Energization of solenoid 218L shifts valve 218 to the left as seen
in FIG. 12 as previously described to lower press platen 14. The
press lowering and rising of the cycle has been previously
described.
At the end of this press lowering and raising cycle switch R-1 is
closed to again energize relay FOR to advance the press as
previously described. The press stops and the pressing cycle is
actuated at each position of the pins 184 along tube 180b until the
press reaches the end of jig table 10b. At the end of the press
travel, normally closed switch F-1 opens to deenergize relay FOR.
Upon deenergization of relay FOR, contact FOR-1 and FOR-3 return to
their normally closed positions whereupon relay AUD is energized
via lead lines 230, 238, 252, 256, 300 and 232. Energization of
relay AUD closes normally opened contacts AUD-1 to energize relay
Rv and close normally opened contacts AUD-2 to provide a holding
circuit for relay AUD. Switch F-2 is ganged to switch F-1 and
closes when switch F-1 opens to energize relays FR and TD.
Energization of relay FR opens normally closed contacts FR-1 and
energization of TD closes contacts TD-1 after a short time delay.
Contacts Rv-2 is also closed by energization of relay Rv.
Accordingly, after a short time delay, solenoid 220R v is energized
via lead lines 230, 301, 258 and 232 to shift valve 212 to the
right as seen in FIG. 12. Whereupon the press moves along jig
tables 10b and 10a in the reverse direction.
When the press reaches the first pin in the tube 180a associated
with table 10a during its reverse travel, switch RvP closes to
energize relay L via lead lines 230, 262, 304, 268 and 232 to
actuate the press lowering and raising cycle as previously
described. At the end of the press cycle, switch RS-1 is closed and
relay Rv is again energized, the latter closing contacts Rv-2 to
energize solenoid 220Rv via a circuit including lead lines 230,
240, 258 and 232. Note that the closing of switch F-2 at the
forward most end of the press travel is only momentarily and that
as the press advances over the pins in rail 180a, the solenoid
providing the reverse drive of the press is actuated through the
normally closed contact FR-1. In this manner, a time delay at each
press actuating position is eliminated. At the end of press advance
in the reverse direction, switch RE-1 is opened thereby
deenergizing relay Rv to stop the press. Switch RE-1 is ganged to
switch RE-2 and the latter closes to again energize relays FR and
TD via lead line 230, 238, 252, 306 and 232. Deenergization of
relay Rv returns contact Rv-1 to its normally closed position
whereupon relay FOR is energized. Concurrent energization of relay
FOR, FR and TD respectively close normally opened contact FOR-2,
open normally closed contact FR-1 and close normally opened contact
TD-1 to energize solenoid 220F after a short time delay via lead
lines 230, 301, 260 and 232. Consequently, after a short time
delay, the press is again advanced in the forward direction past
jig table 10a for pressing operations on table 10b as previously
described. In this manner, assembly line production of trusses is
effected with at least two trusses being substantially
simultaneously fabricated.
* * * * *