U.S. patent number 10,962,922 [Application Number 16/785,677] was granted by the patent office on 2021-03-30 for image forming apparatus that prevents a load from being generated.
This patent grant is currently assigned to TOSHIBA TEC KABUSHIKI KAISHA. The grantee listed for this patent is TOSHIBA TEC KABUSHIKI KAISHA. Invention is credited to Toshihiro Matsushima.
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United States Patent |
10,962,922 |
Matsushima |
March 30, 2021 |
Image forming apparatus that prevents a load from being
generated
Abstract
According to one embodiment, an image forming apparatus includes
an electrically conductive and grounded frame, an image forming
unit, a print head, a holder that supports the print head, an
electrically conductive urging member between the print head and
the holder for urging the print head toward the image forming unit,
and an electrically conductive arm extending from the urging member
and electrically connected to the urging member. The arm floats
when the print head moves away from the image forming unit and is
electrically connected to the frame when the print head contacts
the image forming unit.
Inventors: |
Matsushima; Toshihiro
(Shizuoka, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
TOSHIBA TEC KABUSHIKI KAISHA |
Tokyo |
N/A |
JP |
|
|
Assignee: |
TOSHIBA TEC KABUSHIKI KAISHA
(Tokyo, JP)
|
Family
ID: |
1000004667570 |
Appl.
No.: |
16/785,677 |
Filed: |
February 10, 2020 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G03G
21/1652 (20130101) |
Current International
Class: |
G03G
15/00 (20060101); G03G 21/16 (20060101) |
Field of
Search: |
;399/1-4,90,107,110,111,113,116-118 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
2007-292902 |
|
Nov 2007 |
|
JP |
|
2009-220973 |
|
Oct 2009 |
|
JP |
|
2016-175237 |
|
Oct 2016 |
|
JP |
|
Primary Examiner: Tran; Hoan H
Attorney, Agent or Firm: Amin, Turocy & Watson LLP
Claims
What is claimed is:
1. An image forming apparatus, comprising: an electrically
conductive and grounded frame; an image forming unit; a print head;
a holder that supports the print head; an electrically conductive
urging member between the print head and the holder and urges the
print head toward the image forming unit; and an electrically
conductive arm that extends from the urging member and is
electrically connected to the urging member, wherein the arm floats
when the print head is separated from the image forming unit, and
the arm is electrically connected to the frame when the print head
contacts the image forming unit.
2. The apparatus according to claim 1, further comprising: a base
fixed to the frame, wherein the base has a contact that is
electrically connected to the frame.
3. The apparatus according to claim 2, wherein the contact has a
spring property and is elastically deformed according to a contact
force by the arm when the print head contacts the image forming
unit.
4. The apparatus according to claim 2, wherein the contact is
electrically connected directly to the frame.
5. The apparatus according to claim 2, wherein the contact is
electrically connected to the frame via one or more conductive
members.
6. The apparatus according to claim 1, wherein the frame includes
an electrically conductive and grounded front frame, and an
electrically conductive and grounded rear frame that faces the
front frame, and the arm is electrically connected to at least one
of the front frame and the rear frame when the print head contacts
the image forming unit.
7. The apparatus according to claim 1, further comprising: a
plurality of image forming units; a plurality of print heads; a
plurality of holders, each of the plurality of holders
correspondingly support each of the plurality of print heads; a
plurality of electrically conductive urging members correspondingly
between the plurality of print heads and the plurality of holders;
and a plurality of electrically conductive arms, each of the
plurality of electrically conductive arms correspondingly connected
to each of the plurality of urging members.
8. The apparatus according to claim 1, further comprising: four
image forming units; four print heads; four holders, each of the
holders correspondingly support each of the print heads; four
electrically conductive urging members correspondingly between the
four print heads and the four holders; and four electrically
conductive arms, each of the four electrically conductive arms
correspondingly connected to each of the four urging members.
9. The apparatus according to claim 1, wherein the urging member is
a coiled spring.
10. A multifunctional peripheral, comprising: an electrically
conductive and grounded frame; an image forming unit; a print head;
a holder that supports the print head; an electrically conductive
urging member between the print head and the holder and urges the
print head toward the image forming unit; and an electrically
conductive arm that extends from the urging member and is
electrically connected to the urging member, wherein the arm floats
when the print head is separated from the image forming unit, and
the arm is electrically connected to the frame when the print head
contacts the image forming unit.
11. The multifunctional peripheral according to claim 10, further
comprising: a base fixed to the frame, wherein the base has a
contact that is electrically connected to the frame.
12. The multifunctional peripheral according to claim 11, wherein
the contact has a spring property and is elastically deformed
according to a contact force by the arm when the print head
contacts the image forming unit.
13. The multifunctional peripheral according to claim 11, wherein
the contact is electrically connected directly to the frame.
14. The multifunctional peripheral according to claim 11, wherein
the contact is electrically connected to the frame via one or more
conductive members.
15. The multifunctional peripheral according to claim 10, wherein
the frame includes an electrically conductive and grounded front
frame, and an electrically conductive and grounded rear frame that
faces the front frame, and the arm is electrically connected to at
least one of the front frame and the rear frame when the print head
contacts the image forming unit.
16. The multifunctional peripheral according to claim 10, further
comprising: a plurality of image forming units; a plurality of
print heads; a plurality of holders, each of the plurality of
holders correspondingly support each of the plurality of print
heads; a plurality of electrically conductive urging members
correspondingly between the plurality of print heads and the
plurality of holders; and a plurality of electrically conductive
arms, each of the plurality of electrically conductive arms
correspondingly connected to each of the plurality of urging
members.
17. The multifunctional peripheral according to claim 10, further
comprising: four image forming units; four print heads; four
holders, each of the holders correspondingly support each of the
print heads; four electrically conductive urging members
correspondingly between the four print heads and the four holders;
and four electrically conductive arms, each of the four
electrically conductive arms correspondingly connected to each of
the four urging members.
18. The multifunctional peripheral according to claim 10, wherein
the urging member is a coiled spring.
19. A method of an image forming apparatus, comprising: floating an
electrically conductive arm connected to an electrically conductive
urging member between a print head and a holder that supports the
print head when separating the print head from an image forming
unit; cleaning the print head; and after cleaning, electrically
connecting the arm to an electrically conductive and grounded frame
when contacting the print head with the image forming unit.
20. The method according to claim 19, further comprising: forming
an image on a medium after contacting the print head with the image
forming unit.
Description
FIELD
Embodiments described herein relate generally to an image forming
apparatus.
BACKGROUND
In an image forming apparatus such as an electrophotographic
apparatus, a technique for exposing a photoconductive drum of an
image forming unit by an exposure apparatus having a print head,
attaching a developer such as toner to the photoconductive drum,
and transferring the developer to a sheet such as paper is
known.
When cleaning the print head or replacing the image forming unit,
the print head is at a position separated from the image forming
unit. When image formation is performed, the print head is in
contact with the image forming unit and is at a predetermined
position with respect to the image forming unit.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view illustrating an image forming
apparatus according to an embodiment;
FIG. 2 is a front view illustrating an image forming apparatus
according to the embodiment;
FIG. 3 is a perspective view illustrating a frame, a solid head
unit, and an image forming unit of the image forming apparatus
according the embodiment;
FIG. 4 is a perspective view illustrating main parts of the frame,
the solid head unit, and the image forming unit of an image forming
apparatus according to the embodiment;
FIG. 5 is a perspective view illustrating the solid head unit and
the image forming unit of the image forming apparatus according to
the embodiment;
FIG. 6 is a perspective view illustrating the solid head unit and
the image forming unit of the image forming apparatus according to
the embodiment;
FIG. 7 is a cross-sectional view illustrating the solid head unit
and the image forming unit of the image forming apparatus according
to the embodiment;
FIG. 8 is a perspective view illustrating the solid head unit and
the image forming unit of the image forming apparatus according to
the embodiment;
FIG. 9 is a perspective view illustrating the solid head unit and
the image forming unit of the image forming apparatus according to
the embodiment;
FIG. 10 is a perspective view illustrating the solid head unit and
the image forming unit of the image forming apparatus according to
the embodiment;
FIG. 11 is a cross-sectional view illustrating the solid head unit
and the image forming unit of the image forming apparatus according
to the embodiment;
FIG. 12 is a perspective view illustrating the solid head unit of
the image forming apparatus according to the embodiment;
FIG. 13 is a perspective view illustrating the solid head unit of
the image forming apparatus according to the embodiment;
FIG. 14 is a perspective view illustrating the solid head unit of
the image forming apparatus according to the embodiment;
FIG. 15 is a perspective view illustrating the solid head unit of
the image forming apparatus according to the embodiment;
FIG. 16 is a perspective view illustrating an urging member and an
arm of the solid head unit of the image forming apparatus according
to the embodiment;
FIG. 17 is a block view illustrating ground connection of the frame
(front frame), the solid head unit, and the image forming unit of
the image forming apparatus according to the embodiment;
FIG. 18 is a block view illustrating a ground connection of the
frame (front frame), the solid head unit, and the image forming
unit of the image forming apparatus according to the
embodiment;
FIG. 19 is a block view illustrating a ground connection of the
frame (rear frame), the solid head unit, and the image forming unit
of the image forming apparatus according to the embodiment;
FIG. 20 is a block view illustrating a ground connection of the
frame (rear frame), the solid head unit, and the image forming unit
of the image forming apparatus according to the embodiment;
FIG. 21 is a perspective view illustrating a drum case of the image
forming unit of the image forming apparatus according to the
embodiment; and
FIG. 22 is a perspective view illustrating the drum case of the
image forming unit of the image forming apparatus according to the
embodiment.
DETAILED DESCRIPTION
In general, according to one embodiment, an image forming apparatus
according to an aspect includes an electrically conductive and
grounded frame, an image forming unit, a print head, a holder that
supports the print head, an electrically conductive urging member
between the print head and the holder for urging the print head
toward the image forming unit, and an electrically conductive arm
extending from the urging member and electrically connected to the
urging member. The arm floats when the print head moves away from
the image forming unit and is electrically connected to the frame
when the print head contacts the image forming unit.
An image forming apparatus 1 according to an embodiment will be
described with reference to FIGS. 1 to 22.
In the present embodiment, the image forming apparatus 1 will be
described below with the direction along the insertion direction of
the image forming unit 13 as an X direction, the direction along
the gravity direction as a Z direction, and the direction
orthogonal to the X direction and the Z direction as a Y direction.
The image forming apparatus 1 will be described with the X
direction as the front-rear direction and the side on which the
image forming unit 13 is inserted or removed as the front. The X
direction is also the axial direction of a photoconductive drum 52
when the image forming unit 13 is disposed in a frame 11 and
attached to a solid head unit 12.
FIG. 1 is a perspective view of the image forming apparatus 1. FIG.
2 is a front view of the image forming apparatus 1. In FIGS. 1 and
2, the decorative board of the image forming apparatus 1 is
omitted.
FIGS. 3 and 4 are perspective views illustrating the frame 11, the
solid head unit 12, and the image forming unit 13 of the image
forming apparatus 1. FIG. 4 illustrates enlarged main parts of the
frame 11, the solid head unit 12, and the image forming unit 13. In
FIGS. 3 and 4, only one solid head unit 12 and image forming unit
13 are illustrated for convenience of description.
FIG. 5 is a perspective view illustrating four solid head units 12
and four image forming units 13.
FIGS. 6 and 7 illustrate one solid head unit 12 and one image
forming unit 13 in a state where a solid head 33 is in a
predetermined position with respect to the image forming unit 13.
FIG. 6 is a perspective view. FIG. 7 is a cross-sectional view.
FIGS. 8 to 11 illustrate one solid head unit 12 and one image
forming unit 13 in a state where the solid head 33 is located away
from the image forming unit 13. FIG. 8 is a perspective view. FIG.
9 is a perspective view illustrating a front frame 21 side of one
solid head unit 12 and one image forming unit 13. FIG. 10 is a
perspective view illustrating a rear frame 22 side of one solid
head unit 12 and one image forming unit 13. FIG. 11 is a
cross-sectional view.
FIGS. 12 and 13 are perspective views illustrating the front frame
21 side of one solid head unit 12. FIG. 13 illustrates a state in
which an operation lever 32a (to be described later) of the solid
head unit 12 is omitted and a contact (ground metal plate) 61 is in
contact with the front frame 21.
FIGS. 14 and 15 are perspective views illustrating the rear frame
22 side of one solid head unit 12. In FIGS. 14 and 15, the
illustration of the image forming unit 13 is omitted. FIG. 14
illustrates a state in which the solid head 33 is in a raised
position with respect to a base 31. FIG. 15 illustrates a state in
which the solid head 33 is in a lowered position with respect to
the base 31.
FIG. 16 is a perspective view illustrating an urging member 43 and
an arm 45 extending from the urging member 43.
FIGS. 17 and 18 are block views illustrating a ground connection
state of a print head 41 of the solid head 33 with respect to the
front frame 21 of the frame 11. FIG. 17 illustrates a state in
which the solid head 33 is in a predetermined position with respect
to the image forming unit 13. In FIG. 17, the print head 41 of the
solid head 33 is electrically connected to the front frame 21. FIG.
18 illustrates a state in which the solid head 33 is at a position
separated from the image forming unit 13. In FIG. 18, the print
head 41 of the solid head 33 descends with respect to the base 31,
and the electrical connection to the front frame 21 is
released.
FIGS. 19 and 20 are block views illustrating a ground connection
state of the print head 41 of the solid head 33 with respect to the
rear frame 22 of the frame 11. FIG. 19 illustrates a state in which
the solid head 33 is in a predetermined position with respect to
the image forming unit 13. In FIG. 19, the print head 41 of the
solid head 33 is electrically connected to the rear frame 22. FIG.
20 illustrates a state in which the solid head 33 is at a position
separated from the image forming unit 13. In FIG. 20, the print
head 41 of the solid head 33 descends with respect to the base 31,
and the electrical connection to the rear frame 22 is released.
FIG. 21 is a sectional view illustrating the image forming unit 13.
FIG. 22 is a perspective view illustrating a drum case 51 of the
image forming unit 13.
The image forming apparatus 1 is, for example, a multifunction
peripheral (MFP) device that integrates functions such as copying,
scanning, and printers. As illustrated in FIGS. 1 and 2, the image
forming apparatus 1 includes the frame 11, a plurality of solid
head units 12, and a plurality of image forming units 13. The image
forming apparatus 1 includes, for example, a paper feeding tray 14,
a scanner unit 15, a transfer belt 16, a fixing device 17, a paper
discharging tray 18, a transport device, and a control unit.
The number of solid head units 12 and image forming units 13 of the
image forming apparatus 1 is set according to the type of developer
used in the image forming apparatus 1. In the present embodiment,
as an example, toners of four colors of yellow, magenta, cyan, and
black are used as developers. As illustrated in FIGS. 1, 2, and 5,
in the present embodiment, the image forming apparatus 1 includes
four solid head units 12 and four image forming units 13.
As illustrated in FIGS. 1 to 4, the frame 11 supports each
component of the image forming apparatus 1. A decorative plate (not
illustrated) is provided on the outer surface side of the frame 11.
That is, the image forming apparatus 1 has a decorative board on
the outer surface side.
The frame 11 includes the front frame 21, the rear frame 22, and a
plurality of connection frames 23. The front frame 21, the rear
frame 22, and the plurality of connection frames 23 are formed of,
for example, a stainless steel material and are electrically
connected to each other. When any one of the front frame 21, the
rear frame 22, and the plurality of connection frames 23 is
grounded, the front frame 21, the rear frame 22, and the plurality
of connection frames 23 of the frame 11 are grounded.
As illustrated in FIGS. 3 and 4, the front frame 21 and the rear
frame 22 face each other in the X direction, which is the direction
in which the image forming unit 13 of the image forming apparatus 1
is inserted. The front frame 21 and the rear frame 22 are
integrally fixed by a plurality of connection frames 23 that are
separated from each other in the Y direction and extend in the X
direction. Four solid head units 12 and four image forming units 13
are fixed to the front frame 21 and the rear frame 22.
The front frame 21 has an insertion port 21a into which the four
image forming units 13 are inserted from the front frame 21 side
toward the rear frame 22 along the X direction. The insertion port
21a is an opening formed in the front frame 21. The insertion port
21a has a shape in which the four image forming units 13 can be
inserted with the ends of the four solid head units 12 exposed to
the outside. The insertion port 21a exposes an operation lever 32a
(described later) of the solid head unit 12 and the image forming
unit 13 to the outside.
The rear frame 22 has a plurality of support holes 22a and a
plurality of guide holes 22b. The number of support holes 22a and
the number of guide holes 22b is the same as the number of the
image forming units 13, and in the present embodiment, there are
four each. Each support hole 22a and each guide hole 22b are formed
in a region facing the insertion port 21a formed in the front frame
21 of the rear frame 22 in the X direction. The support hole 22a
supports the tip side of the image forming unit 13 in the insertion
direction of the image forming unit 13. The support hole 22a is a
circular hole formed in the rear frame 22. The guide hole 22b
guides a posture around one axis about the axis along the insertion
direction of the image forming unit 13 supported by the support
hole 22a. The guide hole 22b is a circular hole formed in the rear
frame 22.
As illustrated in FIGS. 5 to 11, the solid head unit 12 includes
the base 31, a lifting mechanism 32, the solid head 33, and a first
guide 34. The solid head unit 12 is formed long in one direction.
The solid head unit 12 is fixed to the frame 11 with the
longitudinal direction along the X direction.
The base 31 has a plate shape whose longitudinal direction is along
the X direction. The base 31 supports a part of the lifting
mechanism 32.
The lifting mechanism 32 reciprocates the solid head 33 in one
direction with respect to the base 31. Hereinafter, the
reciprocation of the solid head 33 in one direction with respect to
the base 31 will be described as moving up and down. As illustrated
in FIGS. 6 to 11, the lifting mechanism 32 uses a Scott Russell
link mechanism. The lifting mechanism 32 includes, for example, the
operation lever 32a, a conversion mechanism 32b, a slider 32c, an
urging member 32d, a support member 32e, and a link 32f.
When the operation lever 32a is operated, the operation lever 32a
can rotate within a predetermined angle range around an axis in the
X direction. As illustrated in FIGS. 6, 8, and 9, the operation
lever 32a includes an operation portion 32a1 that is rotated by an
operator and a shaft portion 32a2 in the operation portion
32a1.
When the operation portion 32a1 is operated, the conversion
mechanism 32b rotates the shaft portion 32a2 around the axis in the
X direction and moves the shaft portion 32a2 in the axial
direction. In the posture in which the solid head unit 12 is fixed
to the frame 11, the axial direction of the shaft portion 32a2 is
along the X direction.
The slider 32c is supported by the base 31 so as to be movable in
the X direction. The shaft portion 32a2 is fixed to one end side of
the slider 32c in the X direction. The urging member 32d is
connected to the other end side of the slider 32c in the X
direction. The slider 32c operates the link 32f in the X direction
when moved along the X direction. The slider 32c rotatably supports
one end of the link 32f.
One end of the urging member 32d is supported by the base 31. The
other end of the urging member 32d is supported by the slider 32c.
The urging member 32d is a coil spring. The urging member 32d urges
the slider 32c in one direction. The urging member 32d urges the
slider 32c in the direction away from the operation lever 32a along
the X direction.
One end of the support member 32e is rotatably supported by the
base 31. The other end of the support member 32e rotatably supports
a first shaft 32f1 (described later) of the link 32f. For example,
there are two support members 32e.
The links 32f are spaced apart in the X direction at two locations
of the lifting mechanism 32. As illustrated in FIGS. 6 and 8 to 10,
the link 32f includes the first shaft 32f1 rotatably supported by
the support member 32e, a link body 32f2 provided at an end of the
first shaft 32f1 in the axial direction, and a pair of second
shafts 32f3 provided at both ends of the link body 32f2.
The link body 32f2 is a plate-like or bar-like member that is long
in one direction. The link body 32f2 has the first shaft 32f1 at
the center in the longitudinal direction. Each of the link bodies
32f2 has the second shaft 32f3 at both ends in the longitudinal
direction. The pair of second shafts 32f3 protrude from the main
surfaces at both ends of the link body 32f2 in the same direction
as the first shaft 32f1. As illustrated in FIGS. 9 and 10, the pair
of second shafts 32f3 are rotatably supported by the long hole on
the side surface of the slider 32c and the long hole on the side
surface of the solid head 33, respectively.
In the link 32f, when the slider 32c moves in the X direction and
one of the second shafts 32f3 supported by the slider 32c moves in
the X direction, a force in the X direction is applied to the end
of the link body 32f2 on the slider 32c side. The slider 32c moves
only in the X direction, and the other second shaft 32f3 of the
link body 32f2 is supported by the solid head 33. The first shaft
32f1 at the center of the link body 32f2 in the longitudinal
direction presses the support member 32e. The support member 32e
rotates with respect to the base 31 around one end of the support
member 32e. At this time, the link body 32f2 rotates around the
first shaft 32f1. The link body 32f2 changes in angle with respect
to the X direction. The second shaft 32f3 supported by the solid
head 33 moves up and down. Thus, in the link 32f, when the slider
32c moves in the X direction, the link body 32f2 and the support
member 32e move, and the second shaft 32f3 on the solid head 33
side moves up and down. Therefore, the lifting mechanism 32 moves
the solid head 33 up and down in the Z direction with respect to
the base 31.
The solid head 33 is an exposure apparatus. The solid head 33
constitutes a light source for writing that forms an electrostatic
latent image on the image forming unit 13. As illustrated in FIGS.
6 to 15, the solid head 33 includes the print head 41, a holder 42,
and the urging member 43. The solid head 33 is raised and lowered
with respect to the base 31 by the lifting mechanism 32. When the
solid head 33 is raised with respect to the base 31 and is
positioned at a predetermined position with respect to the image
forming unit 13, a part of the print head 41 or the holder 42 is in
contact with a part of the image forming unit 13.
The print head 41 has a shape that is long in one direction. The
print head 41 is, for example, an LED print head that uses an LED
that emits light as a light source. The print head 41 is disposed
in a predetermined positional relationship in the axial direction
of the photoconductive drum 52 and the radial direction of the
photoconductive drum 52 with respect to the photoconductive drum 52
(described later) of the image forming unit 13 when the image
forming unit 13 is exposed. As illustrated in FIGS. 8 to 10, 14 and
15, the print head 41 has guide openings 41a formed at both ends in
the longitudinal direction and at the tip of the solid head 33 in
the ascending direction. The print head 41 has contact surfaces 41b
that are in contact with a part of the image forming unit 13, for
example, at both ends where the openings 41a are formed. The
opening 41a is a circular or elliptical hole formed in the contact
surface 41b.
The holder 42 supports both ends of the print head 41 in the
longitudinal direction. As illustrated in FIGS. 6 and 8, the holder
42 supports the lower surface side of the print head 41 opposite to
the side facing the photoconductive drum 52 in the
ascending/descending direction of the solid head 33.
The urging member 43 is located between the lower surface of the
print head 41 opposite to the side facing the photoconductive drum
52 and the holder 42. That is, the urging member 43 is located
between the print head 41 and the holder 42 in the
ascending/descending direction of the print head 41. The urging
member 43 urges the print head 41 in a direction away from the
holder 42 toward the photoconductive drum 52 side. A plurality of
urging members 43 are provided. As illustrated in FIGS. 6 and 8,
the urging member 43 is provided at two positions on both ends of
the print head 41 in the longitudinal direction. The urging member
43 has a coil spring. The urging member 43 is formed of an
electrically conductive metal material such as a stainless-steel
material. The urging member 43 is electrically connected to an
electrically conductive part such as a substrate of the print head
41. If the holder 42 has conductivity, it is also preferable that
the print head 41 is electrically connected to the urging member 43
via the holder 42.
As illustrated in FIG. 16, the urging member 43 is integrally
formed with the arm 45 extending from the lower end of the urging
member 43 in the X direction. That is, the arm 45 is integrally
formed of the same material as the urging member 43. The arm 45 has
a spring property that bends in the ascending/descending direction.
The arm 45 includes an arm main body 45a extending from the lower
end of the urging member 43, and a wound portion (contact) 45b that
is formed integrally with the arm body 45a and wound around the
distal end separated from the urging member 43 in the XY plane.
The arm 45 of one urging member 43 protrudes toward the front frame
21 with respect to the holder 42. The arm 45 of the other urging
member 43 protrudes toward the rear frame 22 with respect to the
holder 42. The two urging members 43 move together with the holder
42 as the lifting mechanism 32 moves the solid head 33 relative to
the base 31 in the Z direction.
The first guide 34 illustrated in FIG. 5 is fixed to at least one
of the frame 11 or the base 31. The first guide 34 guides the
moving direction of the image forming unit 13 along the X direction
when the image forming unit 13 is inserted from the insertion port
21a of the front frame 21 and when the image forming unit 13 moves
on the solid head unit 12 in the X direction after being inserted
from the insertion port 21a. The first guide 34 is, for example, a
rail that guides the image forming unit 13 by making contact with a
part of the image forming unit 13 when the image forming unit 13 is
inserted from the insertion port 21a.
As illustrated in FIGS. 12 and 13, an electrically conductive
contact (ground metal plate) 61 is fixed to the holder 42. As
illustrated in FIGS. 14 and 15, an electrically conductive contact
(ground metal plate) 62 is fixed to the base 31. The contacts 61
and 62 are made of, for example, a stainless-steel material.
As illustrated in FIGS. 13, 17, and 18, as an example, the contact
61 on the front frame 21 side directly contacts the front frame 21.
For this reason, the contact 61 on the front frame 21 side is
electrically connected to the front frame 21 and grounded.
The contact 61 on the front frame 21 side illustrated in FIG. 13 is
formed by cutting and bending an electrically conductive metal
plate. The contact 61 has a tab 61a extending on the lower side of
the holder 42. The tab 61a contacts the front surface of the front
frame 21 due to the spring property. In the contact 61, the shape
of the contact portion with the wound portion 45b of the arm 45 of
the urging member 43 is, as an example, formed in the same shape as
a base portion 64, a bent portion 65, an inclined portion 66, and a
contact portion 67, which will be described later, of the contact
62 illustrated in FIGS. 14 and 15.
As illustrated in FIG. 13, when the contact 61 contacts the front
frame 21, as illustrated in FIG. 12, the contact 61 is not visible
when the solid head unit 12 is placed at a predetermined
position.
When the solid head 33 is pulled out from the frame 11, the contact
61 moves from the front frame 21 to the front side. For this
reason, when the solid head 33 is pulled out from the frame 11, it
is possible to prevent the contact 61 from being loaded.
As illustrated in FIGS. 14 and 15, the contact 62 on the rear frame
22 side is formed by cutting and bending an electrically conductive
metal plate. The contact 62 has abase portion 63 that is fixed to
the base 31 with a screw 63a. The contact 62 includes an extension
portion 64 extending upward along the Z axis from the base portion
63, the bent portion 65 bent in the Y-axis direction from the
extension portion 64, the inclined portion 66 that intersects the
XY plane from the bent portion 65 and faces upward in the Z
direction, and the contact portion 67 at the distal end of the
inclined portion 66 and bent downward in the Z direction with
respect to the inclined portion 66. The wound portion 45b of the
arm 45 is disposed below the Z direction near the boundary between
the inclined portion 66 and the contact portion 67. The bent
portion 65 is elastically deformed by receiving the gravity of the
contact portion 67 and the inclined portion 66 and the force from
the wound portion 45b of the arm 45.
As illustrated in FIGS. 19 and 20, the contact 62 indirectly
contacts the rear frame 22. For example, the contact 62 on the rear
frame 22 side electrically contacts the rear frame 22 via an
electrically conductive paper-feeding side coil spring 14a of the
paper feeding tray 14 and/or an electrically conductive
paper-discharging side coil spring 18a of the paper discharge tray
18. For this reason, the contact 62 on the rear frame 22 side is
electrically connected to the rear frame 22 indirectly and
grounded.
The base portion 63 of the contact 62 is electrically connected to
the electrically conductive paper-feeding side coil spring 14a via
the contact 62 itself or an electrically conductive intermediate
such as a conducting wire. The paper-feeding side coil spring 14a
is located between the paper feeding tray 14 and the rear frame 22.
The paper-feeding side coil spring 14a contacts the rear frame 22.
For this reason, the contact 62 is indirectly electrically
connected to the rear frame 22 via the conductive paper-feeding
side coil spring 14a.
The base portion 63 of the contact 62 is electrically connected to
the electrically conductive paper-discharging side coil spring 18a
via the contact 62 itself or an electrically conductive
intermediate such as a conducting wire. The paper-discharging side
coil spring 18a is located between the paper discharging tray 18
and the rear frame 22. The paper-discharging side coil spring 18a
contacts the rear frame 22. For this reason, the contact 62 is
electrically connected to the rear frame 22 indirectly via the
electrically conductive paper-discharging side coil spring 18a.
It is preferable that the contact 62 is electrically connected to
both the paper-feeding side coil spring 14a and the
paper-discharging side coil spring 18a. The contact 62 may be
electrically connected to the paper-feeding side coil spring 14a or
the paper-discharging side coil spring 18a. In addition, the
contact 62 may be directly electrically connected to the rear frame
22. For this reason, the contact 62 is electrically connected to
the frame 11 via one or a plurality of conductive members.
The image forming unit 13 is, for example, an electrophotographic
process unit (EPU). In the present embodiment, for example, as
illustrated in FIG. 2, an image forming unit 13A that stores a
yellow toner, an image forming unit 13B that stores a magenta
toner, an image forming unit 13C that stores a cyan toner, and an
image forming unit 13D that stores a black toner are sequentially
disposed from the primary side to the secondary side in the
transport direction of sheets.
As illustrated in FIGS. 6 to 11, 21, and 22, the image forming unit
13 includes the drum case 51, the photoconductive drum 52, a second
guide 53, a protrusion 54, and a contact surface 55. The image
forming unit 13 includes, for example, a developing roller, a
charging unit, a toner tank, and a cleaner case.
The drum case 51 supports the photoconductive drum 52 in a
rotatable manner. As illustrated in FIGS. 4 and 22, the drum case
51 includes a supported portion 51a that is inserted into the
support hole 22a of the rear frame 22, and a guide portion 51b that
is inserted into the guide hole 22b of the rear frame 22 at one end
in the longitudinal direction. The drum case 51 contacts the pair
of rails 34a of the first guide 34 when the image forming unit 13
is inserted from the insertion port 21a, and guides the movement of
the image forming unit 13 in the X direction.
The supported portion 51a is formed in a cylindrical shape, for
example. The outer diameter of the supported portion 51a is set to
be slightly smaller than the inner diameter of the support hole
22a.
The guide portion 51b is formed in a columnar shape, for example.
The outer diameter of the guide portion 51b is set to be slightly
smaller than the inner diameter of the guide hole 22b, for example.
The guide portion 51b is inserted into the guide hole 22b, thereby
guiding the posture of the drum case 51 in the rotation direction
about the central axis of the supported portion 51a of the drum
case 51.
The photoconductive drum 52 can form a uniform charge on the
surface and is formed so that an electrostatic latent image can be
formed on the surface when the surface is exposed. The
photoconductive drum 52 is formed so that the toner attached to the
electrostatic latent image can be transferred to paper.
The second guide 53 is formed integrally with the drum case 51, for
example. For example, the second guide 53 is formed integrally with
the drum case 51 or assembled integrally with the drum case 51.
When the image forming unit 13 is inserted into the insertion port
21a, if the second guide 53 contacts the solid head 33, the second
guide 53 guides the position in the direction orthogonal to the
insertion direction of the image forming unit 13 and the ascending
direction of the solid head 33 with respect to the image forming
unit 13 of the solid head 33. When the solid head 33 of the solid
head unit 12 rises toward the photoconductive drum 52, the second
guide 53 guides the movement of the solid head 33 so that the solid
head 33 is in a predetermined position with respect to the
photoconductive drum 52.
For example, the second guide 53 makes contact with the holder 42
of the solid head 33 to guide the solid head 33 to rise. As a
specific example, the second guide 53 has a pair of plate-like
portions 53a extending in a direction along the axial direction of
the photoconductive drum 52. In the pair of plate-like portions
53a, the width on the photoconductive drum 52 side is set to a
uniform width that is the same as the width of the solid head 33 in
the direction orthogonal to the longitudinal direction and the
ascending direction or slightly large enough to guide the solid
head 33 to a predetermined position of the photoconductive drum 52.
In the pair of plate-like portions 53a, the width of the tip
portion gradually decreases from the tip toward the photoconductive
drum 52 side. As a specific example, the tip portions of the pair
of plate-like portions 53a are flat surfaces inclined with respect
to the ascending direction of the solid head 33 so that the width
gradually decreases from the tip toward the photoconductive drum 52
side, or formed by curved surfaces whose tangent lines are inclined
with respect to the ascending direction. Here, the width of the
pair of plate-like portions 53a is the width of a gap formed
between the opposing surfaces of the pair of plate-like portions
53a.
That is, as illustrated in FIG. 21, the width of the pair of
plate-like portions 53a is a gap larger than the width of the solid
head 33 in the direction orthogonal to the longitudinal direction
and the ascending direction up to the midway portion, from the tip
toward the photoconductive drum 52 side, and is gradually decreased
and is set to a uniform width substantially the same as the width
of the solid head 33 from the midway portion.
As illustrated in FIG. 11, when the image forming unit 13 is
inserted through the insertion port 21a, the tips of the pair of
plate-like portions 53a overlap at least the tip of the holder 42
of the solid head 33 in the direction orthogonal to the
longitudinal direction and the ascending/descending direction of
the solid head 33. In other words, when the image forming unit 13
is inserted through the insertion port 21a, the tips of the pair of
plate-like portions 53a are opposed to at least the tip of the
holder 42 of the solid head 33 that is descending toward the base
31 side in the ascending direction of the solid head 33, in a
direction orthogonal to the longitudinal direction and the
ascending direction of the solid head 33.
The protrusion 54 is a so-called dowel. The protrusion 54 is a
protrusion provided on the drum case 51, for example. The
protrusion 54 is formed in a columnar shape, for example. The
protrusions 54 are adjacent to both ends of the second guide 53 in
the axial direction of the photoconductive drum 52. The protrusion
54 is inserted into the opening 41a provided in the print head 41.
The protrusion 54 is inserted into the opening 41a, thereby
positioning the longitudinal position of the photoconductive drum
52 supported by the drum case 51 with respect to the solid head 33.
The protrusion 54 is inserted into the opening 41a, thereby
restricting the movement of the drum case 51 in the X direction and
fixing the image forming unit 13 to the frame 11 and the solid head
unit 12.
The contact surface 55 supports the protrusion 54. The contact
surface 55 contacts the contact surface 41b of the print head 41 in
a state where the protrusion 54 is inserted into the opening 41a.
Therefore, when the print head 41 contacts the image forming unit
13 and is in a predetermined position with respect to the image
forming unit 13, the contact surfaces 41b and 55 contact.
The developing roller supplies toner from the toner tank to the
surface of the photoconductive drum 52. The charging unit forms a
uniform charge on the surface of the photoconductive drum 52. The
toner tank stores toner. The cleaner case collects excess toner
when the toner adheres to the photoconductive drum 52.
The paper feeding tray 14 stores sheets such as paper and film for
printing and transports the sheets to a transport device. The paper
feeding tray 14 is disposed below the frame 11, for example, below
the plurality of solid head units 12 and the plurality of image
forming units 13. The paper feeding tray 14 includes a pickup
roller and takes out a corresponding sheet according to image
forming processing. The taken paper sheet is transported to the
image forming unit 13 and the transfer belt 16 by a transport
device or the like.
The scanner unit 15 reads a placed document or the like. The
scanner unit 15 includes, for example, a manual feeding tray
15a.
The transfer belt 16 transfers the toner attached to the
electrostatic latent image on the photoconductive drum 52 onto a
paper sheet passing through the photoconductive drum 52. The fixing
device 17 fixes the toner on the paper sheet onto which the toner
has been transferred.
The paper discharging tray 18 receives the discharged paper sheet
on which the toner is fixed. The transport device transports the
paper sheet from the paper feeding tray 14 to the paper discharging
tray 18. For example, the transport device includes a plurality of
rollers provided in the frame 11 and a driving device that rotates
the rollers. In FIGS. 1 and 2, the paper discharging tray 18 is
illustrated without a decorative board.
The control unit controls each component and performs image forming
processing. The image forming processing, for example, includes
charging processing for controlling the charging unit to form a
uniform charge on the photoconductive drum 52 of the image forming
unit 13, exposure processing for forming an electrostatic latent
image by controlling the solid head unit 12 on the photoconductive
drum 52, a development process for attaching toner to the
electrostatic latent image on the photoconductive drum 52, transfer
processing for transferring the toner attached to the electrostatic
latent image to the sheet passing through the photoconductive drum
52 by the transfer belt 16 or the like, and fixing processing for
fixing the toner on the sheet to which the toner has been
transferred by the fixing device 17.
Next, the ground connection state of the print head 41 when
performing image formation with the image forming apparatus 1
configured as described above and when performing maintenance on
the image forming apparatus 1 will be described. Here, one urging
member 43 is assumed to be close to the front frame 21. The other
urging member 43 is assumed to be close to the rear frame 22.
In a state where the vertical positions of the base 31 and the
image forming unit 13 are fixed, the solid head 33 between the base
31 and the image forming unit 13 is moved up and down by the
lifting mechanism 32 within a predetermined movable range. The
movable range of the lifting mechanism 32 is larger than the
maximum distance between the print head 41 and the image forming
unit 13.
When image formation is performed by the image forming apparatus 1,
as illustrated in FIGS. 6 and 7, the solid head 33 is in contact
with a part of the image forming unit 13 and is in a predetermined
position. At this time, the contact surfaces 41b at both ends of
the print head 41 of the solid head 33 contact the contact surfaces
55 at both ends of the image forming unit 13. As illustrated in
FIG. 14, the solid head 33 of the image forming apparatus 1 is in a
position raised with respect to the base 31 by the lifting
mechanism 32.
The urging member 43 presses the print head 41 toward the image
forming unit 13. The urging member 43 adjusts the contact load
between the print head 41 and a part of the image forming unit 13
while the print head 41 is in contact with a part of the image
forming unit 13.
As illustrated in FIGS. 14 and 19, the arm 45 of the other urging
member 43 protrudes from the other end of the holder 42 of the
solid head 33 toward the rear frame 22 and contacts the contact 62
fixed to the base 31. The contact 62 is electrically connected to
the rear frame 22 by the paper-feeding side coil spring 14a and/or
the paper-discharging side coil spring 18a. In other words, the
urging member 43 indirectly electrically connects the print head 41
that contacts the urging member 43 and the rear frame 22 that
contacts the contact 62 via the paper-feeding side coil spring 14a
and/or the paper-discharging side coil spring 18a. Accordingly, the
print head 41 is grounded.
As illustrated in FIGS. 12 and 17, the arm 45 of one urging member
43 protrudes from one end of the holder 42 of the solid head 33
toward the front frame 21 and contacts the contact 61 fixed to the
holder 42. The contact 61 is electrically connected to the front
frame 21. That is, the urging member 43 electrically connects the
print head 41 that contacts the urging member 43 and the front
frame 21 that contacts the contact 61. Accordingly, the print head
41 is grounded.
When performing maintenance on the image forming apparatus 1, the
solid head 33 is separated from the image forming unit 13. During
maintenance of the image forming apparatus 1, the solid head 33 is
lowered with respect to the base 31 by the lifting mechanism 32. As
illustrated in FIGS. 15, 18 and 20, when the solid head 33 of the
image forming apparatus 1 is lowered with respect to the base 31 by
the lifting mechanism 32, as illustrated in FIGS. 8 to 11, the
solid head 33 is located away from the image forming unit 13.
As illustrated by an arrow Zd in FIG. 20, the arm 45 of the other
urging member 43 of the solid head 33 descends as the holder 42 and
the print head 41 descend. The arm 45 of the other urging member 43
releases the state in contact with the contact 62. That is, the
other urging member 43 releases the electrical connection between
the print head 41 that contacts the other urging member 43 and the
rear frame 22 that indirectly contacts the contact 62. Therefore,
the other urging member 43 releases the state in which the print
head 41 is grounded.
At this time, in particular, as illustrated in FIG. 15, the wound
portion 45b of the arm 45 of the other urging member 43 does not
contact any component of the image forming apparatus 1 and floats.
Therefore, when the solid head 33 is lowered with respect to the
base 31 by the lifting mechanism 32 and the ground connection to
the print head 41 is released, the load is prevented from being
applied to the wound portion 45b of the arm 45 of the other urging
member 43.
As illustrated by the arrow Zd in FIG. 18, the arm 45 of the other
urging member 43 of the solid head 33 descends as the holder 42 and
the print head 41 descend. The arm 45 of one urging member 43
releases the state in contact with the contact 61. That is, one
urging member 43 releases the electrical connection between the
print head 41 that contacts the one urging member 43 and the front
frame 21 that contacts the contact 61. Accordingly, one urging
member 43 releases the state in which the print head 41 is
grounded.
At this time, in particular, the wound portion 45b of the arm 45 of
one urging member 43 does not contact any component of the image
forming apparatus 1 and floats like the wound portion 45b of the
arm 45 of the other urging member 43. Therefore, when the solid
head 33 is lowered with respect to the base 31 by the lifting
mechanism 32 and the ground connection to the print head 41 is
released, the load is prevented from being applied to the wound
portion 45b of the arm 45 of one urging member 43.
After the maintenance of the image forming apparatus 1, when the
image forming apparatus 1 performs image formation, the lifting
mechanism 32 raises the solid head 33 relative to the base 31. When
the solid head 33 is raised with respect to the base 31 by the
lifting mechanism 32 from the state illustrated in FIGS. 8 and 15
to the state illustrated in FIGS. 6 and 14, the solid head 33
contacts a part of the image forming unit 13.
As illustrated by an arrow Zu in FIG. 19, the arm 45 of the other
urging member 43 of the solid head 33 rises from the state
illustrated in FIG. 15 to the state illustrated in FIG. 14 as the
holder 42 and the print head 41 rise. As illustrated in FIG. 14,
the arm 45 of the other urging member 43 contacts the contact 62
while the print head 41 is raised toward the image forming unit 13
by the lifting mechanism 32. The arm 45 of the other urging member
43 contacts the contact 62 from below and urges the contact 62
upward. For this reason, the contact 62 having spring property is
elastically deformed according to the contact force by the arm 45.
When the print head 41 is further raised toward the image forming
unit 13 by the lifting mechanism 32, the inclined portion 66 and
the contact portion 67 of the contact 62 urge the wound portion 45b
of the arm 45 downward due to the spring property. Therefore, when
the print head 41 is further raised toward the image forming unit
13 by the lifting mechanism 32, the arm 45 is elastically deformed
and the contact 62 is elastically deformed. When the arm 45 is
raised, the inclination angle of the inclined portion 66 of the
contact 62 changes according to the position of the arm 45. For
this reason, the wound portion 45b of the arm 45 and the contact 62
are in contact with each other in a state where the forces are
balanced.
The vertical movement range of the arm 45 of the other urging
member 43 and the contact position between the arm 45 of the other
urging member 43 and the contact 62 on the rear frame 22 side
change up and down within a range of allowed variation for each
machine. Due to the spring property of the contact 62 on the rear
frame 22 side, the contact 62 secures the amount of biting in the
upward direction in the Z direction when the arm 45 of the other
urging member 43 contacts the contact 62 by the overstrike.
Therefore, the print head 41 is electrically connected to the rear
frame 22 even if the contact position between the contact 62 on the
rear frame 22 side and the arm 45 of the other urging member 43
varies. Due to the spring property of the arm 45 of the other
urging member 43, the arm 45 of the other urging member 43 secures
the amount of upward movement in the Z direction when the contact
62 on the rear frame 22 side contacts the arm 45 by the overstrike.
Therefore, the print head 41 is electrically connected to the rear
frame 22 even if the contact position between the contact 62 on the
rear frame 22 side and the arm 45 of the other urging member 43
varies. Therefore, when the image forming apparatus 1 according to
the present embodiment raises the solid head 33 with respect to the
base 31 by the lifting mechanism 32, the print head 41 is securely
grounded.
As described above, the shape of the contact portion of the contact
61 with the wound portion 45b of the arm 45 of the urging member 43
is the same as that of the base 64, the bent portion 65, the
inclined portion 66, and the contact portion 67 of the contact 62
illustrated in FIGS. 14 and 15. Therefore, the print head 41 is
electrically connected to the front frame 21 even if the contact
position between the contact 61 on the front frame 21 side and the
arm 45 of one urging member 43 varies. Therefore, when the image
forming apparatus 1 according to the present embodiment raises the
solid head 33 with respect to the base 31 by the lifting mechanism
32, the print head 41 is securely grounded.
In this manner, the arm 45 of the other urging member 43 contacts
the contact 62 when the contact surface 41b of the print head 41 is
in a contact position where the contact surface 41b of the print
head 41 contacts the contact surface 55 of the image forming unit
13. The arm 45 of the other urging member 43 is separated from the
contact 62 and is not in contact with the contact surface 41b of
the print head 41 when the contact surface 41b is separated from
the contact surface 55 of the image forming unit 13. When the arm
45 of the other urging member 43 is separated from the contact 62,
the arm 45 does not contact any position and floats. For this
reason, it is possible to prevent a load from being applied to the
arm 45 of the other urging member 43 when the print head 41 is in
the separated position away from the image forming unit 13.
Similarly, the arm 45 of one urging member 43 contacts the contact
61 when the contact surface 41b of the print head 41 is in a
contact position where the contact surface 41b of the print head 41
contacts the contact surface 55 of the image forming unit 13. The
arm 45 of one urging member 43 is separated from the contact 61 and
is not in contact with the contact surface 41b of the print head 41
when the contact surface 41b is separated from the contact surface
55 of the image forming unit 13. When the arm 45 of one urging
member 43 is separated from the contact 61, the arm 45 does not
contact any position and floats. For this reason, it is possible to
prevent a load from being applied to the arm 45 of one urging
member 43 when the print head 41 is in the separated position away
from the image forming unit 13.
According to the image forming apparatus 1 according to the
embodiment, when the print head 41 that performs image formation in
the image forming apparatus 1 is energized, the print head 41 can
be securely connected to the ground via a component that
electrically connects the print head 41 and the frame 11. According
to the image forming apparatus 1 according to the embodiment, when
the print head 41 that performs maintenance on the image forming
apparatus 1 is de-energized, a component that electrically connects
the print head 41 and the frame 11 can float to prevent a load from
being generated on the component.
The embodiment is not limited to the examples described above. For
example, in the above-described example, as a configuration for
moving the solid head 33 up and down relative to the image forming
unit 13, the configuration using the slider 32c that moves linearly
by the rotation of the operation lever 32a and the link 32f that
rotates by the movement of the slider 32c to raise and lower the
solid head 33 has been described, but the present invention is not
limited thereto.
In the example described above, the configuration in which the
image forming unit 13 is disposed above the solid head unit 12 has
been described, but the present invention is not limited thereto.
For example, the image forming unit 13 may be disposed below the
solid head unit 12.
Although an example in which the print head 41 of the solid head 33
has the opening 41a and the protrusion 54 inserted into the opening
41a is in the drum case 51 has been described, the present
invention is not limited thereto. For example, the opening 41a may
be in the holder 42 of the solid head 33. The opening 41a may be in
the image forming unit 13 and the protrusion 54 may be in the solid
head 33.
While certain embodiments have been described, these embodiments
have been presented by way of example only, and are not intended to
limit the scope of the inventions. Indeed, the novel embodiment
described herein may be embodied in a variety of other forms;
furthermore, various omissions, substitutions and changes in the
form of the embodiments described herein may be made without
departing from the spirit of the inventions. The accompanying
claims and their equivalents are intended to cover such forms or
modifications as would fall within the scope and spirit of the
inventions.
* * * * *