U.S. patent number 3,569,724 [Application Number 04/854,631] was granted by the patent office on 1971-03-09 for engine starter and temperature control system.
This patent grant is currently assigned to Systematics, Inc.. Invention is credited to Andrew Kuehn, III.
United States Patent |
3,569,724 |
Kuehn, III |
March 9, 1971 |
**Please see images for:
( Certificate of Correction ) ** |
ENGINE STARTER AND TEMPERATURE CONTROL SYSTEM
Abstract
An improved automatic engine starter and control system is
described, wherein the control system utilizes temperature sensing
apparatus for determining when an engine should be started for
warming either the engine, or some controlled area. The automatic
starter system utilizes an electronic control system having a
holding circuit for providing standby power, an indicator circuit
for indicating the selection of the temperature condition that is
controlling, an electronically controlled master relay circuit, and
a starter control relay circuit for initiating starter action in
response to the signals provided from the master relay circuit.
Additionally, an electronic timer circuit is provided for limiting
the total amount of time that the starter will be activated should
the engine fail to start, with the timer circuit deactivating the
holding circuit and disengaging the starter should the nonstarting
time period exceed the predetermined amount. An electronic control
circuit is also provided for controlling the activation of a
heating or cooling device in response to a signal indicating that
the engine has been started. Electronic time delay circuits are
also shown for providing a predetermined time delay following
engine die-out before restarting can again be initiated in order to
assure the engine has slowed nearly to a stop for preventing damage
to the starting mechanism. An electronic safety switch is also
described for completely deactivating the control system in the
event the gear selection -ever is moved out of the neutral or park
position. Circuitry is also described for determining when the
engine is self-running for removing control of the automatic
control system. Circuits are also described for controlling the
throttle setting during starting and idling periods.
Inventors: |
Kuehn, III; Andrew (St. Paul,
MN) |
Assignee: |
Systematics, Inc. (St. Paul,
MN)
|
Family
ID: |
25319197 |
Appl.
No.: |
04/854,631 |
Filed: |
September 2, 1969 |
Current U.S.
Class: |
290/37R |
Current CPC
Class: |
F02N
11/0803 (20130101); G05D 23/1919 (20130101); F02N
2200/0804 (20130101); F02N 11/0848 (20130101) |
Current International
Class: |
F02N
11/08 (20060101); G05D 23/19 (20060101); F02n
011/08 () |
Field of
Search: |
;290/36--38,41,48
;307/10 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Hirshfield; Milton O.
Assistant Examiner: Duncanson, Jr; W. E.
Claims
I claim:
1. An automatic engine starter and temperature control system for
use with an internal combustion engine having an electrical system
including a battery, a voltage regulator, a coil, and a
distributor, a starter coupled to the battery for cranking the
engine, and a throttle linkage for controlling the speed of the
engine, and gear selection apparatus, the combination
including:
temperature condition sensing means for providing a first
conductive path to a reference voltage in response to first sensed
temperature conditions and opening said first conductive path in
response to second sensed temperature conditions;
safety switch means for sensing the state of the gear selection
apparatus and providing a second conductive path to a reference
voltage in response to said gear selection apparatus being in first
selection positions and opening said second conductive path in
response to said gear selection apparatus being in second selection
positions;
engine self-running sensing means for sensing when the engine is
self-running and including signaling means for providing
self-running indicating signals when the engine is
self-running;
throttle control means for coupling to the throttle linkage for
altering the position of the linkage in response to received
throttle control signals;
time delay circuit means for sensing when the engine has started
momentarily and has failed to remain self-running, said time delay
circuit means including electronic delay control means for
preventing attempting to automatically restart the engine for a
predetermined period of time sufficient to allow the engine to slow
substantially to a stop;
temperature conditioning means for conditioning temperature in a
predetermined manner, said temperature conditioning means including
activating means for receiving temperature conditioning means
activating signals for causing activation of said temperature
conditioning means in response thereto; and
automatic control system means for coupling to the starter and the
coil, and coupled to said temperature condition sensing means, said
safety switch means, said engine self-running sensing means, said
throttle control means, said time delay circuit means, and said
temperature conditioning means for automatically activating the
starter for starting the engine when said first and second
conductive paths are closed and in the absence of said self-running
indicating signals, said automatic control system means including
electronic crank period timer means for deactivating said control
system means in the event said self-running indicating signal is
not received within a predetermined period, and further including
temperature conditioning means signaling means for providing said
temperature conditioning means activating signals after said first
conductive path is opened and said self-running indicating signal
is received, and the opening of said first or second conductive
paths while the engine is running causing the engine to be shut
off.
2. The combination as in claim 1 wherein said automatic control
system means includes electronic holding circuit means coupled to
said safety switch means for providing standby power while said
second conductive path is closed, said electronic holding circuit
means including first switching means for setting said electronic
holding circuit means to provide said standby power; first coupling
means for coupling said electronic holding circuit means to said
electronic crank period timer means; master circuit means including
second switching means coupled to said holding circuit means, said
second switching means including terminal means for providing
starter signals and means for applying said throttle control
signals to said throttle control means and ignition signals to said
coil, said master circuit means including second coupling means
coupled to said temperature condition sensing means for providing
said starter signals, said throttle control signals, and said
ignition signals when said first conductive path is closed; starter
circuit means, including third switching means coupled to said
terminal means, and including starter output means coupled to the
starter for applying power thereto in response to said starter
signals, and input means coupled to said self-running sensing means
for interrupting said power to the starter for permitting the
engine to idle in response to said self-running indicating signals;
and control means coupled to said starter circuit means, said
master circuit means and said electronic crank period timer means
for providing said temperature conditioning means activating
signals after the engine has started.
3. The combination as in claim 2 wherein said electronic holding
circuit means includes voltage charge retaining means for
maintaining said electronic holding circuit means in an operative
condition to provide said standby power during periods of voltage
fluctuation occurring during the time said starter circuit means is
applying said power to the starter.
4. The combination as in claim 3 wherein said electronic crank
period timer means includes further voltage charge retaining means
for charging during the time the engine is being cranked, and
transistor switching means coupled to said electronic holding
circuit means and to said further voltage charge retaining means
for switching said electronic holding circuit means off when said
further voltage charge retaining means achieves a predetermined
voltage level without said starter circuit means having received
said self-running indicating signal.
5. The combination as in claim 4 wherein said time delay means
includes switchable means for providing a controlled conductive
path to a reference voltage, said controlled conductive path
including normally closed sensing means for sensing when the engine
has initially started and opening said controlled conductive path
in response thereto; said switchable means including gate control
means for controlling conduction through said switchable means;
capacitor means coupled to said gate control means for storing a
predetermined voltage level while said controlled conductive path
is closed and preventing said switchable means from again
conducting until said predetermined voltage level has been
substantially discharged therefrom.
6. The combination as in claim 5 wherein said safety switch means
includes switchable transistor circuit means coupled to said
electronic holding circuit means for providing said second
conductive path to a reference voltage for said electronic holding
circuit means while said switchable transistor means is conductive
and for opening said second conductive path when said switchable
transistor means is nonconductive for disabling said electronic
holding circuit means; conductor means for coupling said switchable
transistor circuit means to the gear selection apparatus, said
switchable transistor circuit means maintained conductive while the
gear selection apparatus is in said first selection positions and
switched nonconductive when the gear selection apparatus is in said
second selection positions; and said switchable transistor circuit
means including isolation means for preventing the inadvertent
resetting of said electronic holding circuit means once said
switchable transistor circuit means has been rendered
nonconductive.
7. The combination as in claim 6 wherein said engine self-running
sensing means includes magnetic switch means coupled to the starter
for sensing starter current through coupling to the electromagnetic
field generated by said current, said magnetic switch means
responsive to a predetermined level of said electromagnetic field
for holding said magnetic switch means closed for completing a
conductive path to a reference voltage, said magnetic switch means
including means spring-biased to open in the absence of said
predetermined level of electromagnetic field, the opening of said
magnetic switch means opening said conductive path for providing
said self-running indicating signals.
8. The combination as in claim 4 wherein said throttle control
means includes solenoid means having at least one coil means and
plunger means coupled to said coil means, said plunger means for
coupling to the throttle linkage; and current flow interrupter
means coupled between said master circuit means and said coil
means, said current flow interrupter means providing intermittent
pulses of current to said coil means in response to received
throttle control signals for moving said plunger means and the
throttle linkage.
9. The combination as in claim 8 wherein said solenoid means
further includes holding coil means coupled to said plunger means
and connected to said master circuit means for receiving said
throttle control signals and applying holding force on said plunger
means, said solenoid means including spring means for urging said
plunger means in a direction opposite that urged by current flow in
said coil means and said holding coil means.
10. The combination as in claim 8 wherein said solenoid means
includes resilient means in cooperation with the end of said
plunger means for urging said plunger means in a direction opposite
that urged by current applied to said coil means.
11. For use in an engine starting and temperature control system,
automatic control apparatus comprising:
electronic holding circuit means for providing standby power, said
electronic holding circuit means including first terminal means for
receiving safety disabling signals for disabling said electronic
holding circuit, said electronic holding circuit means further
including first switching means for setting said electronic holding
circuit means to provide said standby power;
master circuit means, including second switching means coupled to
said electronic holding circuit means, said master circuit means
including temperature condition terminal means for receiving
indications of activating temperature conditions for activating
said master circuit means, said master circuit means including
output terminal means for providing throttle control signals,
ignition control signals, and starter activation signals in
response to said activating temperature conditions, and for
removing said throttle signals and said ignition control signals in
the absence of said activating temperature conditions; and
starter circuit means, including third switching means coupled to
said output terminal means for receiving said starter activation
signals, and including starter output signal means for coupling
power to the starter in response to said starter activation
signals, and self-running input terminal means for receiving
signals indicative that the engine is self-running, said third
switching means arranged for terminating the delivery of said power
at said starter output signal means for allowing the engine to
idle.
12. The apparatus as in claim 11 wherein said electronic holding
circuit means includes voltage charge retaining means for
maintaining said electronic holding circuit means in an operative
condition to provide said standby power during periods of voltage
fluctuation occurring during the time said starter circuit means is
applying said power to the starter.
13. The apparatus as in claim 11 and further including electronic
crank period timer means coupled to said electronic holding circuit
means and said starter circuit means for deactivating said
electronic holding circuit means in the event the signal indicative
that the engine is self-running is not received within a
predetermined time period.
14. The apparatus as in claim 13 wherein said electronic crank
period timer means includes further voltage charge retaining means
for charging during the time the engine is being cranked, and
transistor switching means coupled to said electronic holding
circuit means and to said further voltage charge retaining means
for switching said electronic holding circuit means off when said
further voltage charge retaining means achieves a predetermined
voltage level without said starter circuit means having received
said signal indicative that the engine is self-running.
15. The apparatus as in claim 13 and further including temperature
conditioner control means coupled to said master circuit means,
said starter circuit means, and said electronic crank period timer
means for providing temperature conditioner activating signals
after the engine has started.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to the field of apparatus relating to engine
starter and temperature control apparatus for automotive vehicles
of the character wherein the engine of the vehicle is set in
operation in response to alterations in temperature, or at
predetermined times, and caused to be turned off in response to
sensed temperature alterations.
2. Description of the Prior Art
Various types of engine starting apparatus and arrangements are
known to the prior art. These prior art systems have generally
failed to utilize the speed and reliability of electronic
components, tending primarily to rely on relays and the like, and
have failed generally to provide adequately for control of the
throttle during starting and idling. Further, prior art systems
have generally tended to have inadequate means for determining when
the engine is self-running, and have failed to provide adequately
for recycling time control required when the engine starts and
immediately dies out.
The purpose of the invention, then, is to provide an improved
automatic system for commencing operation of an internal combustion
engine in response to sensed temperature conditions, and to cause
the engine to be shut off in response to sensed alterations in
temperature, and wherein will be incorporated various novel and
improved features and characteristics of construction devised to
render the system an improvement over apparatus of the same general
character heretofore known. As disclosed in the drawings and
hereinafter described, commencement of operation of the engine can
be in response to lowering of the temperature thereof below a
predetermined temperature level, with engine operation being turned
off in response to elevation of the temperature thereof above a
predetermined level. Alternatively, commencement of operation of
the engine can be in response to lowering of the temperature of a
predetermined control space, such as the interior of an automobile,
with the operation of the engine being shut off in response to
elevation of the temperature of the control space above a
predetermined level. Another mode of operation can be the automatic
starting of an engine in response to elevation of temperature in a
controlled space, again such as an interior of a vehicle, together
with the turning on of air-conditioning equipment, followed by
shutting off the engine automatically in response to the lowering
of the temperature in the controlled spaced below a predetermined
temperature level. It is of course apparent that initiation of
actuation of the starting and stopping of the engine can be
accomplished in response to phenomena other than falling or rising
temperature, such as by timing mechanisms, or remote control, and
that various combinations of temperature sensing control can be
utilized. Additional objects are to provide other circuits and
control devices for enhancing the starting and idling operation
automatically, including providing an improved electronic throttle
control, an improved engine self-running detector, an improved
electronic time delay for controlling sequencing of the automatic
starting operation, and an improved electronic safety switch for
assuring that the entire automatic system will be deactivated
should the gear selector be switched out of neutral or park.
SUMMARY
In summary, then, this invention includes an automatic control
system having an electronic holding circuit for providing standby
power to the automatic starting system, a cranking period timer for
controlling the total duration permitted to crank the engine
without detecting that it has started, an indicator circuit for
visually indicating which of a plurality of control parameters is
selected for controlling the holding circuit, a master power
circuit for controlling ignition and engine speed controlling
circuit, a cranking activating circuit, and control circuitry for
controlling the activation of external devices such as heaters or
air conditioners. The control system is arranged for operation with
external parameter sensing devices such as thermostatic switches,
for providing the activation thereof. The control system also
provides signals to an external throttle control circuit for
controlling the throttle of the engine during starting and during
idle periods, an electronic safety switch is coupled to the control
system for deactivating the automatic control in the event the gear
selector is shifted out of neutral or park. An engine self-running
sensing circuit is provided for terminating the application of
power to the starter when it is determined that the engine is
self-running. An electronic time delay circuit is utilized in
conjunction with the self-running sensing circuit for prohibiting
the control system from reengaging the starter for a predetermined
time after it has been sensed that the engine has started, but
followed by die-out of engine operation.
A primary object of this invention, then, is to provide an improved
automatic engine starting and temperature control system. Yet
another object of this invention is to provide an automatic engine
starting system that includes an electronic holding circuit for
providing standby power for automatically recycling the starting
and stopping operation in response to externally sensed conditions.
Still a further object of this invention is to provide an improved
engine starting and temperature control system utilizing an
electronic timer circuit for limiting the duration of applied crank
power without the engine starting. Still a further object of this
invention is to provide an improved throttle control circuit for
use with an engine starting and temperature control system. Yet
another object is to provide an improved time delay circuit for
preventing damage to the starting mechanism when it is determined
that an engine has started, but has died out, that might result
from attempting to reengage the starter before the engine has
sufficiently slowed down. Yet another object of this invention is
to provide an improved sensing circuit for determining when the
engine is self-running.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing and other more detailed and specific objectives will
become apparent from a consideration of the following detailed
description of the preferred embodiment when viewed in light of the
drawings in which: FIG. 1 is a schematic block diagram of the novel
engine starter and control system of this invention; FIG. 2 is a
schematic diagram of the control system; FIGS. 3A and 3B are
schematic diagrams of alternative embodiments of time delay
circuits; FIG. 4 is a schematic diagram of an electronic safety
switch; FIG. 5 is a schematic diagram of one embodiment of an
engine self-running detecting circuit; and FIGS. 6A and 6B are
schematic diagrams of alternative embodiments of automatic throttle
control circuits.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1 is a schematic block diagram of the novel engine starter and
control system of this invention. It is understood that this system
is to be utilized with an engine and its associated fuel supply
system and electrical system, but since these elements are well
known and conventional, they are not illustrated herein. Common
elements in the electrical system include a battery 10, providing a
voltage V1 commonly in the order of 12 volts DC, and having a
terminal coupled to ground 12 and a positive terminal coupled to
safety devices such as fuse 14 or circuit breakers; a starter 16; a
voltage regulator 18; a coil 20; and a distributor 22; and an
in-car circuit coupled to a time delay 24. A safety switch 26 is
provided for assuring a grounding path to ground 28 only when the
gear selector is in neutral or park, with the safety switch 26
being open when in any of the drive positions or in reverse. The
control of the injection of fuel into the engine and carburetor
(not shown) is under the control of a foot control 30 during
operator control, thereby controlling a throttle linkage 32. A
throttle control circuit 34 is utilized to control a solenoid 36
for controlling the throttle linkage 32 during automatic starting
and stopping under the control of this inventive system. A heater
blower 38 is under the control of relay K wherein positive voltage
is applied through contact K-1 through wiper K-2 to the blower 38
when the relay coil K is energized. A block thermal control device
40 is attached to the block of the engine (not shown) and operates
in response to temperature, to provide a closed circuit path to
ground up to a certain temperature, and to break the circuit path
to ground above a certain temperature. Similarly, an interior
thermal control device 42 is arranged in the interior of a vehicle
for sensing the temperature therein. The interior thermal control
device operates to provide a circuit path to ground up to a certain
temperature, and to break the circuit path to ground above the
predetermined temperature.
The automatic starting and stopping control system of this
invention is shown as control system block 44. The details of this
control system will be set forth in more detail with regard to FIG.
2. The control system 44 has at least two indicator lights B1 and
B2, and at least three switches SW1, SW2, and SW3. Conductor 46
provides voltage plus V1 to the control system. The control system
44 contains several circuits that will be described in detail
below, but generally can be considered to include set and hold
circuit, a cranking period timer circuit, indicator circuits, power
circuit for ignition and engine speed actuation, cranking and
ignition boost power circuit, and heater or other accessory cutout
circuit. These circuits connect to the appropriate external devices
and circuits.
The ignition, identified as IG and not illustrated, is connected to
the terminal IG. An ignition boost terminal I-2 from the control
system 44 is coupled through power resistor RIG to the IG terminal
to drop the current in line 48 to the ignition coil 20 when
running, to a level that will give sufficient ignition firing
voltage, while remaining low enough to maximize the life of the
distributor points during running of the engine. This arrangement
allows the wire 48 to be placed directly to the ignition coil and
in series with resistor RIG to drop the coil current to a level
lower than would be normally provided by the in-car ballast.
A special circuit is provided within control system 44 in
conjunction with terminal KS, for use in the event that any
feedback to the ignition terminal of the in-car key switch would be
detrimental. To utilize this option, the ignition wire from the key
switch is wired to the KS terminal; and the wire removed from the
key switch is connected to the IG terminal. For this alternative,
no added ballast resistor RIG is used. For the configuration
wherein ignition boost is required during cranking, the I-2
terminal is connected by wire 48 directly to the coil 20. The SOL
output terminal is coupled over wire 50 to the throttle control
circuit 34. This circuit arrangement is utilized for controlling
engine speed during the starting and running operations. It should
be understood that the throttle control circuit 34 need not
necessarily be utilized, and that wire 50 can be coupled directly
to solenoid 36, which in turn is linked to the throttle linkage 32.
If adjusted to an appropriate desired speed of run and idle, the
solenoid 36 alone will be satisfactory. However, if it is desired
to manipulate the throttle linkage 32 during the cranking and
starting operation, it is advantageous to utilize the throttle
control circuit 34 in conjunction with the solenoid 36. The details
of the throttle control circuit 34 will be described below. The ST
terminal is coupled through wire 52 directly to starter 16. A
connection is provided through wire 54 to ground. Terminal G1 is
wired through wire 56 to the time delay circuit 24, and in an
alternative embodiment to an engine speed sensor, as will be
described below. The G2 terminal can be wired through wire 58 to an
engine speed sensor, if utilized, such as magnetic switch 60. The
terminal S is utilized for providing contact through wire 62 to the
safety switch 26. The terminal INT is coupled by wire 64 to the
interior thermal control device 42. This circuit provides a
grounding path to the control system 44 for various other types of
sensed temperature conditions that may be measured. For example
heating of the interior of a vehicle would utilize an interior
thermal control device 42 that would close the ground path at
temperatures drifting below the comfort level, and open the circuit
at some predetermined temperature level. Alternatively, for use in
controlling the operation of air-conditioning of the interior of
the vehicle, the interior thermal control device 42 would be set to
provide the grounding path at some elevated temperature for causing
the engine to be started for running the air-conditioning unit (not
shown) for cooling the interior of the vehicle. Of course any
appropriate sensor could be utilized, for example time delay
sensors for providing starting at timed intervals, or any other
desired type of control function. The terminal BLK is coupled
through wire 66 to block thermal control device 40, with the
thermostatic control device 40 being coupled to the block or some
other physical portion of an engine. This thermostatic circuit
arrangement results in providing grounding to the control system 44
under conditions when there is a demand for heat. Normally, the
block thermal control device 40 would be set to turn on at
temperature levels that assure consistent starting of the engine.
Normally, the range of operation of the block thermal control
device 40 would be selected such that it would open, or turn off,
at a temperature level that will provide maximum warmup of the
engine without opening the water thermostat of the engine, if one
is used, thereby only running the engine long enough to maintain
its temperature level without requiring the running of the engine
for a period of time to completely warm all of the coolant that may
be utilized with an engine. The thermal REL is utilized for
providing power to a wire 68 that is coupled to the relay K for
providing power to the heater blower 38. It should be understood
that this terminal can be changed to provide the enabling of power
to such other devices as air conditioners, or any other type of
accessory that may be controlled by the control system 44.
Having considered the various associated elements that may be
utilized in conjunction with an engine to be controlled, and the
couplings to the control system, attention is directed to FIG. 2
which is a schematic diagram of the novel control system. In this
circuit, the battery 10 provides voltage V1 to the fuse 14 and
thence to conductor 46. One terminal of the battery 10 is coupled
to ground 12. Switch SW1 provides a master cutoff of power to all
of the control circuits. Switch SW1 has one terminal coupled to
junction wire 46 by lead 70, with the other terminal coupled to
junction 72. Capacitor C3 is coupled between ground and junction 72
and operates to provide bypass of any short duration voltage peaks
that may result in damage to the transistors in the control system
44, and to provide a path for current surges if the grounding of
the control system is inadvertently omitted. Switch SW1 is normally
closed, and would normally only be opened to disable the unit for
long periods of time, during repair of the associated vehicle, or
to deter others from operating the system. This switch can be left
closed during normal operation of the vehicle.
A holding circuit is shown enclosed within dashed block 74, and is
comprised of transistors Q1 and Q2, resistors R1, R2, R3, R4, R5
and R10, capacitor C1, and diodes D1, D2, and D4, and a portion of
switch SW2. Battery voltage is applied over lead 76 to junction 78,
which is a common point of the emitter of transistor Q1 and one
terminal of resistor R1. Junction 80 is a common connection to the
other terminal of resistor R1, the base of transitor Q1, and the
collector of transistor Q2. The collector of transistor Q1 is
coupled to junction 82, which is a terminal point for one lead from
resistor R3, and couples to terminal 84 on switch SW2. This
connection point 82 is also common to connection point 86. The
other terminal of resistor R3 couples through diode D1 to junction
point 88. Resistor R2 is coupled between junction point 88 and
junction point 90, with junction 90 being coupled directly to the
base of transistor Q2. The emitter of transistor Q2 is coupled to
junction 92, with resistor R4 being coupled between junction points
92 and 94. Lead 96 couples junction points 90 and 94 together. One
terminal of resistor R5 is coupled to junction point 94, the other
being coupled to ground and to a first terminal of capacitor C1.
The other terminal of capacitor C1 is coupled to junction point 98,
with lead 100 coupling junctions 88 and 98 together. Diode D2 is
coupled between junction points 92 and 102, with resistor R10
coupling junction 102 to lead 62. Diode D4 is coupled between
junction 102 and ground. The switch SW2 is spring loaded, with the
wiper terminal 84 normally connected to terminal 104. When
depressed, the terminal 84 is in contact with terminal 106, thereby
providing a conductive path to junction 108. Junction 108 is
coupled by wire 110 to junction 112, which is the battery supply
path.
To set the holding circuit 74, the S terminal must be coupled
through the safety switch 26 (see FIG. 1) to ground. Momentarily
depressing switch SW2 so that wiper terminal 84 is conductively
coupled to terminal 106 results in the battery supply voltage plus
V1 being applied to junction 82 and to the collector of transistor
Q1. The voltage applied at junction 82 is such that when applied to
the biasing network coupled to the base of transitor Q2 results in
a voltage level being charged on capacitor C1. After C1 charges, a
bias voltage is applied to the base of transistor Q2 causing
transitor Q2 to conduct. In this arrangement, current flows through
the emitter to the base of transistor Q1, and through resistor R1,
through the collector-emitter circuit of transitor Q2, and through
diode D2 and resistor R10 to ground. Upon release of switch SW2,
this conduction continues, with the emitter-collector current of
transistor Q1 providing standby power for later activation of the
control circuits. Resistor R3 provides a small time delay in
charging capacitor C1, for preventing this charging surge from
overloading transitor Q1 causing its undesired cutoff. Capacitor C1
is a stabilizing capacitor that bridges short duration voltage
drops caused during engine cranking. Diode D1 is arranged for
preventing discharge of capacitor C1 through other control
circuits, and provides a more precise control of the function of
capacitor C1. Resistors R2 and R5 provide a voltage divider for
providing the appropriate bias voltage for transistor Q2, and will
act as a reference voltage for the cranking timer (to be described
in more detail below). Diode D2 and resistor R4 are arranged for
preventing the breakdown of the base-emitter junction of transistor
Q2 in the event a reverse voltage is placed on this junction.
Additionally, diode D2 adds a fixed voltage drop, slightly variable
with temperature, to balance the reference voltage with the crank
timer voltage. Resistor R10 is a current limiter for transistors Q1
and Q2 and the crank timer. Diode D4 provides a clamping voltage
level for clamping inductive surges caused by turning of the
starter by the key switch. Without this clamping arrangement,
starting transients would tend to drive current through capacitor
C1, resistor R2, transistor Q2, diode D2, and resistor R10, which
would cause the holding circuit 74 to turn on.
Enclosed within dashed block 114 is an indicator circuit including
resistor R7, a portion of switch SW3, and indicator lights B1 and
B2. Resistor R7 is coupled between junction point 86 and wiper
terminal 116 of SW3. Indicator light B2 is coupled between
terminals 118 and junction point 120, with junction 120 being
coupled to ground. Bulb B1 is coupled between terminal 122 and
common point 120.
The operation of the indicator circuit 114 is such that when
transistor Q1 is placed in conduction, current will flow either
through indicators B1 or B2 to ground depending upon the position
of switch SW3. The switch SW3 is utilized also for selecting the
temperature function that is being monitored for controlling the
control system, as will be described in more detail below. The
indicator that is lit, then, will provide a visual indication of
the function for which the control system is set. Resistor R7 is a
surge limiter for preventing overloading of the current conducting
capabilities of transistor Q1, and results in an extended life of
the indicator lights B1 and B2.
Shown enclosed within dashed block 124 is a crank timing circuit
comprised of transistor Q4, resistors R6, R11, and R16, diodes D5,
D7, and D9, and capacitor C2. The collector of transistor Q4 is
coupled through wire 126 to common junction 98. The emitter of
transistor Q4 is coupled through diode D5 to junction 102. Resistor
R6 is coupled between junctions 86 and 128, with wire 130 coupling
junction 128 to junction 132. Diode D7 is coupled between junctions
128 and 134, with resistor R11 coupled between junctions 132 and
134. The wiper 136 of resistor R16 is coupled to junction 134. One
end of resistor R16 is coupled to junction 138. The base of
transistor Q4 is coupled by wire 140 to junction 138, and the
capacitor C2 couples junction 138 to ground. Diode D9 is coupled
between junctions 132 and 142, with junction 142 being coupled by
lead 144 to the K2-4 terminal of relay K2, the normally closed
contact, and thence to the ST terminal and to the starter (see FIG.
1).
When the crank timer circuit 124 is not activated, current flowing
from the collector of transistor Q1 is passed through resistor R6,
and diode D9 to the normally closed contact of relay K2, and
through the starter to ground. Diode D9 prevents current feedback
from the starter circuit when the starter is activated by the key
switch, thereby preventing any inadvertent activation of the
holding circuit. When the engine is cranking under control of the
control system 44, collector current flows from transistor Q1
through resistor R6, diode D7, resistor R16, for charging capacitor
C2. This network is the timing circuit, with the period of time to
charge capacitor C2 controlled to a great degree by variable
resistor R16. It can be seen that the collector of transistor Q4 is
connected through junction 98 to capacitor C1, the stabilizing
capacitor of the holding circuit 74. Also, the emitter of
transistor Q4 is connected through diode D5 to the junction 102 in
the holding circuit. The arrangement is such that when the voltage
charge of capacitor C2 approximately equals the voltage applied on
the base of transistor Q2, transistor Q4 will be turned on, with
current flowing through transistor Q4 through diode D5 and resistor
R10 to ground. Such current flow replaces the current flow through
transistor Q2 normally provided by transistor Q1, thereby causing
transistor Q1 to switch off. With transistor Q1 switched off, the
turnoff current through transistor Q4 will continue until both
capacitors C1 and C2 are discharged. It can be seen, therefore,
that if the engine fails to start during the timed period that the
holding circuit 74 will be switched off and the control system 44
will be deactivated until again reinitiated by the depression of
switch SW2 for resetting the holding circuit 74.
A master relay circuit is shown enclosed within dashed block 150,
with the master relay circuit including relay K1 and its associated
contacts, transistor Q3, resistors R8 and R9, diode D3, a portion
of switch SW2, and a portion of switch SW3, and is controlled in
part by the thermostatic control function circuits to ground
connected to the INT terminal and the BLK terminal. In this
arrangement, diode D3 is coupled between junctions 108 and 152,
with the relay coil K1 also coupled to these junctions. The
collector of transistor Q3 is also coupled to junction 152.
Resistor R8 is coupled between terminal 104 of switch SW2 and
junction point 154. Resistor R9 is coupled between junction 154 and
ground. The base of transistor Q3 is coupled by wire 156 to
junction 154. The emitter of transistor Q3 is coupled to junction
158, as is the BLK input terminal through wire 160. Contact 162 of
switch SW3 is coupled by wire 164 to junction 158. Terminal 166 is
coupled by wire 168 to junction 170, with the INT terminal coupled
by wire 172 to junction 170. The normally closed contact K1-1 is
coupled by wire 174 to the KS terminal. The wiper contact terminal
K1-2 is coupled by wire 176 to the IG terminal. The normally open
contact terminal K1-3 is coupled by wire 178 to junction 180, with
junction 180 coupled to junction 46 by lead 182. Wiper terminal
K1-5 is coupled by wire 184 to junction 186, with junction 186
coupled by wire 188 to the terminal SOL. Normally open contact K1-6
is coupled by wire 190 to junction 192, with wire 194 coupling
junction 192 to junction 180. Wire 196 couples junction 186 to
junction 198.
With the wiper of switch SW2 in contact with terminal 104, the
master relay circuit 150 is under the control of the holding
circuit and receives current flow from the collector of transistor
Q1. With the battery supply voltage plus V1 at terminal 108, and
the other terminal of relay coil K1 coupled to the junction 152 at
the collector of transistor Q3, it can be seen that the operation
of relay K1 will depend upon the conductive state of transistor Q3.
The base of transistor Q3 is biased by the coupling to junction 154
in a manner such that when the emitter is grounded there will be
conduction through the collector-emitter circuit of transistor Q3.
As described in the consideration of FIG. 1, the terminals INT and
BLK are under control of the interior thermal control device 42 and
the block thermal control device 40, respectively. With the setting
of switch SW3 as shown, either of the devices can ground the
emitter of transistor Q3. That is, the control can be generated by
the interior thermal control device 42 if it reaches a condition
such that the grounding path is made prior to the block thermal
control device 40 reaching a like conductive state. However, with
switch SW3 switched to the condition wherein wiper terminal 166 is
not in contact with terminal 162, it can be seen that only the
terminal BLK will be conductive circuit with the emitter of
transistor Q3. Therefore, only the block thermal control device 40
can control the starting of the engine. At this point, it can be
pointed out, that light B2 will indicate the joint control of
transistor Q3, while light B1 will indicate that the control device
coupled to the BLK terminal is controlling transistor Q3. With
ground applied to the BLK terminal, and transistor Q3 in a state of
conduction, the voltage drop across the collector-emitter circuit
of Q3 will drop such that common point 152 will be taken to a
relatively more negative potential. This condition will cause
current flow through the relay coil K1 and will cause the wiper
contacts K1-2 and K1-5 to be switched into contact with contacts
K1-3 and K1-6 respectively. Since both terminals K1-3 and K1-6 are
coupled to the battery potential plus V1, the switching of the
relay will cause the battery voltage to be applied out to the IG
terminal and to the SOL terminal. In this arrangement, resistor R9
stabilizes the base-emitter circuit of transistor Q3, and diode D3
bypasses the coil K1 for bypassing inductive current of relay coil
K1 when the circuit is turned off, thereby preventing destruction
of the transistor Q3 that would result from these inductive
transients.
Shown enclosed in dashed block 200 is a starter control circuit
including relay K2 and its associated contacts, diodes D6, D8 and
D10, and resistor R15. Diode D8 is coupled to junction 202 and 204,
as is the coil of relay K2, Wire 206 couples junction 198 to
junction 202. Diode D6 is coupled between junction 208 and ground,
with wire 210 coupling junction 204 to junction 208. Diode D10 is
coupled between junction 212 and the G1 terminal. Resistor R15 is
coupled between junction 212 and the G2 terminal, with wire 214
coupling junction 212 to junction 208. Wire 216 couples wiper
contact terminal K2-2 to the I-2 terminal, and wire 218 couples
wiper terminal K2-5 to the ST terminal. Normally open contact
terminal K2-3 is coupled by wire 220 to junction 222, with wire 224
coupling junction 192 to junction 222. Normally open contact
terminal K2-6 is coupled by wire 226 to junction 222.
The starter control circuit 200, together with the crank timer
circuit 124 and the master relay circuit 150 provides activation of
the starter. In order for the starter control circuit 200 to be
operative, it is necessary that the time delay device 24 couple to
ground through terminal G1, or that the speed sensing device 60
couple to ground through the terminal G2. When relay K1 is
activated, thereby switching wiper contact K1-5 into contact with
normally open contact K1-6, the battery voltage plus V1 is provided
on wire 196 to junction 198. This voltage applied to the relay K2,
when either terminals G1 or G2 are grounded, results in the
switching of the contacts associated with relay K2. This switching
causes wiper terminal K2-2 to be brought into contact with normally
open contact terminal K2-3, and results in battery voltage plus V1
being applied to the I-2 ignition boost terminal. Further, the
terminal K2-5 is switched into contact with normally open contact
K2-6, and provides the battery voltage plus V1 to energize the
starter 16 when the engine is self-running, the self-running
sensor, such as magnetic switch 60, blocks the flow of current to
ground flowing through coil K2. This results in relay K2 being
deactivated and causes reswitching of wipers K2-2 and K2-5 back to
the illustrated position. Referring briefly to FIG. 1, the magnetic
switch 60 is coupled to the cable that leads from the battery 10 to
the starter 16. It operates such that when a heavy current flow is
directed to the starter, thereby causing a large electric field
around the wire, that the switching element is switched so that
cable 58 is coupled to ground. When the engine starts, and the
starter is kicked out, the current flow to starter 16 reduces and
permits the magnetic switch 60 to open the circuit to ground. It is
of course apparent, that other speed sensing devices can be
utilized. Diode D8 is a clamping diode across relay coil K2, and is
arranged to dissipate the inductive voltage built up across relay
coil K2 that results when the relay is deenergized. Diode D6 is a
clamping diode to ground, and provides for providing current to the
SOL terminal when relay K1 is deenergized. Similarly, diode D6
provides a discharge path through resistor R15 or diode D10 for any
inductive circuit through which self-running condition of the
engine is being sensed, for example the field of the alternator
(not shown). As indicated, terminals G1 and G2 are utilized with
different means of coupling to self-running sensors. Diode D10
effectively includes only the coil impedance of relay coil K2 in
such a sensing circuit, while preventing feedback from circuits
such as generation voltage that would cause the engine speed
solenoid 36 to activate whenever there was generation if not
blocked by diode D10. Terminal G2 provides only a resistive drop to
limit current to sensors that require lower levels of current flow.
When relay K2 is deenergized, wiper terminal K2-5 is returned to
contact with normally closed contact K2-4, and couples the ST
terminal to the crank timer circuit 124.
A heater control circuit is shown enclosed within dashed block 230,
and includes transistor Q5, diode D11, and resistors R12, R13, and
R14. As shown in FIG. 1, the REL terminal is coupled through a
relay coil K to ground. Resistor R12 is coupled between common
points 142 and 232, and resistor R13 is coupled between common
points 232 and 234. The base of transistor Q5 is coupled to common
point 232. Resistor R14 is coupled between the emitter of
transistor Q5 and common point 234. Diode D11 is coupled between
common point 236 and ground, with the collector of transistor Q5
also coupled to common point 236. The heater control circuit 230 is
so constructed that current is provided to the external relay K
only when the starter is not cranking. To accomplish this, it can
be seen that resistors R12 and R13 form a voltage divider network
coupled to the base of transistor Q5. Resistor R12 is coupled to
the normally closed contact K2-4, and will provide a path to ground
through the starter only when the relay K2 is deenergized. When
relay K2 is energized, the wiper terminal K2-5 is out of contact
with normally closed terminal K2-4 and results in transistor Q5
being biased off. When relay K1 is energized, relay contact K1-5
will be in contact with normally open contact terminal K1-6, and
will provide the battery voltage to common point 234. This
arrangement prevents the heater, or other auxiliary device that may
be under control from being energized during the engine cranking,
thereby inhibiting undue draining of the battery 10 of power needed
for cranking the engine. The values of resistors R12 and R13 are
chosen to prevent excessive reverse voltage from being applied to
the base-to-emitter circuit of transistor Q5 when the starter is
activated by the key switch and the terminal SOL is not activated.
Resistor R14 is of a relatively low resistive value, and is used as
a current limiter for preventing destruction of transistor Q5 in
the instance that the terminal REL would be inadvertently grounded.
Diode D11 is a clamping diode to ground, and is utilized for
preventing excessive inductive voltages from being imposed on the
collector junction of transistor Q5 by the coil of relay K when the
circuit is deactivated.
A trend in automotive development is to reduce the unburned
hydrocarbon content of exhaust. This reduction requires operating
the gasoline-fueled engine with less enrichment at all speeds. The
reduced enrichment in combination with changes in timing
characteristics of spark and valving, results in a situation that
makes starting more difficult, and when the engine does start, it
may die back several times before becoming smoothly self-running.
It has been recognized that these tendencies to die back during the
starting operation can cause starter drive or flywheel damage if
the self-run sensing system is immediately responsive to engine
speed. That is, if as the engine is starting, the starter attempts
to reengage while the engine is turning at too fast a rate, the
starter drive assembly will tend to damage the teeth of the
flywheel by failing to engage smoothly. As described in FIG. 1,
this problem has been attacked by including a time delay device 24
for providing an engine slow down period in the event the engine
fails to start, before the control system 44 attempts to reactivate
the starter. Alternative time delay devices 24 are illustrated in
FIGS. 3A and 3B, with these illustrations being in the form of
schematic diagrams.
Directing attention to FIG. 3A first, it can generally be
summarized that the function of the circuit is such that when the
self-running sensor has switched, the circuit then stores a charge
that acts as a bias to prevent restoration of the grounding circuit
even after the grounding circuit is restored in the sensor.
Basically, this is done by discharging a capacitor in reverse
through the firing circuit of a switching semiconductor, such as a
silicon controlled rectifier. In this embodiment, the time delay
circuit 24 is comprised of a silicon controlled rectifier SCR1,
capacitor C4, diodes D12, D13, D14, D15, and D16, and resistors
R16, R17, R18, and R19. Diode D12 is coupled between the G1
terminal and common point 300, with the conductive leads of SCR1
coupled between common point 300 and common point 302. Diode D13 is
coupled to the in-car charge indicator light circuit and to common
point 304. Wire 306 couples common points 300 and 304 together.
Resistor R16 is coupled between common points 304 and 308, with the
gate lead terminal of silicon controlled rectifier SCR1 also
coupled to common point 308. Resistor R17 is coupled across common
points 302 and 310 with wire 312 coupling common points 308 and 310
together. Resistor R18 is coupled to common point 310 and common
point 314, with diode D14 coupled between common points 314 and
316. Lead 318 couples common point 316 to ground. Capacitor C4 is
coupled between common terminals 314 and 320, with lead 322
coupling common points 302 and 320 together. Diode D15 is coupled
between common points 316 and 324, with diode D16 coupled between
common points 324 and 326. Resistor R19 is coupled across common
terminals 320 and 326. Common terminal 326 is coupled by lead 328
to the field relay KF in voltage regulator 18, and to the voltage
regulator relay KV, also in the voltage regulator 18. The voltage
regulator 18 is coupled at terminal 330 to plus V1, and at terminal
332 to the internal output of the alternator, and at terminal 334
to the field coil of the alternator. In this embodiment, there is
shown an alternator circuit in which an external injection of
current through its field circuit is used to create an initial
generation once the field is rotating, and once the build up of
output voltage is sufficient, a feedback from the alternator locks
in the field relay KF that places battery voltage on the field
regulating circuit. This closure of the field relay KF places
battery voltage plus V1 between the lead 328 and ground, thereby
interrupting the grounding path and causing the alternator system
to act as a self-running speed sensor.
In operation, then, it can be seen that current from the starter
control circuit 200 in the control system 44 (see FIG. 2) flows
from terminal G1 through diode D12, and through silicon controlled
rectifier SCR1. This current flows through diode D16 into the field
relay unit, and through the voltage regulator 18 to the alternator
field coil at terminal 334 and thence to ground. This operation
assumes that SCR1 immediately conducts due to current flow through
resistor R16, the gate-to-cathode circuit of SCR1, either through
the path described immediately preceding, or through capacitor C4
and diode D14 to ground. When capacitor C4 is discharged, SCR1
normally fires immediately causing immediate closure of the starter
control relay K2 in the starter control circuit 200.
As noted above, however, it is common for the engine to run
momentarily and then die back. Should this die back occur, the
battery voltage plus V1 coupled in by the field relay KF having
been activated, charges capacitor C4 through resistor R19 and diode
D14. When the field relay KF deenergizes, capacitor C4 discharges
through resistor R17 and resistor R18, thereby acting as a voltage
divider, and preventing a reverse voltage across the
cathode-to-gate junction exceeding the maximum allowed value. At
the same time current is flowing in a forward direction through
resistor R16, branching to resistor R18 and diode D14 to ground,
together with flow through resistor R17 and diode D16, the
generation circuit, to ground. When the forward current through
resistor R17 exceeds the reverse current through resistor R17, a
voltage builds up from the gate-to-cathode of SCR1 until such time
as it triggers on, thereby enabling the cranking cycle to repeat.
The network comprised of resistor R19 and diode D16 is for the
purpose of slightly retarding the charging of capacitor C4 when the
field relay KF closes in order to maintain a field current flow
while the field relay KF becomes firmly activated. In some cases,
the field relay KF contacts will bounce. If the capacitor C4 were
charged nearly instantaneously upon a short duration closing of the
field relay contacts, followed by the field relay contacts opening
due to bounce of the contacts, the time delay would take over, and
could cause reengagement of the starter control circuit, and, in
some cases, could prevent the generation circuit from coupling in.
Diode D15 is primarily a clamping diode to provide a suppression
path for the inductive discharges of the field coil in the
alternator when the field relay KF opens. Diode D12 is primarily an
isolation diode for preventing feedback of the in-car circuits to
the starter control circuit 200 and the circuit coupled to the SOL
terminal in the control system 44. In a similar manner, diode D13
provides isolation of the starter control circuit 200 through the
in-car charge indicator circuit through either the ignition or
accessory circuit to ground. The charge indicator circuit (not
shown) normally provides the injection into the alternator field
during normal use of the car to build up the alternator voltage
that couples in the field relay KF.
FIG. 3B illustrates an alternative embodiment of a time delay
device 24 that can be utilized with any sensing switch that results
in the circuit being closed during the cranking operation and
becoming opened when the engine is self-running. In this
embodiment, the time delay device 24 is comprised of a silicon
controlled rectifier SCR2, diode D17, capacitor C5, and resistors
R20, R21, R22, and R23. In this circuit arrangement, the G1
terminal is coupled to common point 340, with the SCR conductive
path being coupled between common points 340 and 342. Resistor R20
is coupled between common point 340 and common point 344, with the
gate terminal of SCR2 also being coupled to common point 344. In
this regard, it can be seen that resistor R20 corresponds to
resistor R16 in FIG. 3A. Wire 346 couples between common points 344
and 348, with resistor R21 being coupled between common points 342
and 348. Similarly, it can be seen that resistor R21 functions in a
manner similar to that of resistor R17 in FIG. 3A Resistor R22 is
coupled between common terminals 348 and 350, with diode D17 being
coupled between common point 350 and ground. Again, it can be seen
that resistor R22 is similar in function to resistor R18, and diode
D17 is similar in function to diode D14 as described in FIG. 3A.
Capacitor C5 is coupled between common point 350 and common point
352, with wire 354 being coupled through vacuum switch 356 to lead
358, and thence to ground. The vacuum switch 356, or any other
equivalent switching device, is such that it is normally closed,
and opens the path to ground upon the engine rising in vacuum, or
rising to some other sensed condition. In comparing the
configuration of FIG. 3B to FIG. 3A, it can be seen that the
isolation and controlled feedback elements are not required, such
as diodes D12, D13 and D16, and resistor R19. In FIG. 3B, resistor
R23 provides the charging path for capacitor C5 through diode D17
to ground, and resistor R23 must be of a high enough resistive
value to prevent relay K2 in the starter control circuit 200 from
being activated when the sensing switch 356 closes after engine die
back. The time delay again results from the discharge of capacitor
C5 as it controls the conduction of SCR2.
The safety switch 26 must be such that it will provide a direct
grounding path for the holding circuit 74 (see FIG. 2) when the
transmission is in neutral or park. The operation must be such that
this grounding path is totally interrupted or blocked whenever the
vehicle transmission is in an operating gear such as reverse and
drive, for preventing theft of the vehicle. The switching
arrangement illustrated in FIG. 1 is schematic and represents a
wide variety of safety switches. It has been determined that direct
electrical coupling to a mechanical switch will operate for many
applications, and especially for those devices utilizing a clutch.
Most vehicles utilizing automatic transmissions have a neutral
switch for purposes of preventing cranking of the engine while the
transmission is in one of the drive selections. Often connection
can be made to this switch for controlling automatic starting.
In FIG. 4 there is shown the schematic diagram of an electronic
safety switch circuit that has been found to be advantageous for
use under those conditions where there is no feedback path in the
in-car circuits. In this schematic diagram, the safety switch
circuit is shown enclosed within dashed block 26, and includes
elements such as a transistor Q6, diodes D17 and D18, and resistors
R24 and R25. The S terminal from the holding circuit 74 (see FIG.
2) is coupled to common junction point 400, and the ST terminal is
coupled to common junction 402. Diode D17 is coupled between
junction points 400 and 402. The collector of transistor Q6 is
coupled to junction point 400, and the emitter terminal is coupled
to junction point 404, with junction point 404 also being coupled
to ground. The base of transistor Q6 is coupled to common point
406. Resistor R24 is coupled between common points 406 and 408,
with wire 410 coupling points 404 and 408 together. Resistor R25 is
coupled between common points 406 and 412, with diode D18 coupled
between common points 408 and 412. A portion of the key switch 414
is shown coupled by wire 416 to common point 418. Wire 420 couples
common point 402 to common point 418. Wire 422 is coupled to one
side of the neutral switch 424, with the other side of the neutral
switch coupled by wire 426 to common point 428. Wire 430 couples
common point 428 to the starter 16, and wire 432 couples common
point 412 to common point 428.
In this circuit arrangement, diode D17 provides a grounding path
from terminal S through the neutral switch 424 through the starter
circuit 16 to ground. When the neutral switch 424 is opened, the S
path to ground therethrough is interrupted providing there is no
auxiliary path through the starter control circuit 200 or through
the key switch 414. When the control system 44 is set for
operation, and the neutral switch 424 is closed, and the starter
control circuit 200 is energized, current flow through diode D17 is
blocked. However, a portion of the starter current will flow to the
divider network comprised of resistors R24 and R25 and will bias
transistor Q6 to a level such that it will conduct. The conduction
of transistor Q6 results in essentially grounding the S terminal.
Diode D17 prevents starter control current from flowing through the
collector circuit of transistor Q6. Diode D18 is a voltage clamp to
ground, and provides a bypass path for preventing inductive
discharge of the starter circuit from flowing in reverse through
transistor Q6 and diode D17.
It was mentioned in the discussion of FIG. 1 that a device such as
the magnetic switch 60 is utilized to sense when the engine is
self-running. Various methods for sensing and detecting that the
engine is self-running can be utilized. One of these methods
involves sensing the output of the alternator, and deactivating the
cranking control when the output from the alternator reaches a
predetermined level. Such a system has the disadvantage that the
engine cranking may be disengaged before the engine is truly
self-running in the instance where the associated alternator has an
exceptionally high output. On the other hand, for those situations
where the alternator does not have the level of output expected,
sensing of the output thereof would tend to have the control system
attempting to hold the starter engaged even after the engine has
started.
The use of the magnetic switch 60 in sensing the current flow to
the starter overcomes these problems. Referring briefly to FIG. 1,
it will be recalled that the magnetic switch 60 is basically a reed
switch that is inserted in series with the electromagnetic field
surrounding the cable leading from the battery to the starter 16
when current is provided to the starter for activating its
operation. The operation of the magnetic switch 60 is such that
upon energizing the starter 16 the electromagnetic field is formed,
and causes the magnetic switch 60 to be closed, thereby providing a
path from the G2 terminal to ground. When the starter current drops
to a predetermined level, there is insufficient field to hold the
magnetic switch closed and it is caused to open. The reduction in
current to the starter results when there is reduced load upon the
starter due to the self-running of the engine. It will be recalled
from the consideration of FIG. 2 that when the G2 terminal is
opened, that is the path to ground is interrupted, the starter
relay K2 is deenergized and the starter control is deactivated. It
is of course clear that the magnetic switch 60 requires other
means, as controlled by the control device 44, for initially
engaging the starter since the magnetic switch requires the
electromagnetic field to be present to cause it to close. It will
be recalled from above, that the time delay circuit 24 initially
provides a path to ground, thereby permitting the starter control
relay K2 to be activated initially. These circuits provide means
for opening the path to ground based either on alternator output,
or engine vacuum level. With the G1 terminal opened, the control of
the disabling of the starter control circuit 200 then rests on the
availability of a grounding path from the G2 terminal.
An alternative arrangement is shown in FIG. 5, which is a schematic
diagram of an embodiment of an engine self-running detecting
circuit utilizing the G1 terminal only. This circuit includes a
silicon controlled rectifier SCR3, capacitor C6, Zener diode DZ,
diode D19, resistors R26, R27, R28, and R29, and oil switch 500.
These elements are used in conjunction with a magnetic switch 60
for controlling the starter 16. Resistor R26 is coupled to junction
502, and is coupled by lead 504 to diode D19, with the other
terminal of diode D19 coupled to junction 506. Capacitor C6 is
coupled between junctions 506 and 508, with the gate electrode of
SCR3 also coupled to junction 508. Resistor R27 is coupled between
junctions 508 and 510, with the silicon controlled rectifier SCR3
coupled across junctions 510 and 512. Resistor R29 is coupled
between junctions 502 and 512. Junction 506 is coupled to junction
514, and junction 510 is coupled to junction 516. Resistor R28 is
coupled between junctions 514 and 516, with junction 516 also being
coupled to junction 518. The Zener diode DZ is coupled between
junctions 518 and 514, with an oil switch 500 coupled between
junction 518 and ground. The oil switch 500 is normally closed,
with the circuit path being opened upon a sensed pressure rise.
Wire 520 couples junction 512 to the magnetic switch 60.
In operation, then, current will flow initially from the G1
terminal through resistor R29 and silicon controlled rectifier SCR3
to the oil switch 500 and ultimately to ground. This operation will
follow when SCR3 is turned on by current flow through resistor R26,
diode D19 and the capacitor C6 such that the point 508 is brought
to a level to bias the gate-to-cathode circuit of SCR3 to a level
that will cause conduction. During this initial triggering of
silicon controlled rectifier SCR3, capacitor C6 charges to a
voltage determined by the voltage regulating diode DZ, or its
equivalent. The capacitor C6 will maintain this voltage during and
after the cranking operation, assuming that the available voltage
at the G1 terminal exceeds the regulating voltage provided by the
Zener diode DZ. Only after the oil switch 500 opens does the charge
on capacitor C6 discharge through resistor R28. Resistor R27 is a
stabilizing resistor for the gate-to-cathode circuit of SCR3.
Resistor R29 is utilized to assure that some voltage is maintained
at terminal G1 when the magnetic switch 60 closes. Once the starter
16 is actuated, the magnetic switch 60 closes, and no current will
flow through silicon controlled rectifier SCR3 during cranking.
Further, due to the charge established on capacitor C6, no new
triggering will take place, thereby completely removing any
controlling influence of the oil switch 500 from the circuit.
An essential element of good performance of an automatic engine
starting system is the setting and control of the throttle,
especially with gasoline-fueled engines. Engines with automatic
chokes usually provide the proper choking conditions for starting,
providing that the throttle is preset in a position to set the
choke. Manually choked carburetors normally require some fuel
enrichment to provide good starting, and require some enrichment
even when the engine is partially warm. The adjustment of the
throttle is becoming evermore important and critical on high
performance engines that are becoming evermore popular in use in
that one, a great deal of choking is required on such high powered
engines; two, a single high position setting of the throttle or a
complete closing of the choke will cause an excessively high engine
speed, thereby consuming more fuel for warmup than is required for
an efficient system; three, a choke that is only allowed to
partially close may be sufficient under normal starting conditions,
but fail under weather and wind conditions that would tend to
remove residual fuel from the manifold; four, the high idle cam in
the carburetor may bind with the throttle mechanism causing locking
of the throttle position and preventing any further release of the
throttle system; and five, an advance speed at turnoff of many high
performance engines will result in after-fire, the so-called diesel
action, due to a continued inflow of fuel-enriched air that is
caused to ignite by the heat of the cylinder head. In view of the
foregoing, the straight pull and hold arrangement for advancing the
throttle is often insufficient for a smoothly operating
automatically starting system.
To overcome these problems, the circuits illustrated schematically
in FIGS. 6A and 6B, these circuits being alternative embodiments,
provide automatic throttle control.
FIG. 6A is a circuit that utilizes a pulser 600, a relay K3 and its
associated contacts K3-1 and K3-2, and resistor R30, as shown
enclosed within dashed block 34 for representing the throttle
control circuit. The solenoid 36 has a holding coil 602, and a
heavy pull coil 604. The SOL terminal is coupled by wire 606 to
common terminal 608, with wire 610 coupling common terminal 608 to
the holding coil 602. The pulser 600 is coupled between the ST
terminal and common terminal 612, with resistor R30 being coupled
across common terminals 612 and 614. The coil of relay K3 is also
coupled across common terminals 612 and 614, with terminal 614
being coupled to ground. Wire 616 couples the normally open contact
K3-2 to common terminal 608, and wire 618 couples the wiper
terminal K3-1 to the heavy pull coil 604. The solenoid 36 is
constructed with a movable sleeve 620 and a lower portion 622. A
spring 624 holds tension on the lower portion 622 tending to urge
the plunger 626 upward.
The excitation of the holding coil 602 provided by the activation
of the SOL terminal will result in the plunger 626 being forced
downwardly against spring 624 a predetermined amount. As the
starter is activated, power will be provided to the ST terminal
resulting in periodic bursts of voltage through the pulser 600.
This voltage applied at the terminal 612 will cause the activation
of relay K3 causing contact K3-1 to be made with terminal K3-2.
This contact will apply power to coil 604 and will cause an added
magnetic effect on the plunger 626 tending to provide a heavy pull
thereon. The pulser 600 will remain on for a predetermined amount
of time, at which time it will switch off thereby opening the
contact K3-1 due to the deenergization of relay K3. This will
remove the heavy pull and the spring 624 will urge the plunger 626
upwardly. The pulser 600 will continue to cycle on and off as long
as power is applied to the ST terminal. By utilizing a limited
travel of the solenoid, during high excitation, the operation will
be to pump the carburetor with the carburetor's acceleration pump
due to the repeated activation of coil 604. The ratio of pull
provided by coil 604 to that provided by coil 602 is relatively
large. The function of coil 602 is to hold the solenoid in such a
position that a desired idling speed is achieved. This type of
configuration is particularly suited for engines that utilize a
hand choking system. Of course, once power is removed from the ST
terminal only the holding coil 602 will be activated, thereby
providing the idle speed.
In FIG. 6B there is shown an alternative embodiment of a throttle
control circuit 34, with this circuit utilizing a circuit breaker
630 and variable resistors R31 and R32. The SOL terminal is coupled
to common terminal 632, with circuit breaker 630 coupled across
common terminal 632 and 634. Variable resistor R31 is coupled
between these same common terminals, and variable resistor R32 is
coupled between common terminal 634 and ground. Lead 636 couples
common terminal 634 to the coil 638 of solenoid 36'. In this
embodiment, the solenoid 36' has the plunger 640 cooperating at one
end with a restraining resilient snubber 642. This resilient
snubber 642 can be constructed of rubber, or the like.
The application of voltage to the SOL terminal results in full
voltage being applied through the circuit breaker 630 directly to
the coil 638, thereby causing full retraction of plunger 640
against the snubber 642. The circuit breaker 630 is of a type that
remains closed for only a predetermined amount of time. The closure
of circuit breaker 630 followed by its opening is cyclical, with
the circuit breaker again closing after a second predetermined
time. When the circuit breaker 630 opens, the current to the coil
638 is reduced, due to the current having to flow through variable
resistor R31. This reduced current flow reduces the holding effect
on the plunger 640, with the snubber acting to tend to force the
plunger 640 outwardly to a slightly lower speed position. The
cyclical closing of circuit breaker 630 tends to allow release of
the high idle cam. Resistor R31 is of a type that is variable in
its resistance dependent upon a heating change caused due to
current flowing through it, and is of the type that will tend to
increase its resistance with self-induced heating. Resistor R32 is
also of the type that varies its resistance due to heating
resulting from current running through it, but is of the type that
tends to decrease its resistance due to the self-induced heating.
The increase of resistance of resistor R31 at the time that the
circuit breaker 630 is opened, will result in even less current
being provided to coil 638 and will allow the engine idle speed to
be slowed even more.
From the foregoing, it can be seen that an improved control system
for automatically controlling the starting and stopping of an
engine as determined by sensed exterior conditions, has been
described. Additionally, circuits for enhancing the starting and
idling of the engine for warmup have also been described and that
time delay device has been provided for preventing starter damage
due to recranking at a period too soon following the die back of an
engine, and sensing circuits for disabling the control system when
the engine is determined to be self-running. Further, circuits have
been shown for automatically controlling throttle settings during
the starting and idling periods, and an electronic safety switch
has been described for assuring that the entire control system will
be deactivated should the in-car selector be shifted out of the
neutral or park positions.
It being understood that various modifications in arrangement,
circuit component selection, circuit usage, and the like, will
become apparent to those skilled in the art upon consideration of
the description and drawings, without departing from the spirit and
scope of the invention, what is intended to be protected by Letters
Patent is set forth in the appended claims.
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