U.S. patent number 3,563,124 [Application Number 04/783,960] was granted by the patent office on 1971-02-16 for punch and die retainers.
This patent grant is currently assigned to Dayton Progress Corp.. Invention is credited to Robert J. Gargrave.
United States Patent |
3,563,124 |
Gargrave |
February 16, 1971 |
**Please see images for:
( Certificate of Correction ) ** |
PUNCH AND DIE RETAINERS
Abstract
A punch, die or like retainer distinguished by a uniquely formed
plug having the dual function of a force dissipating backup means
and a precise centering device.
Inventors: |
Gargrave; Robert J. (Dayton,
OH) |
Assignee: |
Dayton Progress Corp. (Dayton,
OH)
|
Family
ID: |
25130943 |
Appl.
No.: |
04/783,960 |
Filed: |
December 16, 1968 |
Current U.S.
Class: |
83/698.31;
83/691; 83/698.91 |
Current CPC
Class: |
B21D
28/34 (20130101); Y10T 83/944 (20150401); Y10T
83/9476 (20150401); Y10T 83/9461 (20150401) |
Current International
Class: |
B21D
28/34 (20060101); B26f 001/14 () |
Field of
Search: |
;83/685--691,698,699,700
;29/465 ;279/79,80 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Meister; James M.
Claims
I claim:
1. For use in combination with a retainer, including a passage for
insertion therein of a tool element and providing means for
connection thereof to a die shoe, a stress transfer means for the
tool element including a pluglike insert portion, the outer
peripheral surface of which is adapted to have a friction fit to
the wall of said passage, and an expanded head portion, the
extremity of said pluglike insert portion remote from said head
portion providing an abutting backup surface for the head of the
tool element and the remote extremity of said head portion
providing a surface portion for engagement to the die shoe to
provide for a direct transmission therethrough of the load and
shock applied to the tool element, the head of said transfer means
being so formed that in application to the retainer, the surface
portion thereof adjacent the retainer is normally spaced
therefrom.
2. Apparatus as in claim 1 characterized by means for establishing
a required position of said stress transfer means in reference to
the die shoe, whereby to establish per se the required position of
the tool element which it backs.
3. Apparatus as in claim 1 characterized by said transfer means
having a through passage which may be transferred to the related
die shoe and said through passage providing means for centering
thereof and the abutted tool element.
4. Apparatus as in claim 1 characterized by said stress transfer
means being a centering device and the head portion thereof having
an expanding generally conical peripheral configuration.
5. Apparatus as in claim 4 characterized by said transfer means
having a central through passage and means defining an extension
for supporting said transfer means in a precisely positioned
relation to a die shoe.
6. Apparatus as set forth in claim 1 characterized by said stress
transfer means being an integral structure having two distinct
portions, one being cylindrically formed in its outer periphery and
the other being conically formed at its outer periphery and the
remote ends of said portions being parallel.
7. Retainer apparatus for a tool element comprising a retainer body
including means defining a through passage for insertion in one end
thereof of the head of a tool element and means for retention of
the inserted element characterized by a backing means for the
inserted element adapted for the precise alignment thereof with an
axis of reference, said backing means being adapted for a surface
contact with a die shoe to which one surface of said retainer body
directly abuts, a portion of said backing means having a plug fit
in said passage to have one end thereof abut and back the inserted
element to orient said retainer body and the inserted element in
the proper frame of reference, the fit of said backing means and
the centering produced thereby of the inserted element enabling a
removal and replacement of the retainer body whereby on replacement
the proper frame of reference for the inserted element will be
maintained.
8. Apparatus as set forth in claim 7 characterized by said backing
means having a plug form for a frictional and releasable fit in
said passage in backing relation to the inserted element and having
a portion adapted for flush abutment with the die shoe and adjacent
said die shoe a peripheral portion which is free of contact with
the retainer body.
9. A retainer unit including a passage for insertion therein of a
tool element characterized by a backup device a portion of which is
inserted in and generally conforms in cross section to the cross
section of said passage and a remote portion of which is expanded,
one end of said passage being expanded in adjacent and
complementary fashion to accommodate an expanded portion of said
backup device, the end of said backup device remote from its
expanded end providing a surface serving as an abutment for the
tool element.
10. A retainer unit as set forth in claim 9 characterized by said
passage being formed to accommodate said backup device for
insertion therein to have its outermost surface flush with a
surface of the body of the retainer unit and said backup device
being centrally apertured to accommodate the insertion therethrough
of a single locating pin to provide a precise orientation of an
inserted tool element irrespective of other holding devices applied
for securing the retainer unit to a die shoe.
11. Apparatus as set forth in claim 9 characterized by said backup
device being a plug, said passage being conically expanded to the
end thereof remote from that receiving a tool element, and the
outer periphery of said plug conforming to the expansion of said
passage and having at least an outermost peripheral portion thereof
relatively spaced from adjacent expanded surface portions of the
wall defining said passage, whereby on application of a tool
element it will be insured that the substantial portion of shock
and vibration force attendant the operation thereof will be
transmitted through said plug while inhibiting significant
transmission of the applied shock and vibration to the body of the
retainer unit per se.
12. Apparatus as set forth in claim 11 characterized by said plug
having a cylindrical extension projected beyond the retainer unit,
said cylindrical extension having a lesser cross-sectional area
than the relatively expanded portion of said plug and being adapted
to be inserted in a die shoe to thereby center said plug without
the need for a dowel or other locating-type pins.
13. Apparatus as set forth in claim 9 characterized by said
retainer unit having a generally triangular configuration and being
relatively thick in depth and provided with upper and lower
surfaces which are parallel.
14. Apparatus as set forth in claim 13 characterized by said
retainer unit having two through apertures which triangularly
position in respect to said passage and provide means for insertion
therethrough of the sole hold down means required for applying the
retainer unit to a die shoe.
15. A retainer unit including a retainer body having plural through
passages at least one of which is adapted to receive therein a tool
element, and at least another passage spaced from said one through
passage to receive therethrough holding means for the retainer unit
on application thereof to a backing die shoe or the like, said body
being distinguished by a peripheral outline of generally triangular
configuration to provide that a plurality thereof may be arranged
on a backing die shoe or the like in a nested closely fit relation,
said retainer body including three through passages triangularly
arranged, one of which positions generally concentric to one corner
of the said generally triangular configuration of said body to
receive therein the tool element and the other of said three
through passages being located toward other respective corners of
said triangular configuration, the latter passages being for
receiving therethrough holding screws for fixing the retainer unit
to a backing die shoe or the like, said other passages having a
stepped configuration to accommodate the heads of said holding
screws within said retainer body.
16. A retainer unit as in claim 15 characterized by said one
through passage providing means for centering and locating the
punch, die or like element received therein in reference to the
backing die shoe or the like and said other of said passages being
variably positionable in reference to the die shoe or the like for
receipt therethrough of holding means.
17. A retainer unit as in claim 15 characterized by said retainer
body having three through passages including one which positions
generally concentric to one corner of the said generally triangular
configuration of said body to receive therein the punch, die or
like element and the other of said three through passages being
triangularly positioned in reference to said one through passage
for receipt therethrough of the holding screws for application of
the retainer unit to a backing die shoe or the like.
18. A retainer unit as in claim 15 characterized by said one
through passage generally concentric to one corner of said
generally triangular configuration which receives therein the tool
element providing means serving as a precise center or locating
device for the retainer body on the die shoe or the like and the
other of said through passages being adapted to be variably
positioned in reference thereto.
19. A retainer unit including a retainer body having plural through
passages at least one of which is adapted to receive therein a tool
element, and at least another passage spaced from said one through
passage to receive therethrough holding means for the retainer unit
on application thereof to a backing die shoe or the like, said body
being distinguished by a peripheral outline of generally triangular
configuration to provide that a plurality thereof may be arranged
on a backing die shoe or the like in a nested closely fit relation,
said retainer body including three through passages one of which
positions generally concentric to one corner of the said generally
triangular configuration of said body to receive therein the tool
element and the other of said three through passages being
triangularly positioned in reference to said one through passage
for receiving therethrough of the holding screws for application of
the retainer unit to a backing die shoe or the like, opposed
surfaces of said retainer unit at the respective ends of said
concentric through passage being generally parallel and there being
a plug insert in one of said surfaces to project inwardly of said
concentric passage in frictional engagement with a wall portion
thereof, said plug serving as a backing and force disseminating
medium for an inserted tool element.
20. A retainer unit as set forth in claim 15 characterized by the
opposed surfaces of said retainer unit at the respective ends of
said through passages being parallel to provide a precise frame of
reference for the tool element which is applied to said retainer
body, the stepped configuration of said other passages including
counter bores opening through one of said opposed surfaces.
21. A retainer unit including a retainer body having approximately
parallel end surfaces and convergent-divergent sides providing an
apex and a base portion, a through opening in the apex portion to
receive a tool element, a pair of through openings longitudinally
spaced apart in the base portion to receive holding screws whereby
to fix the retaining unit to a backing member, said openings
defining a triangular pattern of holes extending to and through
opposite end surfaces, and another hole in said body opening at one
end through one of said end surfaces in said triangular pattern and
inclining in said body to terminate at its other end in the said
through opening in said apex portion, said other hole accommodating
tool element retaining means.
22. A retainer unit according to claim 21 wherein said pair of
through openings in said body have counterbores opening through the
other one of said end surfaces.
23. A retainer unit according to claim 21 characterized by a
plug-type insert member installed in said opening in said apex
portion at the said one end surface of said body, said insert
member acting as a backing for the tool member and being
constructed for mounting of a dowel pin therein to dispose in the
axis of said apex portion opening and to project relatively to said
retainer body to be received in said backing member.
Description
The invention has particular relation to improvements in retainers
for punch and die units and will be so described, though not so
limited. In a preferred embodiment it features a uniquely
advantageous triangular configuration and a specially formed
centering plug. The plug has the added and most important
capability of serving as a simple but effective medium for backing
critically positioned punch and die components.
The invention concepts enable a simplified and more efficient punch
or die installation characterized by ease of handling and economy
and efficiency in use. In use thereof the cutting or blanking
components of die assemblies may be quickly and precisely
positioned and with a minimum of effort. Once positioned, the
retainers may be quickly and readily removed and replaced without
altering the precisely referenced position of the related punch or
die element.
In prior art practice, the nature, character and detail of
available retainers has made the precise fit and location of punch
and die components a tedious and difficult task. For precision
installations, punch retainers have heretofore required the use of
a compensating backup plate having several variables as to form and
dimension, the nature and character of which has been such to
produce inherent problems. For example, unless related surfaces are
critically formed and the abutting surfaces are precisely
complementary, the position of the retainer and the operating
component which it mounts is misaligned. In view of the fact that
in the conventional installation there are so many surfaces which
must be relatively abutted and so many passages which must be
aligned, it has been difficult to install punches and die
components with any great degree of precision or with any speed. In
most cases, the required precise positioning of the punch and die
components have been effected by slow and tedious adjustments of
the related parts.
Further problems in installing and replacing prior art retainers,
even those which mount round punches, have stemmed from the fact
that the conventional retainer requires at least two dowel-locating
pins which must project through the backup plate and into the
related die shoe. Moreover, since retainers and backup plates have
variables in dimension which are multiplied in their combination
and since the retainer and the backup plate must be abutted, this
has necessitated that there be enlarged openings in the backup
plate to insure the projection therethrough of the dowel pins.
Considering the nature and the character of the installation so
provided, in operation of the punch retained thereby, there are
transmitted binding and shear stresses to the dowel pins,
particularly in the areas thereof at the limits of the enlarged
apertures in the backup plate. There is resultant fatigue, breakage
and attendant maintenance problems.
Apart from the above mentioned problems, to realize the advantages
of the present invention, one must understand the set up procedure.
The normal procedure in setting up a die assembly is first to set
up the lower die plate on the lower die shoe so as to properly
orient the contained die button. The punch to be coaxially aligned
with this die button is then inserted in its retainer and centered
in respect to the opening in the die button. The retainer which has
at least two passages for dowel-type locator pins to be inserted in
the upper die shoe is then applied to the upper die shoe with a
backup plate interposed between. The backup plate has relatively
enlarged openings therein for passage therethrough of the locator
pins. The enlargement insures ability to adjust the plate to enable
the transfer of the openings in the retainer to the upper die shoe,
following which the dowel pins must be inserted. It must be
understood that in conventional retainers the dimensioning between
the centerline of the punch or die passage in the retainer and the
passages for the dowel pins is quite rough and variable. The cost
factor for doing otherwise has been prohibitive. Thus, this itself
has complicated set up procedures and, due in part to this, once a
retainer unit is set, it is not readily interchangeable. Moreover,
as has been mentioned previously, once the conventional retainer is
installed, in operation of the assembled punch there is a force
pattern reactant on the backup plate and the die shoe that produces
resultant shearing and bending stresses on the applied screws or
locating pins at the limits of the thickness of the backup plate.
Not only is there resultant fatigue, possible breakage and
attendant maintenance problems, but the retainer itself may be
damaged and for practical purposes it has proven exceedingly
difficult to find a conventional retainer which would be readily
interchangeable.
Also, in applying the conventional retainer and backup plate to a
die shoe, in procedures where it is attempted to transfer the dowel
pin passages in the retainer to the die shoe, many times the sloppy
character of the openings in the backplate through which the drill
must pass has resulted in wobble in the drilling procedure and
drill breakage. Apart from this, the chips resulting in the
transfer process normally fill the clearance in the openings
through the backup plate. These can become lodged between the
backup plate and abutted surfaces to misalign the related punch
component. In some cases, the packing of the chips resulting in the
transfer process have produced a shift of the backup plate to a
slight degree and this also can throw the mounted punch out of
line.
In addition in use of backup plates, which, as required have sloppy
openings for dowel pins to pass therethrough, one produces an
inherent infirmity in the retainer mount. Hence the problem of
shifting and misalignment often occurs based on this alone.
In summary, considering the preceding discussion of the
conventional retainer installation, it may be seen that not only
can much time be wasted in the process of installation but
replacement and maintenance problems are inherent in use thereof.
Even more serious, the slight misalignment of a punch either in
installation or during operation can produce poor quality
workmanship and a large amount of rejects in the work material. The
disadvantage of this is readily apparent.
The present invention obviates the above problems, insuring a
simpler, a firmer and a more precise installation which enables
removal and replacement of a retainer without fear of displacement
of the respective axes of the related punch and die components of
an installation. The invention thus insures more effective die
cutting operations with considerably less malfunction potential and
correspondingly a maximum work output from a minimum of
material.
It is therefore a primary object of the invention to produce punch
and die assemblies which may be more economically fabricated, more
efficient and satisfactory in use, adaptable to a wide variety of
applications and unlikely to malfunction.
Another object of the invention is to provide a unique plug element
for punch and die assemblies serving both as a precise positioning
device and a force-dissipating backup medium.
A further object of the invention is to provide a punch assembly
which obviates the need for a backup plate.
An additional object of the invention is to provide punch and die
assemblies which may be readily interchanged without affecting the
precise positioning of the related punch or die components.
Another object of the invention is to provide punch and die
installations with unique means for their precise reference.
A further object of the invention is to provide an improved
retainer for punch, die and like elements having a configuration
rendering it more versatile in use and application.
An additional object of the invention is to provide an improved
retainer unit for punch, die and like elements possessing the
advantageous structural features, the inherent meritorious
characteristics and the means and mode of use herein described.
With the above and other incidental objects in view as will more
fully appear in the specification, the invention intended to be
protected by Letters Patent consists of the features of
construction, the parts and combinations thereof, and the mode of
operation as hereinafter described or illustrated in the
accompanying drawings, or their equivalents.
Referring to the drawings wherein are shown some but obviously not
the only forms of embodiment of the invention,
FIG. 1 illustrates a fragment of a punch assembly embodying the
concepts of the present invention;
FIG. 2 illustrates the related die assembly in fragmentary form,
which die assembly embodies the invention concepts;
FIGS. 3 and 4 are fragmentary views referenced to the structure of
FIG. 1 illustrating how the invention concept facilitates the
transfer of holes from a punch retainer to the related die shoe;
and
FIGS. 5 and 6 illustrate the unique punch retainer in accordance
with the invention in both plan and elevation and with the
centering and force dissipating plug removed.
Like parts are indicated by similar characters of reference
throughout the several views.
The invention can be best understood with particular reference to
the accompanying drawings. FIGS. 5 and 6 show a punch retainer 10
which in plan view has the unique form of a isosceles triangle the
corners of which are arcuately rounded. Its apex is identified as
11 and its base corners as 12. The retainer body is relatively
thick in depth between its upper and lower surfaces 13 and 14 which
are respectively parallel.
The retainer 10 has a cylindrical through passage 15, perpendicular
to its surfaces 13 and 14 and, while not necessarily so, in the
example shown, concentric to its apex 11. One end portion 16 of the
passage 15 is conically expanded. The expanded portion is
relatively short in length and has its maximum cross-sectional area
at the surface 13.
The retainer 10 has two additional through passages 17, both of
stepped cylindrical form, which are paralleled to and triangularly
and symmetrically positioned in respect to the through passage 15.
The single step in each passage 17 produces a shoulder 18 adjacent
to and facing outwardly of the parallel surface 14. The passages 17
provide for application therethrough of capscrews for mount of the
retainer body 10 to a die shoe in a manner to be further
described.
The retainer 10 has a further passage 19. In this instance the
passage is relatively inclined. It opens at one end from the
surface 13 and at one side of its other end to the passage 15,
adjacent but spaced from the surface 14.
In FIG. 1 of the drawings the retainer 10 is installed with its
surface 13 fixed in contacting and coextensive abutting relation to
an upper die shoe 20. As there seen, contained in the innermost end
of the passage 19 is a ball-type lock element 21. This is biased
inwardly of the passage 15 by a coil spring 22. The latter is
contained within the passage 19 which is capped by the die shoe 20.
The ball 21 is so biased to wedge in an arcuate pocket or groove 25
formed in one side of the head 23 of a round punch 24 inserted in
the lower end of the passage 15. As described, the ball 21 locks
the punch 24 to depend in projected relation to the body of the
retainer 10.
Attention is now directed to the plug 26 in the uppermost end of
the passage 15. The plug is an integral structure but it has two
distinct portions. The outer periphery of its inner portion 27 has
a cylindrical configuration while the outer periphery of its outer
portion 28 is conical. The portion 27 is inserted to abut and back
the head of the punch and is so formed to frictionally but
releasably fit in the uppermost portion of the passage 15, to the
point of its conical expansion at 16. The upper or outer plug
portion 28 is cut back immediately adjacent the upper end of the
portion 27 and then conically expanded. Particular note must be
taken of the fact that the outer peripheral surface of the portion
28 disposes concentric to and in a generally spaced parallel
relation to the adjacent conically expanded surface portion 16 of
the wall defining the passage 15.
Thus, the depth of the plug 26 is such that it is set inwardly of
the retainer surface 13 to have one end define an abutted reference
surface for the punch and its other expanded end lie in flush
abutment to the die shoe 20, with the surface 13.
It will be seen that the plug 26 is tubular in nature, having a
through passage 29 which is slightly larger in diameter than the
cylindrical recess 30 formed in the die shoe 20 in a manner to be
further described. Tightly fit in the passage 29, generally
coextensive therewith, is the expanded end of a pin 31. The other
end of pin 31 has a slip fit to fix it in the passage 30 of the die
shoe 20. The pin 31, through the medium of the plug 26, constitutes
a single centering pin for the punch 24 and the retainer body 10.
The plug 26 not only serves a centering function but provides a
force dissipating medium for accommodating and disseminating the
stress and shock incident to a repeated operation of the punch 24.
By reason of the normal spaced relation of the conically expanded
surface of plug portion 28 from the adjacent retainer surface 16
undue amounts of stress on the retainer body per se is clearly
avoided.
Capscrews are projected through the retainer passages 17 to engage
in the die shoe 20. The shoulders 18 provide limiting surfaces for
the heads of the screws. Thus there are only two hold down screws
and only one locating or centering pin, which does a precision
job.
Attention is directed to the fact the retainer unit can be readily
replaced by a similar unit. On removal of the screws and the punch,
the retainer assembly and the press fit pin 31 can be pulled from
the shoe as an integrated unit. The pin 31 stays with the retainer,
in the preferred embodiment illustrated, due to the nature of its
press fit in the plug 26. A similar retainer unit can be quickly
applied in an obvious manner. Having received thereon a pin 31 it
can be fixed to the die shoe as described. The pin 31 and the plug
26 again precisely define the same punch location with no
requirement for adjustment or manipulation. Passages 17 for the
screws are not and need not be critically dimensioned.
The simplicity of the structure and its application and its
interchangeability is readily apparent. As an alternative the
retainer unit may be pulled from its plug 26 which may be left to
per se provide a precision reference for slip fit of a new retainer
unit as described, absent its plug.
FIG. 2 of the drawings shows the inventive plug concept applied in
a slightly different form. Here it is embodied in respect to the
assembly of a die button to a lower die shoe and for use in an
operative relation to the punch 23--24. In this case fixed on the
lower die shoe 32 is a retainer 10'. The latter is similar to the
retainer 10 in all respects and like parts are identified by like
numbers. Since the retainer 10' has an identical configuration and
passages, the details thereof need not be further described except
in reference to the improvements.
Referring to FIG. 2, it is there seen that as compared to retainer
10 the body of retainer 10' is inverted so its surface 13' abuts
the lower die shoe 32. Inserted in the end of the passage 15'
remote from the surface 13' is a tubular die button 33. The side of
this die button is provided with an arcuate pocket or groove 25 to
accommodate the wedging therein of the ball-type lock element 21'
which is backed in the passage 19' by a coil spring 22'. Thus, die
button 33 is locked to the retainer 10' in the manner that the
punch 23--24 is locked in the retainer 10. In this case the die
button is backed by one end portion 36 of a tubular plug 35. The
plug portion 36 is formed to have a releasable friction fit in the
passage 15' in the space therein between the die button which it
abuts and the conically expanded portion of the passage which opens
to its maximum cross-sectional area at the die shoe 32. In this
conically expanded portion of the passage there is a plug portion
37 the outer peripheral surface of which is conically expanded.
From plug portion 36 the outer surface of the plug 35 is first cut
back and then conically expanded to provide a conically formed
solid skirt in adjacent but spaced parallel relation to the
conically expanding surface portion 16' of the passage 15'. The
conical skirt on the outer surface of the plug provides a shoulder
which abuts the adjacent surface of the die shoe 32 about an
opening therein which receives a tubular extension 38 of the plug
35. It should be noted that while the inner diameter of the tube
type plug 35 is uniform throughout its length, the outer diameter
of the portion 38 is relatively reduced in respect to that of the
plug portion 36. The portion 38 has a tight but releasable fit in
the passage 39 provided therefor in the die shoe 32.
With the above in mind, let us now consider the procedure of an
installation using the inventive concepts which would involve a
composite of the punch retainer of FIG. 1 and the die retainer of
FIG. 2. It is to be noted that they are precisely referenced in the
drawings as they would be in a proper installation.
As has been indicated previously, the setup would normally be
commenced at the lower die shoe to properly position the die button
at a specific work station. In utilizing the concept of the
invention as presented in FIG. 2, the plug 35 can be applied to the
retainer 10' so the conical portion 37 thereof is spaced from the
conically expanded surface of the passage 15'. Under such
circumstances the base of the conically expanded peripheral portion
37 will lie flush with the surface 13' of the retainer body 10'.
The station for the die button can be readily located as to its
center on the uppermost surface of the die shoe 32 whereupon the
passage 39 may be drilled. At this point the retainer 10' including
the plug 35 can be precisely applied through the medium of the
tubular extension 38 on the plug. The extension 38 is inserted in
the passage 39 to have a relatively tight but releasable friction
fit to the wall of the passage. This establishes the passage 15' in
a precise orientation required for the particular work station. On
insertion of the die button 33 it will be precisely positioned and
backed in a stable relation in such position by the end of the plug
portion 36. It will be noted that the inner diameter of the plug 35
is slightly greater than that of the die button to provide clear
passage of blanks that might be punched and projected through the
die button. Thus, it may be seen that the retainer 10' may be
quickly and readily applied to the lower die shoe by means of a
ready insertion of the plug 35 in the die shoe which immediately
defines the required position for the die button.
Of course, the passages 17' of the retainer which are illustrated
in FIGS. 5 and 6 are not critically related to the position of the
retainer and the passages may be simply and quickly transferred to
the die shoe and capscrews applied in a manner believed obvious.
Accordingly, there is only required a single positioning as defined
by a single plug unit such as 35. The installation of the retainer
10' and the precise positioning of the die button 33 is speedily
and precisely effected.
Turning now to the retainer 10 as applied to the upper die shoe 20,
the punch 24 is first inserted and locked in the retainer body 10
and brought down to position precisely and coaxially in reference
to the die button 33. With the punch 24 so positioned the retainer
10 can be quickly clamped directly to the upper die shoe 20 which
has already been positioned for use in the required die set. This
is only possible because there is only a single locating device for
the punch 24 and there are no critical aspects of positioning the
passages 17 for the cap-type holddown screws. It is contemplated at
this point that the plug 26 is inserted in the passage 15 as shown
in FIG. 1 as an abutting backup device for the punch 24. With the
retainer body 10 then clamped in place, reference is made to FIG. 3
of the drawings for the procedure whereby the passage 29 in the
plug 24 may be directly transferred to the upper die shoe. With the
assembly inverted as shown, there can be a direct drilling through
the passage 29 of the plug and into the die shoe to effect a
precision extension of the passage 29 and thereby fix the precision
centering position of the plug 26 in reference to the punch to be
applied to the retainer 10. It is to be understood of course, that
for this procedure the punch 24 is removed. The passage 30 is then
drilled through the plug and the pin 31 thereafter may be tightly
inserted in the plug bore and slip fit in the passage 30 of the die
shoe 20. Again, the positioning of the passages 17 are not
critical. Moreover, with the retainer 10 clamped into the position
as shown in FIG. 3 there can be a similar transfer of the passages
17 to the die shoe and tapping as required prior tp completing the
assembly. The details thereof are of course conventional and need
not be further described. Here again it may be seen that there is a
single device that needs be precisely positioned in only one hole
to establish the precision orientation of the punch 24.
FIG. 4 of the drawings illustrates the alternative use in
transferring the plug bore 29 to the shoe 20 of a drill bushing. In
insertion of the drill bushing in the passage 15, it will be seen
there is thus provided a firmly backed drill bushing through the
medium of the plug 26 and the transfer of the plug bore may be
effected with a precision balanced condition of the drill 40. In
this case the bushing also conducts the drilled chips clear of the
retainer. Whether the procedure of FIG. 3 or FIG. 4 of the drawings
is used is optional and would depend on the particular
circumstances.
Having regard to the retainer 10 and the assembly involved in
respect to the retainer 10, it may be seen that the nature of the
plug 26 is such that it is extremely simple to grind its remote end
surfaces parallel. The procedure in this respect involves simple
fabricating procedures. By the same token the surfaces 13 and 14
are just as easily ground parallel. This means there is no
difficulty in establishing a retainer assembly which can be simply
and directly abutted to a die shoe and a single locating pin used
in respect to the critical positioning of the inserted punch. These
remarks apply equally, of course, to the substance of the die
installation in FIG. 2 of the drawings.
In operation, it will be seen that the shock of impact and
vibration attendant a punching process will flow in a direct axial
line and due to the spacing between the conically expanded portion
of the plug and the adjacent wall structure of the retainer there
is a directed path for the shock effects. The shock instead of
being disseminated into the retainer body with attendant problems
of fatigue and deterioration of components is instead dissipated in
the die shoe which has a much greater capacity to accommodate the
same. Further, by the very form of the plug one finds that the unit
force transmitted from one end of the plug to the other is
substantially diminished due to the configuration of the surfaces
which abut. Thus, whether we consider the plug in the form 26 or in
the form 35, the plug will similarly serve to disseminate and
dissipate the shock of punch operation, whether in respect to the
punch or the die, so as to preclude deleterious effects on the
retainer body and its associated components.
It will be seen that not only is the installation of the retainer
simplified but also there has been an elimination of the need for
conventional backup plates and the attendant problems and the
complicated procedure of attempting to precisely reference
pluralities of dowel pins to center a punch or die element has been
completely eliminated.
An inherent advantage of the present invention is further found in
the particular configuration of the retainer such as 10. This
enables a more versatile placement and arrangement and
rearrangement of punch and die assemblies for various application.
It will be seen that the triangularlike configuration of the
retainer body enables it to be positioned in clusters of abutted
units, which clusters can be quickly varied and adapted for
changing circumstances as and when need requires. This is a far
more advantageous situation than having complicated single units
which have no flexibility.
To repeat and to emphasize, the whole invention retainer unit
enables that it be keyed by a single conventional dowel pin which
predetermines the precise punch or die position by a tight fit of
the invention plug in the retainer and to the dowel pin. Of course,
as has been previously described, the positioning of the dowel pin
alone is predetermined by the positioning of the retainer body per
se including the plug, and either the retainer unit including the
plug may be removed and replaced or the retainer unit separated
from the plug, which may serve to precision position a replacement
retainer body. In either event, the advantages of the invention
become self-evident. The fact that the locating dowel pin is on a
common centerline with the punch or die button is very advantageous
in the placement of several retainer bodies on a die shoe in
versatile fashion as just mentioned. The plurality of retainers may
be commonly set and the holes thereof quickly transferred to a die
shoe in the simple fashion described.
A further and inherent point of advantage in the use of the one
dowel pin is that it avoids the potential problems of internal
stress within a retainer body when a plurality of locating and
orienting pins are used in parts which normally do not have a
precision alignment.
From the above description it will be apparent that there is thus
provided a device of the character described possessing the
particular features of advantage before enumerated as desirable,
but which obviously is susceptible of modification in its form,
proportions, detail construction and arrangement of parts without
departing from the principle involved or sacrificing any of its
advantages.
In the claims, the term "tool element" is used to describe a tool
part or tool unit installed in or associated with a retainer body.
This term is intended generically to define punch elements, die
elements, drill bushings and like parts as disclosed herein.
While in order to comply with the statute the invention has been
described in language more or less specific as to structural
features, it is to be understood that the invention is not limited
to the specific features shown, but that the means and construction
herein disclosed comprise but one of several modes of putting the
invention into effect, and the invention is therefore claimed in
any of its forms or modifications within the legitimate and valid
scope of the appended claims.
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