U.S. patent number 3,575,521 [Application Number 04/773,549] was granted by the patent office on 1971-04-20 for air release valve for self-priming centrifugal pump.
This patent grant is currently assigned to The Gorman-Rupp Company. Invention is credited to Stanley B. McFarlin, Robert J. Porter.
United States Patent |
3,575,521 |
Porter , et al. |
April 20, 1971 |
**Please see images for:
( Certificate of Correction ) ** |
AIR RELEASE VALVE FOR SELF-PRIMING CENTRIFUGAL PUMP
Abstract
An automatic air release valve is connected to the discharge
side of a self-priming centrifugal pump for venting air from the
pumping system during the priming cycle. The valve automatically
closes upon completion of the priming cycle to prevent of liquid
during the pumping cycle.
Inventors: |
Porter; Robert J. (Mansfield,
OH), McFarlin; Stanley B. (Jeromesville, OH) |
Assignee: |
The Gorman-Rupp Company
(N/A)
|
Family
ID: |
25098630 |
Appl.
No.: |
04/773,549 |
Filed: |
November 5, 1968 |
Current U.S.
Class: |
415/27; 137/197;
137/849; 417/435; 415/11 |
Current CPC
Class: |
F04D
9/006 (20130101); F04D 9/00 (20130101); Y10T
137/3084 (20150401); Y10T 137/7885 (20150401) |
Current International
Class: |
F04D
9/00 (20060101); F04d 009/00 (); F16t 001/20 ();
F16k 015/00 () |
Field of
Search: |
;103/113
;137/117,525.1,525.3,197,199 ;415/27 ;417/435 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Raduazo; Henry F.
Claims
We claim:
1. In combination, a pump having an inlet opening and an outlet
opening said outlet opening communicating with a discharge line,
and an air release valve assembly for venting said discharge line
only during priming of said pump, said valve assembly
comprising:
a. a valve inlet means connected to said discharge line;
b. a valve outlet means having a larger flow area than the flow
area of said valve inlet means,
c. a chamber having an inlet port defined by said valve inlet means
opening into said chamber and an outlet port defined by said valve
outlet means, said chamber defining a larger flow area than the
flow area of said valve inlet means; and
d. valving means in said chamber comprising:
1. a valve seat surrounding said chamber outlet port;
2. a valve member movably supported in said chamber; and
3. biasing means urging said valve member toward a predetermined
position spaced from said seat;
e. said valving means having an open condition wherein said valve
member is in said predetermined position and spaced substantially
away from said valve seat enabling unrestricted fluid flow between
said valve member and said valve seat;
f. said valve inlet means directing pump effluent into said chamber
along a flow path for impingement on said valve member;
g. said pump effluent creating a pressure force on said valve
member for opposing and overcoming said biasing means at pump
effluent mass flow rates above a predetermined flow rate whereby
said valve member seats on said valve seat to terminate flow
through said outlet means.
2. The combination as claimed in claim 1 wherein said biasing means
is adjustable for selectively varying the force exerted on said
valving member.
3. In combination, pump means operable through a priming cycle and
a pumping cycle, said pump means including an inlet opening and an
outlet opening; discharge valve means connected to said outlet
opening for permitting fluid flow therethrough during said pumping
cycle and for blocking fluid flow therethrough during said priming
cycle; and air release valve means connected between said pump
outlet opening and said discharge valve means for permitting fluid
flow therethrough during said priming cycle and blocking fluid flow
therethrough during said pumping cycle, said air release valve
means including a valve housing defining a vortex chamber having a
cylindrical chamber wall portion, means defining a valve inlet
opening for directing pump effluent into said chamber substantially
tangentially along said wall portion to create vorticular flow in
said chamber, an axial valve outlet opening from said chamber, a
valve seat surrounding said valve outlet opening, and a valving
member supported by said housing for movement toward and away from
said valve seat, said valving member being biased away from said
seat and including a surface portion impinged upon by vorticular
flow of pump effluent in said chamber, mass flow rates of pump
effluent greater than a predetermined flow rate impinging on said
surface portion to overcome the bias on said valving member and
move said valving member into engagement with said valve seat to
terminate flow through said outlet opening.
4. The combination as claimed in claim 3 wherein said valving
member includes a head portion disposed in said housing, and
further including means reacting on said valving member for biasing
said valving member toward said open position.
5. The combination as claimed in claim 4 wherein said biasing means
includes bias adjusting structure to permit said valving member to
be moved to said closed position at various desired pump effluent
flow rates and whereby said valve means can be adjusted to close
when said pump is primed.
6. The combination as claimed in claim 3 and further including a
check valve structure preventing fluid flow through said air
release valve means to said pump outlet opening when said pump is
not operating.
7. The combination as claimed in claim 6 wherein said check valve
structure includes a member extending across said valve inlet
opening preventing flow from said chamber through said valve inlet
opening and movable to enable fluid flow into said chamber through
said valve inlet opening.
8. The combination as claimed in claim 6 wherein said check valve
structure includes a member which closes said valve outlet opening
to fluid flow through said valve outlet opening into said
chamber.
9. A fluid operated valve comprising a housing defining a circular
vortex chamber having a tangential inlet port and an axial outlet
port, a valving member supported for movement in said housing
between a first position communicating said inlet and outlet ports
for enabling fluid flow through said chamber and a second position
preventing fluid communication between said ports, said valving
member including at least a surface disposed for contact with fluid
in said chamber, and biasing means for urging said valving member
to one of said positions, vorticular fluid flow in said chamber of
a given flow rate acting upon said at least one surface to overcome
said biasing means and move said valving member to the other of
said positions.
10. In combination, centrifugal pump means operable through a
priming cycle and a pumping cycle, said pump means including an
inlet opening and an outlet opening; discharge valve means
connected to said outlet opening for communication fluid flow
therethrough during said pumping cycle and for blocking fluid flow
therethrough during said priming cycle; and fluid operated air
release valve means comprising a housing defining a generally
circular vortex chamber having an inlet port communicating with
said pump means outlet opening and opening tangentially into said
vortex chamber whereby to create vorticular flow in said chamber,
an outlet port, a valving member supported for movement in said
housing between a first position communicating said inlet and
outlet ports for fluid flow and a second position preventing fluid
communicating between said ports, said valving member including at
least a surface disposed for contact with fluid in said chamber,
and biasing means for urging said valving member to one of said
positions, vorticular fluid flow in said chamber of a given flow
rate acting upon said at least one surface to overcome said biasing
means and move said valving member to the other of said positions,
whereby said air release valve means prevents fluid from flowing
therethrough during said pumping cycle and enables venting during
said priming cycle.
11. In combination, centrifugal pump means operable through a
priming cycle and a pumping cycle, said pump means including an
inlet opening and an outlet opening; discharge valve means
connected to said outlet opening for permitting fluid flow
therethrough during said pumping cycle and for blocking reverse
fluid flow therethrough during said priming cycle; and air release
valve means connected between said pump outlet opening and said
discharge valve means for permitting fluid flow therethrough during
said priming cycle and blocking fluid flow therethrough during said
pumping cycle, said air release valve means including a housing
defining a vortex chamber, said housing having an inlet port
opening tangentially into said chamber and an outlet port disposed
transversely to said inlet port along the axis of said chamber so
that a vortex is produced in said chamber, a valving member in said
housing movable between an open position permitting fluid flow
between said ports and a closed position blocking fluid flow
between said ports, said valving member including a head portion
disposed in said housing so that liquid flowing from said inlet
port at flow rates above a predetermined level impinges on said
valving member and is effective to force said valving member toward
said closed position, and means for biasing said valving member
toward said open position.
12. A fluid operated valve comprising a housing defining a vortex
chamber having an inlet port and an outlet port, said vortex
chamber being generally cylindrical, said inlet port directing
fluid flow tangentially into said chamber and said outlet port
being disposed along an axis of said chamber, a valving member in
said housing supported for movement along said axis between a first
position communicating said inlet and outlet ports for fluid flow
and a second position preventing fluid communication between said
ports, said valving member including at least a surface disposed
for contact with fluid in said chamber, biasing means for urging
said valving member to one of said positions, vorticular fluid flow
in said chamber of a given flow rate acting upon said at least one
surface to overcome said biasing means and move said valving member
to the other of said positions.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to the centrifugal pump
art, and more particularly to pumping systems including a
self-priming centrifugal pump and an automatic air release valve
connected to the discharge side of the pump for venting air from
the system during the priming cycle.
During the priming cycle of a centrifugal self-priming pump, the
air or gas in the pump suction line is evacuated to provide the
suction lift. In so-called force main systems in which a head of
liquid is maintained in the discharge line downstream from the
pump, suitable provision must be made for venting such air or gas
from the pumping system.
It has been conventional to provide centrifugal pumping systems
with a constantly open vent communicating with the discharge side
of the pump. One typical vent structure which has been used in a
flow restrictor device comprising a closed cylindrical housing
having a tangential inlet communicating with the pump discharge
line and an axial outlet communicating with a sump or a return line
or the like.
The gas or air evacuated from the pump suction lines during the
priming cycle is vented through the flow restrictor together with a
portion of the liquid which is forced from the discharge chamber of
the pump. After the pump has been fully primed pumped liquid flows
through the flow restrictor during the entire time that the pump is
in operation.
The flow restrictor of the prior art is constructed to minimize the
flow of liquid therethrough during the pumping cycle. Nevertheless,
the constant venting of a portion of the liquid being pumped
through the flow restrictor is both wasteful and expensive and
decreases the efficiency of the pump.
Another disadvantage of many of the prior art vent arrangements is
that they are subject to malfunction under conditions which may
result in clogging of the vent lines. Centrifugal pumps are often
used to handle liquids containing heavy concentrations of foreign
materials or solids which tend to clog the vent lines and the flow
restrictor itself and thereby prolong or even prevent priming.
Furthermore, the closed housing of the conventional flow restrictor
device described above is difficult to clean and is responsible for
increased maintenance costs.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a pumping system
including a centrifugal self-priming pump and an air release valve
associated with the discharge side of the pump which is open during
the priming cycle to vent the air or gas evacuated from the pump
suction lines and which automatically closes when the pump is fully
primed to prevent venting of liquid during the pumping cycle.
Another object of the present invention is to provide a pumping
system including a centrifugal self-priming pump and an air release
valve associated with the discharge side of the pump which is
responsive to the conditions of fluid flow therethrough, whereby
the valve remains open during the priming cycle to vent air or gas
evacuated from the pump suction lines and automatically closes when
the pump has been fully primed to prevent the venting of liquid
throughout the pumping cycle.
A further object of the present invention is to provide a pumping
system including, in combination with a centrifugal self-priming
pump, an automatic air release valve which can be adjusted to
operate at the condition point of the system, whereby the valve
remains open during priming to permit venting of air or gas
evacuated from the pump suction lines and automatically closes when
the pump is operating at rated capacity and head to prevent venting
of liquid.
Still another object of the present invention is to provide in
combination with a centrifugal self-priming pump a fluid
responsive, automatic air release valve which can be easily cleaned
and maintained to prevent clogging.
Another object of the present invention is to provide a pumping
system including a centrifugal self-priming pump, an automatic air
release valve which is operable to vent the gas or air evacuated
from the pump suction lines during priming and to automatically
close when the pump is operating at rated capacity and head, and
check valve means associated with the air release valve for
preventing reverse flow of air through the release valve into the
discharge side of the pump.
A further object of the present invention is to provide a flow
control valve which operates in response to conditions of fluid
flow, whereby the valve is normally open to permit the flow of air
or gas therethrough and automatically closes to block full liquid
flow.
Another object of the present invention is to provide a flow
control valve having a normally open valving member which permits
the venting of air or gas through the valve and which can be
adjusted to automatically close in response to any predetermined
condition of liquid flow.
In the preferred embodiment of the invention, the air release valve
comprises a housing which defines a vortex chamber and which has a
tangential inlet and a relatively larger, axial outlet. A valving
member is mounted in the housing and is biased by a spring assembly
to a normally open position permitting the flow of gas or a mixture
of gas and liquid through the valve. The valving member is
automatically movable from its open position to a closed position
in response to liquid flow. At a predetermined condition of liquid
flow through the housing to its outlet, the liquid will cause the
valving member to move against the action of the spring assembly to
the closed position, thereby preventing any further discharge of
fluid from the outlet. The spring assembly is preferably adjustable
to vary the biasing force exerted on the valving member, whereby
the valve will close in response to any desired condition of liquid
flow through the housing.
The air release valve is installed so that the inlet of the valve
housing communicates with the discharge line of a centrifugal
self-priming pump, and the setting of the spring loaded valving
member is adjusted so that the valving member closes at the
particular condition point of the pumping system, that is, the
point at which the pump commences to pump liquid at the rated
capacity and head. Thus installed and adjusted, the air or gas
evacuated from the pump suction lines during priming is vented to
atmosphere through the normally open valve. As soon as the pump has
been fully primed, the valve automatically closes to block the flow
of liquid therethrough and thereby prevents the inefficient, costly
and wasteful recirculation or venting of liquid during the pumping
cycle.
When the pumping cycle has been completed and the pump shut off,
the valve automatically opens. If for any reason the suction lift
is lost before the next pumping cycle, the valve will remain open
upon reactuation of the pump until a full prime has been attained,
whereupon the valve again automatically closes. If pump suction is
not lost, the valve will close immediately when the pump is
started. The valve thus operates automatically and unattended once
it has been adjusted to the condition point of the particular
pumping system. The operation of the valve is shock-free and
results in increased pumping efficiency and reduced maintenance and
operating costs.
The invention further contemplates the provision of check valve
means in association with the air release valve for preventing
reverse flow of air through the air release valve into the pump
when the pump is shut off. Such check valve means prevents loss of
the suction lift in the event that the valves in the suction lines
are either damaged or prevented from fully closing.
Another feature of the invention resides in a construction of the
air release valve which permits it to be quickly cleaned in order
to prevent clogging. The housing of the valve includes a removable
cover assembly which can be removed without affecting the adjusted
setting of the valving member so that any foreign materials or
solids can be removed from the housing.
Still other objects, features and advantages of the invention will
be had by reference to the following detailed description and the
accompanying drawings.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic illustration of a pumping system embodying
the present invention;
FIG. 2 is a cross-sectional view of the air release valve embodied
in the system illustrated in FIG. 1 having portions shown in
elevation and on a scale larger than the scale of FIG. 1;
FIG. 3 is a cross-sectional view taken on the line 3-3 of FIG.
2;
FIG. 4 is a cross-sectional, fragmentary view of a modified air
release valve including check valve structure;
FIG. 5 is a cross-sectional view taken on the line 5-5 of FIG.
4;
FIG. 6 is a cross-sectional view of a portion of the valve of FIG.
4;
FIG. 7 is a view similar to FIG. 4 illustrating another modified
air release valve construction including check valve structure;
FIG. 8 is a view taken on the line 8-8 of FIG. 7;
FIG. 9 is an elevational view with portions broken away of still
another modified valve construction;
FIG. 10 is a view taken on the line 10-10 of FIG. 9;
FIG. 11 is a view of a portion of still another modified valve
according to this invention; and
FIG. 12 is an elevational view of still another modified valve
according to this invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, and to FIG. 1 in particular, there
is shown a conventional centrifugal self-priming pump 10 which
includes a casing having a rear wall 11, a front wall 12, and a
partition wall 13. The walls of the casing cooperate to define a
suction chamber 14 and a discharge chamber 15. An impeller 16 is
disposed within the pump casing and is supported on a shaft 17
which extends rearwardly through the rear casing wall 11 and is
connected to a suitable motor 18.
An inlet pipe fitting 25 is connected to the front wall 12 of the
casing and opens into the suction chamber 14 through a hole in the
front wall which is equipped with a suction check valve 26. An
outlet pipe fitting 27 also is connected to the casing and opens
into discharge chamber 15.
The pump 10 is illustrated as being embodied in a so-called force
main system in which a static condition of liquid is maintained at
all times in the discharge line of the pump. The system includes an
inlet pipe 35 which is connected to the inlet fitting 25 and
extends down into a suitable reservoir or tank 36 containing the
liquid to be pumped. A discharge pipe 37 is connected to the
discharge fitting 27 and extends upwardly from the pump 10. The
discharge line 37 is equipped with a check valve 38 downstream from
the pump 10 which serves to maintain a static head of liquid in the
discharge pipe above the valve 38 when the pump 10 is not operating
at rated capacity and head.
When the pump 10 has been fully primed and is operating in its
pumping cycle at rated capacity and head, a column of liquid is
maintained in the suction inlet pipe 35 and a vacuum exists in the
suction chamber 14 above the level of liquid therein. The impeller
16 operates to pump the liquid from the suction chamber 14 into the
discharge chamber 15 and out of the pump 10 through the discharge
line 37 and then through the check valve 38.
During the priming cycle of the pump 10, which will occur upon
initial operation of the pump and when, for some reason, the
suction head is lost between pumping cycles, air or gas will be
contained in the inlet pipe 35 and in the chamber 14 of the pump.
When the pump 10 is ready for priming, a quantity of liquid is
contained in the suction and discharge chambers somewhat as
indicated in FIG. 1. The pump motor 18 is energized to start
rotation of the impeller 16 to move a quantity of the liquid and
air from the suction chamber 14 into the discharge chamber 15, thus
creating a partial vacuum on the suction side of the pump.
Atmospheric pressure exerted on the liquid to be pumped forces the
liquid up the inlet pipe 35 to a height depending upon the volume
of liquid pumped out of the suction chamber and the internal
dimension of the pipe 35. In some applications, the liquid may rise
4 to 5 feet up the pipe 35 each time the liquid is pumped out of
the suction chamber. Continued actuation of the impeller 16
continues to move quantities of liquid and air from the suction
chamber into the discharge chamber, thus causing the height of the
liquid in the pipe 35 to progressively increase. The priming cycle
is completed when a vacuum has been established in the suction
chamber 14 and the pump is operating at its rated capacity and
head.
It will be apparent from the foregoing description that it is
necessary to vent the air or gas which is pumped by the impeller 16
into the discharge chamber during the priming cycle so that the
pressure in the discharge chamber remains relatively low. Such air
or gas cannot be forced through the main discharge line 37 past the
valve 38 because of the relatively larger static pressure of the
liquid which is maintained in the discharge line downstream from
the valve. In order to vent the air or gas which is evacuated from
the suction inlet pipe 35 and the chamber 14 during the priming
cycle, the invention provides a new air release valve assembly 45
which is connected to the discharge pipe 37 between the discharge
side of the pump 10 and the valve 38. As generally explained above,
the new air release valve 45 is open during the priming cycle to
vent the air or gas evacuated from the suction inlet line and
automatically closes at the end of the priming cycle to prevent the
venting of liquid through the valve 45 during the pumping
cycle.
Referring now to FIGS. 2 and 3, the new air release valve assembly
45 is shown to comprise a valve body housing 46 including a cuplike
base member 47 and a cover 48 removably attached to the base
member. The base member 47 carries studs 49 which are threaded into
the rim 50 of the base member at spaced locations around its
circumference and which project upwardly through openings in the
cover 48 near its periphery. Wing nuts 51 or the like are threaded
on the upper ends of the studs 49 to hold the cover 48 in place.
The wing nuts 51 permit the cover 48 to be quickly removed from the
base member 47 so that the valve housing 46 can be easily cleaned
whenever necessary. A suitable O-ring seal 52 is provided between
the cover 48 and the rim 50 of the base member 47 to prevent
leakage of fluid between these parts.
The interior of the housing 46 formed by the members 47, 48 defines
a generally cylindrical vortex chamber 54. At least one inlet port
55 is formed through the sidewall or rim 50 of the base member 47
to direct fluid tangentially into the vortex chamber 54. As is most
clearly shown in FIG. 3, the inlet port 55 is formed through an
external corner structure 56 which is part of the base member
sidewall.
An inlet line 57 is connected to the discharge line 37 and
communicates with the inlet port 55. In the preferred construction
of the invention, a second tangential inlet port 60 is formed
through the corner structure 56 into communication with the vortex
chamber 54 at right angles to the inlet 55. The two ports 55, and
60 only one of which is used, permit either right- or left-hand
installation of the valve 45. The inlet port which is not in use,
for example, the port 60, is normally closed by a suitable threaded
plug 61 and may serve as a drain when the plug is removed. The
valve body housing 46 is also provided with an outlet port 62 which
extends axially from the vortex chamber 54 through a centrally
located, outwardly extending boss 63 of the base member 47. The
outlet port 62 may be connected to an outlet or discharge line 64
by a transparent nipple 65 which is threaded into the boss 63. As
more fully explained below, observation of liquid flow through the
transparent nipple 65 facilitates proper adjustment of the valve
45.
A valve seat ring 66 having a frustoconical seating surface 67 is
mounted in a recess formed in the bottom of the base member 47
around the mouth of the outlet port 62. As shown, an O-ring 68 is
carried in a peripheral groove formed in the sidewall of the seat
ring 66 and is disposed in sealing engagement with the sidewall of
the recess in which the seat ring is mounted. In the preferred
construction of the valve 45, a resilient backup ring 69 is
disposed between the seat ring 66 and the bottom of the recess in
which the seat ring is mounted. The backup ring 69 permits limited
floating movement of the seat ring 66 to assure complete closing of
the outlet port 62 as described presently.
A valving member 75 is carried by the housing cover 48 for movement
axially of the housing into and away from engagement with the valve
seat ring 66 for opening and closing the outlet port 62. The
valving member 75 has a stem portion 76 and a head 77. The head 77
is formed to have a generally hemispherical or domelike upper
portion 78 and a generally frustoconical lower portion 79 which
converges from the upper portion 78 to the bottom of the head, as
viewed in FIG. 2. The frustoconical portion 79 is engageable with
the seating surface 67 of the seat ring 66 to close the outlet port
62.
In the illustrated embodiment of the invention, the stem 76 of the
valving member 75 extends through a central, axially outwardly
projecting hub portion 80 of the housing cover 48. A bushing 81 is
threaded into the inner end of the hub portion 80 around the stem
76 and serves to support the valving member 75 for sliding movement
between its open and closed positions. The valving member 75 is
urged to a normally open position by a spring 82 which is connected
to the end of the stem 76 and to the end of an adjustment screw 83.
The spring 82 and the adjustment screw 83 are disposed within a
sleeve 84 which has one end threaded into the hub 80 and its
opposite end closed by a cap 85. The adjustment screw 83 extends
outwardly through a threaded opening in the cap 85, and a locknut
86 and a suitable sealing washer 87 are carried on the adjustment
screw for engagement with the outer surface of the cap 85.
The outwardly projecting end of the adjustment screw 83 is shown as
having a slot 88 suitable for receiving a screw driver of the like
whereby the adjustment screw 83 can be rotated to advance it in and
out of the sleeve 84. Selective adjustment of the screw 83 serves
to vary the tension of the spring 82, thereby changing the biasing
force urging the valve member 75 to its normally open position.
The operation of the valve 45 is dependent upon the creation of a
pressure differential across the housing with the inlet pressure
being greater than the outlet pressure. To this end, the outlet
port 62 of the housing 46 is made larger than the inlet port. In
the preferred construction of the valve, the outlet port 62 has a
diameter which is preferably 25 percent larger than that of the
inlet port. In order to prevent debris, such as rags and other
solids, from clogging the inlet port of the valve, it has been
found desirable to form the inlet port with a 1-inch diameter.
Thus, in a valve construction having a 1-inch inlet port, the
outlet port should preferably be 11/4 inches in diameter.
When fluid is introduced into the valve 45 through one of the inlet
ports 55 or 60, a vortex flow is created within the chamber 54 so
that the fluid swirls inwardly of the housing across the inner
surface of the cover 48. This vortex flow of fluid is such that the
pressure at the upper hemispherical portion of the valve head 77 is
greater than the pressure on the frustoconical lower portion 79. As
the flow rate of liquid into the chamber 54 increases, the pressure
differential across the head 77 also increases to gradually pull
the valving member 75 into engagement with the seat ring 66 against
the biasing force of the spring 82 thereby closing the outlet port
62. By adjusting the tension of the spring 82, the valving member
75 can be made to close upon any desired condition of liquid flow
through the housing 46.
The operation of the valve 45 in the illustrated pumping system
will be largely apparent from the foregoing description. Assuming
that the pump 10 is unprimed, the valve 45 will remain in its
normally open position when the pump motor is turned on to initiate
the priming cycle described above so that the air and fluid
evacuated from the pump suction lines and discharged from the
pumping chamber 15 can flow through the open valve 45 and the
connected outlet line 64. As the flow of liquid through the valve
45 increases during the priming cycle, the valving member 75 will
be pulled toward the seat ring 62 against the biasing force of the
spring 82. When the priming cycle has been completed and the pump
10 is operating at rated capacity and head, the liquid flowing
through the valve will pull the valving member 75 to its fully
closed position, thereby preventing any further discharge of liquid
through the valve during the pumping cycle. When the pump motor is
shut off at the end of the pumping cycle the valve 45 will
automatically open, but will close immediately when the pump is
restarted if the pump suction has not been lost. If for some reason
the pump suction is lost before restarting the pump, the valve will
remain open to allow the pump to recycle and will close when full
prime has again been attained.
An important feature of the invention resides in the construction
which permits the valve 45 to be adjusted to operate at the
condition point of any pumping system, which condition point varies
from system to system depending upon such factors as the pressure
drop in the pipes or lines, the output capacity of the system, etc.
The spring-loaded valving member 75 may be adjusted to close at the
condition point of the system in which it is installed by loosening
the locknut 86 and turning the adjustment screw 83. Inward
adjustment of the screw 83 decreases the tension of the spring 82
so that the valving member 75 can close quickly under conditions of
low head. Outward adjustment of the screw 83 increases the spring
tension and the closing time of the valving member, as is required
under conditions of the high head.
The spring-loaded valving member 75 is preferably adjusted after
the pump has been operated to complete its first priming cycle.
Such adjustment is facilitated by the transparent nipple 65
connected to the outlet of the valve 45. The priming cycle is
completed when full liquid flow is observed through the nipple, and
at that time the tension of the spring 82 is properly adjusted so
that the valving member closes and remains closed during the
pumping cycle. When adjusted, the valve 45 will operate
automatically during subsequent cycles of the pump and no further
attention is required.
Reference is now made to FIGS. 4--12 which illustrate different
check valve arrangements which may be associated with the air
release valve 45 for the purpose of preventing a reverse flow of
air through the valve 45 into the pumping chamber 15 when the pump
is not in operation. As previously described, the valve 45 opens
automatically at the conclusion of each pumping cycle. Any reverse
flow of air through the valve when the pump has been stopped could
result in a loss of pump suction if the suction valve 26 is not
completely closed. The check valve arrangements of FIGS. 4--12
ensure against loss of pump suction by blocking reverse flow of air
through the valve 45 when it is open.
Referring particularly to FIGS. 4--6 there is shown a check valve
construction 115 which is disposed in the vortex chamber of the
pump 45 and adapted to block the inlet port 55 when the pressure in
the vortex chamber 54 approaches the pressure in the inlet line 57.
The check valve assembly 115 includes a rectangular padlike check
valve member 116 of resilient rubberlike material which extends
across ports 55, 60 so that, when the check valve member 116 is in
the position illustrated in FIG. 4, air flow from the vortex
chamber through the inlet 57 is prevented. The check valve member
116 is urged to its closed position by a spring construction
including spring strips 120, 121 which are formed of suitable
corrosion resistant material, such as stainless steel, and
connected to the member 116 by rivets 122. The check valve member
116 and the spring strips 120, 121 are supported in the chamber 54
by a pintle 125, the ends of which are received in cylindrical
cavities 126, 127 formed in the cover and base of the valve 45
respectively. The spring strip 121 is bent to define a loop 130
medially of its ends through which the pintle 125 extends.
FIG. 6 illustrates the check valve construction 115 in a relaxed
condition. It is apparent that when the check valve construction is
mounted in the chamber the spring strips 121, 122 are deflected
from their relaxed conditions and urge the check valve member 116
firmly against the sidewall of the chamber. Accordingly the check
member prevents flow from the vortex chamber through the inlet line
57 when the fluid pressure force in the vortex chamber and the
force of the springs 120, 121 are greater than the pressure force
exerted on the valve member by the fluid pressure in the inlet port
55.
The check valve construction 115 permits tangential flows of gas
and the liquid into the vortex chamber 54 regardless of whether the
flow is introduced through the inlet port 55 or the inlet port 60.
When flow is directed into the chamber 54 through the inlet port
55, the end 131 of the check valve member 116 is deflected toward
the center of the chamber. The opposite end 132 of the check valve
member is maintained in the closed position. If the flow is
directed into the chamber through the inlet port 60 the end 132 is
deflected into the end vortex chamber 54 while the end 131 remains
stationary.
FIGS. 7 and 8 illustrate a modified check valve assembly 135
disposed in the vortex chamber 54. The check valve assembly 135
includes a flapperlike valve member 136 in the form of a
rectangular strip of rubberlike material positioned across the
inlet ports 55, 60 and supported in position by a clamp 137. The
clamp 137 is connected to the sidewall of the vortex chamber by
screws 142 extending into tapped holes 145a in the sidewall which
cause the clamp to tightly grip the valve member 136.
The inherent resilience of the valve member 136 normally maintains
it closed across the inlet ports 55, 60 (see FIG. 7). The end 143
of the valve member is deflected into the vortex chamber 54 only in
response to fluid flow into the chamber through the inlet port
55.
In applications in which fluid is introduced through the port 60
the check valve assembly 135 is turned end for end in the chamber
and the screws 142 are threaded into holes 145b so that fluid flow
from the inlet port 60 is directed tangentially into the vortex
chamber past the free end of the valve member.
FIGS. 9 and 10 illustrate a gas venting assembly valve 45 utilizing
a "duck bill" type check valve 150 for preventing reverse air flow
through the valve 45. The check valve 150 is formed of a rubberlike
material and includes a pair of lips 151, 152 and an integral
annular flange 153. The check valve 150 is held in position by
engagement of the flange 153 below the seat ring 66 so that the
lips 151, 152 can close the outlet port 62. The flow of liquid
through the valve 45 forces the lips 151, 152 apart permitting
relatively unimpeded flow of the fluid to the discharge pipe 64.
When the pressure in the discharge pipe is equal to or greater than
the pressure in the chamber, the lips 151, 152 move together to
close the outlet port 62 and prevent air flow from the pipe 64 into
the chamber 54.
FIG. 11 illustrates a modified check valve 150' which is
substantially the same as the check valve 150 of FIGS. 9 and 10
except that four lips 160--163 are provided. The modified valve
150' is disposed in the air release valve 45 in the same manner as
the valve 150, and, since it operates substantially in the same
manner as the check valve 150, further, description is believed
unnecessary.
FIG. 12 illustrates a further modified air release valve 45
including swing-type check valves 170, 171 in the inlet and outlet
lines 57, 64 respectively. Each valve assembly includes a housing
173 which supports a swing-type valve member 174 rotatable about a
hinged support 175 in the housing. The valve member 174 moves about
a pivot axis 176 to permit flow from the pipe 57 through the valve
45 to the outlet pipe 64. The valve member closes to prevent flow
in the opposite direction and in the illustrated construction is
moved to the closed position by gravity. Although two check valves
170 are illustrated in FIG. 12, in practice only one of these check
valves is necessary to prevent the reverse flow of air through the
valve 45.
It can now be seen that the objects heretofore enumerated and
others have been accomplished and that a new air release valve
combined with a pump has been provided which vents gas from the
pump discharge during priming and automatically closes to prevent
pumped liquid from venting when the pump operates at rated head and
capacity.
* * * * *