U.S. patent number 3,556,382 [Application Number 04/749,122] was granted by the patent office on 1971-01-19 for apparatus for inserting contact members into insulating blocks.
This patent grant is currently assigned to AMP Incorporated, Harrisburg, PA. Invention is credited to Howard Charles Phillips, Kenneth Foster Folk, Milton Dean Ross, Willard Le Roy Busler.
United States Patent |
3,556,382 |
|
January 19, 1971 |
APPARATUS FOR INSERTING CONTACT MEMBERS INTO INSULATING BLOCKS
Abstract
Apparatus for inserting contact terminals into insulating
blocks, such as bobbins, comprises an indexible turntable, having a
plurality of bobbin holding jigs mounted thereon, and a fixed
table, located beneath the turntable, on which a plurality of
terminal applicators are mounted. Bobbins are approximately
positioned in the jigs at a loading station and are carried past
the several inserting stations. Each bobbin jig has clamping means
which is actuated between the loading station and the first
inserting station and which clamps the bobbin to the jig and
accurately positions it on the periphery of the turntable so that
the bobbins are precisely located with respect to the several
applicators at the inserting stations. The applicators are adjusted
to insert a terminal into each of the several terminal receiving
openings in the bobbins, each applicator being movable relatively
towards and away from the turntable during an operating cycle to
insert a single terminal.
Inventors: |
Willard Le Roy Busler
(Harrisburg, PA), Kenneth Foster Folk (Harrisburg, PA),
Howard Charles Phillips (Harrisburg, PA), Milton Dean
Ross (Harrisburg, PA) |
Assignee: |
AMP Incorporated, Harrisburg,
PA (N/A)
|
Family
ID: |
25012352 |
Appl.
No.: |
04/749,122 |
Filed: |
July 31, 1968 |
Current U.S.
Class: |
227/93; 29/754;
227/105 |
Current CPC
Class: |
H01F
41/10 (20130101); H01R 43/20 (20130101); Y10T
29/53239 (20150115) |
Current International
Class: |
H01F
41/10 (20060101); H01R 43/20 (20060101); B27f
007/00 () |
Field of
Search: |
;227/80,93,95,105 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Granville Y. Custer, Jr.
Attorney, Agent or Firm: Curtis, Morris and Safford Marshall
M. Holcombe William Hintze William J. Keating Frederick W. Raring
John R. Hopkins Adrian J. La Rue Jay L. Seitchik
Claims
1. Apparatus for inserting contact members into insulating blocks
comprising: a turntable; a plurality of block holding jigs mounted
on said turntable at spaced-apart intervals on the periphery
thereof; a plurality of contact member inserters positioned at
spaced locations around the periphery of said turntable, each of
said inserters being movable relatively towards and away from said
turntable and each inserter having means for feeding a strip of
said terminal members, means for severing the leading terminal from
said strip, and means for holding said leading terminal until it is
inserted into an insulating block which is in alignment with said
one inserting means; and said inserters being adjustably mounted to
permit adjustment in three directions whereby said terminals can be
inserted into openings at
2. Apparatus for inserting terminals into bobbins comprising: a
turntable; a plurality of terminal inserters, said inserters being
located at spaced intervals around said turntable, each inserter
comprising means for moving an individual terminal towards said
turntable and into a predetermined target area; a plurality of
bobbin holding jigs on said turntable, each jig being adapted to
hold a bobbin within said target area; and means for adjusting the
positions of said terminal inserters to insert terminals at
precisely predetermined locations in said target area thereby to
permit insertion of terminals into each of several
terminal-receiving
3. Apparatus as set forth in claim 2 wherein each of said bobbin
holding jigs has clamping means for clamping a bobbin in said
predetermined target area, said apparatus including means actuated
concomitantly with indexing of said turntable for actuating said
clamping means while an individual jig is moving from a loading
station to a first insertion station of said
4. Apparatus as set forth in claim 3 wherein each of said jigs
comprises a mandrel for supporting a bobbin, said clamping means on
each jig
5. Apparatus as set forth in claim 2 wherein each of said inserters
is reciprocable towards and away from said turntable during each
operating cycle, terminal strip feeding means on each of said
inserters, each of said feeding means being reciprocably mounted on
said inserters to feed
6. Apparatus as set forth in claim 5 wherein each of said inserters
has severing means for severing the leading terminal from said
strip and clamping means for resiliently clamping said severed
terminal during
7. Apparatus as set forth in claim 6 wherein said clamping means,
on each of said inserters, is slidably mounted on said inserter,
and including resilient means biasing said clamping means relative
to said turntable, towards said turntable, whereby said inserter is
permitted to move relative to said clamping means in the event of
complete insertion of a terminal prior to the completion of
movement of said inserter towards said
8. An applicator for inserting a terminal into a bobbin, said
bobbin being held in a fixed relationship with respect to said
applicator, said apparatus comprising: a slide member; means for
reciprocating said slide member towards and away from said bobbin;
strip feeding means on said slide member for feeding a strip of
terminals towards and away from said bobbin with respect to said
slide member; severing means on said slide member for severing the
leading terminal from said strip; and clamping means for clamping
said severed terminal during movement of said slide member towards
said bobbin, said clamping means being slidably mounted on said
slide member and being resiliently biased towards said bobbin,
whereby upon complete insertion of said terminal into said bobbin
prior to the completion of movement of said slide member towards
said bobbin, said slide member is permitted to move with respect to
said clamping means until movement of said slide member towards
said bobbin is completed.
Description
The present invention is directed generally to apparatus for
inserting terminals into insulating blocks and particularly for
inserting terminals into coil bobbins or the like. The principles
of the invention are also applicable to machines for inserting, for
example, contact terminals into printed circuit board edge
connectors and similar devices.
Vast numbers of electrical coils are used in, for example, the
communications industry, and in the manufacture of motors,
solenoids, and relays. These coils are ordinarily of small size and
are wound on plastic bobbins which have a plurality of terminals
mounted in their flanges. The terminals are used to connect the
taps from the coil to the lead wires from the external circuits.
The relatively small coils used are of widely varying
configurations although vast numbers of such coils will lie within
a relatively small range of dimensions. Because of the variations
in the bobbin configurations, the operation of inserting the
terminals into the coil bobbin flanges has heretofore constituted a
relatively expensive and time consuming portion of the total cost
of the bobbin. For this reason, there is a need for a versatile
high speed inserting apparatus which is capable of automatically
inserting terminals into coil bobbins or similar insulating blocks
of varying shapes and sizes.
It is accordingly an object of the invention to provide an improved
apparatus for inserting terminals into insulating blocks. A further
object is to provide an automatic apparatus for inserting terminals
into bobbins. A still further object is to provide a terminal
inserting apparatus for coil bobbins which is adaptable of bobbins
of varying sizes and shapes. A still further object is the
provision of an apparatus capable of inserting terminals into
bobbins at several nonaligned locations on the bobbin flange.
These and other objects of the invention are achieved in a
preferred embodiment thereof comprising a rotatable and indexible
turntable having a plurality of bobbin holding jigs mounted at
spaced intervals on its periphery. Each bobbin holding jig is
adapted to receive an approximately located bobbin and has means
thereon for clamping the bobbin during an indexing cycle of the
table in a manner such that the bobbin is precisely located and
firmly clamped at a predetermined position on the periphery of the
turntable. A plurality of inserting mechanisms or applicators are
provided on a fixed table which is mounted below the turntable and
located at each of the several inserting s stations so that as the
bobbins are presented to each inserting station, a single terminal
will be inserted into one opening in the bobbin. The individual
applicators are adjustably mounted on the fixed table so that they
are capable of inserting a terminal at any location within a
predetermined area which is representative of the area occupied by
the bobbins at the insertion station. In this manner, it is merely
necessary to adjust the position of each applicator relative to the
turntable to insert terminals into any one or all of several
openings which are in the bobbins which are adapted to receive
terminals. By virtue of this feature, and other features described
more specifically below, an apparatus in accordance with the
invention can be adapted to accommodate bobbins of varying sizes
and shapes with equal efficiency.
IN THE DRAWINGS
FIG. 1 is a perspective view of one type of coil bobbin having
openings in its flanges which are adapted to receive terminals;
FIG. 2 is a perspective view of a short section of terminal strip,
one terminal being broken away from the strip to illustrate the
manner in which the strip is severed in the apparatus in accordance
with the invention;
FIG. 3 is a diagrammatic plan view showing one-half section of an
apparatus in accordance with the invention;
FIG. 4 is a sectional side view of the apparatus of FIG. 3;
FIG. 5 is a plan view of a bobbin holding jig, this view showing
the positions of the parts when the jig is opened and prior to
clamping of the bobbin;
FIG. 6 is a view similar to FIG. 5 but showing the positions of the
parts when the clamping mechanism on the jig is closed;
FIG. 7 is a sectional side view of the jig of FIGS. 5 and 6 showing
the positions of the parts prior to clamping of the bobbin;
FIG. 7A is an unsectioned side view of the jig showing the
positions of the parts prior to clamping of the bobbin;
FIG. 7B is a sectional view similar to FIG. 7 but showing the
positions of the parts after the bobbin has been clamped;
FIGS. 8, 9, 10, and 11 are views taken along the lines 8-8, 9-9,
10-10, and 11-11 of FIGS. 5 and 7;
FIGS. 12A and 12B (which are intended to be placed beside each
other) present a sectional side view of an inserter of applicator
in accordance with the invention;
FIGS. 13, 14, 15, 17, and 18 are sectional views taken along the
lines 13-13, 14-14, 15-15, 17-17, and 18-18 of FIG. 12;
FIG. 16 is a view similar to FIG. 15 but showing the positions of
the parts at an intermediate stage of the operating cycle;
FIG. 19 is an exploded perspective view showing details of a
terminal clamping means; and
FIG. 20 is a top plan view of the inserter shown in FIGS. 12A and
12B.
Referring first to FIGS. 1 and 2, the disclosed embodiment of the
invention is adapted to insert terminals 2 into bobbins which are
generally indicated at 4. Each bobbin comprises a transversely
extending spool portion 19 having flanges generally indicated at 18
and 20 on its ends, at least one of these flanges being provided
with a plurality of openings in its edge which are adapted to
receive individual contact terminals 2. The terminals are
manufactured in the form of a continuous strip 6, each terminal
comprising a leading end 8 which is inserted into the bobbin hole
having a plurality of lances 10 on its sides which prevent removal
of the bobbin from the hole after insertion. The trailing end of
the terminal, which projects from the bobbin opening after
insertion, is in the form of a spade having spaced-apart tynes 12.
The individual terminals are connected to each other by transition
pieces 14, 16 which are slugged or severed from the strip in a
manner described below at the time of insertion.
As shown in FIGS. 3 and 4, the disclosed embodiment of the
invention comprises a fixed circular table 26 and a turntable 28
mounted above the fixed table. The turntable is adapted to be
indexed at periodic intervals by any suitable indexing means to
present the individual bobbins mounted on work holding jigs 32
successively to each of the several insertion heads or applicators
30 mounted on the fixed table 26. The bobbins 4 are loaded in the
work holding jigs 32 at the loading station indicated at 29 in FIG.
3 and while the jig is moving from the loading station to the first
insertion station 31, the bobbin is firmly clamped and accurately
positioned on the periphery of the turntable so that it will be
precisely located with respect to the applicators. In the
description which follows, the work holding jigs will first be
described in detail and a description of the structural features of
the applicators will be presented following this description of the
work holding jigs.
Referring now to FIGS. 5--11, each work holding jib 32 is mounted
on the upper surface of the turntable 28 and arranged radially with
respect to the turntable so that its bobbin holding elements are
disposed adjacent to the periphery of the turntable. Each jig
comprises a base plate 34 secured to the turntable by fasteners 35
and having a mandrel, generally indicated at 36, at its left-hand
end as viewed in FIG. 7. The mandrel 36 is a cross section
conforming to the opening which extends through the spool portion
of the bobbin and is mounted on, and removably secured to, a
mandrel block or base 38 which rests upon a spacer plate 40,
fasteners 46 extending through the turntable, through the base
plate, through the spacer plate, and into the mandrel block to
secure the mandrel block in position. Accurate location of the
mandrel block on the base plate is achieved by means of a pin 42
mounted in an opening in the turntable and extending into an
elongated slot 44 on the underside of the mandrel block. A detent
48 is mounted in a slot 50 on the left hand side of the mandrel and
is resiliently biased leftwardly by means of a spring 52, to bias
the bobbin mounted on the mandrel leftwardly and facilitate its
removal, after the terminals have been inserted, at the removal
station of the apparatus. Accurate location of the bobbin is also
achieved by means of a shoulder 54 on the lower most flange in FIG.
7 which bears against a corresponding shoulder on the upper surface
of the mandrel block. This shoulder on the mandrel block extends
entirely across the flange and is commonly provided in order to
permit positioning of a bobbin on a suitable work holder.
Advantageously, the mandrel is removable from the mandrel block 38
in order to permit use of mandrels of different shapes or sizes for
different types of bobbins. In the disclosed embodiment, the
mandrel has a depending boss 56 which extends into a slot 58 in the
upper surface of the mandrel block and is secured in this slot by
means of a fastener 60 extending inwardly from the front side of
the mandrel block.
When the individual bobbins are mounted or positioned on the
mandrel at the loading station, one of the rearwardly extending
flanges 20b, as viewed in FIG. 7, is located against a surface of a
positioning block 62 which is secured to, and extends from, an arm
64 of a bracket. This bracket extends upwardly as shown at 66 from
a base 68 and is secured to the base plate and to a support block
72 by suitable fasteners 70. As will be apparent from the
description which follows, when the bobbin is firmly clamped on the
jig, the flange 20 b is moved firmly against the surface of the
block 62 by a clamping mechanism.
The bobbin mounted on the mandrel is clamped firmly against the
surface of the block 62 and its shoulder 54 is clamped against the
shoulder on the upper surface of the mandrel block by means of a
clamping bar 76 which extends transversely of the bobbin and above
the inner surface of the flange indicated at 18a. Referring to FIG.
11, the ends of the clamping bar 76 are supported on blocks 78, 78'
by means of pins 79 which extend through the ends of the clamping
block and through recesses in the lower ends of the blocks 78, 78'.
Springs 80 surround the lower ends of these pins and bear against
the inner surfaces of these recesses and against the lower heads 81
of the pins. This construction permits the clamping bar 76 to be
displaced relatively upwardly with respect to the blocks 78, 78' ,
by a slight amount against the biasing force of the springs 80 when
the clamping bar moves inwardly and against the inner surface of
the flange 18a as will be apparent from the description which
follows.
The blocks 78, 78' are secured to the ends of arms 82, 82' which
are mounted on each side of a main slide block 84. These arms
extend rearwardly toward the right-hand end of this slide block as
viewed in FIG. 7, the ends of the arms 82, 82' being pivotally
mounted on pins 86 (see FIG. 8) thereby to permit a slight downward
pivoting of the arms and the clamping bar 76 when the slide block
84 moves rightwardly as viewed in FIG. 7.
The arms 82, 82' are swung through a slight arc, to move the
clamping bar 76 downwardly, by means of a cam roller 88 contained
in a housing 90 which extends between, and is interengaged at 92
with, the arms 82, 82' at the left-hand hand end of the slide block
84, see FIG. 10. The block 90 has a central recess on its underside
which straddles a fixed cam block 96 secured by fasteners 98 to the
base plate 34. This cam block has a slot 94 through which the
roller extends, this slot being contoured such that a slight
downward movement of the arms will take place during the rightward
movement of the slide block 84 which will be apparent from FIG.
7.
The slide block 84 is moved rightwardly, while the turntable
transports the jig from the loading station to the first insertion
station, by means of a connecting rod 108 which is coupled to the
slide block 84 by means of an additional block 100. The block 100
is slidably mounted on the upper surface of the slide block 84 and
has a pin 102 extending downwardly intermediate its ends and into a
slot 106 in the upper surface of the slide block. A spring 104 is
contained in the slot 106 and bears at one end against the lower
end of the pin 102 and at its other end against the rearward wall
of the slot 106. Spring 104 is relatively stiff so that relative
rightward movement of the link 108 will initially cause rightward
movement of the slide block but when the the slide block reaches
the limit of its travel as determined by a stop described below,
further movement of the link and the block 100 relative to the
slide block is permitted with concomitant compression of the
spring.
The connecting rod 108 has one of its ends pivotally connected to
the projecting end of the pin 110 and is pivotally connected at its
other end 112 to one arm 114 of a bell crank. As shown best in FIG.
5, the connecting rod 108 is of dog-leg shape to permit overtravel
of the block 100 in a manner which will be described below.
The arm 114 of the bell crank is integral with, and extends from, a
central bearing boss portion 116 which is mounted on a pin 118
extending into a support block 120 which, in turn, is mounted on
the upper surface of the turntable 28 by fasteners 122. The other
arm 124 of the bell crank structure, which is angularly spaced from
the arm 114, is disposed in a plane beneath the plane of the arm
114 and is adapted to be engaged by a cam roller 126 mounted on a
fixed plate 128. The cam roller 126 is disposed between the loading
station and the first insertion station of the apparatus so that
when the turntable indexes and a bobbin holding jig moves from the
loading station to the first insertion station, the bell crank 124,
114 will be swung through a clockwise arc as viewed in FIG. 5 to
move the slide member 84 rearwardly to the position of FIG. 6. As
previously explained, this results in rightward movement, as viewed
in FIG. 7, of the clamping bar 76 so that it moves against the
inner surface of the flange 18a of the bobbin, clamps the bobbin
flange 20b against the surface of the block 62, and at the same
time, clamps the flange 18a against the shoulder on the upper
surface of the mandrel block 38.
The bobbin which is mounted on the mandrel is also positioned and
clamped accurately in a horizontal plane and along the line
extending at right angles to the direction of movement of the
clamping bar 76 by means of a side clamp member 130 which moves
leftwardly from the position of FIG. 5 to the position of FIG. 6 to
push the bobbin against the surface of a clamping plate 131 mounted
on and extending from the base plate 34. The clamping member 130
comprises a pair of spaced apart relatively thin plates which are
pivotally mounted at 132 on the opposite sides of the reduced
diameter end portion 136 of a clamping arm 134. The pivotal
movement of the clamping member 130 is limited by means of a pin
138 mounted in the reduced diameter end 136 of the clamping arm
which extends through suitable slots in the clamping member 130.
The clamping arm 134 extends alongside the arm 82' obliquely in
FIG. 5 towards the rearward end of the positioning and holding jig
and is pivotally mounted at its end 140 on a bracket 142 secured to
the base plate 34. The arm 134 is swung through a slight clockwise
arc during rearward movement of the slide block 84 by means of a
cam slot 144 on the upper surface of the block 100. The cam slot
144 receives a cam follower 146 which is mounted in the end of a
laterally extending bracket 148 which is secured, in turn, to the
arm 134 intermediate its ends by fasteners 152. It will thus be
apparent that upon rearward movement of the slide block 84, the
follower 146 will move leftwardly as viewed in FIGS. 5 and 6, by
virtue of the contour of cam slot 144, to swing the arm 134 through
the clockwise arc which causes movement of the clamping member 130
against the right-hand side of the bobbin. In the event of
overtravel of the slide member, as will be explained below, the
clamping members 130 are permitted to remain stationary and
resiliently biased against the side of the spool portion of the
bobbin by virtue of the pivotal connection 132 between these
clamping members and the arm 134. In the disclosed embodiment, the
clamping members 130 have laterally extending ears 154 to which a
rod 158 is pivotally connected at 156. The opposite end of this rod
is mounted at 162 in an extension on the base portion 150 of the
bracket 148 and a spring 160 surrounds this rod and bears against a
suitable collar adjacent to the ear 154. If overtravel of the arm
134 takes place, the clamping members 130 pivot slightly with
respect to the arm 134 and the spring 162 will be compressed. When
the parts return to their normal positions, the clamping members
130 are returned to the position shown in FIG. 5 by the spring
160.
The forward movement of the slide block 84 is limited by an
adjustable stop pin 164 which is threaded into a bracket 166
mounted on the upper surface of the base plate 34.
It will be apparent from the foregoing description that when a
bobbin is placed on the mandrel at the loading station, it need
only be approximately positioned and properly orientated by the
operator. As the jig on which the bobbin has been placed moves from
the loading station to the first insertion station, the connecting
rod 108 will be moved from the position of FIG. 5 to the position
of FIG. 6 thereby effecting clamping of the bobbin securely to the
mandrel by both the clamping member 130 and the clamping bar 76. As
best shown in FIG. 6, the pivotal connections 110, 118, and 112 are
in substantial alignment with each other when the bobbin is clamped
in the jig and, in fact, there may be some overtravel so that the
pivotal connection 112 between the bell crank arm 114 and the
connecting rod 108 would be slightly to the right of the position
shown in FIG. 6. The bobbin will thus be resiliently and firmly
held in position. At the unloading station, a suitable opening cam
roller 161, which is also mounted on the plate 128, engages an
additional arm 163 extending from the bearing boss portion 116 of
the bell crank. This additional follower swings the bell crank 114,
124 to the position shown in FIG. 5 thereby to release the clamping
pressure on the bobbin and permit its removal.
Referring now to FIGS. 12A--20, the individual inserting mechanisms
30 are each mounted on the fixed table 26 by means of adjustable
pedestal structures so that they can be individually adjusted to
insert a terminal at any location within a predetermined target
area occupied by the bobbins. As shown best in FIGS. 12B, 14, and
15, each adjustable supporting structure comprises a base plate 168
mounted on the upper surface of the fixed table 26 between gibs 169
and clamped to the upper surface of the fixed table by means of
fasteners 172 which extend through a clamping plate 174 and through
slots 170 in the base plate 168. Each base plate has a vertically
extending support flange 176 against which a vertically adjustable
applicator support plate 178 is mounted. The vertically adjustable
plate 178 has a side portion 180 which is slidably contained
between gibs 177 on the sides of the flange 176. Vertical
adjustment of the positions of the plate 178 is achieved by means
of a jackscrew 182 which is threaded through the side portion 180
of the plate 178 and has a reduced diameter end 186 which is
received in a suitable opening in the base plate 168. The upper end
of this jackscrew is rotatably supported in a fixed bearing block
184 mounted on the upper end of the flange 176. Plate 178 can be
clamped in any desired position of adjustment by means of clamping
screws 188 which extend through suitable slots in the flange 176
and are threaded in the side portion 180 of the plate 178.
The inserter itself is mounted on a support plate 179 which, in
turn, is adjustably supported on the upper surface of the plate
178, precise adjustment may be achieved by means of a screw 181
which extends through a yolk 183 on the underside of the support
plate 179 and is threaded into the vertically adjustable support
plate 178. Again, suitable clamping screws are provided to clamp
the applicator or inserter in a precise position of adjustment.
It will be apparent from the inspection of FIGS. 12B, 14, and 15
that the inserter can be adjusted towards and away from the
turntable by means of the screw 181. Vertical adjustment of the
position of the inserting head is achieved by means of the
vertically adjustable support plate 178, and horizontal adjustment
in a direction at right angles to the direction of movement of the
plate 179 can be achieved by virtue of the plate 168. When the
apparatus is being set up for a particular embodiment, the
positions of each of the inserting mechanisms will be adjusted to
insert a terminal into each of the openings in the bobbin being
processed.
Each inserting mechanism or applicator is mounted on a generally
H-shaped frame block 192 (FIG. 14) having a horizontally extending
web 194 and sides 196. Web 194 is provided with an opening 193
intermediate its ends as shown best in FIG. 15. This frame block
192, in turn, is slidably mounted on a channellike support block
198, which is secured to the applicator base plate 179 by suitable
fasteners 200. The sides 202 of the support block 198 have beveled
bearing blocks 204 secured to their external surfaces by fasteners
206 and the lower portions of the sides 196 of the frame block 192
have complementary bearing members 208 secured thereto by fasteners
210. The support block 198 is thus anchored to the fixed applicator
base plate 179 while the frame block 192, and the structure
described below which is mounted thereon, is reciprocable towards
and away from the turntable and towards a bobbin held on the
turntable.
Reciprocation of frame block 192 is achieved by means of a piston
cylinder 212 suitably mounted on the upper surface of the
applicator support plate 179 and having a piston rod 214 with a
coupling head 216 on its end. The head 216 is coupled at 220 to a
connecting rod 218 which extends forwardly between the sides 202 of
the support block 198 and which is bifurcated at its end as shown
at 222 (FIG. 14). The spaced-apart ears on the end of this
connecting rod straddle one side 224 of a U-shaped clevis block 226
and are pivotally connected to this side of the clevis block by
means of a pin 228. The clevis block 226, in turn, is secured to
the underside of the web 194 of the frame block 192 by suitable
fasteners 230. It will be apparent that upon rightward and leftward
movement of the piston rod 214, the applicator frame block 192 will
be moved towards and away from the turntable. The shearing and
terminal feeding mechanisms mounted on the applicator are actuated
during such reciprocation of the piston rod by linkages which are
described below.
A vertically reciprocable ram plate 232 is mounted slidably against
the right-hand end of the applicator as viewed in FIG. 12B and is
reciprocated by means of a lever 244 which extends beneath the web
194 of the frame member 192. The end portion 240 of this lever is
of reduced thickness and is pivoted at 242 between a pair of
spaced-apart ears of a coupling block 234. The coupling block, in
turn, is secured by suitable fasteners 236 to the rearwardly facing
side of the ram plate 232 as best shown in FIG. 12B.
The lever 244 has an opening 246 (see FIG. 17) extending for a
substantial portion of its length and one leg 248 of the previously
identified clevis block 226 extends into this opening adjacent to
the right-hand end of the lever as viewed in FIG. 17. Lever 244 is
pivotally mounted on the previously identified pin 228 which
extends through both legs 224, 248 of the clevis block 226 as best
shown in FIG. 14. A fixed cam block 250 is secured to the support
block 198 by means of suitable fasteners 252 and extends into the
opening 246 of lever 244 on the left-hand side of block 226. This
cam block is provided with a horizontally extending cam slot 254
which receives a cam follower 256. The cam follower 256 is mounted
on a pin 258 which is mounted in the left-hand end of the lever 244
and which extends through the opening 246 in this lever and through
the cam slot 254 as shown best in FIG. 17. As will be apparent from
FIG. 12B, the shape of the cam slot 254 is such that when the lever
moves rightwardly from the position of FIG. 12B, it will be rocked
about its pivotal axis 228 through a slight clockwise arc thereby
causing the ram plate 232 to be moved downwardly. Rearward movement
of the lever with respect to this fixed cam plate 250 returns the
ram plate 232 to its initial position. Since the lever 244 is
secured to the reciprocable frame block 192 by means of the
mounting block 226, such rocking of the lever takes place during
each operating cycle. The downward movement of the ram plate 232
effects severing of the leading terminal of the strip from the next
adjacent terminal as will be described below.
The terminal strip is fed toward the right-hand end of the
applicator, as viewed in FIGS. 12A, and 20 over the upper surface
of the feed platform 260 having a groove 262 on its upper surface
which serves as a guide. Additional guide means 263 in the form of
flanges adapted to extend over the groove 262 are secured to the
platform as best shown in FIG. 18. The terminal strip is fed from a
suitable supply reel (not specifically shown) over an arcuate guide
plate 264 which is secured to, and supported on, a bracket 266
which is mounted on the stationary base plate 179. It should be
noted that the feed platform 260 reciprocates with the frame block
192 while this bracket 266 remains stationary. The feed platform
260 rests on a support block 268 and is secured thereto by
fasteners 270, the support block 268, in turn, being secured by
fasteners 272 to the upper ends of the sides 196 of the frame block
l92, see FIG. 14.
The terminal strip is advanced by means of a feed finger 274
pivotally mounted intermediate its ends on a pin 276 which extends
transversely across a feed finger housing 284. The forward end of
this feed finger is biased downwardly by a spring 278 while the
left-hand end, as viewed in FIG. 12B, bears against a slotted pin
280 mounted in the housing 284. An arm 282 extends laterally from
the pin 280 so that upon rotation of the pin, the feed finger is
moved upwardly against the biasing force of spring 278 to disengage
it from the strip. Such disengagement of the finger from the strip
is necessary when a new strip of terminals is being threaded
through the applicator or when the applicator is otherwise being
serviced.
Feed finger housing 284 is mounted in a reciprocable feed carriage
286 by means of a clamping screw 288 which extends downwardly
through the carriage and into the housing, an adjusting screw 290
being provided in the carriage to accurately locate the housing,
and, therefore, the stroke limits of the feed finger with respect
to the carriage. The feed finger is reciprocated by means of the
piston cylinder 212 in a manner which will be described below.
The feed finger and the feed carriage 286 move with the applicator
towards and away from the turntable, and, in addition, move with
respect to the applicator to advance the strip during the operating
cycle. It is desirable to provide a pawl or detent mechanism on the
applicator which is not moved with respect to the applicator and
which permits feeding of the strip towards the right-hand end of
the applicator prevents retractile movement of the strip. In the
disclosed embodiment, a detent mechanism 292 is provided which is
fixed to the upper surface of the platform 260. The parts of this
detent or antibackup mechanism are precisely the same as the parts
described above of the feed finger and need not, therefore, be
specifically identified or described in detail. It need only be
remembered, that this detent moves with the applicator but not with
respect to the applicator as does the feeding mechanism.
Carriage 286 extends across the upper surface of the platform 260
and has its ends secured by fasteners 294 to a pair of downwardly
extending straps 296, see FIGS. 15 and 18. The lower ends of these
straps have a relatively snug fit in openings 300 in a feed slide
298 (see FIG. 15) which is disposed between the sides 196 of the
H-shaped frame block 192 and which rests on the web portion of this
block. A shallow recess 302 is provided on the right-hand end of
the slide 298 and a link 304 has one of its ends pivoted in this
recess as shown at 308. Link 304 is pivotally connected to an
additional link 306 which, in turn, extends rearwardly of the
applicator as viewed in FIG. 15 and is pivotally connected at 312
to a block 314. The block 314 is adjustably mounted, by means of an
adjusting screw 316, between the sides 196 of the frame block so
that it reciprocated with the frame block during operation. The
link 306 has a cam follower 322 on its underside which is received
in a cam slot 320 of a cam block 318. This cam block is secured by
fasteners 319 to the upper surfaces of the sides 202 of the block
198 and extends into the opening 193 of the web portions of the
frame block. It will be recalled that this block, in turn, is fixed
to the applicator base plate 179 so that the cam block 318 does not
reciprocate during the operating cycle.
FIG. 15 shows the positions of the parts at the beginning of the
operating cycle and when the applicator is in its retracted
position with respect to the turntable. During the operating cycle,
the applicator moves rightwardly to the position of FIG. 16 and the
cam follower 322 is required to move along the cam slot 320 in the
block 318. Since the cam block 318 is fixed and does not move with
the applicator, the toggle mechanism, comprising the links 304,
306, is broken (see FIG. 16) so that the slide 298 is moved
relatively leftwardly with respect to the frame block 192. The feed
carriage 286 is carried leftwardly with respect to the frame block
since this carriage is rigidly connected to slide 298 by means of
the straps 296 as previously explained. It will thus be apparent
that the retraction of the feed carriage 286, that is, the movement
of the carriage leftwardly with respect to the reciprocable frame
block 192, takes place while the frame block itself is moving
rightwardly as viewed in FIGS. 12 and 15, that is, towards the
turntable. Feeding of the terminal strip takes place while the
applicator is moving away from the turntable while retraction of
the feed carriage takes place while the applicator is moving
towards the turntable.
From the foregoing description, it will be apparent that the motion
for the feed stroke is obtained from the reciprocable feed block by
means of the block 314 and the toggle mechanism 304, 306 and the
strips 296. It is desirable to provide a spring 324 which is
effective between the slide 298 and the block 314 to bias these
moving parts in one direction in order to take up any looseness in
the drive train for the feed finger and to insure smooth operation
thereof. In the disclosed embodiment, the spring 324 is interposed
between the forwardly facing side of the block 314 and one side of
the arm 298.
The shearing mechanism which shears the leading terminal of the
strip from the next adjacent terminal is actuated at the beginning
of the operating cycle by the lever 244 as previously described.
The strip is fed through an opening 326 in the face of the
reciprocable ram 232, the ram, in turn, being slidably mounted
against the face of a housing 328 by means of clamping plates 330
and fasteners 332. As best shown in FIG. 15, the plates 330 retain
the ram in the housing and the fasteners 332 function to hold the
plates 330 and the housing 328 against the forward end of the
reciprocable frame block. An insert 334 is mounted in the housing
328 by fasteners 335 (see FIG. 13) and has a downwardly and
rearwardly extending opening 336, the edges of which cooperate with
the shearing member 342 to sever the leading terminal from the
strip and slug out the connecting slug between the adjacent
terminals. The chip opening communicates with a chute 338 which
extends downwardly to discharge the slugs as shown in FIG. 12.
The shearing member 342 is integral with, and depends from, a
shearing block 340 which is secured by fasteners 344 to the face of
the ram 232. At the beginning of the operating cycle, the strip
will have been fed during the previous operating cycle so that the
leading terminal will extend rightwardly as viewed in FIG. 12
beyond the opening 336. During downward movement of the ram then,
the shearing member 342 will move into the opening 336 to effect
the shearing operation and the connecting slug will drop downwardly
and will be discharged through the chute 338. After the leading
terminal has been severed from the strip and while it is being
carried towards the bobbin and inserted into the bobbin opening, it
is clamped on the upper surface of the insert 334 by a clamping
structure which now will be described.
The clamping means for clamping the severed terminal is mounted on
a block 346 (FIGS. 12, 18, and 19) which is contained between the
sides of the reciprocable frame block and which is secured by
fasteners 348 to the frame. Block 346 has an inwardly extending
recess 350 centrally located on its right-hand side adjacent to the
ram as shown in FIG. 18, this recess 350 accommodating a clamping
member 351 and a slide member 360. As shown in FIG. 19, the
clamping member 351 is in the form of a yolk having spaced-apart
arms 354 which straddle the shear blade 342 and which are connected
at their forward end as shown at 343. A locating pin 352 is mounted
in the forward end of the clamp and extends downwardly against the
surface of the insert 334, this pin being adapted to enter the
severed terminal between the trailing legs thereof to support it
while it is being pushed into the bobbin. The underside of the
forward section 343 of the clamping member is recessed as shown at
355 so that it will straddle the terminal and support it against
lateral movement.
Clamping member 351 has an upstanding ear 358 at its rearward end
and is pivotally connected by a pin 356 to the slide member 360.
The slide member is slidably mounted in the lower portion of the
recess 350 and has laterally extending flanges 372 at its rearward
end which limit its rightward movement as viewed in FIGS. 12B
beyond the position shown in that FIG. Slide member 360 is provided
with an upstanding ear 364 which is opposed to the ear 352 and a
compression spring 366 is interposed between these two ears so that
the clamping member 351 is biased in a clockwise direction about
the pivot pin 356, which connects the slide to the clamping member.
Such biasing of the clamping member urges it against the surface of
the leading terminal and urges the pin downwardly against the
surface of the insert 334 so that it will back up the leading
terminal. It will be apparent that this clamping member 351 can be
displaced upwardly when the strip is fed to locate a terminal at
the end of the applicator.
It is desirable to provide for a limited amount of overtravel of
the applicator with respect to the bobbin into which the terminal
is being inserted. The openings in the bobbins into which the
terminals are inserted are not always of precisely the same depth
and if the applicator is adjusted to insert a terminal fully into
an opening of a precisely positioned bobbin, the next bobbin may
have a shallower opening so that full insertion of the terminal
will have been achieved before the applicator has reached the limit
of its travel. In order to provide with such overtravel of the
applicator, the center portion of the block 346, which is behind
the ear 364, is provided with a drilled opening in which a
plurality of compressible washers are mounted. A plug, as
indicated, is mounted in the end of this opening and bears against
the rearwardly facing side of the ear 364 and a set screw 370 is
mounted in the opposite end of the opening to contain the washers.
If a terminal is fully inserted prior to the end of the stroke of
the applicator towards the turntable, the slide member 360 will
thus be permitted to remain stationary relative to the applicator
and the washers 368 will be compressed as is apparent from FIG.
12B. Only a slight clearance is provided between the left-hand side
of the ear 364 and the opposed surface of the upper portion of the
block 346. This clearance is adequate to provide for the limited
overtravel which occasionally takes place.
The briefly review of the operating cycle of the disclosed
embodiment, the bobbins are positioned on the bobbin mandrels of
the holding jigs at a loading station. This may be carried out
manually or by a suitable loading apparatus as desired. In any
event, only approximate positioning of the bobbins is required for
the reason that while the turntable indexes, and a previously
loaded bobbin is carried to the first insertion station, the bobbin
will be firmly clamped and precisely positioned on the mandrel 36
by the associated side clamp member 130 and clamping bar 76 (see
FIGS. 5 and 6). As the bobbin is presented to each of the insertion
stations, the applicators located at the stations move inwardly
towards the turntable to insert a terminal. At the beginning of the
operating cycle of each applicator, the terminal strip will have
been fed so that the leading terminal extends beyond the end of the
applicator. This leading terminal is sheared from the next adjacent
terminal during movement of the applicator by the shearing blade
342 on block 340. The block 340 is mounted on the upper end of ram
plate 232 which is moved downwardly by lever 244 as the lever is
swung about a slight clockwise arc (as viewed in FIG. 12B) by cam
slot 254. After this leading terminal has been severed from the
terminal strip, it is resiliently held against the upper surface of
insert 334 by clamping member 351 until it is inserted into the
bobbin.
The terminal strip is fed by the feed finger 274 which is pivotally
mounted on the reciprocable feed carriage 286 by means of the feed
finger housing 284. During movement of the applicator towards the
turntable (i.e., during the insertion stroke of the applicator) the
carriage and finger are retracted or moved a short distance away
from the turntable by the toggle 304, 306 which is broken by cam
slot 320. During retractile movement of the applicator, the toggle
is straightened thereby to move the carriage and feed finger
towards the turntable to feed the terminal strip relative to the
applicator.
Any desired control and safety devices may be provided on the
disclosed form of apparatus to detect, for example, the improper
positioning of a bobbin on a holding jig or the end of a strip of
terminals in any of the applicators and to shut down the machine
upon receipt of a signal indicating such events. The only essential
control circuitry required is for the piston cylinder 212 which is
preferably of a double acting type and which is actuated at the
beginning of the cycle to move the piston rod 214 rightwardly and
is again actuated to move the piston rod 214 leftwardly after the
terminal has been inserted into the bobbin. Such actuation of this
piston cylinder can be achieved by a suitable solenoid controlled
valve, which, in turn, is controlled by the turntable. The indexing
mechanism for the turntable can be of any conventional type. It
will be understood that any desired number of applicators can be
mounted on the fixed table and that, if desired, the bobbins can be
reversed or inverted after terminals have been inserted into one of
the flanges to present a different flange to the succeeding
applicators. The bobbins may be inverted by a suitable automatic
mechanism or can be inverted manually and then repositioned in the
holding jigs if desired. Finally, the bobbins can be automatically
ejected for they are unclamped as previously described from the
jigs after the final terminal has been inserted.
While the applicators of the disclosed embodiment are adapted to
feed a single terminal strip, it will be apparent that the
principles of the invention can be applied to the feeding of a
plurality of terminal strips in each applicator. In other words,
the applicator could be designed to feed two or more terminal
strips along parallel paths and simultaneously insert two or more
terminals into the bobbin or other insulating block. A modification
of this type would be particularly beneficial for the insertion of
contact terminals into printed circuit board connectors for the
reason that connectors of this type commonly have 10, 20, or more
terminals therein.
Changes in construction will occur to those skilled in the art and
various apparently different modifications and embodiments may be
made without departing from the scope of the invention. The matter
set forth in the foregoing description and accompanying drawings is
offered by way of illustration only.
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