U.S. patent number 10,973,656 [Application Number 16/373,410] was granted by the patent office on 2021-04-13 for bone graft delivery system and method for using same.
This patent grant is currently assigned to Spinal Surgical Strategies, Inc.. The grantee listed for this patent is Spinal Surgical Strategies, LLC. Invention is credited to Edward John Grimberg, Jeffrey B. Kleiner.
United States Patent |
10,973,656 |
Kleiner , et al. |
April 13, 2021 |
Bone graft delivery system and method for using same
Abstract
The present invention relates to an apparatus and method for
near-simultaneous and integrated delivery of bone graft material
during the placement of surgical cages or other medical implants in
a patient's spine. The integrated fusion cage and graft delivery
device according to various embodiments delivers and disperses
biologic material through a fusion cage to a disc space and,
without withdrawal from the surgical site, may selectively detach
the fusion cage for deposit to the same disc space. The integrated
fusion cage and graft delivery device is formed such that a hollow
tube and plunger selectively and controllably place bone graft
material and a fusion cage in or adjacent to the bone graft
receiving area. In one embodiment, the integrated fusion cage is an
expandable integrated fusion cage.
Inventors: |
Kleiner; Jeffrey B. (Denver,
CO), Grimberg; Edward John (Golden, CO) |
Applicant: |
Name |
City |
State |
Country |
Type |
Spinal Surgical Strategies, LLC |
Denver |
CO |
US |
|
|
Assignee: |
Spinal Surgical Strategies,
Inc. (Incline Village, NV)
|
Family
ID: |
1000005482695 |
Appl.
No.: |
16/373,410 |
Filed: |
April 2, 2019 |
Prior Publication Data
|
|
|
|
Document
Identifier |
Publication Date |
|
US 20190224024 A1 |
Jul 25, 2019 |
|
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
16198754 |
Apr 2, 2019 |
10245159 |
|
|
|
15486511 |
Feb 5, 2019 |
10195053 |
|
|
|
14887598 |
Apr 25, 2017 |
9629729 |
|
|
|
14263963 |
Nov 17, 2015 |
9186193 |
|
|
|
14088148 |
Apr 29, 2014 |
8709088 |
|
|
|
13947255 |
Apr 1, 2014 |
8685031 |
|
|
|
13714971 |
Nov 3, 2015 |
9173694 |
|
|
|
13367295 |
Jun 23, 2015 |
9060877 |
|
|
|
12886452 |
Dec 9, 2014 |
8906028 |
|
|
|
61243664 |
Sep 18, 2009 |
|
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|
62696093 |
Jul 10, 2018 |
|
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61F
2/4455 (20130101); A61F 2/4611 (20130101); A61F
2/447 (20130101); A61F 2/4601 (20130101); A61F
2002/30011 (20130101); A61F 2002/30525 (20130101); A61F
2002/30601 (20130101); A61F 2002/2835 (20130101); A61F
2002/30593 (20130101); A61F 2310/00059 (20130101); A61F
2002/30878 (20130101); A61F 2310/00047 (20130101); A61F
2002/30235 (20130101); A61F 2002/4694 (20130101); A61F
2310/00023 (20130101); A61F 2002/30153 (20130101); A61F
2002/2817 (20130101); A61F 2002/30784 (20130101); A61F
2310/00017 (20130101); A61F 2002/3093 (20130101); A61F
2002/30904 (20130101); A61F 2002/469 (20130101); A61F
2310/00029 (20130101); A61F 2002/30224 (20130101); A61F
2002/4628 (20130101); A61F 2/30767 (20130101); A61F
2002/4635 (20130101); A61F 2002/4627 (20130101); A61F
2002/30828 (20130101); A61F 2002/30787 (20130101); A61F
2002/30579 (20130101); A61F 2002/3071 (20130101); A61F
2002/4693 (20130101); A61F 2002/30785 (20130101) |
Current International
Class: |
A61F
2/44 (20060101); A61F 2/46 (20060101); A61F
2/28 (20060101); A61F 2/30 (20060101) |
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Primary Examiner: Sevilla; Christian A
Attorney, Agent or Firm: Corner Counsel, LLC
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of U.S. patent
application Ser. No. 16/198,754, filed Nov. 21, 2018 (to issue as
U.S. Pat. No. 10,245,159 on Apr. 2, 2019), which is a
continuation-in-part of U.S. patent application Ser. No.
15/486,511, filed Apr. 13, 2017 (now U.S. Pat. No. 10,195,053,
issued Feb. 5, 2019), which is a continuation of U.S. patent
application Ser. No. 14/887,598, filed Oct. 20, 2015 (now U.S. Pat.
No. 9,629,729, issued Apr. 25, 2017), which is a
continuation-in-part of U.S. patent application Ser. No.
14/263,963, filed Apr. 28, 2014 (now U.S. Pat. No. 9,186,193,
issued Nov. 17, 2015), which is a continuation-in-part of U.S.
patent application Ser. No. 14/088,148, filed Nov. 22, 2013 (now
U.S. Pat. No. 8,709,088, issued Apr. 29, 2014), which is a
continuation of U.S. patent application Ser. No. 13/947,255, filed
Jul. 22, 2013 (now U.S. Pat. No. 8,685,031, issued Apr. 1, 2014),
which is a continuation-in-part of U.S. patent application Ser. No.
13/714,971, filed Dec. 14, 2012 (now U.S. Pat. No. 9,173,694,
issued Nov. 3, 2015), which is a continuation-in-part of U.S.
patent application Ser. No. 13/367,295, filed Feb. 6, 2012 (now
U.S. Pat. No. 9,060,877, issued Jun. 23, 2015), which is a
continuation-in-part of U.S. patent application Ser. No.
12/886,452, filed Sep. 20, 2010 (now U.S. Pat. No. 8,906,028,
issued Dec. 9, 2014), which claims the benefit of U.S. Provisional
Application No. 61/243,664, filed on Sep. 18, 2009. This
application also claims the benefit of U.S. Provisional Application
No. 62/696,093, filed on Jul. 10, 2018. The disclosures of each of
the above-referenced applications is incorporated herein by
reference in its entirety.
Claims
The invention claimed is:
1. A bone graft material delivery system, comprising: an elongate
hollow tube constructed to receive bone graft material, said
elongate hollow tube being generally linear and having an extended
axis, a generally rectangular cross-section, a proximal end, a
distal end with at least one opening, and a hollow interior
extending from said proximal end to said distal end, wherein said
distal end of said elongate hollow tube comprises a wedge- or
bullet-shaped tip; a plunger adapted to extend in said elongate
hollow tube, said plunger having a shaft and a distal portion with
an exterior surface contoured to form a substantially congruent fit
with said hollow interior of said elongate hollow tube such that
said plunger is precluded from rotating within said elongate hollow
tube; and a means for advancing bone graft material through the
hollow tube.
2. The system of claim 1, further comprising indicia formed on an
exterior surface of the elongate hollow tube, wherein said indicia
are configured to indicate how far said elongate hollow tube has
been inserted into a surgical site.
3. The system of claim 2, wherein said indicia comprises at least
one of a marking, a score, and a groove.
4. The system of claim 2, wherein said indicia comprises a
radiographic marker.
5. The system of claim 1, wherein said at least one opening
comprises two openings.
6. The system of claim 1, further comprising teeth formed along a
longitudinal axis of the plunger shaft and wherein the means for
advancing is configured to engage said teeth of said plunger to
advance said plunger toward said distal end of said elongate hollow
tube.
7. The system of claim 6, further comprising a gear to engage said
plunger teeth.
8. The system of claim 7, wherein rotational motion of said gear is
translated into linear movement of said plunger.
9. The system of claim 1, wherein said elongate hollow tube is
substantially rigid.
10. The system of claim 1, further comprising a funnel configured
to be coupled to said proximal end of said hollow tube.
11. The system of claim 1, wherein the means for advancing
comprises at least one of (i) a ratchet configured to engage
notches of the plunger, (ii) a gear comprising teeth, (iii) a worm
gear comprising at least one helical thread, (iv) a handle or grip,
and (v) a compressed fluid.
12. The system of claim 1, wherein the means for advancing uses at
least one of manual force, mechanical force, electric force, and
pneumatic force to advance bone graft material through the hollow
tube.
13. A bone graft insertion apparatus comprising: a hollow tube
constructed to receive bone graft, said hollow tube having an
extended axis, a proximal end, a distal end that is wedge- or
bullet-shaped, an opening to discharge bone graft, and a generally
uniform interior rectangular cross-section from said proximal end
to said distal end; a plunger adapted for inserting into said
proximal end of said hollow tube along the extended axis, said
plunger having a shaft and a distal portion of rectangular
cross-section contoured to said interior rectangular cross-section
of said hollow tube, said plunger distal portion forming a
congruent fit with said hollow tube uniform interior rectangular
cross-section, said shaft having a longitudinal axis; and a means
for advancing bone graft material configured to advance said
plunger from said proximal end toward said distal end of said
hollow tube to urge the bone graft through said hollow tube and to
deliver the bone graft through said opening.
14. The apparatus of claim 13, further comprising one or more of:
(i) indicia on said hollow tube that are configured to indicate how
far said hollow tube has been inserted into a surgical site; (ii)
teeth that are formed along the shaft longitudinal axis and a gear
to engage said plunger teeth, wherein the means for advancing is
configured to engage said teeth of said plunger shaft and said gear
is associated with said means for advancing and is configured to
convert rotational motion of said gear into linear movement of said
plunger; and (iii) a funnel configured to be coupled to said
proximal end of said hollow tube.
15. The apparatus of claim 13, wherein said hollow tube is
generally linear and substantially rigid, and wherein said opening
comprises a first pair of edges and a second pair of edges, wherein
the first pair of edges are straight and the second pair of edges
are not straight.
16. The apparatus of claim 13, wherein the means for advancing
comprises at least one of (i) a ratchet configured to engage
notches of the plunger, (ii) a gear comprising teeth, (iii) a worm
gear comprising at least one helical thread, (iv) a handle or grip,
and (v) a compressed fluid.
17. The apparatus of claim 13, wherein the means for advancing uses
at least one of manual force, mechanical force, electric force, and
pneumatic force to advance bone graft material through the hollow
tube.
18. A bone graft delivery device, comprising: an elongate tube
including a first side opposite to a second side, the first and
second sides connected by opposing third and fourth sides such that
the elongate tube has a hollow interior with a generally
rectangular cross-section, wherein the elongate tube includes a
proximal end, at least one opening to discharge bone graft, and a
distal end that is wedge or bullet-shaped; a plunger with a distal
portion and a shaft, the shaft being generally linear; and a means
for applying a force to the plunger to advance the plunger within
the elongate tube toward the distal end such that bone graft is
delivered through the opening into a surgical site.
19. The bone graft delivery device of claim 18, wherein the shaft
has a plurality of teeth and the means for applying includes an
actuator configured to engage the plurality of teeth of the plunger
shaft.
20. The bone graft delivery device of claim 18, wherein the shaft
has a plurality of teeth and the means for applying includes a gear
configured to engage the plurality of teeth of the plunger shaft to
convert rotational motion of the gear into linear movement of the
plunger.
21. The bone graft delivery device of claim 18, wherein the at
least one opening includes an opening formed through one of the
first, second, third, and fourth sides.
22. The bone graft delivery device of claim 18, wherein the hollow
tube is generally linear and is substantially rigid.
23. The bone graft delivery device of claim 18, wherein the means
for applying comprises at least one of (i) a ratchet configured to
engage notches of the plunger, (ii) a gear comprising teeth, (iii)
a worm gear comprising at least one helical thread, (iv) a handle
or grip, and (v) a compressed fluid.
24. The bone graft delivery device of claim 18, wherein the force
is at least one of a manual force, a mechanical force, an electric
force, and a pneumatic force.
25. A bone graft distribution system, comprising: an elongate
hollow tube constructed to receive bone graft material, said
elongate hollow tube being generally linear and having an extended
axis, a generally rectangular cross-section, a proximal end, a
distal end with at least one opening, and a hollow interior
extending from said proximal end to said distal end, wherein said
distal end of said elongate hollow tube comprises a wedge- or
bullet-shaped tip; an implant detachably interconnected to the
distal end of the hollow tube, said implant constructed to receive
bone graft from said hollow tube; a plunger adapted to extend in
said elongate hollow tube, said plunger having a shaft and a distal
portion with an exterior surface contoured to form a substantially
congruent fit with said hollow interior of said elongate hollow
tube such that said plunger is precluded from rotating within said
elongate hollow tube; and a means for advancing bone graft material
through the hollow tube, wherein said hollow tube, said implant,
and said plunger are configured to deliver bone graft material into
an interior of the implant.
26. The bone graft distribution system of claim 25, further
comprising indicia formed on an exterior surface of the elongate
hollow tube, wherein said indicia are configured to indicate how
far said elongate hollow tube has been inserted into a surgical
site.
27. The bone graft distribution system of claim 25, further
comprising teeth formed along a longitudinal axis of the plunger
shaft and wherein the means for advancing is configured to engage
said teeth of said plunger to advance said plunger toward said
distal end of said elongate hollow tube.
28. The bone graft distribution system of claim 25, wherein the
means for advancing comprises at least one of (i) a ratchet
configured to engage notches of the plunger, (ii) a gear comprising
teeth, (iii) a worm gear comprising at least one helical thread,
(iv) a handle or grip, and (v) a compressed fluid.
29. The bone graft distribution system of claim 25, wherein the
means for advancing uses at least one of manual force, mechanical
force, electric force, and pneumatic force to advance bone graft
material through the hollow tube.
30. A method for distributing bone graft, comprising: (a) providing
an elongate hollow tube constructed to receive bone graft material,
said elongate hollow tube being generally linear and having an
extended axis, a generally rectangular cross-section, a proximal
end, a distal end with at least one opening, and a hollow interior
extending from said proximal end to said distal end, wherein said
distal end of said elongate hollow tube comprises a wedge- or
bullet-shaped tip; (b) providing an implant detachably
interconnected to the distal end of the hollow tube, said implant
constructed to receive bone graft from said hollow tube; (c)
providing a plunger adapted to extend in said elongate hollow tube,
said plunger having a shaft and a distal portion with an exterior
surface contoured to form a substantially congruent fit with said
hollow interior of said elongate hollow tube such that said plunger
is precluded from rotating within said elongate hollow tube; (d)
providing a means for advancing bone graft material through the
hollow tube; (e) delivering bone graft material through said at
least one opening of said distal end of said elongate hollow tube
into an interior of said implant by operating said means for
advancing to urge, via said plunger, bone graft material through
said elongate hollow tube; and (f) detaching said implant from the
distal end of the hollow tube.
31. The method of claim 30, wherein the elongate hollow tube
comprises indicia formed on an exterior surface of the elongate
hollow tube, wherein said indicia are configured to indicate how
far said elongate hollow tube has been inserted into a surgical
site.
32. The method of claim 30, wherein the plunger comprises teeth
formed along a longitudinal axis of the plunger shaft, wherein step
(e) comprises engaging said teeth of said plunger with the means
for advancing to advance said plunger toward said distal end of
said elongate hollow tube.
33. The method of claim 30, wherein the means for advancing
comprises at least one of (i) a ratchet configured to engage
notches of the plunger, (ii) a gear comprising teeth, (iii) a worm
gear comprising at least one helical thread, (iv) a handle or grip,
and (v) a compressed fluid.
34. The method of claim 30, wherein the means for advancing uses at
least one of manual force, mechanical force, electric force, and
pneumatic force to advance bone graft material through the hollow
tube.
35. The system of claim 1, wherein the elongate hollow tube is
adapted to receive a capsule or package of bone graft material.
36. The system of claim 35, wherein the bone graft material
comprises one or more types of bone graft material selected from
the group consisting of autogenous bone graft material, allogeneic
bone graft material, and synthetic bone graft material.
37. The system of claim 35, wherein the capsule or package
comprises a predetermined amount of bone graft material.
38. The system of claim 37, wherein the predetermined amount is
between about 0.25 cc and about 1.0 cc.
39. The system of claim 35, wherein more than one capsule or
package may be loaded into the elongate hollow tube to deliver a
desired amount of bone graft material to a surgical site.
40. The apparatus of claim 13, wherein the hollow tube is adapted
to receive a capsule or package of bone graft material.
41. The apparatus of claim 40, wherein the bone graft material
comprises one or more types of bone graft material selected from
the group consisting of autogenous bone graft material, allogeneic
bone graft material, and synthetic bone graft material.
42. The apparatus of claim 40, wherein the capsule or package
comprises a predetermined amount of bone graft material.
43. The apparatus of claim 42, wherein the predetermined amount is
between about 0.25 cc and about 1.0 cc.
44. The apparatus of claim 40, wherein more than one capsule or
package may be loaded into the hollow tube to deliver a desired
amount of bone graft material to a surgical site.
45. The device of claim 18, wherein the elongate tube is adapted to
receive a capsule or package of bone graft material.
46. The device of claim 45, wherein the bone graft material
comprises one or more types of bone graft material selected from
the group consisting of autogenous bone graft material, allogeneic
bone graft material, and synthetic bone graft material.
47. The device of claim 45, wherein the capsule or package
comprises a predetermined amount of bone graft material.
48. The device of claim 47, wherein the predetermined amount is
between about 0.25 cc and about 1.0 cc.
49. The device of claim 45, wherein more than one capsule or
package may be loaded into the elongate hollow tube to deliver a
desired amount of bone graft material to a surgical site.
50. The system of claim 25, wherein the elongate hollow tube is
adapted to receive a capsule or package of bone graft material.
51. The system of claim 50, wherein the bone graft material
comprises one or more types of bone graft material selected from
the group consisting of autogenous bone graft material, allogeneic
bone graft material, and synthetic bone graft material.
52. The system of claim 50, wherein the capsule or package
comprises a predetermined amount of bone graft material.
53. The system of claim 52, wherein the predetermined amount is
between about 0.25 cc and about 1.0 cc.
54. The system of claim 50, wherein more than one capsule or
package may be loaded into the elongate hollow tube to deliver a
desired amount of bone graft material to a surgical site.
55. The method of claim 30, wherein the elongate hollow tube is
adapted to receive a capsule or package of bone graft material.
56. The method of claim 55, wherein the bone graft material
comprises one or more types of bone graft material selected from
the group consisting of autogenous bone graft material, allogeneic
bone graft material, and synthetic bone graft material.
57. The method of claim 55, wherein the capsule or package
comprises a predetermined amount of bone graft material.
58. The method of claim 57, wherein the predetermined amount is
between about 0.25 cc and about 1.0 cc.
59. The method of claim 55, wherein more than one capsule or
package may be loaded into the elongate hollow tube to deliver a
desired amount of bone graft material to a surgical site.
Description
FIELD OF THE INVENTION
This disclosure relates to orthopedic surgery, and more
specifically to an apparatus and method for near-simultaneous and
integrated delivery of bone graft material during the placement of
surgical cages or other medical implants in a patient's spine.
BACKGROUND OF THE INVENTION
According to the American Academy of Orthopedic Surgeons, about
250,000 spinal fusion surgeries are performed every year, mostly on
adults between the ages of 45 to 64. Spinal fusion is a process by
which two or more of the vertebrae that make up the spinal column
are fused together with bone grafts and internal devices (such as
rods) that heal into a single solid bone. Spinal fusion can
eliminate unnatural motion between the vertebrae and, in turn,
reduce pressure on nerve endings. In addition, spinal fusion can be
used to treat, for example, injuries to spinal vertebrae caused by
trauma; protrusion and degeneration of the cushioning disc between
vertebrae (sometimes called slipped disc or herniated disc);
abnormal curvatures (such as scoliosis or kyphosis); and weak or
unstable spine caused by infections or tumors.
Individuals who suffer degenerative disc disease, natural spine
deformations, a herniated disc, spine injuries or other spine
disorders may require surgery on the affected region to relieve the
individual from pain and prevent further injury to the spine and
nerves. Spinal surgery may involve removal of damaged joint tissue,
insertion of a tissue implant and/or fixation of two or more
adjacent vertebral bodies. In some instances a medical implant is
also inserted, such as a fusion cage. The surgical procedure will
vary depending on the nature and extent of the injury. Generally,
there are five main types of lumbar fusion, including: posterior
lumbar fusion ("PLF"), posterior lumbar interbody fusion ("PLIF"),
anterior lumbar interbody fusion ("ALIF"), circumferential 360
fusion, and transforaminal lumbar interbody fusion ("TLIF"). More
recently, direct lateral interbody fusion ("D-LIF") has become
available. A posterior approach is one that accesses the surgical
site from the patient's back, an anterior approach is one that
accesses the surgical site from the patient's front or chest, and a
direct lateral approach is one that accesses the surgical site from
the patient's side. There are similar approaches for fusion in the
interbody or cervical spine regions. For a general background on
some of these procedures and the tools and apparatus used in
certain procedures, see U.S. Prov. Pat. Appl. No. 61/120,260 filed
on Dec. 5, 2008, the entire disclosure of which is incorporated by
reference in its entirety. In addition, further background on
procedures and tools and apparatus used in spinal procedures is
found in U.S. patent application Ser. No. 12/632,720 filed on Dec.
7, 2009, now U.S. Pat. No. 8,366,748, the entire disclosure of
which is incorporated by reference in its entirety.
Vertebrectomy, or the removal or excision of a vertebra, is another
type of spinal surgery that may be necessary to alleviate pain
and/or correct spinal defects, such as when disk material above and
below a particular vertebra protrudes from the spine and contacts
the spinal cord. Once the problematic vertebra is removed, a
specialized fusion cage (also called a vertebrectomy cage) may be
inserted into its place to restore structural continuity to the
spine.
Some disadvantages of traditional methods of spinal surgery
include, for example, the pain associated with the procedure, the
length of the procedure, the complexity of implements used to carry
out the procedure, the prolonged hospitalization required to manage
pain, the risk of infection due to the invasive nature of the
procedure, and the possible requirement of a second procedure to
harvest autograft bone from the iliac crest or other suitable site
on the patient for generating the required quantity of cancellous
and/or cortical bone.
A variety of semisolid bone graft materials are available on the
market which ostensibly increase spinal fusion rates without the
morbidity of autograft bone harvest. Each of the manufacturers
espouses their product as the most advantageous for healing. Many
of these products have similar handling characteristics and the
literature reveals that they have similar healing prospects. They
come in a syringe and it is up to the surgeon to apply the selected
material to the target site. The most common site for application
is to the disk space after it has been prepared to a bleeding bed
and ready to accept a cage and/or the grafting material. This
represents a long and narrow channel even in open procedures. The
surgeon is left to his own devices as to how to get the graft from
its container to the active site. The devices which have been used
have included a "caulking gun" construct and a variety of barrel
shaft with a plunger design.
Bone graft typically includes crushed bone (cancellous and
cortical), or a combination of these (and/or other natural
materials), and may further comprise synthetic biocompatible
materials. Bone graft of this type is intended to stimulate growth
of healthy bone. As used herein, "bone graft" shall mean materials
made up entirely of natural materials, entirely of synthetic
biocompatible materials, or any combination of these materials.
Bone graft often is provided by the supplier in a gel or slurry
form, as opposed to a dry or granule form. Many companies provide
various forms of bone graft in varying degrees of liquidity and
viscosity, which may cause problems in certain prior art delivery
devices in both prepackaged or packaged by the surgeon embodiments.
In addition, the method of delivery of bone graft to a particular
location varies depending on the form of the bone graft
utilized.
Autogenous bone (bone from the patient) or allograft bone (bone
from another individual) are the most commonly used materials to
induce bone formation. Generally, small pieces of bone are placed
into the space between the vertebrae to be fused. Sometimes larger
solid pieces of bone are used to provide immediate structural
support. Autogenous bone is generally considered superior at
promoting fusion. However, this procedure requires extra surgery to
remove bone from another area of the patient's body such as the
pelvis or fibula. Thus, it has been reported that about 30 percent
of patients have significant pain and tenderness at the graft
harvest site, which may be prolonged, and in some cases outlast the
back pain the procedure intended to correct. Similarly, allograft
bone and other bone graft substitutes, although eliminating the
need for a second surgery, have drawbacks in that they have yet to
be proven as cost effective and efficacious substitutes for
autogenous bone fusion.
An alternative to autogenous or allograft bone is the use of growth
factors that promote bone formation. For example, studies have
shown that the use of bone morphogenic proteins ("BMPs") results in
better overall fusion, less time in the operating room and, more
importantly, fewer complications for patients because it eliminates
the need for the second surgery. However, use of BMPs, although
efficacious in promoting bone growth, can be prohibitively
expensive.
Another alternative is the use of a genetically engineered version
of a naturally occurring bone growth factor. This approach also has
limitations. Specifically, surgeons have expressed concerns that
genetically engineered BMPs can dramatically speed the growth of
cancerous cells or cause non-cancerous cells to become more
sinister. Another concern is unwanted bone creation. There is a
chance that bone generated by genetically engineered BMPs could
form over the delicate nerve endings in the spine or, worse,
somewhere else in the body.
Regenerative medicine, which harnesses the ability of regenerative
cells, e.g., stem cells (i.e., the unspecialized master cells of
the body) to renew themselves indefinitely and develop into mature
specialized cells, may be a means of circumventing the limitations
of the prior-art techniques. Stem cells, i.e., both embryonic and
adult stem cells, have been shown to possess the nascent capacity
to become many, if not all, of the 200+ cell and tissue types of
the body, including bone. Recently, adipose tissue has been shown
to be a source of adult stem cells (See e.g. Zuk, Patricia Z. et
al., "Multilineage Cells from Human Adipose Tissue: Implication for
Cell-Based Therapies," Tissue Engineering, April 2001, 7:211-28;
Zuk, Patricia A. et al., "Human Adipose Tissue Is A Source Of
Multipotent Stem Cells," Molecular Biology of the Cell, 2002,
13:4279-4295). Adipose tissue (unlike marrow, skin, muscle, liver
and brain) is comparably easy to harvest in relatively large
amounts with low morbidity (See e.g. Commons, G. W., Halperin, B.,
and Chang, C. C. (2001) "Large-volume liposuction: a review of 631
consecutive cases over 12 years" Plast. Reconstr. Surg. 108,
1753-63; Katz, B. E., Bruck, M. C. and Coleman, W. P. 3 (2001b)
"The benefits of powered liposuction versus traditional
liposuction: a paired comparison analysis" Dermatol. Surg. 27,
863-7). Accordingly, given the limitations of the prior art spinal
fusion techniques, there exists a need for a device that
incorporates regenerative cells, e.g., stem cells that possess the
ability to induce bone formation.
Many different methods and approaches have been attempted to induce
bone formation or to promote spinal fusion. The traditional devices
for inserting bone graft impair the surgeon's visualization of the
operative site, which can lead to imprecise insertion of bone graft
and possible harm to the patient. The caulking gun and the
collection of large barrel/plunger designs typically present
components at the top of their structure which block the view of
the surgical site. The surgeon must then resort to applying
pressure to the surgical site to approximate the location of the
device's delivery area. Such rough maneuvering can result in
imprecise placement of bone graft, and in some cases, rupture of
the surgical area by penetrating the annulus and entering the
abdominal cavity. Also, in some surgical procedures, the devices
for inserting bone graft material are applied within a cannula
inserted or placed in the surgical area, further limiting the size
and/or profile of the bone graft insertion device. When a cannula
is involved, some traditional devices such as the large
barrel/plunger designs and/or some caulking gun designs simply
cannot be used as they cannot be inserted within the cannula.
Traditional devices for inserting bone graft deliver the bone graft
material at the bottom of the delivery device along the device's
longitudinal axis. Such a delivery method causes the bone grafting
material to become impacted at the bottom of the delivery device
which jams the device and promotes risk of rupture of the surgical
area by penetrating the annulus and entering the abdominal cavity.
Further, traditional devices that deliver bone graft material along
their longitudinal axis may cause rupture of the surgical area or
harm to the patient because of the ensuing pressure imparted by the
ejected bone graft material from the longitudinal axis of the
device. Furthermore, the graft material is distributed only in the
longitudinal axis and does not fill in the peripheral areas of the
disk.
As mentioned, the method of delivery of bone graft to a particular
location varies depending on the form of the bone graft utilized.
For example, in the case of slurry type bone graft, various
dispensing devices have been developed having applicators designed
to accommodate this type of bone graft. One such device is
disclosed by U.S. Pat. No. 5,925,051 issued to Mikhail on Jul. 20,
1999 ("Mikhail"), the disclosure of which is incorporated herein by
reference in its entirety. Mikhail provides a caulking gun type
dispenser for introducing bone graft in an enlarged bone (e.g.
femoral) cavity. The device preferably includes a barrel pre-loaded
with bone graft and a cannulated ejector positioned over a
multi-section guide wire. This arrangement purports to accomplish
both ejecting bone graft from the barrel and compacting the bone
graft material while being guided on the guide wire. Mikhail,
however, is designed solely for use with slurry-type bone graft,
and does not accommodate bone graft in granule form, which often
varies in size among granules and does not have the same "flow" or
viscosity characteristics as slurry-type bone graft. Thus, the
applicator of Mikhail is insufficient for introducing most bone
graft to a surgical site in a patient.
U.S. Pat. No. 6,019,765 issued to Thornhill et al. on Feb. 1, 2000
("Thornhill") also teaches a bone graft delivery device and is
incorporated herein by reference in its entirety. The bone graft
device applicator of Thornhill is used to apply bone graft to an
artificial joint without having to remove a previously implanted
prosthesis component. The applicator device includes a hollow tube
with an actuation mechanism for discharging the bone graft from the
device via a nozzle coupled to a distal end of the tube. The bone
graft delivery device of Thornhill may include various components
for loading the device with the bone graft, and may further include
a plurality of nozzles each having a geometry suited for a
particular application. Like Mikhail, the Thornhill delivery device
is designed for use with bone slurry, and requires much custom
instrumentation and different sized parts to achieve success in
many bone graft delivery applications, which in turn increases the
time to assemble and use the delivery device and may create further
problems during the surgical operation.
U.S. Pat. No. 5,697,932 issued to Smith et al. on Dec. 16, 1997
("Smith") discloses yet another bone graft delivery system and
method and is incorporated herein by reference in its entirety. In
Smith, a hollow tube of pre-loaded bone graft and a plunger are
used to facilitate delivery of the bone graft to a bone graft
receiving area. A positioning structure is provided on the plunger
to maintain the plunger in a desirable position with respect to the
hollow tube. Adjunct positioning means may also be provided to
ensure that the plunger remains in the desirable position during
the packing of bone graft into the bone graft receiving area. Like
the devices of Thornhill and Mikhail, the device disclosed by Smith
is clearly designed solely for slurry type bone graft, and does not
provide an effective opening for receiving the desired amount of
bone graft. Furthermore, the hollow tube shown by Smith is narrow
and does not have a footing or other apparatus associated with the
delivery device for preventing the device from penetrating, for
example, the abdominal region of a patient, which may occur during
tamping or packing of the bone graft. This in turn may cause
serious injury to a patient if not controlled, and for these
reasons the device of Smith is also insufficient for delivery of
bone graft to a surgical site.
Traditional devices for inserting a fusion cage or other medical
implants into a patient's spine or other surgical area are distinct
and separate from traditional devices that deliver bone graft
material to the surgical site. For example, once an implant has
been positioned, then bone growth material is packed into the
internal cavity of the fusion cage. Also, sometimes the process is
reversed, i.e., the bone growth is inserted first, and then the
implant. These bone growth inducing substances come into immediate
contact with the bone from the vertebral bone structures which
project into the internal cavity through the apertures. Two devices
are thus traditionally used to insert bone graft material into a
patient's spine and to position and insert a fusion cage. These
devices thus necessitate a disc space preparation followed by
introduction of the biologic materials necessary to induce fusion
and, in a separate step, application of a structural interbody
fusion cage.
The problems associated with separate administration of the
biologic material bone graft material and the insertion of a fusion
cage include applying the graft material in the path of the cage,
restricting and limiting the biologic material dispersed within the
disk space, and requiring that the fusion cage be pushed back into
the same place that the fusion material delivery device was, which
can lead to additional trauma to the delicate nerve structures.
Fusion cages provide a space for inserting a bone graft between
adjacent portions of bone. Such cages are often made of titanium
and are hollow, threaded, and porous in order to allow a bone graft
contained within the interior of the cage of grow through the cage
into adjacent vertebral bodies. Such cages are used to treat a
variety of spinal disorders, including degenerative disc diseases
such as Grade I or II spondylolistheses of the lumbar spine.
Surgically implantable intervertebral fusion cages are well known
in the art and have been actively used to perform spinal fusion
procedures for many years. Their use became popularized during the
mid-1990's with the introduction of the BAK Device from the Zimmer
Inc., a specific intervertebral fusion cage that has been implanted
worldwide more than any other intervertebral fusion cage system.
The BAK system is a fenestrated, threaded, cylindrical, titanium
alloy device that is capable of being implanted into a patient as
described above through an anterior or posterior approach, and is
indicated for cervical and lumbar spinal surgery. The BAK system
typifies a spinal fusion cage in that it is a highly fenestrated,
hollow structure that will fit between two vertebrae at the
location of the intervertebral disc.
Spinal fusion cages may be placed in front of the spine, a
procedure known as anterior lumbar interbody fusion, or ALIF, or
placed in back of the spine. The cages are generally inserted
through a traditional open operation, though laparoscopic or
percutaneous insertion techniques may also be used. Cages may also
be placed through a posterior lumbar interbody fusion, or PLIF,
technique, involving placement of the cage through a midline
incision in the back, or through a direct lateral interbody fusion,
or D-LIF, technique, involving placement of the cage through an
incision in the side.
A typical procedure for inserting a common threaded and impacted
fusion cage is as follows. First, the disc space between two
vertebrae of the lumbar spine is opened using a wedge or other
device on a first side of the vertebrae. The disk space is then
prepared to receive a fusion cage. Conventionally, a threaded cage
is inserted into the bore and the wedge is removed. A disk space at
the first side of the vertebrae is then prepared, and a second
threaded fusion cage inserted into the bore. Alternatively, the
disk space between adjacent vertebrae may simply be cleared and a
cage inserted therein. Often, only one cage is inserted obliquely
into the disk space. Use of a threaded cage may be foregone in
favor of a rectangular or pellet-shaped cage that is simply
inserted into the disk space. Lastly, bone graft material may be
inserted into the surgical area using separate tools and
devices.
U.S. Pat. No. 4,743,256 issued to Brantigan ("Brantigan") discloses
a traditional spinal surgical method involving the implantation of
a spinal fusion cage. The cage surfaces are shaped to fit within
prepared endplates of the vertebrae to integrate the implant with
the vertebrae and to provide a permanent load-bearing strut for
maintaining the disc space. Brantigan teaches that these cages
typically consist of a homogeneous nonresorbable material such as
carbon-reinforced polymers such as polyether ether ketone (PEEK) or
polyether ketone ether ketone ("PEKEKK"). Although these cages have
demonstrated an ability to facilitate fusion, a sufficient fusion
is sometimes not achieved between the bone chips housed within the
cage and the vertebral endplates. In particular, achieving a
complete fusion in the middle portion of the cage has been
particularly problematic. In any case, Brantigan teaches the
separate process and procedure for the insertion of a fusion cage
and the insertion of bone graft. Indeed, local bone graft harvested
from the channel cuts into the vertebrae to receive the plug
supplements the fusion.
U.S. Pat. Appl. Pub. 2007/0043442 of Abernathie et al.
("Abernathie") discloses another traditional spinal surgical method
involving the implantation of a spinal fusion cage. Abernathie
relates generally to an implantable device for promoting the fusion
of adjacent bony structures, and a method of using the same. More
specifically, Abernathie relates to an expandable fusion cage that
may be inserted into an intervertebral space, and a method of using
the same. Abernathie includes an aperture in the fusion cage to
allow bone growth therethrough, as a separate procedure to the
insertion of the fusion cage.
Traditional fusion cages are available in a variety of designs and
composed of a variety of materials. The cages or plugs are commonly
made of an inert metal substrate such as stainless steel,
cobalt-chromium-molybdenum alloys, titanium or the like having a
porous coating of metal particles of similar substrate metal,
preferably titanium or the like as disclosed, for example, in the
Robert M. Pilliar U.S. Pat. No. 3,855,638 issued Dec. 24, 1974 and
U.S. Pat. No. 4,206,516 issued Jun. 10, 1980. These plugs may take
the form of flat sided cubical or rectangular slabs, cylindrical
rods, cruciform blocks, and the like.
U.S. Pat. No. 5,906,616 issued to Pavlov et al. ("Pavlov")
discloses a fusion cage of various cylindrical and conical shapes
and a method of insertion. Like Brantigan, Pavlov teaches the
separate process and procedure for the insertion of a fusion cage
and the insertion of bone graft. U.S. Pat. No. 5,702,449 ("McKay")
discloses a spinal implant comprising a cage made of a porous
biocompatible material reinforced by an outer sleeve made of a
second material which is relatively stronger under the compressive
load of the spine than the biocompatible material. U.S. Pat. No.
6,569,201 issued to Moumene et al. ("Moumene") teaches a bone
fusion device having a structural bioresorbable layer disposed upon
the outer surface of a non-resorbable support. As the bioresorbable
structural layer resorbs over time, the load upon the bone graft
housed within the non-resorbable support increases. Published PCT
Application No. WO 99/08627 ("Gresser") discloses a fully
bioresorbable interbody fusion device, as well as homogeneous
composite devices containing at least 25% resorbable materials.
U.S. Pat. No. 7,867,277 issued to Tohmeh discloses a spinal fusion
implant of bullet shaped end.
U.S. Pat. No. 7,846,210 issued to Perez-Cruet et al.
("Perez-Cruet") discloses an interbody device assembly consisting
of a fusion device and an insertion device. The insertion device
positions the fusion device between two vertebrae, provides bone
graft material, and then detaches from the fusion device, leaving
the fusion device in place to restore disc space height. However,
the Perez-Cruet device is designed to receive bone graft material
from its insertion device and distribute the material away from the
fusion device. In most embodiments of the fusion device, a center
plate is positioned immediately downstream of the received bone
graft material and directs the bone graft to opposing sides of the
fusion device. (See, for example, FIG. 20 depicting plate 308
directing bone graft material 392 along the exterior sides of the
fusion device 302). As such, the Perez-Cruet fusion device is
unlikely to completely fill the areas near of its fusion cage and
deliver bone graft material to the surrounding bone graft site.
Furthermore, none of the Perez-Cruet fusion device embodiments
feature a defined interior space or a cage-style design. Indeed,
the Perez-Cruet fusion device explicitly teaches away from a
contained-interior, fusion-cage-style device, asserting that its
fusion device fills all of the disc space as opposed to a cage
design, which contains the bone material. Furthermore, the
Perez-Cruet does not feature a distal tip that functions to
precisely position the fusion device and stabilize the device
during delivery of bone graft material.
U.S. Pat. No. 7,985,256 issued to Grotz et al. ("Grotz") discloses
an expandable spinal implant for insertion between opposed
vertebral end plates. The implant is a cylinder block of slave
cylinders; a central cavity between the cylinders receives bone
graft material and pistons positioned within the cylinders provide
a corrective bone engaging surface for expanding against a first
vertebral end plate. The insertion tool used to place the spinal
implant includes a handle and hollow interior for housing hydraulic
control lines and a bone graft supply line. The Grotz system does
not allow precise positioning or delivery of bone graft material
without an implant and requires a complex and bulky insertion
tool.
U.S. Pat. Appl. Pub. 2010/0198140 to Lawson ("Lawson") discloses a
tool comprising a cannula with an open slot at the distal end and a
closed tip. Lawson's tool employs tamps to push bone aside and open
up a void for filling; solid bone pellets are then rammed down the
hollow interior of the cannula by a tamper and delivered to the
surgical site. Lawson does not allow precise positioning or
delivery of viscous bone graft material and has no capability to
interconnect or integrate with an implant such as a bone graft
fusion cage.
U.S. Pat. Appl. Pub. 2010/0262245 to Alfaro et al. ("Alfaro")
discloses a delivery system for an intervertebral spacer and a bone
grafting material comprising a spacer disengagingly attached to a
hollow handle. The handle comprises a chamber and bone grafting
material-advancing means for introducing bone grafting material
from the chamber into the spacer and the intervertebral spaces. The
Alfaro system does not allow precise positioning or delivery of
bone graft material through a distal tip that precisely positions
the fusion device and stabilizes the device during delivery of bone
graft material, and does not allow primarily lateral injection of
bone graft fusion material.
The prior art bone graft delivery devices listed above typically
must come pre-loaded with bone graft, or alternatively require
constant loading (where permissible) in order to constantly have
the desired supply of bone graft available. Moreover, these bone
graft delivery devices generally cannot handle particulate bone
graft of varying or irregular particulate size. Furthermore, the
prior art devices for inserting a fusion cage or other medical
implant into a patient's spine or other surgical area are commonly
distinct and separate from traditional devices that deliver bone
graft material to the surgical site. As such, two devices are
traditionally used to insert bone graft material into a patient's
spine and to position and insert a fusion cage. The problems
associated with separate administration of the biologic material
bone graft material and the insertion of a fusion cage include
applying the graft material in the path of the cage, restricting
and limiting the biologic material dispersed within the disk space,
and requiring that the fusion cage be pushed back into the same
place that the fusion material delivery device was, which can lead
to additional trauma to the delicate nerve structures. These
problems can be a great inconvenience, cause avoidable trauma to a
patient and make these prior art devices unsuitable in many
procedures.
Therefore, there is a long-felt need for an apparatus and method
for near-simultaneous and integrated precision delivery of bone
graft material during the placement of surgical cages or other
medical implants in a patient's spine. The present invention solves
these needs. The present invention allows biologic material to flow
directly to the fusion cage and be dispersed within the disc space
in a single step, and can precisely and simply deliver particulate
bone graft of varying or irregular particulate size. Thus, the
present invention allows application of bone graft material through
a detachable fusion cage, eliminates otherwise restriction of the
volume of biologic material that may be dispersed within the disk
space, and eliminates the requirement that the fusion cage be
pushed back into the same place that the fusion material delivery
device was, which can lead to additional trauma to the delicate
nerve structures.
SUMMARY OF THE INVENTION
Certain embodiments of the present disclosure relate to an
apparatus and method for near-simultaneous and integrated delivery
of bone graft material during the placement of surgical cages or
other medical implants in a patient's spine. The integrated fusion
cage and delivery device (the "device") is comprised generally of a
tubular member and a plunger for expelling bone graft from the
tubular member, through a surgical fusion cage, and into a bone
graft receiving area, then disengaging the fusion cage at the
surgical site in a human patient. Thus, the apparatus and method
allows the biologic material to flow directly into and through the
fusion cage and be dispersed within the disc space in a single
step, and leave the detachable fusion cage in the surgical area. In
one embodiment, the integrated fusion cage is an expandable
integrated fusion cage. Other embodiments and alternatives to this
device are described in greater detail below.
By way of providing additional background, context, and to further
satisfy the written description requirements of 35 U.S.C. .sctn.
112, the following references are incorporated by reference in
their entireties for the express purpose of explaining the nature
of the surgical procedures in which bone graft is used and to
further describe the various tools and other apparatus commonly
associated therewith: U.S. Pat. No. 6,309,395 to Smith et al.; U.S.
Pat. No. 6,142,998 to Smith et al.; U.S. Pat. No. 7,014,640 to
Kemppanien et al.; U.S. Pat. No. 7,406,775 to Funk, et al.; U.S.
Pat. No. 7,387,643 to Michelson; U.S. Pat. No. 7,341,590 to Ferree;
U.S. Pat. No. 7,288,093 to Michelson; U.S. Pat. No. 7,207,992 to
Ritland; U.S. Pat. No. 7,077,864 Byrd III, et al.; U.S. Pat. No.
7,025,769 to Ferree; U.S. Pat. No. 6,719,795 to Cornwall, et al.;
U.S. Pat. No. 6,364,880 to Michelson; U.S. Pat. No. 6,328,738 to
Suddaby; U.S. Pat. No. 6,290,724 to Marino; U.S. Pat. No. 6,113,602
to Sand; U.S. Pat. No. 6,030,401 to Marino; U.S. Pat. No. 5,865,846
to Bryan, et al.; U.S. Pat. No. 5,569,246 to Ojima, et al.; U.S.
Pat. No. 5,527,312 to Ray; and U.S. Pat. Appl. Pub. No.
2008/0255564 to Michelson.
By way of providing additional background, context, and to further
satisfy the written description requirements of 35 U.S.C. .sctn.
112, the following references are incorporated by reference in
their entireties for the express purpose of explaining the nature
of the surgical procedures in which fusion cages are used and to
further describe the various tools and other apparatus commonly
associated therewith: U.S. Pat. No. 6,569,201 to Moumene et al.;
U.S. Pat. No. 6,159,211 to Boriani et al.; U.S. Pat. No. 4,743,256
to Brantigan; U.S. Pat. Appl. 2007/0043442 to Abernathie et al.;
U.S. Pat. Nos. 3,855,638 and 4,206,516 to Pilliar; U.S. Pat. No.
5,906,616 issued to Pavlov et al.; U.S. Pat. No. 5,702,449 to
McKay; U.S. Pat. No. 6,569,201 to Moumene et al.; PCT Appl. No. WO
99/08627 to Gresser; U.S. Pat. Appl. Pub. 2012/0022651 to Akyuz et
al.; U.S. Pat. Appl. Pub. 2011/0015748 to Molz et al.; U.S. Pat.
Appl. Pub. 2010/0249934 to Melkent; U.S. Pat. Appl. Pub.
2009/0187194 to Hamada; U.S. Pat. No. 7,867,277 issued to Tohmeh;
U.S. Pat. No. 7,846,210 to Perez-Cruet et al.; U.S. Pat. No.
7,985,256 issued to Grotz et al.; U.S. Pat. Appl. Pub. 2010/0198140
to Lawson; and U.S. Pat. Appl. Pub. 2010/0262245 to Alfaro et
al.
By way of providing additional background and context, the
following references are also incorporated by reference in their
entireties for the purpose of explaining the nature of spinal
fusion and devices and methods commonly associated therewith: U.S.
Pat. No. 7,595,043 issued to Hedrick et al.; U.S. Pat. No.
6,890,728 to Dolecek et al.; U.S. Pat. No. 7,364,657 to Mandrusov,
and U.S. Pat. No. 8,088,163 to Kleiner.
In addition, by way of providing additional background and context,
the following references are also incorporated by reference in
their entireties for the purpose of explaining the nature of spinal
fusion and devices and methods commonly associated therewith: U.S.
Pat. No. D647,202 entitled "Bone Marrow Harvesting Device" to
Scifert issued Oct. 18, 2011; U.S. Pat. No. 7,897,164 entitled
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entitled "Compositions and Methods for Nucleus Pulposus
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No. 2010/0021518 entitled "Foam Carrier for Bone Grafting" to
Scifert issued Jan. 28, 2010; U.S. Pat. No. 7,824,703 entitled
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No. 2006/0247791 entitled "Multi-Purpose Medical Implant Devices"
to McKay, et al., issued Nov. 2, 2006; U.S. Pat. Appl. Pub. No.
2007/0225811 entitled "Conformable Orthopedic Implant" to Scifert,
et al., issued Sep. 27, 2007; U.S. Pat. No. 6,746,487 entitled
"Intramedullary Trial Fixation Device" to Scifert, et al., issued
Jun. 9, 2004; U.S. Pat. Appl. Pub. No. 2013/0073041 entitled
"Medical Implants With Reservoir(s), and Materials Preparable From
Same" to Scifert et al., issued Mar. 21, 2013; U.S. Pat. Appl. Pub.
No. 2010/0266689 entitled "Tissue Augmentation With Active Agent
For Wound Healing" to Simonton et al., issued Oct. 21, 2010; U.S.
Pat. Appl. Pub. No. 2011/0028393 entitled "Flowable Paste And Putty
Bone Void Filler" to Vickers et al., issued Feb. 3, 2011; U.S. Pat.
Appl. Pub. No. 2009/0099660 entitled "Instrumentation To Facilitate
Access Into The Intervertebral Disc Space And Introduction Of
Materials Therein" to Scifert issued Apr. 16, 2009; U.S. Pat. Appl.
Pub. No. 2011/0014587 entitled "System And Methods Of Preserving An
Oral Socket" to Spagnoli et al., issued Jan. 20, 2011; U.S. Pat.
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Delivering to a Patient" to Beals et al., issued Apr. 3, 2012; U.S.
Pat. Appl. Pub. No. 2008/0260598 entitled "Devices, Methods and
Systems for Hydrating a Medical Implant Material" to Gross et al.,
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12, 2012; U.S. Pat. No. 7,939,092 entitled "Cohesive Osteogenic
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It is one aspect of the present invention to provide a bone graft
material delivery system, comprising an elongate hollow tube
constructed to receive bone graft material, said elongate hollow
tube being generally linear and having an extended axis, a
generally rectangular cross-section, a proximal end, a distal end
with at least one opening, and a hollow interior extending from
said proximal end to said distal end, wherein said distal end of
said elongate hollow tube comprises a wedge- or bullet-shaped tip;
a plunger adapted to extend in said elongate hollow tube, said
plunger having a shaft and a distal portion with an exterior
surface contoured to form a substantially congruent fit with said
hollow interior of said elongate hollow tube such that said plunger
is precluded from rotating within said elongate hollow tube; and a
means for advancing bone graft material through the hollow
tube.
In embodiments, the system may further comprise indicia formed on
an exterior surface of the elongate hollow tube, wherein said
indicia are configured to indicate how far said elongate hollow
tube has been inserted into a surgical site. Said indicia may, but
need not, comprise at least one of a marking, a score, and a
groove. Said indicia may, but need not, comprise a radiographic
marker.
In embodiments, said at least one opening may comprise two
openings.
In embodiments, the system may further comprise teeth formed along
a longitudinal axis of the plunger shaft and the means for
advancing may be configured to engage said teeth of said plunger to
advance said plunger toward said distal end of said elongate hollow
tube. The system may, but need not, further comprise a gear to
engage said plunger teeth. Rotational motion of said gear may, but
need not, be translated into linear movement of said plunger.
In embodiments, said elongate hollow tube may be substantially
rigid.
In embodiments, the system may further comprise a funnel configured
to be coupled to said proximal end of said hollow tube.
In embodiments, the means for advancing may comprise at least one
of (i) a ratchet configured to engage notches of the plunger, (ii)
a gear comprising teeth, (iii) a worm gear comprising at least one
helical thread, (iv) a handle or grip, and (v) a compressed
fluid.
In embodiments, the means for advancing may use at least one of
manual force, mechanical force, electric force, and pneumatic force
to advance bone graft material through the hollow tube.
It is another aspect of the present invention to provide a bone
graft insertion apparatus comprising a hollow tube constructed to
receive bone graft, said hollow tube having an extended axis, a
proximal end, a distal end that is wedge- or bullet-shaped, an
opening to discharge bone graft, and a generally uniform interior
rectangular cross-section from said proximal end to said distal
end; a plunger adapted for inserting into said proximal end of said
hollow tube along the extended axis, said plunger having a shaft
and a distal portion of rectangular cross-section contoured to said
interior rectangular cross-section of said hollow tube, said
plunger distal portion forming a congruent fit with said hollow
tube uniform interior rectangular cross-section, said shaft having
a longitudinal axis; and a means for advancing bone graft material
configured to advance said plunger from said proximal end toward
said distal end of said hollow tube to urge the bone graft through
said hollow tube and to deliver the bone graft through said
opening.
In embodiments, the apparatus may further comprise one or more of
(i) indicia on said hollow tube that are configured to indicate how
far said hollow tube has been inserted into a surgical site; (ii)
teeth that are formed along the shaft longitudinal axis and a gear
to engage said plunger teeth, wherein the means for advancing is
configured to engage said teeth of said plunger shaft and said gear
is associated with said means for advancing and is configured to
convert rotational motion of said gear into linear movement of said
plunger; and (iii) a funnel configured to be coupled to said
proximal end of said hollow tube.
In embodiments, said hollow tube may be generally linear and
substantially rigid, and said opening may comprise a first pair of
edges and a second pair of edges, wherein the first pair of edges
are straight and the second pair of edges are not straight.
In embodiments, the means for advancing may comprise at least one
of (i) a ratchet configured to engage notches of the plunger, (ii)
a gear comprising teeth, (iii) a worm gear comprising at least one
helical thread, (iv) a handle or grip, and (v) a compressed
fluid.
In embodiments, the means for advancing may use at least one of
manual force, mechanical force, electric force, and pneumatic force
to advance bone graft material through the hollow tube.
It is another aspect of the present invention to provide a bone
graft delivery device, comprising an elongate tube including a
first side opposite to a second side, the first and second sides
connected by opposing third and fourth sides such that the elongate
tube has a hollow interior with a generally rectangular
cross-section, wherein the elongate tube includes a proximal end,
at least one opening to discharge bone graft, and a distal end that
is wedge or bullet-shaped; a plunger with a distal portion and a
shaft, the shaft being generally linear; and a means for applying a
force to the plunger to advance the plunger within the elongate
tube toward the distal end such that bone graft is delivered
through the opening into a surgical site.
In embodiments, the shaft may have a plurality of teeth and the
means for applying may include an actuator configured to engage the
plurality of teeth of the plunger shaft.
In embodiments, the shaft may have a plurality of teeth and the
means for applying may include a gear configured to engage the
plurality of teeth of the plunger shaft to convert rotational
motion of the gear into linear movement of the plunger.
In embodiments, the at least one opening may include an opening
formed through one of the first, second, third, and fourth
sides.
In embodiments, the hollow tube may be generally linear and
substantially rigid.
In embodiments, the means for applying may comprise at least one of
(i) a ratchet configured to engage notches of the plunger, (ii) a
gear comprising teeth, (iii) a worm gear comprising at least one
helical thread, (iv) a handle or grip, and (v) a compressed
fluid.
In embodiments, the force may be at least one of a manual force, a
mechanical force, an electric force, and a pneumatic force.
It is another aspect of the present invention to provide a bone
graft distribution system, comprising an elongate hollow tube
constructed to receive bone graft material, said elongate hollow
tube being generally linear and having an extended axis, a
generally rectangular cross-section, a proximal end, a distal end
with at least one opening, and a hollow interior extending from
said proximal end to said distal end, wherein said distal end of
said elongate hollow tube comprises a wedge- or bullet-shaped tip;
an implant detachably interconnected to the distal end of the
hollow tube, said implant constructed to receive bone graft from
said hollow tube; a plunger adapted to extend in said elongate
hollow tube, said plunger having a shaft and a distal portion with
an exterior surface contoured to form a substantially congruent fit
with said hollow interior of said elongate hollow tube such that
said plunger is precluded from rotating within said elongate hollow
tube; and a means for advancing bone graft material through the
hollow tube, wherein said hollow tube, said implant, and said
plunger are configured to deliver bone graft material into an
interior of the implant.
In embodiments, the bone graft distribution system may further
comprise indicia formed on an exterior surface of the elongate
hollow tube, wherein said indicia are configured to indicate how
far said elongate hollow tube has been inserted into a surgical
site.
In embodiments, the bone graft distribution system may further
comprise teeth formed along a longitudinal axis of the plunger
shaft and the means for advancing may be configured to engage said
teeth of said plunger to advance said plunger toward said distal
end of said elongate hollow tube.
In embodiments, the means for advancing may comprise at least one
of (i) a ratchet configured to engage notches of the plunger, (ii)
a gear comprising teeth, (iii) a worm gear comprising at least one
helical thread, (iv) a handle or grip, and (v) a compressed
fluid.
In embodiments, the means for advancing may use at least one of
manual force, mechanical force, electric force, and pneumatic force
to advance bone graft material through the hollow tube.
It is another aspect of the present invention to provide a method
for distributing bone graft, comprising (a) providing an elongate
hollow tube constructed to receive bone graft material, said
elongate hollow tube being generally linear and having an extended
axis, a generally rectangular cross-section, a proximal end, a
distal end with at least one opening, and a hollow interior
extending from said proximal end to said distal end, wherein said
distal end of said elongate hollow tube comprises a wedge- or
bullet-shaped tip; (b) providing an implant detachably
interconnected to the distal end of the hollow tube, said implant
constructed to receive bone graft from said hollow tube; (c)
providing a plunger adapted to extend in said elongate hollow tube,
said plunger having a shaft and a distal portion with an exterior
surface contoured to form a substantially congruent fit with said
hollow interior of said elongate hollow tube such that said plunger
is precluded from rotating within said elongate hollow tube; (d)
providing a means for advancing bone graft material through the
hollow tube; (e) delivering bone graft material through said at
least one opening of said distal end of said elongate hollow tube
into an interior of said implant by operating said means for
advancing to urge, via said plunger, bone graft material through
said elongate hollow tube; and (f) detaching said implant from the
distal end of the hollow tube.
In embodiments, the elongate hollow tube may comprise indicia
formed on an exterior surface of the elongate hollow tube, wherein
said indicia are configured to indicate how far said elongate
hollow tube has been inserted into a surgical site.
In embodiments, the plunger may comprise teeth formed along a
longitudinal axis of the plunger shaft and step (e) may comprise
engaging said teeth of said plunger with the means for advancing to
advance said plunger toward said distal end of said elongate hollow
tube.
In embodiments, the means for advancing may comprise at least one
of (i) a ratchet configured to engage notches of the plunger, (ii)
a gear comprising teeth, (iii) a worm gear comprising at least one
helical thread, (iv) a handle or grip, and (v) a compressed
fluid.
In embodiments, the means for advancing may use at least one of
manual force, mechanical force, electric force, and pneumatic force
to advance bone graft material through the hollow tube.
In another embodiment for the integrated fusion cage and graft
delivery device, the detachable fusion cage is detachable by way of
a Luer taper or Luer fitting connection, such as in a Luer-Lok.RTM.
or Luer-Slip.RTM. configuration or any other Luer taper or Luer
fitting connection configuration. For purposes of illustration, and
without wishing to be held to any one embodiment, the following
U.S. patent application is incorporated herein by reference in
order to provide an illustrative and enabling disclosure and
general description of means to selectably detach the fusion cage
of the integrated fusion cage and graft delivery device: U.S.
Patent Appl. No. 2009/0124980 to Chen.
In another embodiment for the integrated fusion cage and graft
delivery device, the detachable fusion cage is detachable by way of
a pedicle dart by threadable rotation to achieve attachment,
detachment, and axial movement. Other ways include a quick key
insertion, an external snap detent, or magnetic attraction or any
other structure. For purposes of illustration, and without wishing
to be held to any one embodiment, the following U.S. patent
application is incorporated herein by reference in order to provide
an illustrative and enabling disclosure and general description of
means to selectably detach the fusion cage of the integrated fusion
cage and graft delivery device: U.S. Patent Appl. No. 2009/0187194
to Hamada.
In another embodiment for the integrated fusion cage and graft
delivery device, the detachable fusion cage is detachable by use of
magnetism. More specifically, the detachable fusion cage can be
made to feature a magnetic field pattern and a resulting force R
that are adjustable and may be of different character than the rest
of the integrated fusion cage and graft delivery device. With
permanent magnets, such adjustments can be made mechanically by
orienting various permanent magnet polar geometries and
corresponding shapes relative to one another. U.S. Pat. No.
5,595,563 to Moisdon describes further background regarding such
adjustment techniques, which is hereby incorporated by reference in
its entirety. Alternatively, or additionally, electromagnets could
be used in combination with permanent magnets to provide
adjustability. In further embodiments, the magnets and
corresponding fields and the resultant magnetic field pattern can
include both attraction forces from placement of opposite pole
types in proximity to one another and repulsion forces from
placement of like pole types in proximity to one another. As used
herein, "repulsive magnetic force" or "repulsive force" refers to a
force resulting from the placement of like magnetic poles in
proximity to one another either with or without attractive forces
also being present due to opposite magnetic poles being placed in
proximity to one another, and further refers to any one of such
forces when multiple instances are present. U.S. Pat. No. 6,387,096
is cited as a source of additional information concerning repulsive
forces that are provided together with attractive magnetic forces,
which is hereby incorporated by reference. In another alternative
embodiment example, one or more of surfaces of the fusion cage are
roughened or otherwise include bone-engaging structures to secure
purchase with vertebral surfaces. In yet other embodiments, the
selectable detachable feature between the detachable fusion cage
and the integrated fusion cage and graft delivery device can
include one or more tethers, cables, braids, wires, cords, bands,
filaments, fibers, and/or sheets; a nonfabric tube comprised of an
organic polymer, metal, and/or composite; an accordion or bellows
tube type that may or may not include a fabric, filamentous,
fibrous, and/or woven structure; a combination of these, or such
different arrangement as would occur to one skilled in the art.
Alternatively or additionally, the selectable detachable feature
between the detachable fusion cage and the integrated fusion cage
and graft delivery device can be arranged to present one or more
openings between members or portions, where such openings extend
between end portions of the fusion cage. For purposes of
illustration, and without wishing to be held to any one embodiment,
the following U.S. patent application is incorporated herein by
reference in order to provide an illustrative and enabling
disclosure and general description of means to selectably detach
the fusion cage of the integrated fusion cage and graft delivery
device: U.S. Patent Appl. No. 2011/0015748 to Molz et al.
In another embodiment for the integrated fusion cage and graft
delivery device, the detachable fusion cage is detachable by use of
plasma treatment. The term "plasma" in this context is an ionized
gas containing excited species such as ions, radicals, electrons
and photons. (Lunk and Schmid, Contrib. Plasma Phys., 28: 275
(1998)). The term "plasma treatment" refers to a protocol in which
a surface is modified using a plasma generated from process gases
including, but not limited to, O.sub.2, He, N.sub.2, Ar and
N.sub.2O. To excite the plasma, energy is applied to the system
through electrodes. This power may be alternating current (AC),
direct current (DC), radiofrequency (RF), or microwave frequency
(MW). The plasma may be generated in a vacuum or at atmospheric
pressure. The plasma can also be used to deposit polymeric, ceramic
or metallic thin films onto surfaces (Ratner, Ultrathin Films (by
Plasma deposition), 11 Polymeric Materials Encyclopedia 8444-8451,
(1996)). Plasma treatment is an effective method to uniformly alter
the surface properties of substrates having different or unique
size, shape and geometry including but not limited to bone and bone
composite materials. Plasma Treatment may be employed to effect
magnetic properties on elements of the integrated fusion cage and
graft delivery device, or to provide selectable detachment of the
fusion cage. For purposes of illustration, and without wishing to
be held to any one embodiment, the following U.S. patent
application is incorporated herein by reference in order to provide
an illustrative and enabling disclosure and general description of
means to selectably detach the fusion cage of the integrated fusion
cage and graft delivery device: U.S. Pat. No. 7,749,555 to Zanella
et al.
In one embodiment, the device is not a caulking gun style device,
that is the bone graft material and/or the fusion cage are not
delivered and/or positioned using a hand-pump and/or hand-squeeze
mechanism. Instead, the device delivers graft material and/or a
fusion cage using a hollow tube and plunger arrangement which is
not a caulking gun style device and further, does not appreciably
disrupt or block the user's view of the surgical site and/or enable
precision delivery of bone graft material and/or a fusion cage to
the surgical site. Indeed, the device of one embodiment of the
present disclosure is distinctly unlike the caulking gun device of
U.S. Pat. Appl. No. 2004/0215201 to Lieberman ("Lieberman"), which
requires an L-shaped base member handle, rack teeth to advance a
plunger member, and user action on a lever of the L-shaped base
member handle to deploy bone graft material. In one embodiment, the
device of this application is not a caulking gun style device and
does not comprise rack teeth, a base member handle and at least one
component that obscures user viewing of the surgical site.
Lieberman is incorporated by reference in its entirety for all
purposes.
Similarly, in one embodiment, the device is distinctly unlike the
caulking gun device of U.S. Pat. Appl. No. 2002/0049448 to Sand et
al ("Sand"), which requires a gun and trigger mechanism in which
the user squeezes together a gun-style handle to deploy material
into bone. The Sand device obstructs the view of the user of the
delivery site. In one embodiment, the device of this application is
not a caulking gun style device and does not comprise an
opposing-levered, gun-style delivery mechanism and at least one
component that obscures user viewing of the surgical site. Sand is
incorporated by reference in its entirety for all purposes.
Other caulking gun type devices are described in U.S. Pat. Nos.
8,932,295 and 9,655,748 which are each incorporated herein by
reference in their entirety.
However, while in some embodiments the bone graft delivery device
of the present invention may not be a caulking gun-style device, it
is to be expressly understood that caulking gun-type designs are
within the scope of the present invention, and indeed may even be
desirable in certain embodiments and applications. By way of
non-limiting example, it may be advantageous to provide a caulking
gun-type mechanism for the purpose of making it easier for a user
to apply pressure against a plunger to facilitate controlled
movement of the plunger and/or a hollow tube relative to the
plunger. A handle and pivotally mounted trigger attached to a
ratchet-type push bar, as are commonly associated with caulking
guns and similar devices, may be provided, in these and other
embodiments, instead of or in addition to a rack-and-pinion-type
linear actuator.
In one embodiment, the device is configured to deliver bone graft
material substantially laterally from its delivery end, that is
substantially not in the axial direction but rather substantially
from the side and/or in a radial direction. This is distinctly
different than devices that deliver bone graft material along their
vertical axis, that is, along or out their bottom end, and/or
obstruct the user view of the bone graft and/or fusion cage
delivery site, such as that of U.S. Pat. Appl. No. 2010/0087828 to
Krueger et al ("Krueger"), U.S. Pat. Appl. No. 2009/0264892 to
Beyar et al ("Beyar"), U.S. Pat. Appl. No. 2007/0185496 to Beckman
et al ("Beckman"), U.S. Pat. Appl. No. 2009/0275995 to Truckai et
al ("Truckai") and U.S. Pat. Appl. No. 2006/0264964 to Scifert et
al ("Scifert"). Krueger, Beyar, Beckman, Truckai and Scifert are
incorporated by reference in their entireties for all purposes.
In one embodiment, the device is configured to deliver bone graft
material so as to completely fill the defined interior of its
fusion cage and subsequently deliver bone graft material to the
surrounding bone graft site, rather than, for example, to contain
the bone material as are the fusion cage designs of U.S. Pat. No.
7,846,210 to Perez-Cruet ("Perez-Cruet"). Further, the fusion
device of this application features a distal tip that functions to
precisely position the fusion device and stabilize the device
during delivery of bone graft material. Perez-Cruet is incorporated
by reference in its entirety for all purposes.
In addition, by way of providing additional background and context,
the following references are also incorporated by reference in
their entireties for the purpose of explaining the nature of spinal
fusion and devices and methods commonly associated therewith, to
include, without limitation, expandable fusion cages: U.S. Pat. No.
4,863,476 to Shepperd; U.S. Pat. No. 6,743,255 to Ferree; U.S. Pat.
No. 6,773,460 to Jackson; U.S. Pat. No. 6,835,206 to Jackson; U.S.
Pat. No. 6,972,035 to Michelson; U.S. Pat. No. 7,771,473 to
Thramann; U.S. Pat. No. 7,850,733 to Baynham; U.S. Pat. No.
8,506,635 to Palmatier; U.S. Pat. No. 8,556,979 to Glerum; U.S.
Pat. No. 8,628,576 to Triplett; U.S. Pat. No. 8,709,086 to Glerum;
U.S. Pat. No. 8,715,351 to Pinto; U.S. Pat. No. 8,753,347 to
McCormack; U.S. Pat. No. 8,753,377 to McCormack; U.S. Design Pat.
No. D708,323 to Reyes; U.S. Pat. No. 8,771,360 to Jimenez; U.S.
Pat. No. 8,778,025 to Ragab; U.S. Pat. No. 8,778,027 to Medina;
U.S. Pat. No. 8,808,383 to Kwak; U.S. Pat. No. 8,814,940 to Curran;
U.S. Pat. No. 8,821,396 to Miles; U.S. Patent Application
Publication No. 2006/0142858 to Colleran; U.S. Patent Application
Publication No. 2008/0086142 to Kohm; U.S. Patent Application
Publication No. 2010/0286779 to Thibodean; U.S. Patent Application
Publication No. 2011/0301712 to Palmatier; U.S. Patent Application
Publication No. 2012/0022603 to Kirschman; U.S. Patent Application
Publication No. 2012/0035729 to Glerum; U.S. Patent Application
Publication No. 2012/0089185 to Gabelberger; U.S. Patent
Application Publication No. 2012/0123546 to Medina; U.S. Patent
Application Publication No. 2012/0197311 to Kirschman; U.S. Patent
Application Publication No. 2012/0215316 to Mohr; U.S. Patent
Application Publication No. 2013/0158664 to Palmatier; U.S. Patent
Application Publication No. 2013/0178940; U.S. Patent Application
Publication No. 2014/0012383 to Triplett; U.S. Patent Application
Publication No. 2014/0156006; U.S. Patent Application Publication
No. 2014/0172103 to O'Neil; U.S. Patent Application Publication No.
2014/0172106 to To; U.S. Patent Application Publication No.
2014/0207239 to Barreiro; U.S. Patent Application Publication No.
2014/0228955 to Weiman; U.S. Patent Application Publication No.
2014/0236296 to Wagner; U.S. Patent Application Publication No.
2014/0236297 to Iott; U.S. Patent Application Publication No.
2014/0236298 to Pinto.
Furthermore, by way of providing additional background and context,
the following references are also incorporated by reference in
their entireties for the purpose of explaining the nature of spinal
fusion and devices and methods commonly associated therewith, to
include, without limitation, expandable fusion cages: U.S. Pat. No.
7,803,159 to Perez-Cruet et al.; U.S. Pat. No. 8,852,282 to Farley
et al.; U.S. Pat. No. 8,858,598 to Seifert et al.; U.S. Pat. No.
D714,933 to Kawamura; U.S. Pat. No. 8,795,366 to Varela; U.S. Pat.
No. 8,852,244 to Simonson; U.S. Patent Application Publication No.
2012/0158146 to Glerum et al.; U.S. Pat. No. 8,852,242 to
Morgenstern Lopez et al.; U.S. Pat. No. 8,852,281 to Phelps; U.S.
Pat. No. 8,840,668 to Donahoe et al.; U.S. Pat. No. 8,840,622 to
Vellido et al.; U.S. Patent Application Publication No.
2014/0257405; U.S. Patent Application Publication No. 2014/0257490
to Himmelberger et al.; U.S. Pat. No. 8,828,019 to Raymond et al.;
U.S. Patent Application Publication No. 2014/0288652 to Boehm et
al.; U.S. Patent Application Publication No. 2014/0287055 to
Kunjachan; U.S. Patent Application Publication No. 2014/0276896 to
Harper; U.S. Patent Application Publication No. 2014/0277497 to
Bennett et al.; U.S. Patent Application Publication No.
2012/0029635 to Schoenhoeffer et al.; U.S. Patent Application
Publication No. 2014/0303675 to Mishra; U.S. Patent Application
Publication No. 2014/0303731 to Glerum; U.S. Patent Application
Publication No. 2014/0303732 to Rhoda et al.; U.S. Pat. No.
8,852,279 to Weiman; PCT Pub. WO 2012/031267 to Weiman; U.S. Pat.
No. 8,845,731 to Weiman; U.S. Pat. No. 8,845,732 to Weiman; U.S.
Pat. No. 8,845,734 to Weiman; U.S. Patent Application Publication
No. 2014/0296985 to Balasubramanian et al.; U.S. Patent Application
Publication No. 2014/0309268 to Arnou; U.S. Patent Application
Publication No. 2014/0309548 to Merz et al.; U.S. Patent
Application Publication No. 2014/0309697 to Iott et al.; U.S.
Patent Application Publication No. 2014/0309714 to Mercanzini et
al.; U.S. Pat. No. 8,282,683 to McLaughlin et al.; U.S. Pat. No.
8,591,585 to McLaughlin et al; U.S. Pat. No. 8,394,129 to
Morgenstern Lopez et al.; U.S. Patent Application Publication No.
2011/0208226 to Fatone et al.; U.S. Patent Application Publication
No. 2010/0114147 to Biyani; U.S. Patent Application Publication No.
2011/0144687 to Kleiner; U.S. Pat. No. 8,852,243 to Morgenstern
Lopez et al.; U.S. Pat. No. 8,597,333 to Morgenstern Lopez et al.;
U.S. Pat. No. 8,518,087 to Lopez et al.; U.S. Patent Application
Publication No. 2012/0071981 to Farley et al.; U.S. Patent
Application Publication No. 2013/0006366 to Farley et al.; U.S.
Patent Application Publication No. 2012/0065613 to Pepper et al.;
U.S. Patent Application Publication No. 2013/0006365 to Pepper et
al.; U.S. Patent Application Publication No. 2011/0257478 to
Kleiner et al.; U.S. Patent Application Publication No.
2009/0182429 to Humphreys et al.; U.S. Patent Application
Publication No. 2005/0118550 to Turri; U.S. Patent Application
Publication No. 2009/0292361 to Lopez; U.S. Patent Application
Publication No. 2011/0054538 to Zehavi et al.; U.S. Patent
Application Publication No. 2005/0080443 to Fallin et al.; U.S.
Pat. No. 8,778,025 to Ragab et al.; U.S. Pat. No. 8,628,576 to
Triplett et al; U.S. Pat. No. 8,808,304 to Weiman, and U.S. Pat.
No. 8,828,019 to Raymond.
All of the following U.S. patents are also incorporated herein by
reference in their entirety: U.S. Pat. Nos. 6,595,998; 6,997,929;
7,311,713; 7,749,255; 7,753,912; 7,780,734; 7,799,034; 7,875,078;
7,931,688; 7,967,867; 8,075,623; 8,123,755; 8,142,437; 8,162,990;
8,167,887; 8,197,544; 8,202,274; 8,206,395; 8,206,398; 8,317,802;
8,337,531; 8,337,532; 8,337,562; 8,343,193; 8,349,014; 8,372,120;
8,394,108; 8,414,622; 8,430,885; 8,439,929; 8,454,664; 8,475,500;
8,512,383; 8,523,906; 8,529,627; 8,535,353; 8,562,654; 8,574,299;
8,641,739; 8,657,826; 8,663,281; 8,715,351; 8,727,975; 8,828,019;
8,845,640; 8,864,830; 8,900,313; 8,920,507; 8,974,464; 9,039,767;
9,084,686; 9,095,446; 9,095,447; 9,101,488; 9,107,766; 9,113,962;
9,114,026; 9,149,302; 9,174,147; 9,216,094; 9,226,777; 9,295,500;
9,358,134; 9,381,094; 9,439,692; 9,439,783; 9,445,921; 9,456,830;
9,480,578; 9,498,200; 9,498,347; 9,498,351; 9,517,140; 9,517,141;
9,517,142; 9,545,250; 9,545,279; 9,545,313; 9,545,318; 9,610,175;
9,629,668; 9,655,660; 9,655,743; 9,681,889; 9,687,360; 9,707,094;
9,763,700; 9,861,395; 9,980,737; 9,993,353; U.S. Pat. Pub.
2014/0088712; U.S. Pat. Pub. 2014/0276581; U.S. Pat. Pub.
2014/0371721; U.S. Pat. Pub. 2016/0296344; U.S. Pat. Pub.
2017/0367846; U.S. Pat. Pub. 2017/0354514.
This Summary of the Invention is neither intended nor should it be
construed as being representative of the full extent and scope of
the present disclosure. The present disclosure is set forth in
various levels of detail in the Summary of the Invention as well as
in the attached drawings and the Detailed Description of the
Invention, and no limitation as to the scope of the present
disclosure is intended by either the inclusion or non-inclusion of
elements, components, etc. in this Summary of the Invention.
Additional aspects of the present disclosure will become more
readily apparent from the Detailed Description, particularly when
taken together with the drawings.
The above-described benefits, embodiments, and/or characterizations
are not necessarily complete or exhaustive, and in particular, as
to the patentable subject matter disclosed herein. Other benefits,
embodiments, and/or characterizations of the present disclosure are
possible utilizing, alone or in combination, as set forth above
and/or described in the accompanying figures and/or in the
description herein below. However, the Detailed Description of the
Invention, the drawing figures, and the exemplary claim set forth
herein, taken in conjunction with this Summary of the Invention,
define the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute
a part of the specification, illustrate embodiments of the
disclosure and together with the general description of the
disclosure given above and the detailed description of the drawings
given below, serve to explain the principles of the
disclosures.
It should be understood that the drawings are not necessarily to
scale. In certain instances, details that are not necessary for an
understanding of the disclosure or that render other details
difficult to perceive may have been omitted. It should be
understood, of course, that the disclosure is not necessarily
limited to the particular embodiments illustrated herein.
FIG. 1A is a front perspective view of a hollow tubular member of
the device for delivering bone graft;
FIG. 1B is a front perspective view of the plunger of the
device;
FIG. 1C is a cross sectional view of a portion of the device shown
in FIG. 1A;
FIG. 2 is a front perspective view of one embodiment of the device,
showing the relationship between the tubular and plunger portions
where the tubular portion includes two lateral facing openings at
the distal end of the tubular portion and a wedge-shaped distal end
of the tubular member;
FIG. 3 is another front perspective view of the tubular portion of
the device of FIG. 6 showing the second of two lateral openings at
the distal end of the tubular portion and a wedge-shaped distal end
of the tubular member;
FIG. 4 is a front elevation view of the distal end of the tubular
portion of the device of FIG. 6;
FIG. 5 is a bottom elevation view of the proximal end of the
tubular device of FIG. 6;
FIG. 6A is a top plan view of the device of FIG. 6 with the plunger
portion fully inserted into the tubular portion;
FIG. 6B is a left elevation view of the device of FIG. 6 with the
plunger portion fully inserted into the tubular portion;
FIG. 6C is a bottom plan view of the device of FIG. 6 with the
plunger portion fully inserted into the tubular portion;
FIG. 6D is a right elevation view of the device of FIG. 6 with the
plunger portion fully inserted into the tubular portion;
FIG. 7A is a perspective view of a device for delivering bone graft
of another embodiment illustrating a hollow tubular member
including a plurality of vent ports and a plunger of an embodiment
of the present disclosure;
FIG. 7B is a top plan view of the hollow tubular member of FIG. 7A
and detachable funnel;
FIG. 7C is a side elevation view of the hollow tubular member of
FIG. 7A interconnected to the funnel and including a plunger
inserted into a lumen of the hollow tubular member;
FIG. 7D is a front elevation view of the hollow tubular member of
FIG. 7A and illustrating an optional opening at the distal end;
FIG. 7E is an expanded cross sectional view of a portion of the
hollow tubular member;
FIG. 7F illustrates devices used to prepare bone graft material
according to one embodiment of the present disclosure;
FIG. 7G is a cross-sectional view of a surgical site and a bone
graft delivery device according to one embodiment of the present
disclosure;
FIG. 8 is a cross-sectional view of an intervertebral disc space
and a bone graft delivery device;
FIG. 9A is a cross-sectional view of a surgical site and a bone
graft delivery device according to one embodiment of the present
disclosure;
FIG. 9B another cross-sectional view of the surgical site of FIG.
9A after the bone graft delivery device has been removed
therefrom;
FIG. 10 is a side perspective view of another embodiment of a
device for delivering bone graft; and
FIG. 11 is a side perspective view of still another integrated
fusion cage and graft delivery device of the present
disclosure.
To provide further clarity to the Detailed Description provided
herein in the associated drawings, the following list of components
and associated numbering are provided as follows:
TABLE-US-00001 Reference No. Component 1 Integrated fusion cage and
graft delivery device 2 Hollow tube 3 Hollow tube first (side)
exterior surface 4 Opening (of Hollow tube) 5 Hollow tube second
(top) exterior surface 6 First (or proximal) end (of Hollow tube)
6A Knob 6B Pin 7 Hollow tube first distal opening 8 Second (or
distal) end (of Hollow tube) 9 Hollow tube distal interior ramp 10
Curved surface (of Hollow tube) 12 Plunger 16 Handle (of Plunger)
16A Plunger stop 17 Plunger medial portion 18 Second (or distal)
end (of Plunger) 18A Pusher 19 Horizontal surface (of Plunger) 20
Curved surface (of Plunger) 21 Vent port 22 First portion 23 Second
portion 24 Joint or plane 25 Peg or pin 26 Recess 27 Teeth or
notches of plunger 28 Lumen 29 Indicia to indicate depth of
insertion of distal end 30 Funnel 32 Sleeve (of Funnel) 33 Slot for
pin of bayonet mount 35 Vent channel in plunger pusher 36
Endoscope, camera, or image sensing device 37 Lighting element 42
Syringe 44 Bone graft material 46 Luer lock device 48 Bore 50
Wedge-shaped Second end (of Hollow tube) 52 Wedge-shaped Second end
(of Plunger) 60 Fusion Cage 64 Fusion Cage Second (or Distal) End
65 Fusion Cage First Opening Pair 170 Bone graft deliver device 171
Spine 172 Surgical site 174 Path for fusion cage 304 Grip 306
Trigger 308 Handle 310 Knob 312 Switch or button 314 Loading port
316 Capsule or package of bone graft material 318 Knob of grip 320
Flange 322 Slot 324 Channel 326 Proximal opening of channel A
Height of Opening (in Hollow tube) B Width of Opening (in Hollow
tube)
DETAILED DESCRIPTION
The present invention relates to a device and method for integrated
and near-simultaneous delivery of bone graft material and a fusion
cage to any portion of a patient which requires bone graft material
and/or a fusion cage. Thus, for example, the foregoing description
of the various embodiments contemplates delivery to, for example, a
window cut in a bone, where access to such window for bone grafting
is difficult to obtain because of orientation of such window,
presence of muscle tissue, risk of injury or infection, etc. The
integrated fusion cage and graft delivery device is formed such
that the one or more hollow tubes and/or plungers may be helpful in
selectively and controllably placing bone graft material and a
fusion cage in or adjacent to such window. The integrated fusion
cage and graft delivery device is formed to allow delivery of bone
graft material and/or a fusion cage in a direction other than
solely along the longitudinal axis of the device, and in some
embodiments transverse to the primary axis used by the surgeon or
operator of the device when inserting the device into a cannula or
other conduit to access the surgical site. This same concept
applies to other areas of a patient, whether or not a window has
been cut in a bone, for example in a vertebral disc space, and may
be used whether this is a first surgery to the area or a follow-up
surgery. The present invention also contemplates the delivery of
bone graft material and/or a fusion cage with or without the use of
a plunger, and with or without the use of various other tools
described in greater detail herein.
Referring now to FIG. 1A, an integrated fusion cage and graft
delivery device portion is shown, which is comprised of a hollow
tubular member or hollow tube or contains at least one inner lumen
2, which has a first proximate end 6 (which is referred to
elsewhere in this specification as the "graspable end" of hollow
tube 2), and a second distal end 8, with a general hollow structure
therebetween. Thus, as shown in FIG. 1, the hollow tube 2 allows
bone graft material to be inserted into the opening 4 at the
graspable end 6 of the hollow tube 2, and ultimately exited from
the hollow tube 2 through the second end 8. According to a
preferred embodiment, the hollow tube 2 also comprises at least one
sloped or curved surface 10 at or near the second end 8 of the
hollow tube 2. Although a generally rectangular cross-section is
depicted, the cross-section need not be limited to a generally
rectangular shape. For example, cross-sections of an oval shape, or
those that are approximately rectangular and have rounded corners
or edges, or those with at least one defined angle to include
obtuse, acute, and right angles can provide a shape in some
situations that is more congruent with the size or shape of the
annulotomy of a particular disc space.
Referring now in detail to FIG. 1B, a plunger 12 is shown for use
with the hollow tube 2 of FIG. 1A. The plunger 12 is generally of
the same geometry as the hollow portion of the hollow tube 2,
extending at least the same length of hollow tube 2. The plunger 12
may include, as depicted in FIG. 1B, at least one knob or handle 16
for grasping by a user of the plunger 12. As with the interior of
the hollow tube 2 at its second end 8, the plunger 12 also
comprises at least one sloped or curved surface 20 at or adjacent
to a second end 18 of the plunger 12. The plunger 12 terminates in
a generally flat, horizontal surface 19, which corresponds to the
opening at the second end 8 of the hollow tube 2 shown in FIG. 1A.
Thus, in cooperation, the plunger 12 may be inserted into the
opening 4 of the hollow tube 2 shown in FIG. 1A, and extended the
entire length of the hollow tube 2, at least to a point where the
horizontal surface 19 of plunger 12 is in communication with the
second end 8 of the hollow tube 2. This configuration permits a
user to eject substantially all of the bone graft material that is
placed into the hollow tube 2 during a surgical procedure. One
skilled in the art will appreciate that the plunger need not
terminate in a generally flat, horizontal surface to affect the
substantial removal of all of the bone graft material placed into
the hollow tube; more specifically, any shape that allows
conformance between the internal contour of the distal end of the
hollow tube and the distal end of the plunger will affect the
substantial removal of the bone graft material.
In the embodiment, of FIG. 1A-C, a contoured leading edge is
provided on the plunger 12 to correspond with the internal contour
of distal end 8 of the hollow tube 2 of the delivery device. This
contoured plunger serves several purposes: First, it maintains the
plunger in a desirable rotational position with respect to the
hollow tube (i.e., prevents the plunger from inadvertently or
intentionally being manipulated to rotate about the longitudinal
axis of the hollow tube). Second, it ensures that when the plunger
is fully inserted, the plunger removes substantially all of the
bone graft material from the hollow tube. Also, the contoured
plunger, corresponding to the contoured tubular member, allows
immediate identification of the orientation of the device, and more
specifically the direction of eject of the bone graft material into
the surgical area. Alternative positioning means may also be
provided to ensure that the plunger remains in the desirable
position during delivery of bone graft into the hollow tube, for
example by a machined bevel or edge on the outer surface of the
plunger, and a corresponding groove in the interior surface of the
hollow tube, which must be aligned when inserting the plunger in
the hollow tube.
Referring now to FIG. 1C, an elevation view of the hollow tube 2
shown in FIG. 1A is shown in detail. The second end 8 of the hollow
tube 2 has an opening with a height A and width B according to the
needs of the surgeon, the location of the bone graft receiving
area, the nature of the surgical operation to be performed, and the
quantity and type of bone graft that is being inserted in (and
ultimately ejected from) this integrated fusion cage and graft
delivery device. According to a preferred embodiment, the height A
of the opening at the second end 8 of the hollow tube 2 is in the
range of 4 mm to 9 mm, and in a most preferred embodiment is about
7 mm. According to a preferred embodiment, the width B of the
opening at the second end 8 of the hollow tube 2 is in the range of
7 mm to 14 mm, and in a most preferred embodiment is about 10
mm.
Referring to FIGS. 1A-C, it is to be understood that although these
particular drawings reflect an embodiment where the second end 8 of
the hollow tube 2, and the second end 18 of the plunger 12 comprise
a curved or sloped surface which extends at least a certain
distance laterally away from the generally longitudinal axis of the
hollow tube 2/plunger 12, that in other embodiments, the second end
8 of the hollow tube 2 (and thereby, the second end 18 of the
plunger 12) do not extend a lateral distance away, but rather
terminate along the longitudinal wall of the hollow tube 2. In this
embodiment, the hollow tube 2 may have a second end 8 which has an
opening that is carved out of the side of the wall of the hollow
tube 2, such that it appears as a window in the tubular body of
hollow tube 2. According to this embodiment, the horizontal face 19
of the plunger 12 would also be a face on the outer surface of
plunger 12, without extending any lateral distance away from the
body of plunger 12. According to this embodiment, the plunger 12
would still retain the curved or sloped surface at the opposite end
of the horizontal face 19 (referred to in FIG. 1B as 20) and
similarly the hollow tube 2 would still comprise a sloped or curved
surface 10 opposite the opening at second end 8. It is to be
expressly understood that other variations which deviate from the
drawing FIGS. 1A-C are also contemplated with the present
invention, so long as that the opening at the second end 8 of
hollow tube 2 is oriented to permit bone graft to be exited from
the hollow tube 2 in a generally lateral direction (in relation to
the longitudinal direction of the axis of the hollow tube 2).
According to another embodiment, the plunger 12 shown in FIG. 1B
may further comprise a secondary handle (not shown in FIG. 1B),
which includes an opening about at least one end of secondary
handle such that it is permitted to couple with handle 16 of
plunger 12. In this fashion, the secondary handle may be larger,
contain one or more rings or apertures for placing a user's hand
and/or fingers, or may simply be of a more ergonomic design, for
accommodating use of the plunger 12 during a surgical operation.
The secondary handle, according to this embodiment, is selectively
removable, which permits a surgeon to use the secondary handle for
inserting the plunger 12, and then at a later point remove the
secondary handle, for instance, to improve visibility through the
incision or through the hollow tube 2, and/or to determine whether
substantially all of the bone graft material has been ejected from
the hollow tube 2.
Referring now to FIGS. 2-6, a preferred embodiment of the device is
shown. In regard to FIG. 2, an integrated fusion cage and graft
delivery device portion is shown, comprised of a hollow tubular
member 2, which has a first proximate end 6 and a second distal end
8, with a general hollow structure therebetween. The generally
hollow tube 2 is shown with one of two lateral openings at the
distal end 8 of the tubular member 2 viewable (the other is
viewable in FIG. 3). Also in FIG. 2, the plunger member 12 is
shown. The manner of insertion of plunger member 12 into tubular
member 2 is also provided. Thus, as shown in FIG. 2, the hollow
tube 2 allows bone graft material to be inserted into the opening 4
at the proximal end 6 of the hollow tube 2, and ultimately exited
from the hollow tube 2 through the second distal end 8 from the
lateral openings at the distal end 8 of the hollow tubular member
2.
Furthermore, regarding FIG. 2, a preferred embodiment of the distal
end 8 of the tubular member 2 and the distal end 18 of the plunger
member 12 is provided. The configuration provided, a wedge-shaped
end 50 of the tubular member 2 and a wedge-shaped end 52 of the
plunger 12, allows substantially all of the bone graft material to
be removed and thus inserted into the surgical area when the
plunger 12 is fully inserted into the tubular member 2. The
wedge-shaped feature 50 of the distal end 8 of the tubular member 2
and the wedge-shaped end 52 of the distal end 18 of the plunger
member 12 is discussed in additional detail with respect to FIGS. 4
and 5 below. The ability to remove substantially all of the bone
graft material is an important feature of the invention because
bone graft material is traditionally expensive and may require
surgery to obtain.
Referring now to FIG. 3, a perspective view of a preferred
embodiment of the hollow tubular member 2 is provided. Consistent
with FIG. 2, the generally hollow tube 2 is shown with one of two
lateral openings at the distal end 8 of the tubular member 2
viewable (the other is viewable in FIG. 2). Thus, in operation the
hollow tube 2 allows bone graft material to be inserted into the
opening 4 at the proximal end 6 of the hollow tube 2, and
ultimately exited from the hollow tube 2 through the second distal
end 8 from the lateral openings at the distal end 8 of the hollow
tubular member 2. In this configuration, bone graft material is
ejected into the surgical area in two lateral directions. One
skilled in the art will appreciate that the openings at the distal
end 8 of the hollow tubular member 2 need not be positioned
exclusively on one or more lateral sides of the distal end 8 of the
tubular member to allow bone graft material to be provided to the
surgical site in other than a purely axial or longitudinal
direction. Further, one skilled in the art will appreciate that the
specific absolute and relative geometries and numbers of lateral
openings may vary, for example the distal end 8 of the tubular
member 2 may have more than two openings that are of different
shape (e.g. oval, rectangular), and/or one or more lateral openings
may comprise a first pair of edges and a second pair of edges,
wherein the first pair of edges are straight and the second pair of
edges are not straight.
Referring now to FIG. 4, an elevation view of the wedge-shaped
distal end 50 of the tubular member 2 is provided. In this
embodiment, the distal end 52 of the plunger 12 would conform to
the same shape, to allow close fitting of the plunger and the
hollow tubular member. This contoured plunger, corresponding to the
contoured tubular member, serves several purposes: First, it
maintains the plunger in a desirable rotational position with
respect to the hollow tube (i.e., prevent the plunger from
inadvertently or intentionally being manipulated to rotate about
the longitudinal axis of the hollow tube); Second, it ensures that
when the plunger is fully inserted, the plunger removes
substantially all of the bone graft material from the hollow tube.
Also, the contoured plunger, corresponding to the contoured tubular
member, allows immediate identification of the orientation of the
device, and more specifically the direction of eject of the bone
graft material into the surgical area. One skilled in the art will
appreciate that the plunger 12 need not terminate in a wedge-shape
surface 52 to affect the substantial removal of all of the bone
graft material placed into the hollow tube 2; more specifically,
any shape that allows conformance between the internal contour of
the distal end of the hollow tube and the distal end of the plunger
will affect the substantial removal of the bone graft material.
Referring now to FIG. 5, an elevation view of the opening 4 of the
proximal end 6 of the hollow tubular member 2 is provided. As shown
in FIG. 5, the opening 4 at the proximal end 6 of the hollow tube 2
allows deposit of bone graft material. In this configuration, the
cross-section of the opening 4 at the proximal end 6 of the hollow
tube 2 is generally square. Although a generally square
cross-section is depicted, the cross-section need not be limited to
a generally square shape. For example, cross-sections of an oval
shape or those with at least one defined angle to include obtuse,
acute, and right angles can provide a shape in some situations that
is more congruent with the size or shape of the annulotomy of a
particular disc space.
Referring to FIGS. 6A-D, sequential elevation views of the
square-shaped embodiment of the integrated fusion cage and graft
delivery device 1 are provided, depicting the complete insertion of
the plunger 12 into the hollow tubular member 2. In each of FIGS.
6A-D, the wedge-shaped distal end 50 of the tubular member 2 is
depicted. Also, each of FIGS. 6A-D depict the additional length of
the plunger element 12 when inserted into the tubular member 2.
FIG. 6A shows one of two lateral openings at the distal end 8 of
the hollow tubular member 2. FIG. 6C shows another of the two
lateral openings at the distal end 8 of the hollow tubular member
2. One skilled in the art will appreciate that the openings at the
distal end 8 of the hollow tubular member 2 need not be positioned
exclusively on one or more lateral sides of the distal end 8 of the
tubular member to allow bone graft material to be provided to the
surgical site in other than a purely axial or longitudinal
direction. Further, one skilled in the art will appreciate that the
specific absolute and relative geometries and numbers of lateral
openings may vary, for example the distal end 8 of the tubular
member 2 may have more than two openings that are of different
shape (e.g. oval, rectangular).
Referring now to FIGS. 7A to 7F, an embodiment of an integrated
fusion cage and graft delivery device 1 of the present disclosure
is illustrated. The graft delivery device generally includes a
cannular or hollow tube 2, a plunger 12, and a detachable funnel
30.
The hollow tube 2 is the same as, or similar to, other embodiments
of hollow tubes described herein. Accordingly, the hollow tube 2
generally includes an opening 4 at a proximal end 6. At least one
discharge opening 7 is associated with a distal end 8 of the hollow
tube. In one embodiment, the discharge opening 7 is positioned
transverse to a longitudinal axis of the hollow tube 2.
Accordingly, in one embodiment, the distal end 8 is at least
partially closed opposite to the proximal opening 4. Alternatively,
the distal end 8 may be completely closed. Optionally, a discharge
opening 7 may be formed through at least a portion of the distal
end. Specifically, in one embodiment, the hollow tube 2 can include
a discharge opening 7 aligned with a longitudinal axis of the
hollow tube.
In one embodiment, the distal end 8 is rounded or smooth with a
wedge-shape 50. Specifically, the distal end can have a shape
configured to facilitate easy entry into a disc space. In this
manner, the shape of the distal end minimizes soft tissue damage or
irritation. The wedge-shape 50 enables insertion of the distal end
8 into a collapsed disc space without damaging the endplates or
skating off to an unintended location. In contrast, some prior art
devices with an open distal end can injure bony end plates of the
disc space of a patient.
Optionally, the hollow tube includes two discharge openings 7A, 7B.
The two discharge openings 7 can be arranged on opposite sides of
the hollow tube to eject graft material. Accordingly, in one
embodiment, the hollow tube 2 is operable to dispense bone graft
material laterally away from a longitudinal axis of the graft
delivery device 1. In one embodiment, the two discharge openings 7
are of substantially the same size and shape. The discharge
openings 7 may have a generally oval shape.
In another embodiment, at least one opening 7C (illustrated in FIG.
7D) is formed in the distal end 8. Thus, the graft delivery device
1 may discharge bone graft material through the distal end 8 in
line with the longitudinal axis of the graft delivery device 1. The
opening 7C may have any predetermined shape. Optionally, the
opening 7C has a rectangular, round, or ovoid shape. The distal end
8 may optionally include a taper or wedge shape 50 with an end
opening 7C formed therethrough.
The hollow tube 2 is substantial hollow between the proximal end
and the distal end. Specifically, a lumen 28 extends through the
hollow tube 2. The lumen 28 has a predetermined cross-sectional
shape. In one embodiment, the cross-sectional shape of the lumen is
one of round, ovoid, square, rectangular, and approximately
rectangular with rounded corners or edges. In another embodiment,
the interior of the lumen is not round and is, for example,
rectangular. Optionally, the cross-sectional shape of the lumen 28
is substantially uniform along the length of the hollow tube 2. In
one embodiment, the lumen 28 has a uniform cross-sectional size
along its length. The exterior of the hollow tube 2 may have a
shape that is one of round, ovoid, square, and rectangular.
A ramp 9 may be formed within the hollow tube proximate to the
opening 7. As described herein, the ramp 9 includes surfaces
configured to direct the bone graft material away from the opening
7 into a surgical site, such as a disc space. More specifically,
the ramp 9 functions as a reverse funnel to disperse bone graft
material ejected from the opening 7 as generally illustrated in
FIG. 9A.
In one embodiment, surfaces of the ramp 9 are linear in shape, that
is, forming a triangle in cross-section. In another configuration,
surfaces of the ramp 9 are of any shape that urges egress of bone
graft material contained in the hollow tube to exit the lumen 28 of
the hollow tube 2 through the at least one opening 7 of the device
1.
The hollow tube 2 is configured to receive the plunger 12 of the
present disclosure within the lumen 28. Any plunger 12 of the
present disclosure may be used with the hollow tube 2. The plunger
12 can be used to push bone graft material positioned in the lumen
28 out of the opening 7 at the distal end 8. Optionally, a stop 16A
can be formed on the plunger 12 to engage the proximal end 6 of the
hollow tube. In this manner, the stop 16A prevents over insertion
of the plunger within the lumen.
Optionally, the plunger 12 may include a plurality of teeth
separated by notches 27. The notches 27 can be engaged by a means
for advancing bone graft material described herein. In one
embodiment, the means for advancing comprises a ratchet configured
to engage the notches 27. In operation, the ratchet can engage
successive notches to advance or withdraw the plunger within the
hollow tube.
Additionally, or alternatively, the means for advancing can include
a gear with teeth. The gear is aligned with the plunger and
operable to convert rotational movement of the rear to linear
movement of the plunger. As the gear rotates, the gear teeth engage
the plunger notches 27 to move the plunger toward or away from the
hollow tube distal end.
In still another embodiment, the means for advancing comprises a
worm gear with at least one helical thread. As the worm gear
rotates, the helical thread engages the plunger notches 27. In this
manner, the worm gear can advance or retract the plunger within the
hollow tube.
The plunger 12 includes a distal end 18. The distal end 18
substantially conforms to inner walls of the lumen 28.
Specifically, in one embodiment, the distal end 18 has a
cross-sectional shape which corresponds to the interior shape of
the lumen 28. Optionally, the plunger distal end 18 is round,
ovoid, square, or rectangular. In one embodiment, the distal end 18
is not round. In another embodiment, the plunger distal end is
configured to contact the inner walls of the lumen 28 about an
entire outer periphery of the plunger distal end. Additionally, or
alternatively, the plunger 12 (or a portion of the plunger 12) may
be made of rubber silicone to improve the seal with interior
surfaces of the lumen 28. In some embodiments, at least the distal
end 18 is made of a plastic or an elastomeric rubber.
In one embodiment, the plunger has a length sufficient for the
distal end 18 of the plunger to extend beyond the opening 7 as
generally illustrated in FIG. 7C. In one embodiment, the handle 16
of plunger is a planar disk shape, as depicted in FIG. 7C. In
another embodiment, handle 16 is not planar. For example, handle 16
is angled so as to conform to interior of funnel 30 when the
plunger 12 is fully inserted into hollow tube 2.
Notably at least one vent port 21 may be formed through the hollow
tube 2 to the lumen 28. The vent port 21 is configured to release
air from the interior of the hollow tube 2 as bone graft material
is delivered to the distal end 8 for discharge out of the opening
7. As one of skill in the art will appreciate, air trapped within
the lumen 28 of the hollow tube 2 between the distal end 8 and bone
graft material may increase the amount of axial force required by
the plunger 12 to move the bone graft material to the discharge
opening 7 or may cause the plunger to jam or bind in the lumen.
Applying excessive force to the plunger to eject the bone graft
material can cause soft tissue inflammation or damage. By allowing
air to escape from within the lumen 28 of the hollow tube 2 as the
plunger 12 is pressed toward the distal end 8, the vent port 21 may
decrease the amount of force required to deliver the bone graft
material to the discharge opening 7. The possibility of the plunger
12 jamming within the hollow tube 2 is also reduced. Specifically,
the vent port 21 eliminates or reduces the risk of jamming the
plunger and also reduces the possibility of trapped air being
forced into the disc space and into the patient's vascular system
causing an air embolism.
The vent ports 21 also prevent introduction of air or other fluids
into the surgical site. For example, air may be introduced into,
and trapped within, bone graft material as the bone graft material
is loaded into the hollow tube. As the plunger presses against the
bone graft material, the air may be released from the bone graft
material. The air can escape from the lumen 28 through the vent
ports 21.
Vent ports 21 can be formed through the hollow tubes 2 of all
embodiments of the present disclosure. Vent ports 21 may be formed
at any location of the hollow tube 2 along the length of the hollow
tube between to proximal end 6 and the distal end 8. Optionally, a
vent port 21 is formed on at least one of the first surface 3 and
the second surface 5. In one embodiment, vent ports 21 can be
formed on more than one surface 3, 5 of the hollow tube.
The at least one vent port 21 is configured to prevent discharge of
bone graft material from the lumen 28. Accordingly, the vent port
21 has one or more of a size and a shape selected to prevent
passage of bone graft material therethrough. In one embodiment, a
width or a diameter of the vent port is less than approximately 2
mm. Optionally, the vent port 21 includes a mesh or screen with
apertures which allow passage of air therethrough.
As illustrated in FIG. 7B, the vent port 21 can optionally have a
generally circular shape, such as a bore. Although the vent port 21
illustrated in FIG. 7B is generally circular, other shapes are
contemplated. In one embodiment, the vent port is a slit or slot.
The slot may be generally linear. In another embodiment, the vent
port 21 has a shape that is generally triangular or rectangular.
Specifically, the vent port 21 may have any size or shape which
allows the passage of air but prevents passage of bone graft
material therethrough.
Any number of vent ports 21 may be formed through the hollow tube
2. In one embodiment, the hollow tube 2 includes at least three
vent ports 21. A first vent port 21A can be proximate to the
proximal end 6 of the hollow tube 2. A second vent port 21B can be
proximate to the distal end 8. A third vent port 21C can be formed
between the first and second vent ports 21A, 21B.
Additionally, or alternatively, in another embodiment, the plunger
17 includes a channel 35 (such as generally illustrated in FIG. 7A)
configured to release air from the distal end 8 of the lumen 28 to
the proximal end of the lumen. In this manner, as the plunger is
advanced to eject bone graft material from the discharge opening 7,
air trapped in the bone graft material and/or the lumen distal end
8 (the portion of the lumen distal to the distal end 18 of the
plunger 12) can pass through the channel 35 into the proximal
portion of the lumen.
Optionally, indicia 29 may be formed on one or more surface of the
hollow tube 2. The indicia are configured to indicate a depth of
insertion of the distal end 8 of the hollow tube into a surgical
site. The indicia 29 can include marking and numerals. Optionally,
one or more of the indicia 29 may be radiopaque. The indicia 29 may
extend along the length of the hollow tube, or a predetermined
portion of the length.
In one embodiment, the hollow tube 2 may comprise a first portion
22 and a second portion 23 which are configured to be
interconnected. The hollow tube 2 thus includes a joint 24,
illustrated in FIG. 7C, along which the first and second portions
22, 23 are connected. The joint 24 may substantially bisect the
hollow tube 2.
The first and second portions 22, 23 can be interconnected by any
suitable means. In one preferred embodiment, an ultraviolet
activated adhesive is used to interconnect the first and second
portions 22, 23. This forms a particularly strong bond in
combination with optional alignment features 25, 26 (best seen in
FIG. 7E) and the material of the hollow tube 2.
In another embodiment, the first and second portions 22, 23 are
sonically welded together. Additionally, or alternatively, other
glues or adhesives can be used to join the first and second
portions 22, 23.
Optionally, the first and second portions can include the alignment
features 25, 26. In addition to ensuring alignment of the first
portion 22 with respect to the second portion 23 when the hollow
tube 2 is assembled, the alignment features 25, 26 can also provide
support to the hollow tube 2. In one embodiment, the alignment
features 25, 26 have a shape selected to increase rigidity of the
hollow tube 2, such as to prevent unintended or inadvertent bending
or movement.
The alignment features 25, 26 may comprise a projection 25 formed
on one of the first and second portions 22, 23 that is at least
partially received in a bore or aperture 26 of another of the first
and second portions 22, 23. In one embodiment, the alignment
feature 25 comprises a peg or pin. Optionally, alignment feature 26
comprises a recess configured to receive the peg 25. In one
embodiment, one of the alignment features 25, 26 comprises a
flange. The flange may extend along some or all of the joint 24.
The other one of the alignment features 26, 25 may comprise a
groove configured to receive the flange. Similar to the flange, the
groove may extend along some or all of the joint 24. Other shapes
and features of the alignment features 25, 26 are contemplated.
The alignment features 25, 26 can also be configured to lock the
first and second portion 22, 23 together. Specifically, in one
embodiment, alignment feature 25 comprises a projection configured
to engage a corresponding recess in alignment feature 26. Feature
26 can frictionally engage feature 25.
The hollow tube 2 may be made of a flexible, semi-rigid, or rigid
material including one or more of a plastic, a composite, a metal.
In one embodiment, the hollow tube 2 is formed of polycarbonate
resin thermoplastic. Optionally, at least a portion of the hollow
tube 2 is radiopaque. In one embodiment, at least the distal end 8
is radiopaque or includes radiopaque markers, such as indicia
29.
In one embodiment, the hollow tube 2 is substantially rigid.
Optionally, at least a portion of the hollow tube 2 may be
flexible. For example, in one embodiment, at least about one-half
of the hollow tube 2 comprising the distal end 8 is flexible.
In one embodiment, the hollow tube 2 is generally linear.
Alternatively, the hollow tube 2 can include a portion that is not
linear. More specifically, in one embodiment, the hollow tube 2 can
have a permanent (or temporary) curve or bend.
Alternatively, in another embodiment, the proximal end 6 of the
hollow tube can extend along a first longitudinal axis. At least
the distal end 8 of the hollow tube 2 may extend along a second
longitudinal axis that is transverse to the first longitudinal axis
of the proximal end. The distal end 8 can extend at a predetermined
angle from the proximal end 6. Optionally, the angle can be between
about 0.degree. and about 75.degree.. In one embodiment, the distal
end 8 intersects the proximal end 6 at a joint. The joint may be
adjustable such that a user can alter the angle between the
proximal end and the distal end. Alternatively, the joint is not
adjustable. The proximal end and the distal end may each extend
generally linearly to the joint. Alternatively, the hollow tube 2
may include a transition portion between the proximal end and the
distal end. The transition portion can have a shape that is curved,
such as an elbow joint.
The hollow tube 2 may be made of a substantially transparent or
translucent material. Accordingly, in one embodiment, the hollow
tube is not opaque. Optionally, at least a portion of the hollow
tube 2 is transparent or translucent. In one embodiment, the hollow
tube 2 is comprised of a transparent or translucent material, or
includes windows of a transparent or translucent material.
Accordingly, in embodiments, the plunger 12 is at least partially
visible within the lumen 28.
Referring now to FIG. 7D, one or more of an endoscope, camera, and
image sensing device 36 can optionally be associated with the
hollow tube 2. More specifically, in one embodiment, one or more of
an endoscope and a camera or image sensor can be coupled to the
hollow tube. The endoscope, camera, or image sensor 36 can be
removably or permanently coupled to the hollow tube. In one
embodiment, the endoscope, camera, or image sensor 36 can extend
through a portion of the hollow tube 2. In another embodiment, the
endoscope, camera, or image sensor are interconnected to an
exterior surface of the hollow tube 2. Additionally, or
alternatively, the endoscope, camera, or image sensor may extend
within at least a portion of the lumen 28.
The endoscope, camera, or image sensing device 36 may be oriented
to view at least the distal end 8. Optionally, the endoscope,
camera, or image sensing device 36 is repositionable with respect
to this distal end. In this manner, the endoscope, camera, or image
sensing device 36 can be manipulated to view one or more openings 7
of the hollow tube 2, or view the internal aspect of the disc space
172A, or a debrided portion of the disc space 172A, prior to
administration of bone graft.
Also, in another embodiment, the hollow tube 2 can include lighting
elements 37. The lighting elements may be associated with the
optional endoscope, camera, or image sensor 36. Additionally, or
alternatively, one or more lighting elements 37 can be fixed to, or
integrally formed with, the hollow tube 2. Suitable lighting
elements, cameras, and displays that may be used with the
integrated fusion cage and graft delivery device 1 of the present
disclosure are described in U.S. Pat. Nos. 8,864,654, 9,717,403,
and PCT Pub. WO 2012/145048 which are each incorporated herein by
reference in their entirety.
As illustrated in FIGS. 7B and 7C, the funnel 30 can be releasably
interconnected to the hollow tube. The funnel facilitates loading
of bone graft material into the opening 4 at the proximal end 6 of
the hollow tube 2. Once the lumen 28 is loaded with bone graft
material, the funnel may be removed to improve visualization of the
distal end 8 and opening 7 in a surgical site, such as a disc
space. In contrast to prior devices which include a fixed funnel
which cannot be removed, the releasable funnel 30 of the present
disclosure does not obstruct visualizing the distal end 8 of the
hollow tube 2 as it is placed in a disc space or other surgical
site. Optionally, if additional bone graft material is required,
the funnel 30 may be interconnected to the hollow tube during the
surgical procedure without having to remove the hollow tube 2 from
the surgical site, resulting in decreased potential trauma to
adjacent nerve tissue.
In one embodiment, the funnel 30 is retained on the hollow tube 2
by a friction fit. Alternatively, the funnel can snap onto the
hollow tube. Optionally, in one embodiment, the hollow tube 2
include a collar 6A with one or more projection 6B. The funnel 30
has a sleeve 32 that fits over the collar and engages the
projection 6B. Optionally, the sleeve 32 includes a slot 33 to
engage the projection 6B. The slot 33 and projection 6B form a
bayonet mount. In this manner, funnel can be releasably
interconnected to the hollow tube.
Optionally, the hollow tube 2 can be configured to receive a fusion
cage 60 of one or more of the embodiments described herein.
Optionally, the fusion cage 60 may have a fixed height.
Alternatively, the fusion cage may be expandable after placement in
a disc space.
In one embodiment, the fusion cage includes an opening 65 to
discharge bone graft material therethrough. The opening 65 is
alignable with the opening 7 of the hollow tube. Optionally, the
fusion cage 60 may include two or more openings 65 which each
correspond to openings 7A, 7B of the hollow tube. Accordingly, as
bone graft material is advanced through the lumen and through the
opening 7 of the hollow tube, the bone graft material will be
discharged through opening 65 of the fusion cage into a surgical
site, such as a disc space.
In one embodiment, a distal end 64 of the fusion cage is closed.
The distal end 64 may have a blunt or tapered shape similar to the
wedge shaped end 50 of the hollow tube.
In one embodiment of the device 1, the width of the hollow tube
second exterior surface 5 is between 9 and 15 mm. In a preferred
embodiment, the width of the hollow tube second exterior surface 5
is between 11 and 13 mm. In another embodiment, the width of the
hollow tube second exterior surface 5 is between 11.5 mm and 12.5
mm. In yet another embodiment, the width of the hollow tube second
exterior surface 5 is 12 mm.
In one embodiment of the device 1, the width of the hollow tube
first exterior surface 3 is between 5 and 11 mm. In another
embodiment, the width of the hollow tube first exterior surface 3
is between 7 and 9 mm. Optionally, the width of the hollow tube
first exterior surface 3 is between 7.5 mm and 8.5 mm. In one
embodiment, the width of the hollow tube first exterior surface 3
is 8 mm.
In one embodiment of the device, the ratio of the width of the
hollow tube second exterior surface 5 and the width of the hollow
tube first exterior surface 3 is between approximately 1.7 and 1.3.
In another embodiment, the ratio of the width of the hollow tube
second exterior surface 5 and the width of the hollow tube first
exterior surface 3 is between 1.6 and 1.4. In still another
embodiment, the ratio of the width of the hollow tube second
exterior surface 5 and the width of the hollow tube first exterior
surface 3 is between 1.55 and 1.45. In one embodiment, the ratio of
the width of the hollow tube second exterior surface 5 and the
width of the hollow tube first exterior surface 3 is 1.5.
In one embodiment of the device, the width of the interior of the
hollow tube major axis (located adjacent the second exterior
surface 5) is between 9 and 13 mm. In another embodiment, the width
of the interior of the hollow tube major axis is between 10 and 12
mm. Optionally, the width of the interior of the hollow tube major
axis is between 10.5 mm and 11.5 mm. In one embodiment, the width
of the interior of the hollow tube major axis is 11 mm.
In one embodiment of the device 1, the width of the interior of the
hollow tube minor axis (located adjacent the first exterior surface
3) is between 5 and 9 mm. In another embodiment, the width of the
interior of the hollow tube minor axis is between 6 and 8 mm. In
yet another embodiment, the width of the interior of the hollow
tube minor axis is between 6.5 mm and 7.5 mm. In one embodiment,
the width of the interior of the hollow tube minor axis is 7
mm.
In one embodiment of the device 1, the ratio of the width of the
interior of the hollow tube major axis and the width of the
interior of the hollow tube minor axis is between approximately 1.7
and 1.3. In another embodiment, the ratio of the width of the
interior of the hollow tube major axis and the width of the
interior of the hollow tube minor axis is between 1.6 and 1.4.
Optionally, the ratio of the width of the interior of the hollow
tube major axis and the width of the interior of the hollow tube
minor axis is between 1.55 and 1.45. In one embodiment, the ratio
of the width of the interior of the hollow tube major axis and the
width of the interior of the hollow tube minor axis is 1.5.
In one embodiment, one or more edges of the device are rounded. For
example, the exterior edges of the hollow tube are rounded, and/or
the interior edges of the hollow tube are rounded (in which case
the edges of the plunger, at least at the plunger distal end, are
identically rounded to ensure a congruous or conformal fit between
the edges of the plunger and the interior of the hollow tube so as
to, among other things, urge the majority of bone graft material to
move through the hollow tube).
The device 1 may optionally be printed using a three-dimensional
printing process. More specifically, one or more of the hollow tube
2, the plunger 12, the funnel 30, and the fusion cage 60 may be
manufactured by one or more three-dimensional printing processes. A
variety of materials, including a metal, PEEK, and other plastics
may be used in a three-dimensional printer to form the device
1.
Referring now to FIG. 7F, devices 42 for preparing a bone graft
material 44 according to one embodiment of the present disclosure
are illustrated. Specifically, in one embodiment, bone graft
material 44 is prepared within one or more devices 42, such as
graduated syringes. The bone graft material 44 is compressed or
compacted to form a desired and measured amount of bone graft
material. Optionally, the bone graft material comprises two or more
components 44A, 44B. A first one of the components 44A, 44B may be
an activating agent or a liquid. A second one of the components
44A, 44B may be a dry material or a granular material.
The bone graft components 44A, 44B may be mixed together by
interconnecting the devices 42A, 42B. Optionally, the devices 42A,
42B may be interconnected with a bayonet mount. In one embodiment,
a connecting device 46 is provided to interconnect device 42B to
device 42A. Connecting device 46 may include luer locks. The luer
locks may include a locking or slip style connector. A bore 48
through the connecting device 46 enables bone graft material to be
injected from one syringe to the other syringe 42. In one
embodiment, component 44B is injected from device 42B into device
42A to be mixed with bone graft component 44A.
The mixed bone graft material 44A, 44B can subsequently be
discharged from device 42A into the hollow tube 2. In one
embodiment, the device 42A can be interconnected to the proximal
end 6 of the hollow tube 2. Additionally, or alternatively, the
bone graft material 44 can be ejected from the device 42A into the
funnel 30. Suitable devices 42 that can be used to prepare bone
graft material for use with the integrated fusion cage and graft
deliver device 1 of the present disclosure are known and described
in U.S. Pat. Pub. 2009/0124980, U.S. Pat. Pub. 2014/0088712, U.S.
Pat. Pub. 2014/0276581, U.S. Pat. Pub. 2014/0371721, U.S. Pat. Nos.
8,439,929, and 9,174,147 which are each incorporated herein by
reference in their entirety.
The integrated fusion cage and graft deliver device 1 of the
present invention provides many benefits over other devices. For
example, the rectangular or approximately rectangular lumen 28 of
embodiments of the hollow tube 2 affords several advantages over
conventional circular configurations. For a surgical area with a
smallest dimension set at a width of 8 mm and a thickness dimension
0.5 mm, a conventional circular device (with resulting interior
diameter of 7 mm or a radius of 3.5 mm) would realize a surface
area of 38.48 mm.sup.2. Applicants' device would carry interior
dimension of 7 mm by 11 mm for a surface area of 77 mm, an
increased surface area factor of 2.0, thereby resulting in more
bone graft material delivery, because, among other things, a given
volume of bone graft encounters less surface area of the interior
of a particular device which results in, among other things,
reduced chance of jamming of bone graft material within the
device.
Referring now to FIG. 8, a cross-sectional view of a bone graft
delivery device 170 provided in combination with a surgical work
site 172 is illustrated. Specifically, a bone graft delivery device
170 is shown as providing a bone graft material 44 to an
intervertebral space 172 within a human spine. The tool 170 is
generally inserted into a patient from a transforaminal or lateral
access site, and a second end of the delivery device 170 is
provided within the intervertebral space to which bone graft
material 44 is to be provided. The device 170 includes a
conventional end-dispensing lumen that ejects and injects the bone
graft material 44 directly into the intended path of a fusion cage.
The device and method of FIG. 8 does not distribute bone graft
delivery material into the periphery of the prepared disc space and
generally fails to achieve appropriate distribution of bone graft
delivery material within the disc space 172. Additionally, the
small diameter tube necessitates injecting the bone graft material
44 in a more liquid (less viscous) state. In some cases, the
pressure required to push bone graft material through the bore of
device 170 is relatively high, increasing the risk of the device
jamming. Generally, the risk of injury to the patient increases as
the pressure required to eject the bone graft material from the
delivery device 170 increases. Furthermore, if the device jams,
then it needs to be removed, increasing the cumulative trauma to
the surrounding nerve tissue as the device is removed and
reinserted.
Referring now to FIG. 9A, an integrated fusion cage and graft
deliver device 1 according to embodiments of the present disclosure
is illustrated delivering bone graft material 44 to a disc space
172 within a patient's spine 171. As shown, the hollow tube 2 of
the device 1 is provided with at least one opening 7. Bone graft
material 44 is provided to the intervertebral space 172 by ejecting
the material from the opening 7. In some embodiments, the hollow
tube 2 has two openings such that bone graft material 44 is ejected
on opposing sides of the device 1. In this manner, the device 1
provides enhanced distribution of bone graft material 44 and a
greater quantity of bone graft material into a surgical site
compared to the device 170 described in conjunction with FIG. 8.
Further, the larger cross-sectional shape of the hollow tube 2 of
the deliver tool 1 of the present invention allows injection of
bone graft material in a thicker, more controllable viscous state
and with less force than required by device 170.
An additional benefit of some embodiments of devices 1 of the
present disclosure is that they avoid injection of bone graft
material 44 directly into the path or intended path of a cage, such
as illustrated in FIG. 8. For example, FIG. 9B provides a top view
of the surgical workspace 172 according to FIG. 9A, after the
integrated fusion cage and graft deliver device 1 has been removed
after insertion or injection of the bone graft material 44. As
shown in FIG. 9B, removal of the bone graft delivery tool provides
an unobstructed path 174 and void space for subsequent insertion of
a fusion cage (not shown in FIG. 9B). In this manner, devices 1 of
the present disclosure provide for a sufficient amount of bone
graft material within the surgical site 172 and provide an area 174
that is operable to receive a fusion cage.
Referring now to FIG. 10, another embodiment of an integrated
fusion cage and graft delivery device 1 of the present disclosure
is illustrated. The integrated device 1 generally includes a hollow
tube 2, a fusion cage 60, and a means for advancing bone graft
material through the hollow tube. The means for advancing may use
manual force, mechanical force, electric force, pneumatic force, or
any other force to advance bone graft material through the hollow
tube. In one embodiment, a user can manipulate the integrated
device 1 with a single hand. This beneficially frees the user's
other hand for other action.
In one embodiment, the means for advancing includes a handle or
grip 304. The grip 304 is operable to selectively move bone graft
material through the lumen of the hollow tube 2 for discharge from
an opening 7 at the tube distal end 8.
The hollow tube 2 includes a proximal end 6 configured to
releasably interconnect to the grip 304. Bone graft material can be
positioned within the lumen of the hollow tube 2, such as with a
funnel 30 (illustrated in FIG. 7B). The funnel 30 may then be
removed from the proximal end 6. The proximal end 6 can then be
interconnected to the grip 304. Optionally, the hollow tube 2 can
be used to eject bone graft material into a surgical site without
being affixed to the grip.
The grip 304 can frictionally engage the tube proximal end 6. In
one embodiment, the hollow tube 2 or the grip 304 include a lock or
a latch to secure the hollow tube 2 to the grip. In another
embodiment, a portion of the hollow tube 2 can threadably engage
the grip 304. In another embodiment, the proximal end 6 and grip
304 are interconnected with a bayonet mount. Additionally, or
alternatively, the grip 304 can optionally include a knob 310 such
that the hollow tube 2 can be selectively interconnected to the
grip 304. Other means of interconnecting the hollow tube 2 to the
grip 304 are contemplated.
A channel 324 is formed through the grip 304. The channel 324
includes a proximal opening 326 and extends through the grip 304
and the knob 310. In one embodiment, the opening 326 is configured
to receive a plunger 12. The plunger 12 can extend through the
channel 324 into a hollow tube 2 interconnected to the grip
304.
The grip 304 includes a means for advancing bone graft material
through the lumen of the hollow tube 2. In one embodiment, the
means for advancing comprises a compressed fluid. Specifically, in
one embodiment, the grip 304 is configured to advance the bone
graft material using the compressed fluid, such as air.
Manipulating the grip trigger 306 can release compressed fluid into
the proximal end 6 of the lumen. In one embodiment, the hollow tube
includes a single vent port 21B at the distal end. When a proximal
end of bone graft material within the lumen reaches the vent port
21B, the compressed fluid is released from the lumen. In this
manner, the fluid is not introduced into the surgical site.
Optionally, a pusher 18A may be positioned in the lumen of the
hollow tube 2 after the lumen is loaded with bone graft material.
The pusher 18A may be similar to the distal end 18 of a plunger 12,
such as generally illustrated in FIG. 7A. Regardless, the pusher
18A is configured to substantially conform to interior surfaces of
the lumen. In this manner, the pusher 18A prevents the fluid from
being discharged from the opening 7 into the surgical site.
When a pressurized fluid is introduced into the lumen behind the
pusher 18A, the pusher advances toward the distal end 8. The bone
graft material is urged toward the distal end 8 and through the
opening 7 by the pusher. In one embodiment, when a proximal end of
the pusher 18A advances past the vent port 21B, the compressed
fluid is released from the lumen and the pusher stops.
Alternatively, the pusher may stop advancing by contact with an
interior ramp 9 within the hollow tube 2.
In another embodiment, the means for advancing the bone graft
material comprises a plunger 12. Accordingly, in one embodiment,
the grip 304 is configured to selectively advance a plunger 12
through the lumen to advance the bone graft material. The grip 304
is configured to advance the plunger 12 axially with respect to the
lumen of the hollow tube 2. Specifically, the grip can manipulate
the plunger 12 such that a distal end of the plunger opposite the
plunger handle 16 moves towards the distal end 8 of the hollow tube
2. The grip 304 is configured to manually or automatically apply a
force to the plunger 12. The force can be generated by one or more
of a user, a motor, a compressed fluid, or any other means of
generating a force.
In one embodiment, the plunger 12 includes teeth, notches 27, or
depressions which are engageable by the grip 304 to axially adjust
the position of the plunger 12. The notches can be substantially
evenly spaced along the plunger.
In one embodiment, a motor is positioned within the grip 304 to
advance the plunger. Optionally, the motor is operable to rotate a
shaft. The shaft may include a gear to translate the rotational
movement into a linear movement of the plunger 12. In one
embodiment, the gear includes teeth to engage the notches 27 or
teeth of the plunger 12. A battery can provide power to the motor.
In one embodiment, the battery is housed in the grip 304.
Optionally, the grip includes a gear or a ratchet configured to
engage teeth, notches 27, or depressions on the plunger 12.
Specifically, in one embodiment, the ratchet of the grip 304 is
configured to engage the plurality of notches 27 formed in the
plunger. In one embodiment, the channel 324 of the grip 304
includes an aperture or window through which a portion of the gear
or ratchet can extend to engage the plunger 12.
In one embodiment, when activated, the ratchet engages a first
notch and then a second notch to incrementally advance the plunger
distally within the hollow tube 2. Bone graft material within the
hollow tube 2 is then pushed by the plunger 12 toward the distal
end 8 of the hollow tube. Ratcheting mechanisms that can be used
with the grip 304 are known to those of skill in the art. Some
examples of ratcheting mechanisms are described in U.S. Pat. App.
Pub. 2002/0049448, U.S. Pat. App. Pub. 2004/0215201, U.S. Pat. App.
Pub. 2009/0264892, U.S. Pat. Nos. 7,014,640, 8,932,295, 9,655,748,
and 9,668,881 which are each incorporated herein by reference in
their entirety.
Optionally, the grip 304 can be configured to discharge a
predetermined amount of bone graft material each time the plunger
12 is incrementally advanced within the hollow tube. In one
embodiment, between about 0.25 and 1.0 cc of bone graft material is
discharged from the distal end 8 of the hollow tube 2 each time the
plunger is advanced. In another embodiment, between about 0.25 and
1.0 cc of bone graft material is discharged is discharged each time
the trigger 306 is actuated by a user.
The grip 304 can optionally be configured to enable vision of a
surgical sight by a user. Specifically, the grip 304 may be
substantially even with one or more surfaces 3, 5 of the hollow
tube. In this manner, in one embodiment, the grip 304 does not
obstruction a line of sight along at least one surface 3, 5. In
another embodiment, an exterior surface of the grip is about even
with a plane defined by one of the side surfaces 3. Additionally,
or alternatively, an upper portion of the grip does not extend
beyond a plane defined by a top surface 5 of the hollow tube.
Optionally, a window or view port is formed in the grip 304 to
allow view of the distal end 8 of the hollow tube 2.
Additionally, or alternatively, a visualization system is
associated with the hollow tube. In one embodiment, the
visualization system includes (but is not limited to) one or more
of a camera, a light, an endoscope, and a display. The
visualization system may be permanently or removably affixed to the
integrated fusion cage and graft delivery device 1.
In one embodiment, the grip 304 includes a motor or other actuator
which can be manipulated by a user to advance or withdraw the
plunger in the hollow tube 2. The motor or actuator can operate the
ratchet.
Optionally, the grip 304 is manually manipulated by a user to move
the plunger 12. In one embodiment, the grip 304 includes a trigger
306. The trigger 306 may be hinged or pivotally interconnected to
the grip 304. When the trigger 306 is actuated by a user, the
plunger 12 is advanced in the hollow tube 2.
Actuating the trigger 306 may include pulling the trigger toward a
handle 308 of the grip. The trigger 306 can be biased away from the
handle 308 as generally illustrated in FIG. 10. Pulling the trigger
306 toward the handle 308 causes the ratchet to engage the plunger
12. The ratchet engages a notch 27 of the plunger 12 and moves the
plunger toward the distal end 8 of the hollow tube. Successively
pulling the trigger 306 incrementally advances the plunger 12
forward in the hollow tube.
In one embodiment, the ratchet is associated with an upper end of
the trigger 306. In this embodiment, pulling the trigger 306 causes
the ratchet to move toward the hollow tube 2. Optionally, a lock
pawl (not illustrated) can be associated with the grip 304. The
lock pawl can engage a notch of the plunger 12 to prevent
inadvertent movement of the plunger distally.
The grip 304 can be used to advance or withdraw the plunger 12.
Optionally, the grip 304 includes a switch 312 operable to change
the direction of movement of the plunger 12. By manipulating the
switch 312, a user can cause the plunger 12 to advance into the
hollow tube 2 or, alternatively, withdraw from the hollow tube. In
one embodiment, to withdraw the plunger 12, the plunger handle 16
can be pulled away from the grip 304. The switch 312 may comprise a
button.
The grip 304 can optionally include a loading port 314. The loading
port 314 provides access to the lumen of the hollow tube 2. In one
embodiment, the loading port 314 is in fluid communication with the
channel 324 through the grip 304. Accordingly, bone graft material
can be added to the hollow tube through the loading port 314. In
one embodiment, the loading port 314 is configured to engage a
funnel 30 of any embodiment of the present disclosure.
Additionally, or alternatively, a syringe 42 may interconnect to
the grip 304 to discharge bone graft material 42 into the lumen
through the loading port.
Additionally, or alternatively, a capsule or package 316 of bone
graft material can be loaded into the lumen through the loading
port 314. The package 316 can include any type of bone graft
material, including one or more of: autogenous (harvested from the
patient's own body), allogeneic (harvested from another person),
and synthetic. A predetermined amount of bone graft material can be
included in the package 316. In one embodiment, each package
includes between about 0.25 and 1.0 cc of bone graft material. One
or more packages 316 may be loaded into the lumen to deliver a
desired amount of bone graft material to a surgical site.
Referring now to FIG. 11, still another embodiment of an integrated
fusion cage and graft delivery device 1 of the present disclosure
is illustrated. The device 1 illustrated in FIG. 11 is similar to
the device 1 described in conjunction with FIG. 10 and includes
many of the same, or similar features. The integrated device 1
generally includes a hollow tube 2 configured to receive a fusion
cage 60 and a means for advancing bone graft material through the
hollow tube for discharge out of an opening 65 of the fusion
cage.
In one embodiment, the means for advancing includes a grip 304. The
grip 304 is configured to interconnect to a hollow tube 2 of any
embodiment of the present disclosure. The grip 304 is operable to
selectively move bone graft material through the lumen of the
hollow tube 2 for discharge from the tube distal end 8. Bone graft
material can be positioned within the lumen while the hollow tube 2
is interconnected to the grip 304.
The grip 304 can frictionally engage a predetermined portion of the
hollow tube 2. In one embodiment, the hollow tube 2 or the grip 304
include a lock or a latch to secure the hollow tube 2 to the grip.
Optionally, the grip 304 engages at least the two side surfaces 3
of the hollow tube 2. In one embodiment, the grip 304 includes
opposing flanges 320. One or more of the flanges 320 can be moved
inwardly toward the hollow tube similar to a clamp. In this manner,
the flanges 320 can apply a compressive force to the side surfaces
3 to interconnect the hollow tube 2 to the grip. Other means of
interconnecting the hollow tube 2 to the grip 304 are
contemplated.
The grip 304 includes a means for advancing bone graft material
through the lumen of the hollow tube 2. In one embodiment, the
means for advancing comprises a compressed fluid. Specifically, in
one embodiment, the grip 304 is configured to advance the bone
graft material using the compressed fluid, such as air.
Manipulating the grip trigger 306 can release compressed fluid into
the proximal end 6 of the lumen. When a pressurized fluid is
introduced into the lumen, the plunger advances toward the distal
end 8. The bone graft material is urged toward the distal end 8 and
through the opening 65 by the plunger 12. In one embodiment, the
plunger may stop advancing by contact with an interior ramp within
the hollow tube 2.
In another embodiment, the means for advancing the bone graft
material is configured to selectively advance the plunger 12
through the lumen to advance the bone graft material. Specifically,
the grip 304 is configured to manually or automatically apply a
force to the plunger 12. The force can be generated by one or more
of a user, a motor, a compressed fluid, or any other means of
generating a force.
In one embodiment, a motor is positioned within the grip 304 to
advance the plunger. Optionally, the motor is operable to rotate a
shaft. The shaft may include a gear to translate the rotational
movement of the shaft into a linear movement of the plunger 12. In
one embodiment, the plunger includes notches to engage the gear of
the shaft. A battery can provide power to the motor. In one
embodiment, the battery is housed in the grip 304.
In one embodiment, the plunger 12 includes teeth, notches, or
depressions which are engageable by the grip 304 to axially adjust
the position of the plunger 12. Optionally, the grip includes a
gear or a ratchet configured to engage teeth or notches on the
plunger 12.
Specifically, in one embodiment, the ratchet of the grip 304 is
configured to engage a plurality of notches formed in the plunger.
The notches can be substantially evenly spaced along the plunger.
The ratchet engages a first notch and then a second notch to
incrementally advance the plunger distally within the hollow tube
2. Bone graft material within the hollow tube 2 is then pushed by
the plunger 12 toward the distal end 8 of the hollow tube.
The grip 304 is configured to enable vision of a surgical sight by
a user. Specifically, in one embodiment, the grip 304 does not
extend above a top surface 5 of the hollow tube. In this manner, in
one embodiment, the grip 304 does not obstruction a line of sight
along at least the top surface 5. In another embodiment, lateral
surfaces of the grip are about even with a plane defined by one of
the side surfaces 3 of the hollow tube.
In one embodiment, the grip 304 includes a motor or other actuator
which can be manipulated by a user to advance or withdraw the
plunger in the hollow tube 2. The motor or actuator can operate the
ratchet.
Optionally, the grip 304 is manually manipulated by a user to move
the plunger 12. In one embodiment, the grip 304 includes a trigger
306. The trigger 306 may be hinged or pivotally interconnected to
the grip 304. When the trigger 306 is actuated by a user, the
plunger 12 advances in the hollow tube 2. Specifically, in one
embodiment, the trigger 306 is functionally interconnected to the
plunger 12.
In one embodiment, actuating the trigger 306 includes pulling the
trigger toward a handle 308 of the grip. The trigger 306 can be
biased away from the handle 308 as generally illustrated in FIG.
11. In one embodiment, pulling the trigger 306 toward the handle
308 causes the ratchet to engage the plunger 12. The ratchet
engages a notch of the plunger 12 and moves the plunger toward the
distal end 8 of the hollow tube. Successively pulling the trigger
306 incrementally advances the plunger 12 forward in the hollow
tube.
In one embodiment, the ratchet is associated with an upper end of
the trigger 306. In this embodiment, pulling the trigger 306 causes
the ratchet to move toward the distal end of the hollow tube 2.
Optionally, a lock pawl (not illustrated) can be associated with
the grip 304. The lock pawl can engage a notch of the plunger 12 to
prevent the plunger from moving distally.
The grip 304 can be used to advance or withdraw the plunger 12.
Optionally, the grip 304 includes a switch operable to change the
direction of movement of the plunger 12. By manipulating the
switch, a user can cause the plunger 12 to advance into the hollow
tube 2 or, alternatively, withdraw from the hollow tube. In one
embodiment, to withdraw the plunger 12, the plunger handle 16 can
be pulled away from the grip 304.
Additionally, or alternatively, the grip 304 can include a knob
318. In one embodiment, the knob 318 is configured to advance or
withdraw the plunger 12 within the hollow tube 2. Specifically,
rotating the knob in a first direction causes the plunger 12 to
advance toward the distal end 8. Rotating the knob 318 in a second
direction causes the plunger 12 to withdraw away from the distal
end 8.
In one embodiment, the knob 318 includes a gear, such as a pinion.
The gear includes teeth that engage notches or teeth extending
linearly along the plunger 12, similar to a rack. Rotational
movement of the knob 318 is converted into linear motion of the
plunger by interaction between the knob pinion with the plunger
rack.
Optionally, the hollow tube 2 may discharge a predetermined amount
of bone graft material associated with each rotation, or partial
rotation of the knob 318. Specifically, a calibrated amount of bone
graft material may be discharged from the hollow tube 2 for each
quarter, half, or full rotation of the knob 318. In one embodiment,
the hollow tube 2 is configured to discharge approximately 1 cc of
bone graft material for each half turn of the knob 318.
In one embodiment, the knob 318 is configured to provide tactile
feedback to a user after a predetermined amount of rotation. For
example, when the knob is rotated one or more of 1/8, 1/4, 1/2, and
1 turn, the knob and/or the grip 304 may vibrate or provide other
tactile feedback to the user.
The grip 304 is also operable to expand the fusion cage 60 and
separate the fusion cage 60 from the hollow tube. In one
embodiment, the knob 318 can slide within a slot 322 to release the
fusion cage 60. In one embodiment, pulling the knob 318 away from
the distal end 8 of the hollow tube detaches the fusion cage.
A bone graft tamping device may also be provided, which is adapted
to be inserted into the hollow tube 2 after the plunger 12 is
removed from the hollow tube. The bone graft tamping device,
according to this embodiment, may include one or more longitudinal
channels along the outer circumference of the bone graft packer for
permitting any trapped air to flow from the bone graft receiving
area to the graspable end of the hollow tube during packing of bone
graft. The bone graft packer may further include a handle at one
end designed ergonomically for improving ease of use. The bone
graft packer in this embodiment thereby facilitates packing of bone
graft within the hollow tube.
The hollow tube 2 may also be fitted with a passageway wherein a
surgical tube or other device may be inserted, such as to deliver a
liquid to the surgical area or to extract liquid from the surgical
area. In such an embodiment, the plunger 12 is adapted in
cross-section to conform to the hollow tube's cross-section.
In another embodiment of the present invention, a kit of surgical
instruments comprises a plurality of differently sized and/or
shaped hollow tubes 2 and a plurality of differently sized and/or
shaped plungers 12. Each of the plungers correspond to at least one
of the hollow tubes, whereby a surgeon may select a hollow tube and
a plunger which correspond with one another depending upon the size
and shape of the graft receiving area and the amount or type of
bone graft to be implanted at such area. The corresponding hollow
tubes and plungers are constructed and arranged such that bone
graft can be placed within the hollow tubes with the plungers, and
inserted nearly completely into the hollow tubes for removing
substantially all of the bone graft material from the hollow tubes,
such as in the preferred embodiments for the plunger described
above. The use of more than one hollow tube/plunger combination
permits at least two different columns of material to be
selectively delivered to the targeted site, e.g. one of bone graft
material from the patient and another of Bone Morphogenetic Protein
(BMP), or e.g. two different types of bone graft material or one
delivering sealant or liquid. Also, one or both hollow tubes could
be preloaded with bone graft material.
The kit of surgical instruments may comprise a plurality of
differently sized and/or shaped graft retaining structures, each
corresponding to at least one hollow tube and at least one
plunger.
The bone graft receiving area can be any area of a patient that
requires delivery of bone graft. In the preferred embodiment, the
bone graft is delivered in a partially formed manner, and in
accordance with another aspect of the present invention, requires
further formation after initial delivery of the bone graft.
Another embodiment of the present invention provides a method by
which a hollow tube and a plunger associated with the hollow tube
are provided to facilitate delivery of the bone graft to a bone
graft receiving area.
According to one embodiment, the present invention provides a bone
graft delivery system, by which a hollow tube and/or plunger
assembly may be prepared prior to opening a patient, thus
minimizing the overall impact of the grafting aspect of a surgical
implantation or other procedure. Moreover, the hollow tube 2 may be
made to be stored with bone graft in it for a period of time,
whether the tube is made of plastic, metal or any other material.
Depending upon the surgical application, it may be desirable to
only partially fill the tube for storage, so that a plunger can be
at least partially inserted at the time of a surgery.
Thus, the integrated fusion cage and graft delivery device 1 may
either come with a pre-filled hollow tube, or a non-filled hollow
tube, in which the surgeon will insert bone graft received from the
patient (autograft), or from another source (allograft). In either
case, the surgeon may first remove any wrapping or seals about the
hollow tube, and/or the pre-filled bone graft, and insert the
hollow tube into the patient such that the second end of the hollow
tube is adjacent the bone graft receiving area. Once the hollow
tube is in place, and the opening at the second end of the hollow
tube is oriented in the direction of the desired placement of bone
graft, the surgeon may then insert the second end of the plunger
into the opening at the first end of the hollow tube, and begin
pressing the second end of the plunger against the bone graft
material in the hollow tube. In this fashion, the plunger 12 and
hollow tube 2 cooperate similar to that of a syringe, allowing the
surgeon to steadily and controllably release or eject bone graft
from the second end of the hollow tube as the plunger is placed
farther and farther into the opening in the hollow tube. Once the
desired amount of bone graft has been ejected from the hollow tube
(for in some instances all of the bone graft has been ejected from
the hollow tube) the surgeon may remove the plunger from the hollow
tube, and complete the surgery. In certain operations, the surgeon
may elect to place additional bone graft into the hollow tube, and
repeat the steps described above. Furthermore, the pre-filled bone
graft elements may be color-coded to readily identify the type of
bone graft material contained therein.
According to the embodiment described in the preceding paragraph,
the present invention may be carried out by a method in which
access is provided to a graft receiving area in a body, bone graft
is placed into a hollow tube having a first end and a second end,
the hollow tube, together with the bone graft, is arranged so that
the first end of the hollow tube is at least adjacent to the graft
receiving area and permits lateral or nearly lateral (in relation
to the longitudinal axis of the hollow tube and plunger assembly)
introduction of bone graft to the graft receiving area. This method
prevents loss of bone graft due to improper or limited orientation
of the integrated fusion cage and graft delivery device, and
further allows a user to achieve insertion of a desired quantity of
bone graft by way of the contoured plunger and hollow tube
configuration described according to preferred embodiments
herein.
The method of the present invention may also be carried out by
providing a hollow tube having a first end and a second end,
constructed so that it may receive a measurable quantity of bone
graft, and so that the first end may be arranged at least adjacent
to a bone graft receiving area, and so that bone graft can be
delivered from the first end of the hollow tube through the second
end of the hollow tube and eventually to the bone graft receiving
area upon movement of the plunger in a generally downward direction
through the hollow tube (i.e., in a direction from the first end to
the second end). According to this embodiment, a graft retaining
structure may also be provided for use in connection with the
contoured edge of the plunger, such that the graft retaining
structure is positioned between the contoured edge of the plunger
and the bone graft, but which is adhered to the bone graft and
remains at the graft receiving area following removal from the
hollow tube. In one embodiment, the bone graft is provided in
discrete packages or containers. Furthermore, this graft retaining
structure may also be employed with another tool, such as a graft
packer, which is employed either before or after the hollow tube is
removed from the graft receiving area.
In another embodiment, the one or more plungers corresponding to
the one or more hollow tubes are positioned with distal ends near
the proximate end of the horizontal tube before use, said plungers
having a detent to retain plunger in ready position without
undesired movement before surgeon chooses which one or more
plungers to extend through hollow horizontal tube and deliver bone
graft material and/or desired material to the surgical area.
According to another embodiment of the present invention, a hollow
tube and plunger assembly is provided in which the hollow tube
and/or the plunger assembly is disposable. Alternatively, the tube
may be made of a biocompatible material which remains at least
partially in the patient without impairing the final implantation.
Thus, the hollow tube may be formed from a material that is
resorbable, such as a resorbable polymer, and remain in the patient
after implantation, so as not to interfere with the growth of the
bone or stability of any bone graft or implant.
The current design preferably comprises a hollow tubular member
comprising a rounded edge rectangular shaft, which may be filled or
is pre-filled with grafting material. The loading is carried out by
the plunger. The rounded edge rectangular design is preferable as
it allows the largest surface area device to be placed into the
annulotomy site of a disc, but in other embodiments may be formed
similar to conventional round shafts. The other preferred feature
includes a laterally-mounted exit site for the graft material. The
combination of this design feature allows direction-oriented
dispersion of the graft material. This allows ejection of the graft
material into an empty disc space as opposed to below the hollow
tube, which would tend to impact the material and not allow its
spread through a disc space.
Another feature of this design is that a rectangular, approximately
rectangular, or rounded edge rectangular design allows the user to
readily determine the orientation of the device and thereby the
direction of entry of the bone graft material into the surgical
area. However, such a feature may be obtained alternatively through
exterior markings or grooves on the exterior on the hollow tube.
Such exterior grooves or markings would allow use of a range of
cross-sections for the device, to include a square, circle, or oval
while allowing the user to readily determine the orientation of the
device relative to the direction of entry of the bone graft
material into the surgical area.
A further feature of this design is that an anti-perforation
footing or shelf is paced on the bottom of the hollow tube to
prevent annular penetration and/or injury to the patient's abdomen
or other anatomy adjacent the bone graft receiving area.
In another embodiment of the invention, all or some of the elements
of the device or sections of all or some of the device may be
disposable. Disposable medical devices are advantageous as they
typically have reduced recurring and initial costs of
manufacture.
In another embodiment of the device, the distal tip or end of the
plunger device is composed of a different material to the rest of
the plunger, so as the material at the distal end of the plunger is
sponge-like or softer-than or more malleable than the rest of the
plunger so as upon engagement with the interior distal end of the
hollow tube, the distal end of the plunger substantially conforms
to the interior configuration of the hollow tube. Similarly, the
plunger distal end may be made of a material that is adaptable to
substantially conform to the interior shape of the distal end of
the hollow tube. Such configurations enable substantially all of
the material contained within the plunger to be delivered to the
targeted site.
Another alternative embodiment to the design described herein
includes a navigation aid 29 on one or more surfaces of the hollow
tube 2 to permit a surgeon to know how far the device 1 has been
inserted or to ensure proper alignment relative to a transverse
bone graft delivery site (i.e. disc space). Such capability is
particularly important when the patient or surgical area is not
positioned immediately below the surgeon, or multiple procedures
are being performed. A navigation aid allows more immediate and
reliable locating of the surgical area for receiving of bone graft
material. In one embodiment, the hollow tube 2 is scored or marked
29 or provides some affirmative indication, actively or passively,
to the surgeon to indicate degree of delivery of the material, e.g.
bone graft material, to the delivery site, and/or position of the
plunger 12. For example, the exterior of the hollow tube could be
color-coded and/or provided with bars 29. In another embodiment, a
computer and/or electro-mechanical sensor or device is used to
provide feedback to the surgeon to indicate degree of delivery of
the material, e.g. amount of cc's of bone graft material, to the
delivery site, and/or position of the plunger element.
In another alternative embodiment to the design described herein,
the plunger 12 could include an activation device, which is often
in a liquid or semi-liquid state, and that may be injected once the
semi-solid portion of the morphogenic protein has been displaced by
the movement of the plunger through the hollow tube 2. That is, the
plunger 12 pushes the dry material, and once completed has a bulb
or other device on the usable end to insert the liquid portion of
the activating agent through the inner lumen 28 within the plunger
12 to evacuate the liquid from the plunger and out an opening at
the non-usable end of the plunger so as to contact the dry material
already inserted into the disc space).
In one embodiment of the device, all or portions of the device 1
are manufactured using 3-D printing techniques. In another
embodiment, all or portions of the device are made by injection
molding techniques.
In one embodiment, the ratio of the surface area of the bottom tip
of the plunger 12 is approximately half the surface area of the two
lateral openings at the distal portion of the hollow tube.
In one embodiment, the device 1 includes a supplemental means of
gripping the device, such as a laterally extending
cylindrically-shaped handle that engages the hollow tube 2.
In one embodiment, the material inserted into the hollow tube 2 is
a non-Newtonian fluid. In one embodiment, the device is adapted to
accept and deliver compressible fluids. In another embodiment, the
device is adapted to accept and deliver non-compressible fluids.
The hollow tube 2 of one embodiment includes a rectangular or
approximately rectangular lumen 28 which provides an increased
cross-sectional footprint relative to a round lumen of other bone
graft delivery devices. The increased cross-sectional footprint
decreases friction of the non-Newtonian fluid material against the
interior walls of the lumen, resulting in an improved flow of bone
graft material through the lumen and eliminating (or reducing)
jamming due compression of the bone graft material. The increased
cross-section of hollow tube 2 of the present disclosure improves
the flow dynamics of a non-Newtonian fluid by 40% compared to a
prior art tool with a diameter equal to the height of the
rectangular or approximately rectangular lumen of embodiments of
the present invention.
In one embodiment, the upper portion of plunger is fitted with one
or more protrusions, which extends from the surface of the plunger
so as to engage the upper surface of the hollow tube, to prevent
the plunger from engaging the distal interior portion of the hollow
tube. In one embodiment, the upper portion of plunger is fitted
with one or more protrusions to prevent the plunger from engaging
the apex of the hollow tube distal interior ramp surface.
In one embodiment, the funnel 30 attaches to the hollow tube 2 by a
bayonet connection. In one embodiment, the funnel attaches to the
hollow tube by an interference fit. In one embodiment, the funnel
attaches to the hollow tube by a threaded connection. In one
embodiment, the funnel attaches to the hollow tube by a slot/groove
connection.
In one embodiment, the distal end 8 of hollow tube has one opening
7. In one embodiment, the hollow tube 8 has two distal openings 7A,
7B located on opposite sides. In one embodiment, the hollow tube
has no more than two openings 7, the openings located on opposite
sides.
In one embodiment, after bone graft material 44 is delivered to a
surgical site 172, a cavity 174 approximately defined by the volume
engaged by the device 1 when inserted into the surgical site is
left in the surgical site upon removal of the device from the
surgical site. In one embodiment, the cavity 174 is then used as
the site for insertion of a fusion cage 60.
The integrated fusion cage 60 with expandable cage feature provides
a number of unique and innovative features not provided by
conventional or traditional integrated fusion cages. For example,
the integrated fusion cage with expandable cage feature of the
disclosure is intentionally and deliberately designed to receive
bone graft material (or any material suitable for use in surgical
applications, as known to those skilled in the art) at its proximal
end (i.e. the end generally facing the surgeon and/or the end
opposite the end initially directed into a surgical site), such
that the bone graft material flows into the fusion cage and also
flows out from the fusion cage into the surgical site. Such
features as the interior ramps of the fusion cage (e.g. located
within the interior of the hollow tube, and/or on the front and/or
rear blocks of the fusion cage) function to direct received bone
graft material into the surgical site. Additionally, the features
of the hollow tube and plunger wherein a greater volume of bone
graft material may be reliably (e.g. not prone to blockage as is
typical with most convention e.g. round hollow tubes or lumen
systems) and readily delivered to a surgical site and/or a fusion
cage are unique and not found in the prior art. Among other things,
such features encourage improved surgical results by delivering
more volume and coverage of bone graft material to the surgical
site. Also, such features minimize gaps in bone graft coverage to
include gaps between the fusion cage area and the surrounding
surgical site. Also, the features of the one or more apertures of
the fusion cage of the disclosure enable and encourage delivery of
bone graft material, as received by the fusion cage, into the
surrounding surgical site.
In contrast, conventional fusion cages, to include expandable
fusion cages, do not provide such features and/or functions. For
example, U.S. Pat. No. 8,852,242 to Morgenstern Lopez ("Lopez"),
discloses a dilation introducer for orthopedic surgery for
insertion of an intervertebral expandable fusion cage implant. The
Lopez device does not allow receipt of bone graft material from its
proximal end, or any end, in contrast to the disclosed fusion cage
and fusion cage/bone graft delivery system. That is, the Lopez
proximal end includes an array of components, all of which do not
allow receipt of bone graft material. Furthermore, the Lopez device
requires an elaborate array of components, e.g. upper side portion
of the upper body portion and lower side portion of the lower body
portion, which also block any egress of bone graft from the inside
of the Lopez fusion cage once deployed. Also, the Lopez wedges
occupy the entire interior of the cage; there are no ramps to
direct graft from the interior to the disk space. In short, the
Lopez design is not made with bone graft delivery in mind, and
indeed, cannot function to accept let alone deliver bone graft.
Additionally, suggestions provided in the Lopez disclosure to
deliver bone graft to the surgical site would not provide the
integrated and complete fusion cage and surgical site bone graft
delivery of the invention, e.g. the Lopez slot of the Lopez lumen
and funnel assembly at best provides limited delivery of bone graft
material only before and after insertion of the Lopez fusion cage,
and then only peripheral to the fusion cage. Also, it appears the
Lopez device provides wedges and of similar if not identical
interior ramp angles. In contrast, in certain embodiments of the
present invention the interior wedged surfaces of the invention,
i.e. front block ramp 226 and rear block ramp 236, are not of the
same configuration and/or shape, e.g. front block ramp 226 is of a
curved profile and rear block ramp 236 is of a linear or
straight-line profile. Among other things, the curved profile of
the front block ramp 226 urges egress of bone graft as received by
the fusion cage 60.
In one embodiment of the fusion cage 60, no anti-torque structures
or components are employed. In one embodiment of the invention, the
lateral sides of the fusion cage 60 are substantially open to,
among other things, allow egress of bone graft material as received
to the fusion cage. In one embodiment, the expansion screw 240 is
configured with a locking mechanism, such that the fusion cage 60
may be locked at a set expansion state. In one embodiment, such a
locking mechanism is provided through a toggle device operated at
or on the installer/impactor handle 258.
In one embodiment, the front block ramp 226 and rear block ramp 236
are identical and/or symmetrical.
In addition, it is contemplated that some embodiments of the fusion
cage 60 can be configured to include side portions that project
therefrom and facilitate the alignment, interconnection, and
stability of the components of the fusion cage 60.
Furthermore, complementary structures can also include motion
limiting portions that prevent expansion of the fusion cage beyond
a certain height. This feature can also tend to ensure that the
fusion cage is stable and does not disassemble during use.
In some embodiments, the expansion screw 240 can facilitate
expansion of the fusion cage 60 through rotation, longitudinal
contract of a pin, or other mechanisms. The expansion screw 240 can
also facilitate expansion through longitudinal contraction of an
actuator shaft as proximal and distal collars disposed on inner and
outer sleeves move closer to each other to in turn move the
proximal and distal wedged block members closer together. It is
contemplated that in other embodiments, at least a portion of the
actuator shaft can be axially fixed relative to one of the proximal
and distal wedge block members with the actuator shaft being
operative to move the other one of the proximal and distal wedge
members via rotational movement or longitudinal contraction of the
pin.
Further, in embodiments wherein the engagement screw 240 is
threaded, it is contemplated that the actuator shaft can be
configured to bring the proximal and distal wedged block members
closer together at different rates. In such embodiments, the fusion
cage 60 could be expanded to a V-configuration or wedged shape. For
example, the actuator shaft can comprise a variable pitch thread
that causes longitudinal advancement of the distal and proximal
wedged block members at different rates. The advancement of one of
the wedge members at a faster rate than the other could cause one
end of the implant to expand more rapidly and therefore have a
different height that the other end. Such a configuration can be
advantageous depending on the intervertebral geometry and
circumstantial needs.
In other embodiments, an upper plate 200 can be configured to
include anti-torque structures. The anti-torque structures can
interact with at least a portion of a deployment tool during
deployment of the fusion cage 60 implant to ensure that the implant
maintains its desired orientation. For example, when the implant is
being deployed and a rotational force is exerted on the actuator
shaft, the anti-torque structures can be engaged by a non-rotating
structure of the deployment tool to maintain the rotational
orientation of the implant while the actuator shaft is rotated. The
anti-torque structures can comprise one or more inwardly extending
holes or indentations on the rear wedged block member. However, the
anti-torque structures can also comprise one or more outwardly
extending structures.
According to yet other embodiments, the fusion cage 60 can be
configured to include one or more additional apertures to
facilitate osseointegration of the fusion cage 60 within the
intervertebral space. The fusion cage 60 may contain one or more
bioactive substances, such as antibiotics, chemotherapeutic
substances, angiogenic growth factors, substances for accelerating
the healing of the wound, growth hormones, antithrombogenic agents,
bone growth accelerators or agents, and the like. Indeed, various
biologics can be used with the fusion cage 60 and can be inserted
into the disc space or inserted along with the fusion cage 60 The
apertures can facilitate circulation and bone growth throughout the
intervertebral space and through the implant. In such
implementations, the apertures can thereby allow bone growth
through the implant and integration of the implant with the
surrounding materials.
In one embodiment, the fusion cage 60 comprises an expandable cage
configured to move a first surface vertically from a second surface
by rotation of at least one screw that rotates without moving
transversely with respect to either said first or second surface,
said first plate and second plate having perimeters that overlap
with each other in a vertical direction and that move along a
parallel line upon rotation of the screw.
In one embodiment, the fusion cage 60 is stackable by any means
known to those skilled in the art. For example, each upper plate
200 may be fitted with one or more notches on the lateral edges
configured to fit with one or more protrusions on each lower plate
210.
Surprisingly, while conventional practice assumed that the amount
of material that would be required, let alone desired, to fill a
prepared disc space with bone paste (or BMP, etc.) would be roughly
equivalent to the amount of material removed from such space prior
to inserting a cage, a present inventor discovered that far more
bone graft material can be--and should preferably be--inserted into
such space to achieve desired fusion results. The reasons why this
basic under appreciation for the volume of bone graft necessary to
achieve optimal fusion results vary, but the clinical evidence
arrived at via practice of the present invention compellingly
demonstrates that more than doubling of the amount of bone graft
material (and in some cases increasing the amount by 200%, 300% or
400% or more) than traditionally thought necessary or sufficient,
is extremely beneficial to achieving desired results from fusion
procedures.
The ramifications of this simple yet dramatic discovery (documented
in part below) is part of the overall inventive aspect of the
present invention, as it has been--to date--simply missed entirely
by the practicing spine surgeons in the field. The prospect of
reduced return surgeries, the reduction in costs, time, and
physical suffering by patients, as well as the volume of legal
complaints against surgeons and hospitals due to failed fusion
results, is believed to be significant, as the evidence provided
via use of the present invention indicates a vast reduction in the
overall costs involved in both economic resources, as well as
emotional capital, upon acceptance and wide-spread use of the
present invention. Insurance costs should thus decrease as the
present invention is adopted by the industry. While the costs of
infusing increased amount of bone graft materials into the space of
a patient's disc may at first appear to increase the costs of an
individual operation, the benefits achieved thereby will be
considerable, including the reduction of repeat surgeries to fix
non-fused spines. Thus, regardless of the actual tools and devices
employed to achieve the end result of attaining up to 100% more
bone graft material being utilized in fusion operations, (as well
as other surgeries where previously under-appreciated bone graft
material delivery volumes have occurred) one important aspect of
the present invention is directed to the appreciation of a
previously unrecognized problem and the solution thereto, which
forms part of the inventive aspects of the present invention
described and claimed herein.
In one embodiment, at least twice the amount of disc material
removed from a surgical site is replaced with bone graft material.
In a preferred embodiment, at least three times the amount of disc
material removed from a surgical site is replaced with bone graft
material. In a most preferred embodiment, at least three and a half
times the amount of disc material removed from a surgical site is
replaced with bone graft material.
According to various embodiments of the present disclosure, and as
illustrated at least by FIGS. 1-6, one aspect of the invention is
to provide a graft delivery device that comprises a tubular member,
which is substantially hollow or contains at least one inner lumen
and that has a generally rectangular cross-sectional shape. This
generally rectangular cross-sectional shape offers a larger amount
of surface area through which bone graft material may be inserted
and ejected from the hollow tubular member. Furthermore, this
generally rectangular shape is more congruent with the size or
shape of the annulotomy of most disc spaces, which frequently are
accessed by a bone graft delivery device for delivery of bone
graft. However, as one skilled in the art would appreciate, the
tool cross-section need not be limited to a generally rectangular
shape. For example, cross-sections of an oval shape, or those that
are approximately rectangular and have rounded corners or edges, or
those with at least one defined angle to include obtuse, acute, and
right angles can provide a shape in some situations that is more
congruent with the size or shape of the annulotomy of a particular
disc space. A substantially round shape may also be employed that
provides the surgeon with an indication of directional
orientation.
In embodiments, a distal end of the hollow tubular member may be at
least partially closed, and/or may have a small aperture associated
with the lumen. This partial closure and/or small aperture may help
to create a consistent and clean break between bone graft material
that has been ejected from the hollow tubular member and bone graft
material held within the hollow tubular member.
In another embodiment of the present disclosure the distal end of
the plunger is flexible to allow, for example, the user to maneuver
the distal end and thereby any bone graft material in the hollow
tube to the implantation site. One skilled in the art will
appreciate that the flexible aspect of certain embodiments can be
both passive and active in nature. Active flexibility and
manipulation in the distal end of the plunger may incorporate, for
example, the manipulative capabilities of an endoscope, including
components for manipulation such as guidewires along the
longitudinal axis of the shaft of the plunger.
The plunger 12 may be inserted into the hollow tube 2 such that the
horizontal face 19 is substantially planar with the opening at the
second end 8 of the hollow tube 2. As described above, the geometry
of plunger 12 is such that it fits snugly or tightly in the
interior of the hollow tube 2. This configuration is such that the
sloped or curved surface 10 of the hollow tube 2 is substantially
congruent to the sloped or curved surface 20, thereby allowing the
plunger to be inserted into the hollow tube 2 and allowing
substantially all of bone graft material which is placed into the
hollow tube 2 to be ejected by the user.
Another embodiment for the bone graft insertion device comprises a
hollow tube constructed to receive bone graft, where the hollow
tube has a proximal and distal end, a plunger adapted for insertion
at least partially within the hollow tube at the proximal end of
the hollow tube, whereby the plunger is constructed and arranged
with respect to the hollow tube so as to prevent rotation of the
plunger during insertion into said hollow tube, whereby the plunger
has a distal end that is contoured to an interior surface of the
distal end of the hollow tube for removing substantially all of the
bone graft received by the hollow tube and whereby the bone graft
is delivered to the graft receiving area. Still another embodiment
provides a rifling structure in the hollow tube interior that
facilitates rotational movement of the plunger along a lengthwise
axis of the hollow tube, therein delivering a substantially steady
pressure and/or rate of delivery of the bone graft material as the
plunger descends the hollow tube when the plunger is forced through
the hollow tube. The rifling or screw-like movement may also
translate to a predetermined delivery of material per full
rotation, e.g. each 360 degree rotation of the plunger equates to 5
cc of bone graft material delivered to the bone graft site.
In embodiments, teeth may be formed along a longitudinal axis of
the shaft of the plunger 12, which may be configured to engage with
teeth of the grip 304 and/or knob 318 to facilitate advancement of
the plunger 12 when the grip 304 and/or knob 318 is actuated. The
engagement of the teeth of the plunger 12 with teeth of the grip
304 and/or knob 318 may thus, by way of non-limiting example, form
a rack-and-pinion-type linear actuator that causes the plunger 12
to descend the hollow tube 2 and urge bone graft material through
the hollow tube 2 to deliver bone graft material through an opening
in a distal end of the hollow tube 2.
The indicia 29 may include one or more radiological or radiographic
markers. Such radiological or radiographic markers may be made from
known radiopaque materials, including platinum, gold, calcium,
tantalum, and/or other heavy metals. At least one radiological or
radiographic marker may be placed at or near the distal end of the
hollow tube 2, to allow radiological visualization of the distal
end within the targeted bone area.
In further embodiments, an actuating means may be provided for
applying pressure to the plunger 12, and in particular to the shaft
of the plunger 12. Upon actuation thereof, the actuating means may
apply pressure against the plunger 12 to facilitate controlled
movement of the plunger 12 and/or the hollow tube 2 relative to the
plunger 12. The actuating means may, by way of non-limiting
example, include a handle and a pivotally mounted trigger attached
to a ratchet-type push bar (such as those commonly used with
caulking guns) and/or a rack-and-pinion-type linear actuator.
According to a still further aspect of the present invention, the
distal end of the spinal fusion implant may have a conical
(bullet-shaped) shape including a pair of first tapered (angled)
surfaces and a pair of second tapered (angled) surfaces. The first
tapered surfaces extend between the lateral surfaces and the distal
end of the implant, and function to distract the vertebrae adjacent
to the target intervertebral space during insertion of the spinal
fusion implant. The second tapered surfaces extend between the top
and bottom surfaces and the distal end of the spinal fusion
implant, and function to maximize contact with the anterior portion
of the cortical ring of each adjacent vertebral body. Furthermore,
the second tapered surfaces provide for a better fit with the
contour of the vertebral body endplates, allowing for a more
anterior positioning of the spinal fusion implant and thus
advantageous utilization of the cortical rings of the vertebral
bodies.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise a covering or mesh, such
as a biodegradable polymer mesh, and/or may be detachably
interconnected to the bone graft insertion device by means of,
e.g., a hook attachment mechanism, a screw attachment mechanism, a
mechanical attachment mechanism, a suture attachment mechanism, a
wrap attachment mechanism, and/or an adhesive attachment mechanism.
Examples of spinal implants of this type, suitable for use in the
present invention, include but are not limited to the spinal
implants described in U.S. Pat. No. 10,028,837, issued Jul. 24,
2018 to Wei et al., the entirety of which is incorporated herein by
reference.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise an expandable portion
adapted to expand or inflate when filled with bone graft or other
material, and/or may be detachably interconnected to the bone graft
insertion device by means of, e.g., an adhesive. Examples of spinal
implants of this type, suitable for use in the present invention,
include but are not limited to the spinal implants described in
U.S. Pat. No. 9,925,060, issued Mar. 27, 2018 to DiMauro et al.,
the entirety of which is incorporated herein by reference.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise any one or more of a
nucleus replacement device, a nucleus augmentation device, an
anulus augmentation device, an anulus replacement device, a drug
carrier device, a carrier device seeded with living cells, a device
that stimulates or supports fusion of the surrounding vertebra,
and/or a membrane that prevents flow of a material through a defect
in a disc of the patient; the implant may be wholly or partially
rigid or wholly or partially flexible. Examples of spinal implants
of this type, suitable for use in the present invention, include
but are not limited to the spinal implants described in U.S. Pat.
No. 9,333,087, issued May 10, 2016 to Lambrecht, the entirety of
which is incorporated herein by reference.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise any one or more of a
plate, spacer, rod, or other stabilization device, and in
particular may comprise an expandable or non-expandable spacer
having an opening for receiving graft material therein, and/or may
(but need not) be detachably interconnected to the bone graft
insertion device by means of, e.g., a threaded attachment. Examples
of spinal implants of this type, suitable for use in the present
invention, include but are not limited to the spinal implants
described in U.S. Pat. No. 9,827,113, issued Nov. 28, 2017 to
Klimek et al., the entirety of which is incorporated herein by
reference.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise a body portion, a carriage
portion, a deployment assembly, and an expandable portion, and/or
may be detachably interconnected to the bone graft insertion device
by means of, e.g., one or more detents and holes or apertures for
receiving the detents. Examples of spinal implants of this type,
suitable for use in the present invention, include but are not
limited to the spinal implants described in U.S. Pat. No.
10,076,421, issued Sep. 18, 2018 to Dewey, the entirety of which is
incorporated herein by reference.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise a gear and a threaded
shaft, whereby rotation of the gear engages the threaded shaft to
expand the implant such that the implant can be inserted in a
collapsed configuration and expanded in situ, and/or may (but need
not) be detachably interconnected to the bone graft insertion
device by means of, e.g., screws, clips, hooks, and/or clamps.
Examples of spinal implants of this type, suitable for use in the
present invention, include but are not limited to the spinal
implants described in U.S. Pat. No. 10,226,358, issued Mar. 12,
2019 to Glerum, the entirety of which is incorporated herein by
reference.
In embodiments of bone graft insertion devices and systems of the
present invention, a spinal implant adapted for interconnection and
use with the bone graft insertion device and/or included in the
bone graft insertion system may comprise a plurality of chambers,
each of the chambers being configured to receive bone graft
material, and/or may include means allowing a surgeon or other user
to select a chamber or portion of the interior of the implant into
which bone graft material is delivered. Examples of spinal implants
of this type, suitable for use in the present invention, include
but are not limited to the spinal implants described in U.S. Pat.
No. 9,545,282, issued Jan. 17, 2017 to Mathur et al., the entirety
of which is incorporated herein by reference.
It is to be expressly understood that spinal implant suitable for
use as part of, or in conjunction with, the devices, methods, and
systems of the present invention are not limited to the examples
described above, and that any type of spinal implant appropriate
for a given application may be detachably interconnected to a bone
graft delivery device and used in the methods and systems of the
present invention. By way of non-limiting example, anterior and/or
lateral interbody spinal implants, including but not limited to
implants available under the SeaSpine Redondo.TM., Regatta.RTM.,
and Vu a.cndot.POD.TM. product lines, may be detachably
interconnected to a bone graft delivery device by any suitable
means and used in the practice of the present invention. By way of
further non-limiting example, posterior interbody spinal implants,
including but not limited to implants available under the SeaSpine
Hollywood.TM., Hollywood.TM. VI, Pacifica.TM., Steerable Interbody,
Ventura.RTM., and Vu L.cndot.POD.TM. product lines, may be
detachably interconnected to a bone graft delivery device by any
suitable means and used in the practice of the present invention.
These and other spinal implants suitable for use in the present
invention are described in U.S. Pat. Nos. 7,799,083, 7,976,549,
7,988,695, 8,100,972, 8,142,508, 8,292,958, 8,366,774, 8,409,290,
8,506,636, 8,545,562, 8,673,012, 8,864,829, and 9,522,069, the
entirety of each of which is incorporated herein by reference.
While various embodiment of the present disclosure have been
described in detail, it is apparent that modifications and
alterations of those embodiments will occur to those skilled in the
art. However, it is to be expressly understood that such
modifications and alterations are within the scope and spirit of
the present disclosure, as set forth in the following claims.
The foregoing discussion of the disclosure has been presented for
purposes of illustration and description. The foregoing is not
intended to limit the disclosure to the form or forms disclosed
herein. In the foregoing Detailed Description for example, various
features of the disclosure are grouped together in one or more
embodiments for the purpose of streamlining the disclosure. This
method of disclosure is not to be interpreted as reflecting an
intention that the claimed disclosure requires more features than
are expressly recited in each claim. Rather, as the following
claims reflect, inventive aspects lie in less than all features of
a single foregoing disclosed embodiment. Thus, the following claims
are hereby incorporated into this Detailed Description, with each
claim standing on its own as a separate preferred embodiment of the
disclosure.
Moreover, though the present disclosure has included description of
one or more embodiments and certain variations and modifications,
other variations and modifications are within the scope of the
disclosure, e.g., as may be within the skill and knowledge of those
in the art, after understanding the present disclosure. It is
intended to obtain rights which include alternative embodiments to
the extent permitted, including alternate, interchangeable and/or
equivalent structures, functions, ranges or steps to those claimed,
whether or not such alternate, interchangeable and/or equivalent
structures, functions, ranges or steps are disclosed herein, and
without intending to publicly dedicate any patentable subject
matter.
* * * * *
References