U.S. patent number 3,593,473 [Application Number 04/828,638] was granted by the patent office on 1971-07-20 for sectional side light door frame.
This patent grant is currently assigned to The Steelcraft Manufacturing Company. Invention is credited to Donald L. King.
United States Patent |
3,593,473 |
King |
July 20, 1971 |
SECTIONAL SIDE LIGHT DOOR FRAME
Abstract
A sectional sheet metal frame for doors consisting of a main
frame mounted within a wall opening in which vertical side light
panels and a horizontal transom panel, formed of glass, are mounted
within the main frame. A secondary door frame, consisting of
vertical jambs and a horizontal header, is mounted in spaced
relationship within the main frame. The frame assembly is furnished
to the user in prefabricated sections and the several sections
include connecting devices, whereby the main frame is installed
within the wall opening, then the secondary door frame, consisting
of the vertical door jambs and a horizontal header is installed,
with the ends of the vertical jambs resting upon the floor and
connected to sills, which are anchored to the floor.
Inventors: |
King; Donald L. (Loveland,
OH) |
Assignee: |
The Steelcraft Manufacturing
Company (Cincinnati, OH)
|
Family
ID: |
25252349 |
Appl.
No.: |
04/828,638 |
Filed: |
May 28, 1969 |
Current U.S.
Class: |
52/211;
52/241 |
Current CPC
Class: |
E06B
3/9885 (20130101); E06B 1/16 (20130101); E06B
3/988 (20130101) |
Current International
Class: |
E06B
1/12 (20060101); E06B 3/988 (20060101); E06B
1/16 (20060101); E06B 3/96 (20060101); E06b
001/12 () |
Field of
Search: |
;52/241,204,629,210,211,242 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Sutherland; Henry C.
Assistant Examiner: Burke, III; Sam D.
Claims
I claim:
1. A sectional side light frame formed of sheet metal and arranged
to be installed within an opening formed in a wall and resting upon
the floor of a building comprising:
a main frame comprising a header of channel-shaped configuration in
cross section disposed in a horizontal position and arranged to be
mounted across the top of the wall opening embracing the opposite
marginal wall surfaces thereof;
a pair of vertical framing members disposed along the opposite
sides of the wall opening and having lower ends resting upon the
floor of the building, said vertical members being channel-shaped
in cross section and embracing the opposite marginal surfaces of
the wall about the wall opening;
the adjoining ends of said horizontal header and vertical framing
members being mitered to interfit one another upon installation of
the main frame within the wall opening;
means interfitting the upper end portions of the vertical framing
members at the mitered end portions thereof and interfitting the
mitered end portions of the horizontal header at opposite ends and
aligning the mitered end portions of the framing members and header
in a common plane with one another;
a pair of sills mounted on the floor, said sills having outer end
portions connected to the lower end portions of the vertical
framing members which rest upon the floor of the building;
connecting means joining the outer end of the sills to the lower
end portions of the vertical framing members which rest upon the
floor;
a door frame mounted within the main frame, said door frame
including a pair of vertical door jambs spaced inwardly from the
vertical framing members of the main frame and resting upon the
floor;
the lower ends of the vertical jambs being engaged against the
inner ends of said sills;
connecting means securing the lower end portions of the vertical
door jambs to the inner ends of the sills and spacing the door
jambs inwardly from the vertical members of the main frame;
a transom bar spaced downwardly from the header of the main frame
and extending horizontally across the upper ends of the vertical
door jambs and having opposite ends abutting the vertical framing
members thereby completing the door frame;
said transom bar and door jambs each including a door stop and at
least one inset rabbet adjoining the door stop;
said door jambs and transom bar delineating a door opening arranged
to receive a door which interfits the inset rabbets of the transom
bar and door jambs and seats against the stop rails;
connecting means joining the upper ends of the vertical door jambs
to the horizontal transom bar of the door frame;
and connecting means joining the opposite ends of the transom bar
to the vertical members of the main frame, whereby the main frame
secures the horizontal transom bar and vertical door jambs in a
spaced position within the main frame, adapting a door to be hinged
relative to the door jambs and transom bar.
2. A sectional side light frame formed of sheet metal and arranged
to be installed within an opening formed in a wall and resting upon
the floor of a building comprising:
a main frame comprising a header of channel-shaped configuration in
cross section disposed in a horizontal position and arranged to be
mounted across the top of the wall opening embracing the opposite
marginal wall surfaces thereof;
a pair of vertical framing members disposed along the opposite
sides of the wall opening and having lower ends resting upon the
floor of the building, said vertical members being channel-shaped
in cross section and embracing the opposite marginal surfaces of
the wall about the wall opening;
the adjoining ends of said horizontal header and vertical framing
members being mitered to interfit one another upon installation of
the main frame within the wall opening;
corner clips secured to the upper mitered ends of the vertical
framing members and projecting upwardly therefrom, the corner clips
having end portions interfitting the end portions of the horizontal
header and aligning the vertical framing members and header in a
common plane with one another, said corner clips including means
securing the mitered end portions of the header and framing members
together;
a pair of sills mounted upon the floor and secured thereto;
connecting brackets securing the outer ends of the sills to the
lower end portions of the vertical framing members which rest upon
the floor;
a door frame mounted within said main frame, said door frame
comprising a pair of vertical door jambs spaced inwardly from the
vertical framing members of the main frame and resting upon the
floor;
said vertical door jambs being channel-shaped in cross section;
connecting brackets securing the lower end portions of the vertical
door jambs to the inner ends of the sills, thereby spacing the
jambs inwardly from the vertical members of the main frame;
a transom bar spaced downwardly from the header of the main frame
and extending horizontally across the upper ends of the vertical
door jambs and completing the door frame;
said transom bar being generally channel-shaped in cross section
and having opposite ends abutting the vertical framing members of
the main frame;
connecting brackets secured to the vertical members of the main
frame and interfitting the abutting end portions of the transom bar
and secured thereto;
the upper ends of said vertical door jambs abutting the horizontal
transom bar at points spaced inwardly from the vertical framing
members;
connecting brackets secured to the transom bar and projecting into
the abutting end portions of the channel-shaped door jambs and
securing the upper ends of the vertical jambs to the horizontal
transom bar;
said transom bar and door jambs each including a door stop and at
least one inset rabbet adjoining the door stop;
said door jambs and transom bar providing a door opening to receive
a door hinged within the door frame.
3. A sectional side light frame formed of sheet metal as set forth
in claim 2 in which there is provided a pair of sill anchors formed
of sheet metal, each of said sill anchors being generally
channel-shaped in cross section having a base plate secured upon
the floor and having vertical limbs rising from the base plate,
said sills each being generally channel-shaped in cross section
comprising an upper web section, a pair of vertical limbs extending
downwardly from the upper web section, each limb having an inturned
lip, the inner ends of the inturned lips normally being spaced
apart a distance less than the spacing of the vertical limbs of the
sill anchor, the limbs of the sill being sprung apart with said
inturned lips resting upon the floor, the sill being mounted upon
the floor by engagement of the inturned lips with respect to the
vertical limbs of the sill anchor.
4. A sectional side light frame formed of sheet metal as set forth
in claim 2 in which there is provided a pair of sill anchors formed
of sheet metal, each of said sill anchors being generally
channel-shaped in cross section having a baseplate secured upon the
floor and having vertical limbs rising from the baseplate, the
upper end of said limbs including angulated portions bent inwardly
toward one another, said sills each being generally channel-shaped
in cross section comprising an upper web section, a pair of
vertical limbs extending downwardly from the upper web section,
each limb having an inturned lip, the inner ends of the inturned
lips normally being spaced apart a distance less than the spacing
of the vertical limbs of the sill anchor, the inturned lips of the
sills resting upon the floor, whereby the inturned lips of the sill
are sprung apart and mounted upon the floor by a camming action of
the inturned lips with respect to the angulated upper end portions
of the limbs of the sill anchor.
5. A sectional side light frame formed of sheet metal as set forth
in claim 2 in which the connecting brackets which secure the outer
ends of the sill to the lower end portions of the vertical framing
members of the main frame, each comprise a pair of brackets secured
to the lower end portions of the vertical framing members, said
brackets being U-shaped in the horizontal plane and comprising a
vertical web secured to the lower end portion of each vertical
framing member and a pair of ears projecting horizontally and
outwardly from the upper and lower ends of the vertical web and
extending outwardly along the outer edges of said vertical framing
member on opposite sides thereof, said ears interfitting the
interior of the sill at its end portion which adjoins the vertical
framing member, said sill and said ears having matching apertures,
and screws passing through said matching apertures and securing the
outer end portions of the sills to the said ears.
6. A sectional side light frame formed of sheet metal as set forth
in claim 2 in which the transom bar is formed of sheet metal and is
of hollow composite construction comprising a main member which is
generally channel-shaped in cross section having an open side, a
plurality of generally U-shaped insert clips interfitted within the
channel-shaped transom bar, an internal reinforcing insert
channel-shaped in cross section, disposed within the channel-shaped
transom bar, the hollow, channel-shaped transom bar having inturned
lips at its open side, said insert clips having outwardly turned
lips seated against and secured to the inturned lips of the transom
bar, said reinforcing insert having inturned lips seated against
and secured to the outwardly turned lips of the insert clips, and a
cap, generally U-shaped in cross section telescopically inserted
upon the U-shaped portion of the said insert clips and secured
thereto.
7. A sectional side light frame formed of sheet metal as set forth
in claim 2 in which the transom bar is hollow in cross section and
in which the vertical framing members of the main frame each
include a pair of connecting brackets located at an intermediate
point along the length of the vertical framing members, the
brackets being U-shaped as viewed in the horizontal plane, each
bracket including a pair of ears extending outwardly in a
horizontal plane, said ears interfitting the end portions of the
hollow transom bar, said transom bar and said ears having apertures
which match with one another upon installation of the end portions
of the transom bar in an abutting relationship with the vertical
framing members, and a plurality of screws threaded through the
said matching apertures and thereby securing the end portions of
the transom bar to the framing members.
8. A sectional side light frame formed of sheet metal as set forth
in claim 2 in which the vertical door jambs of the door frame,
which are spaced inwardly from the vertical framing members of the
main frame, are hollow in cross section and in which the horizontal
transom bar includes pairs of brackets which are U-shaped as viewed
in the horizontal plane, said brackets each including a pair of
spaced ears projecting downwardly in a vertical direction at right
angles with reference to the transom bar, said hollow vertical door
jambs having upper end portions interfitting the spaced ears of
said brackets, the upper end portions of the vertical door jambs
and the ears of said brackets having matching apertures, and a
plurality of screws threaded through said matching apertures and
securing the upper end portions of the vertical door jambs to the
vertical ears of the U-shaped brackets of the horizontal transom
bar.
Description
Background of the Invention
This invention relates to sectional door frames formed of sheet
metal and particularly to a frame, known in the art as a side light
frame, consisting of a main frame which is installed within the
door opening of a wall, combined with a secondary door frame
consisting of vertical door jambs and a horizontal header mounted
within the main frame, with transom and side light panels, formed
of glass, extending between the main frame and the door frame.
One of the primary objectives of the invention has been to provide
a frame formed of sheet metal sections supplied to the user in
knocked-down condition for convenience and low cost transportation,
to be erected in the field after the building walls have been
erected.
The structure is intended particularly for installation in
buildings in which the walls are of the so-called dry wall
construction, that is, walls consisting of vertical studs and
horizontal headers, with plasterboard panels on opposite sides,
usually finished with a skim coat of plaster. The main frame, which
fits into the prefabricated door opening, in the present example,
consists of framing members formed of sheet metal, which are
generally channel-shaped in cross section, with mitered corners
joining the vertical framing members with the horizontal header.
The mitered corners include corner clips which align and connect
the members in flush and squared relationship.
Another objective of the invention has been to provide a
convenient, simplified arrangement, whereby the secondary door
frame, consisting of vertical door jambs and a horizontal header,
is connected to the main frame, after the main frame has been
installed within the door opening.
According to this concept, there is provided one or a pair of sills
(depending on the selected design) which are secured rigidly to the
floor of the building, the ends of which abut the lower end
portions of the main frame after the main frame has been positioned
within the door opening. The secondary or door frame is then
installed with the lower ends of the vertical jambs resting upon
the floor and anchored to the inner ends of the sills, thus
completing the installation of the side light frame within the wall
opening.
A further objective of the invention has been to provide means for
connecting the several components of the frame together upon
installation in the field in a rapid convenient manner without the
use of special tools.
According to this aspect of the invention, the lower ends of the
vertical framing members of the main frame, which are anchored to
the wall, each include brackets having ears at their lower ends
which interfit the sill, the end of each sill being secured to the
ears of the main frame by means of screws of the sheet metal-type,
passing through the end portion of the sill and through the ears of
the anchor brackets. As noted earlier, the sills are anchored
rigidly to the floor of the building.
In a similar manner, the vertical mullions or door jambs of the
secondary frame, within which the doors are hung, also have their
lower ends resting upon the floor and anchored to the inner ends of
the sills by brackets and sheet metal screws passing through ears
extending from the mullions into the sill.
The opposite ends of the transom bar, forming the header of the
secondary door frame, are anchored to the main framing members by
means of similar connecting brackets with the use of sheet metal
screws. In addition, the frame structure includes vertical jamb
extensions parallel with the door jambs and extending upwardly from
the horizontal transom bar to the header of the main frame. The
opposite ends of the jamb extensions are anchored in a similar
manner by means of brackets and sheet metal screws, as described
above.
Description of the Drawings
In the drawings:
FIG. 1 is a general elevation illustrating the assembled side light
door frame.
FIG. 2 is an enlarged sectional view taken along the line 2-2 of
FIG. 1, detailing in cross section the configuration of the header
of the main frame.
FIG. 3 is an enlarged sectional view taken along the line 3-3 of
FIG. 1, detailing the composite header of the secondary frame.
FIG. 4 is an enlarged sectional view taken along the line 4-4 of
FIG. 1 detailing the construction of one of the composite vertical
door jambs of the secondary frame.
FIG. 5 is a sectional view taken along the line 5-5 of FIG. 1
detailing the construction of the sill of the side light frame and
its anchorage with reference to the floor of a building.
FIG. 6 is a fragmentary cross-sectional view taken along the line
6-6 of FIG. 1, illustrating the composite construction of the
framing members of the main frame and the secondary frame.
FIG. 7 is a fragmentary vertical sectional view taken along the
line 7-7 of FIG. 1, further detailing the frame structure.
FIG. 8 is an exploded perspective view, as indicated by the broken
circle in FIG. 1, illustrating one of the connectors by means of
which the members of the frame are secured together. This
arrangement is typical of the connecting means utilized throughout
the structure.
FIG. 9 is a perspective view indicated by the broken circle at 9 in
FIG. 1 illustrating one of the sill and base anchor connections,
showing how the sill, in combination with the base anchor is
connected to the main frame, or vertical jamb.
FIG. 10 is an exploded perspective of the frame structure, showing
the method and assembly of the structure, as indicated by the
circle identified at 10 in FIG. 1.
FIG. 11 is a general perspective view illustrating the construction
of one of the corner clips (circle 11 of FIG. 1) by means of which
the mitered corners of the main frame are joined together by a
snap-in action upon assembly of the main frame within the wall
opening.
SIDE LIGHT FRAME GENERALLY
The side light frame adapts itself to a number of design
variations. For example, the framing members may be furnished to
provide single or double side lights with a single or double door
opening. In other instances, the unit may be furnished in single or
multiple panels with no door opening (borrowed light). Still other
combinations are available by virtue of the sectional construction
which imparts design flexibility. The sectional side light frame
assembly is intended particularly to be installed within an opening
in a dry wall partition, that is, a wall constructed of vertical
studs with plasterboard panels mounted on opposite sides of the
studs. The dry wall is shown at 1 in FIG. 1 and, in a general way,
in several other views.
The sectional side light frame selected to disclose the principles
of the invention comprises a main frame 2, including a header 3
formed of sheet metal and generally U-shaped in cross section,
arranged to embrace the marginal edge portions of the wall opening
on opposite sides, as indicated diagrammatically in FIG. 7. The
main frame is completed by a pair of vertical framing members 4 and
5. The framing members 4 and 5 are also formed of sheet metal and
are identical in cross section to the header 3. The framing members
4 and 5, similar to the header 3, embrace the opposite marginal
wall surfaces of the opening formed in the wall 1. The header 3 and
the framing members 4 and 5 form the basic sectional frame
structure which supports the remaining components or dividers of
the side light frame, also of sectional construction and of
composite design.
The mating ends of the header 3 and the upper ends of the vertical
members 4 and 5 are mitered as at 6 (FIG. 1) to interfit one
another upon assembly of the framing members within the wall
opening. The mitered ends 6 are held in squared relationship with
one another by corner clips indicated generally at 7 (FIG. 11)
which provide a snap fit, rigidly connecting the members together
at the corners. A corner clip of this nature is disclosed in U.S.
Pat. No. 3,222,833, issued to Harold L. Woodrum on Dec. 14, 1965,
and assigned to the present assignee. A second form of corner clip
construction, as shown in the copending application of Harold L.
Woodrum, Ser. No. 801,033, also may be used at the corners as an
alternate construction.
The vertical members 4 and 5 include adjustable jamb anchors (not
shown), located near the upper ends of the mullions. The jamb
anchors seat against the vertical studs (not shown) or any other
wall surface which delineates the opening and are arranged to force
the upper mitered end portions of the vertical members 4 and 5
toward the opposite mitered ends of the horizontal header 3. The
anchors also permit the assembled sectional frame structure to be
adjusted to a plumb position with reference to the wall opening,
thus fixing the main frame 2 in position to act as a support for
the other sectional components of the side light frame and the
doors which are hung within it. The lower ends of the vertical
members 4 and 5 rest upon the floor of the building and are
anchored to the sills, indicated generally at 8 in FIG. 1.
The transom, indicated generally at 10 (FIG. 1), is delineated by a
horizontal transom bar 11 of composite construction extending
transversely between the vertical framing members 4 and 5 and
delineating the header of the door opening, which is indicated
generally at 12 (FIG. 1). In the present example, the structure is
arranged to accommodate a pair of doors indicated generally at 13
and 14, which are hung within the opening, as described later. The
door opening 12 is delineated by the transom bar 11 and a pair of
door jambs 15 and 16 (FIG. 1), also of composite construction,
which extend vertically and in parallelism with the vertical main
framing members 4 and 5.
The door jambs 15 and 16 extend from the floor level, indicated at
17 (FIG. 1) to the horizontal transom bar 11, at which point they
are joined to the transom bar 11 as described later. In addition,
each door jamb 15 and 16 includes, as a separate piece, an
extension projecting upwardly from the transom bar 11 to the header
3 of the main frame 2, as indicated at 18 and 20.
The lower end portions of the vertical framing members 4 and 5 and
the door jambs 15 and 16 rest upon the floor 17 and include the
transverse sills 8-8, the sills 8 being anchored to the floor 17 as
described later.
Installation
In installing the side light frame assembly, the sectional main
frame 2 is first installed within the opening, followed by the
components of the side light frame. Preferably, the header 3 is
first installed across the top of the opening and may be held in
place by frictional engagement with the opposite marginal surfaces
of the wall panels 1, as indicated in FIG. 7. After the header 3 is
installed, one of the vertical framing members, for example
vertical member 4, is pivotally connected to the mitered end 6 of
the header 3 (FIG. 1), by means of the corner clip 7, the
construction of which is described later.
After being pivotally connected, the vertical framing member 4 is
pivoted to its vertical position with its limbs frictionally
embracing the opposite marginal portions of the wall 1. Thereafter,
the second vertical framing member 5, in a similar manner, is
pivotally connected to header 3 by means of the corner clip 7 and
is swung to its vertical position, also embracing the opposed
marginal surfaces of the wall about the door opening. As noted
earlier, the framing members 3, 4 and 5 of the main frame, and also
the divider components, consisting of the transom bar 11, the door
jambs 15 and 16 and the jamb extension pieces 18 and 20 are all
basically of the same U-shaped configuration in cross section, with
telescopically interfitted rails to complete the structure, as
explained later.
After the main frame 2 is installed, the composite transom bar 11
is placed in position transversely between the vertical framing
members 4 and 5 (FIG. 1). Thereafter, the sills 8-8 may be mounted
upon the floor 17, then composite door jambs 15 and 16 may be
installed with their lower end portions resting upon the floor 17
and connected to the sills 8-8. The upper ends of the jambs 15 and
16 are connected to the transom bar 11, as described later, after
which the vertical jamb extension pieces 18 and 20, also of
composite design, are secured in place.
The structural details of the anchorage of the sills 8 to the floor
17 and the devices for connecting the ends of the dividers,
consisting of the composite transom bar 11, jambs 15 and 16 and
jamb extension pieces 18 and 20, simplify the assembly of the frame
structure, as described below.
Structural Details
As noted earlier, the sectional vertical framing members 4 and 5,
and the header 3 of the main frame 2 (FIG. 1) are identical in
cross section, each being generally channel-shaped in cross section
and embracing the opposite marginal portions of the wall 1 about
the door opening. As shown in FIGS. 2 and 6, the framing members 3,
4 and 5 are in the form of sheet metal stampings, each member being
of the double rabbet-type, including the stop 21, delineating the
rabbets 22-22 (FIGS. 2 and 7). The rabbets 22-22 each include a
yieldable limb 23, completing the channel-shaped cross section, and
each limb 23 includes an in-turned flange 24 which seats against
the opposed surfaces of the wall 1.
Corner Clip
As indicated earlier at 7 (FIG. 11), the corner clips 7-7 are of
the snap on-type as disclosed in the earlier Woodrum Patent No.
3,222,833.
The upper ends of the vertical framing members 4 and 5 are
pivotally connected to the header 3 by means of a tongue (not
shown) which interfits a slot formed in the end portion of the
header. During installation of the framing members, the header 3
preferably is located across the top of the opening, then the
tongues of the vertical framing members 4 and 5 are slipped into
the slots of the header to provide a pivotal connection. After the
tongues are interfitted with the slots of the header, the vertical
framing members 4 and 5 are pivoted, by virtue of the pivotal
connection, with reference to the wall opening to their vertical
positions to provide the snap connection with the corner clips 7,
as described below.
Described generally (FIG. 11), each corner clip 7 comprises a latch
plate or stamping 25 secured preferably by welding to the upper end
portion of each jamb. The latch plates 25-25 coact with a pair of
keeper plates 26-26, consisting of sheet metal stampings and welded
in place at the mitered end portion 6 of the header 3 at opposite
ends.
Each latch plate 25 includes a corner portion 27 which projects
outwardly beyond the mitered end 6 of the jambs on opposite sides.
The corner portions 27-27 act as pivots or guides to align the
latch plates (and jambs) with the keeper plates 26 so as to bring
the jambs and header into precise alignment as the vertical framing
members 4 and 5 are pivoted to their final vertical position within
the wall opening.
A latching detent 28 forms a part of each corner portion 27 of the
latch plate 25, each detent 28 including a curved section 30
providing a camming action. In order to provide the snap-in action,
each keeper plate 26 includes a yieldable keeper arm 31 which is
spaced from the limb 23 of the header 3 at opposite sides. The
keeper plate 26 includes an open slot 32 to receive the latching
detent 28 to provide the snap-in connection at the mitered corner 6
of the frame members.
In connecting the framing members 3, 4 and 5 (after the tongue
engages the slots to provide the pivot connector) the corner
portion 27 first enters the space between the limbs 23 and keeper
arms 31, thereby to provide a pilot action to align the members. As
the pivotal motion continues, the inclined camming section 30 of
the latching detents 28 engage the free end portions of the keeper
arms 31, then snap into engagement within the open slots 32 of the
keeper arms, thus completing the corner connection.
After the vertical framing members 4 and 5 have been pivoted to
their vertical positions and latched by operation of the corner
clips 7-7, the lower ends of the vertical members are anchored to
the floor 17 by the sills 8-8, noted earlier, which seat upon the
floor. The sills 8, each are anchored in position by means of a
sill anchor, indicated generally at 33 (FIG. 9) which is secured to
the floor 17 by screws 34. Each sill anchor 33 is formed of sheet
metal and is generally channel-shaped in cross section, comprising
a baseplate 35 secured to the floor and having vertical limbs 36-36
rising from the base. The upper ends of the limbs 36 include
angulated upper end portions 37 which provide a camming action with
reference to the sill 8.
Generally speaking, the sill 8 is of a two-PIECE construction
(FIGS. 5 and 9) consisting of the section 38 and a companion
section 40. The sill section 38 includes a stop 41 corresponding to
the stop 21 previously described with reference to the framing
members 3, 4 and 5. The stop 41 includes a lip 42 overlying an
angular section 43, the two parts interfitting one another. The two
sections are secured together by screws, as described later.
After assembly of the vertical framing members 4 and 5 and the
header 3, with the mitered joints 6 joined by the corner clip 7,
the sills 8-8 are anchored to the floor by clamping engagement with
the baseplates 35-35 on opposite sides of the opening. The ends of
the sill 8-8 are then secured to the lower ends of the vertical
framing members 4 and 5, thus securing the main frame permanently
in position within the wall opening.
Sill Connection Details
After the main framing members 3, 4 and 5 have been installed in
the opening, as described above, each sill 8 is installed upon the
floor 17 to anchor the lower ends of the framing members in
position with reference to the wall opening.
The end of each sill 8 is anchored to the vertical framing members
4 and 5 after they have been installed with the wall opening.
Described with reference to the left-hand sill (FIG. 9) the sill 8
is anchored to the lower end portion of the vertical framing member
4 by means of a pair of brackets 44-44 secured to the rabbets 22 of
the vertical framing members, in this case the left hand member .
Each bracket 44 includes ears 45-45 at its upper and lower ends and
is reinforced by a side flange 46. The composite sill 8 includes
holes 47 and the ears 45 include holes 48 which match with the
holes 47 when the sill is installed with respect to the vertical
member 4. With the sill in position, screws 50, preferably of the
sheet metal-type, are threaded through the matching holes 47 and
48, thus anchoring the sill 8 to the vertical member 4.
The sidewalls of the sill sections 38 and 40 also include holes 47
which match the holes 48 formed in the side flanges 46 of bracket
44 (FIG. 9). Screws 50 are threaded through the matching holes at
assembly. A similar construction is utilized in anchoring the
right-hand sill 8 to the vertical member 5. It will be noted that
the end portion of the sill 8, which abuts the vertical member
(FIG. 9) is inset as at 51 to accommodate the stop 21 of the
vertical member 4 or 5.
Transom Bar
As best shown in FIGS. 3 and 7, the transom bar 11 is of composite
construction consisting basically of a sheet metal channel-shaped
member 52 having a series of U-shaped clips 53. In order to
complete the transom bar 11 and form a symmetrical structure, the
U-shaped clips 53 (FIG. 3) include flanges 56-56 underlying the
flanges 57-57 of the channel-shaped transom bar 52. In order to
strengthen the structure, the transom bar includes an internal
insert 58, also channel-shaped and having flanges 60-60 seated
against the flanges 56 of the clips 53.
In assembling the composite transom bar 11, the insert clips 53 are
slipped within the bar 52, and the insert bar 58 is then slipped in
position. Thereafter, the cap 55 is slipped upon the clips 53 to
complete the assembly (FIG. 3).
Door Jamb Connection
As noted earlier, the lower ends of the door jambs 15 and 16, which
delineate the door opening, rest upon the floor 17 and are anchored
to sills 8-8 in the same manner as described earlier and shown in
FIG. 9 by means of the brackets 44 and the self-threading sheet
metal screws 50.
The upper end portion of each door jamb 15 and 16 is connected to
the transom bar 11 by means of the U-shaped brackets 61-61 (FIG.
10). In this case, identical U-shaped brackets 61 are secured to
the upper surface (rabbets 22) of the transom bar 11 to make the
connection with the jamb extension pieces 18 and 20. In a similar
manner self-threading sheet metal screws 50 are threaded in place
through the vertical door jamb members 15 and 16 and through the
apertures 62 of the mounting brackets 61.
The upper ends of the jamb extensions 18 and 20 are secured to the
header 3 of the main frame 2 by the use of similar mounting
brackets 61-61 welded to the header 3 and secured in place by sheet
metal screws 50, as described below.
Jamb Members
As best shown in FIG. 4, the door jambs 15 and 16 (shown generally
in FIG. 1) are of composite construction, similar to the transom
bar 11, as described above. the jamb extensions, previously
indicated at 18 and 20 (FIG. 1) are of similar construction in
cross section.
The extension pieces 18 and 20 are also of composite construction,
each consisting of a main channel-shaped member 63 (FIGS. 4 and 6),
each member having a mullion section 64. To complete the jambs and
the extension pieces, and to provide a symmetrical structure, each
main channel member 63 (FIG. 4) includes an internal insert bar 65,
formed of sheet metal, and generally channel-shaped in cross
section. The insert bar 65 includes outwardly projecting flanges
66.
As described above with reference to the transom bar 11, the
composite jambs 15 and 16 and their extensions 18 and 20 each
include a mullion section 67, also formed of sheet metal including
outwardly turned flanges 68 seated against flanges 66 of insert bar
65. Assembling the composite jambs, the insert mullions 67 and the
internal reinforcing bar 65 are telescopically interfitted and
snapped together, thus forming a rigid assembly.
The lower end portion of the assembled jambs 15 and 16 rest upon
the floor 17 and are anchored to the respective sills 8-8 by means
of the brackets 44 and screws 50, as described earlier with
reference to FIG. 9. It will be understood that the end of the
sills which abut the jambs 15 and 16 are inset as previously
indicated at 51 to accommodate the stop 21.
Transom Bar Connection
The connections of the opposite ends of the composite transom bar
11 with the main vertical framing members 4 and 5 are illustrated
in FIG. 8. The connection of transom bar 11 with the vertical
members 4 and 5 (FIG. 8) is identical to the connection of the
transom bar to the vertical framing member 5.
Described in detail (FIG. 8) each end of the horizontal transom bar
11 is connected to the vertical main framing members 4 and 5 by
means of the pairs of brackets 70 which are U-shaped to provide
ears 71-71. The brackets are attached to the rabbets 22 on opposite
sides of the stop 21.
Upon installation of the transom bar 11, the ends of bar 11 are
placed in abutment with respect to the vertical members 4 and 5
such that the walls 72 of the composite transom bar 11 register
with the ears 71-71 of the mounting brackets 70. With the opposite
ends of bar 11 in position, sets of screws 73, preferably of the
self-threading sheet metal-type, are installed within the matching
walls and ears, thus securing the horizontal transom bar to the
vertical framing members.
Installation
The frame structure is furnished to the user as sectional parts
suitably packaged and ready for installation within the door
opening of the wall 1, the door opening having been delineated by
suitable vertical studs and a horizontal header (not shown).
Preferable the composite framing members, that is the door jambs 15
and 16, the vertical extension pieces 18 and 20, and the composite
transom bar 11 are assembled at the manufacturing plant. However,
these members can be assembled at the building site if desired or
necessary.
At installation in the field, the main frame 2 is first installed
within the opening of the wall 1 preferably by placing horizontal
header 3 in position and pivoting the vertical framing members
about the header by operation of the corner clips 7, as described
earlier. After the main framing members 4 and 5 are joined to the
opposite ends of the header (mitered joints 6 - FIG. 1) the
remaining components of the frame, consisting of vertical door
jambs 15 and 16, as described earlier, the lower ends of the jambs
15 and 16 are anchored to the sills 8-8 (previously installed). The
transom bar 11 which extends across the entire frame between the
vertical framing members 4 and 5 is then installed across the upper
ends of the jambs 15 and 16, and the parts are secured together by
the sheet metal screws 50, as described earlier.
After the main frame 2 and the inner frame have been installed
within the opening, the transom panels 54 and the side light panels
54 are installed within the frame. It will be noted that the panels
are seated against the stop sections 21 of the mullions and secured
by retainer strips 74 engaging the surface of the panels and being
secured in place by the screws 50.
Referring to FIGS. 1 and 6, the frame structure is provided with a
pair of doors indicated at 13 and 14. A suitable lock (not shown)
secures the doors in closed position when not in use. The doors 13
and 14 (FIG. 6) are hung within the jambs 15 and 16 by means of
hinges 75 of conventional design, the hinges being secured to
rabbet section 22 of the jambs 15 and 16.
* * * * *