U.S. patent number 10,737,273 [Application Number 14/769,434] was granted by the patent office on 2020-08-11 for pipette tip rack.
This patent grant is currently assigned to BIOTIX, INC.. The grantee listed for this patent is BIOTIX, INC.. Invention is credited to Peter Paul Blaszcak, Phillip Chad Hairfield, Arta Motadel.
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United States Patent |
10,737,273 |
Motadel , et al. |
August 11, 2020 |
Pipette tip rack
Abstract
Provided herein is a single-walled pipette tip rack comprising
buttresses for use in automated systems, in some embodiments. Also
provided herein is a partial single-walled pipette tip rack
comprising posts.
Inventors: |
Motadel; Arta (San Diego,
CA), Hairfield; Phillip Chad (La Mesa, CA), Blaszcak;
Peter Paul (San Diego, CA) |
Applicant: |
Name |
City |
State |
Country |
Type |
BIOTIX, INC. |
San Diego |
CA |
US |
|
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Assignee: |
BIOTIX, INC. (San Diego,
CA)
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Family
ID: |
51391808 |
Appl.
No.: |
14/769,434 |
Filed: |
February 20, 2014 |
PCT
Filed: |
February 20, 2014 |
PCT No.: |
PCT/US2014/017409 |
371(c)(1),(2),(4) Date: |
August 20, 2015 |
PCT
Pub. No.: |
WO2014/130679 |
PCT
Pub. Date: |
August 28, 2014 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20160001292 A1 |
Jan 7, 2016 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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13773505 |
Aug 18, 2015 |
9108201 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B65D
25/108 (20130101); B65D 85/54 (20130101); B01L
9/543 (20130101); B01L 2300/0858 (20130101); B01L
2300/041 (20130101); B01L 2300/0829 (20130101); B01L
3/5085 (20130101); B01L 2200/025 (20130101) |
Current International
Class: |
B01L
9/00 (20060101); B65D 25/10 (20060101); B65D
85/00 (20060101); B01L 3/00 (20060101) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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0 069 419 |
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Mar 1985 |
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EP |
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2 784 076 |
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Apr 2000 |
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FR |
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1 522 128 |
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Aug 1978 |
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GB |
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10-512196 |
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Nov 1998 |
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JP |
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2002-528248 |
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Sep 2002 |
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JP |
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WO 03/064271 |
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Aug 2003 |
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WO |
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WO 10/008737 |
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Jan 2010 |
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WO |
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WO 10/054337 |
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May 2010 |
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WO |
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WO 10/085669 |
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Jul 2010 |
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WO |
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WO 11/116230 |
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Sep 2011 |
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WO |
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WO 2011/135085 |
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Nov 2011 |
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WO |
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WO 2012/143533 |
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Oct 2012 |
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WO |
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WO 2014/130679 |
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Aug 2014 |
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WO |
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Other References
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Primary Examiner: White; Dennis
Assistant Examiner: Kilpatrick; Bryan
Attorney, Agent or Firm: Grant IP, Inc.
Claims
What is claimed is:
1. A partial single-walled pipette tip rack base, comprising: a) a
bottom, a proximal portion, a distal portion and one or more base
sidewalls, each of which base sidewalls comprises an exterior
sidewall surface and an interior sidewall surface, which bottom
comprises a footprint that conforms to SBS dimensions for a
microplate footprint and the one or more base sidewalls are of
single-walled construction, wherein each of the base sidewalls
comprise one or more buttresses, wherein each buttress is bossed,
projects from an exterior sidewall surface, comprises a buttress
face, two buttress sidewalls and a buttress bottom and comprises
single-walled construction; b) one or more posts, each post located
at a junction of two base sidewalls, wherein the junction comprises
a first buttress on a first base sidewall and a second buttress on
a second base sidewall and the first buttress is adjacent to the
second buttress, each post comprising a post inner wall, a post
outer wall, a post proximal portion, a post distal portion, a first
buttress sidewall, a second buttress sidewall and a void between
the post inner wall and the post outer wall, wherein the post
proximal portion is a proximal portion of the base and the post
distal portion is distal portion of the base; and c) a pipette tip
rack tray configured for removable detachment from the base,
comprising a plate comprising a plurality of plate bores, each of
which plate bores is configured to receive a pipette tip.
2. The base according to claim 1, wherein the post inner wall or
the post outer wall comprises a portion of the one or more base
sidewalls.
3. The base according to claim 1, comprising four or more
posts.
4. The base according to claim 1, comprising a ridge, portions of
which ridge are substantially co-extensive with each buttress
face.
5. The base according to claim 4, comprising one or more lips in
connection with the ridge, each of which one or more lips projects
from the ridge away from the base interior.
6. The base according to claim 5, wherein one or more of the lips
comprise lip connectors configured to receive a connector of a
lid.
7. The base according to claim 1, comprising flanges.
8. The base according to claim 7, wherein two or more of the
flanges comprise a flange connector configured to receive a
connector of a tray.
9. The base according to claim 1, wherein the interior of the base
comprises no interior ribs.
10. The base according to claim 1, wherein the base bottom
comprises a bottom interior surface comprising wells.
11. The base according to claim 1, wherein any one of the one or
more base sidewalls, base bottom, post inner wall, or post outer
wall comprises a maximum thickness of about 1 mm or less.
12. The base according to claim 1, wherein the maximum thickness of
all of the base sidewalls are about 1.5 mm or less.
13. The base according to claim 1, wherein the maximum thickness of
all of the post sidewalls are about 1.5 mm or less.
14. The base according to claim 1, which pipette tip rack tray
comprises: tray sidewalls and a tray flange; which plate comprises
a proximal plate surface and a distal plate surface; which tray
sidewalls project from the distal plate surface; and which tray
flange extends from one or more of the tray sidewalls and comprises
a proximal ledge and a distal rim.
15. The base according to claim 14, comprising a tray connector
configured to engage a connector on the base.
16. The base according to claim 15, wherein the tray connector
comprises one or more barbs.
Description
RELATED PATENT APPLICATIONS
This patent application is a 35 U.S.C. 371 national phase patent
application of PCT/US2014/017409, filed on Feb. 20, 2014, entitled
PIPETTE TIP RACK, naming Arta Motadel, Phillip Chad Hairfield and
Peter Paul Blaszcak as inventors, which claims the benefit of U.S.
patent application Ser. No. 13/773,505, filed on Feb. 21, 2013,
entitled PIPETTE TIP RACK, naming Arta Motadel, Phillip Chad
Hairfield and Peter Paul Blaszcak as inventors. This patent
application is also related to U.S. patent application Ser. No.
29/446,279 filed on Feb. 21, 2013, entitled PIPETTE TIP RACK
ASSEMBLY, naming Arta Motadel, Phillip Chad Hairfield and Peter
Paul Blaszcak as inventors. The entire content of the foregoing
application is incorporated herein by reference, including all
text, tables and drawings.
FIELD
The technology relates in part to a single-walled pipette tip rack
and a partial single-walled pipette tip rack configured for
automated fluid dispensing, which can be used in biotechnology
applications.
BACKGROUND
Pipette tips are utilized in a variety of industries that have a
requirement for handling fluids, and are used in facilities
including medical laboratories and research laboratories, for
example. In many instances pipette tips are used in large numbers,
and often are utilized for processing many samples and/or adding
many reagents to samples, for example.
Pipette tips often are substantially cone-shaped with an aperture
at one end that can engage a dispensing device, and another
relatively smaller aperture at the other end that can receive and
emit fluid. Pipette tips generally are manufactured from a moldable
plastic, such as polypropylene, for example. Pipette tips are made
in a number of sizes to allow for accurate and reproducible liquid
handling for volumes ranging from nanoliters to milliliters.
Pipette tips can be utilized in conjunction with a variety of
dispensing devices, including manual dispensers (e.g., pipettors)
and automated dispensers (e.g., automated liquid handling devices
& systems, e.g., liquid dispensing robotic machines). A
dispenser is a device that, when attached to the upper end of a
pipette tip (the larger opening end), applies negative pressure to
acquire fluids, and applies positive pressure to dispense fluids.
The combination then can be used to manipulate liquid samples. The
upper end of a pipette tip is attached to the lower or distal
portion of a dispenser (typically referred to as the barrel or
nozzle) when the distal portion of the dispenser is placed in
contact with the upper end of the pipette tip and a downward
compressive pressure is applied.
Pipette tips often are shipped, stored and presented to a user or
dispenser in a rack. A rack often includes a tray, a base and a
lid. The tray, or plate, generally includes bores through which
pipette tips are inserted partially. A lid sometimes is attached to
a rack by a hinge, and a user generally swings the lid open to
access pipette tips in the rack for use.
SUMMARY
Provided herein, in some aspects, is a single-walled pipette tip
rack base, comprising a bottom and base sidewalls where each of
which base sidewalls comprises an exterior sidewall surface, an
interior sidewall surface, and one or more buttresses, each of
which buttresses is bossed and projects from an exterior sidewall
surface and which base is configured for use in an automated liquid
dispensing device. In some aspects the pipette tip rack base
comprises flanges, where the flanges are integrated with a sidewall
and a buttress and comprise a proximal surface and a distal
surface. Sometimes each of the flanges are integrated with two
buttresses. In certain embodiments the two buttresses are on one
base sidewall. Sometimes the buttresses are on adjoining base
sidewalls. In some aspects the flanges are not integrated with a
buttress face interior. In some aspects the pipette tip rack base
comprises a footprint and sometimes the outside dimension of the
footprint has a length of 127.76 mm.+-.0.5 mm and a width of 85.48
mm.+-.0.5 mm. Sometimes the base comprises four base sidewalls and
sometimes any one base sidewall is not flat. In certain
embodiments, the base sidewalls comprise two opposing short
sidewalls and two opposing long sidewalls and each of the short
sidewalls is joined to each of the long sidewalls at a junction
comprising a flange and a lip. Sometimes the base sidewalls taper
inward towards the bottom. Sometimes the base sidewalls are
perpendicular to the bottom.
In some aspects there is a total of four or more buttresses in the
base. Sometimes there is a total of eight buttresses in the base
and sometimes each base sidewall comprises two buttresses. In
certain embodiments, each of the buttresses comprises a buttress
face, two opposing buttress sidewalls and a buttress bottom and
sometimes each of the two opposing buttress sidewalls comprises a
buttress sidewall interior surface and a buttress sidewall exterior
surface.
In some aspects, provided is a pipette tip rack tray, comprising a
plate, tray sidewalls and a tray flange, which plate comprises a
proximal plate surface, a distal plate surface, and a plurality of
plate bores, each of which plate bores is configured to receive a
pipette tip. Sometimes tray sidewalls project from the distal plate
surface and a tray flange extends from one or more of the tray
sidewalls and comprises a proximal ledge and a distal rim. In some
aspects a tray comprises a plurality of annular members projecting
from the distal surface of the plate, wherein each annular member
comprises a first bore concentric with a plate bore. Sometimes the
plate bore and first bore have substantially the same inner
diameter. Sometimes each annular member comprises a second bore,
distal to and concentric with the first bore, wherein the second
bore is of a smaller inner diameter than the first bore. In some
aspects each annular member comprises a first member having an
outer diameter greater than the outer diameter of a second member.
In some aspects a tray comprises one or more interior ribs, each of
which interior ribs is integrated with a first annular member and a
second annular member adjacent to the first annular member, or is
integrated with a first annular member and one of the tray
sidewalls. Sometimes each annular member is integrated with four
interior ribs and sometimes an interior rib is integrated with the
distal tray surface. In some aspects a tray comprises a tray
connector configured to engage a connector on a pipette tip rack
base.
In some aspects, provided is a pipette tip rack comprising a tray
and a base comprising a bottom, and base sidewalls, which base
sidewalls comprise an exterior sidewall surface, an interior
sidewall surface, and buttresses, each which buttresses is bossed
and projects from an exterior sidewall surface, which base is
configured for use in an automated liquid dispensing device and
which base is configured to affix to the tray. Sometimes the
pipette tip rack further comprises a lid.
Also provided herein, in some aspects, is a method, comprising
providing a pipette tip rack as described herein, and loading the
rack with one or more pipette tips, wherein the one or more pipette
tips are disposed within the plate bores of the tray. Sometimes the
method comprises removing the one or more pipette tips from the
rack. Sometimes the one or more pipette tips are removed from the
rack with an automated pipetting device.
Provided also herein, in some aspects, is a method, comprising
providing a single-walled pipette tip rack base as described
herein, and transferring a fluid into wells from the base to
another location. Sometimes the fluid is transferred by an
automated pipetting device. Sometimes the method comprises
transferring a fluid to or from one or more wells of the base
wherein the fluid is contained with the base sidewalls.
Also provided herein, in some aspects, is a method, comprising
providing an injection mold comprising a void configured to the
shape of the pipette tip rack base, tray or lid as described
herein, feeding a heated, moldable polymer plastic material into a
heated barrel wherein the plastic is forced into the mold cavity,
cooling the plastic where the plastic hardens and forming a plastic
rack base, tray or lid, separating the mold portions and ejecting
the plastic pipette tip rack base, tray or lid.
Provided also herein, in some aspects, is a mold for a
single-walled pipette tip rack base, tray or lid as described
herein comprising a mold cavity, where the mold cavity is
configured to the shape of the pipette tip rack base, tray or lid,
and where the mold cavity is configured for receiving a heated,
moldable polymer plastic material from a heated barrel and wherein
the heated, moldable polymer plastic is forced into the mold
cavity, and the mold comprises two or more mold portions that can
be separated and configured to eject the plastic pipette tip rack
base, tray or lid after the plastic is cooled and hardens thereby
forming a plastic pipette tip rack base, tray or lid.
Also provided, in some aspects, is a partial single-walled pipette
tip rack base, comprising (a) a bottom and one or more base
sidewalls, each of which base sidewalls comprises an exterior
sidewall surface and an interior sidewall surface, where the base
bottom and the one or more base sidewalls are of single-walled
construction, and (b) one or more posts comprising a double-walled
construction, where each post comprises a post inner wall, a post
outer wall, and a void between the post inner wall and the post
outer wall, and which base is configured for use in an automated
liquid dispensing device.
Certain embodiments are described further in the following
description, examples, claims and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The drawings illustrate embodiments of the technology and are not
limiting. For clarity and ease of illustration, the drawings are
not made to scale and, in some instances, various aspects may be
shown exaggerated or enlarged to facilitate an understanding of
particular embodiments.
FIG. 1 shows a front exploded, perspective view of a single-walled
pipette tip rack assembly 200 showing a lid 100, tray 60 and an
embodiment of a base 1.
FIG. 2 shows a back exploded, perspective view thereof.
FIG. 3 shows a front, perspective view thereof of an assembled
single-walled pipette tip rack assembly showing a lid and a
base.
FIG. 4 shows a back view thereof.
FIG. 5 shows a short side view thereof.
FIG. 6 shows a top view thereof.
FIG. 7 shows a short side, sectional view of the single-walled
pipette tip rack assembly shown in FIG. 6.
FIG. 8 shows a long side, sectional view of the single-walled
pipette tip rack assembly shown in FIG. 6.
FIG. 9 shows a bottom view of a single-walled pipette tip rack
assembly.
FIG. 10A shows a top perspective view of an embodiment of a
single-walled pipette tip rack base.
FIG. 10B shows an enlarged partial view thereof as shown in FIG.
10A. FIG. 10B shows an embodiment of a bottom interior surface of
the base shown in FIG. 10A.
FIG. 11 shows a bottom perspective view of the single-walled
pipette tip rack base shown in FIG. 10A.
FIG. 12A shows a front perspective view thereof.
FIG. 12B shows an enlarged partial view thereof as shown in FIG.
12A.
FIG. 13 shows a front, long side view thereof. A horizontal axis
line is shown for reference that is parallel to the bottom plane of
the base. Two vertical axis lines are shown for reference that are
perpendicular to the horizontal axis line. Two dotted lines are
shown, a part of which overlay the two opposing buttress side
walls. Angle theta (.theta.) is shown representing an angle between
the dotted line and the vertical axis line, and illustrates the
angle of the two opposing buttress side walls.
FIG. 14 shows a back, long side view thereof.
FIG. 15 shows a short side view thereof.
FIG. 16 shows a top view thereof.
FIG. 17A shows a cross sectional view thereof as shown through line
17-17 of FIG. 16.
FIG. 17B shows an enlarged partial view of one embodiment of a
bottom interior surface as shown in FIG. 17A.
FIG. 18A shows a long side sectional view as shown through line
18-18 of FIG. 16.
FIG. 18B shows an enlarged partial view of one embodiment of a
bottom interior surface as shown in FIG. 18A.
FIG. 19 shows a bottom view of the distal portion of the base shown
in FIG. 11.
FIG. 20 shows a bottom perspective view of a tray.
FIG. 21 shows a top perspective view thereof.
FIG. 22 shows a long side view thereof.
FIG. 23 shows a short side view thereof.
FIG. 24 shows a top view thereof.
FIG. 25 shows a short side sectional view of the tray through line
25-25 in FIG. 24.
FIG. 26 shows a long side sectional view of the tray through line
26-26 in FIG. 24.
FIG. 27 shows a bottom view of the tray in FIG. 21.
FIG. 28 shows a front perspective view of a lid.
FIG. 29 shows a bottom perspective view thereof.
FIG. 30 shows a front, long side view thereof.
FIG. 31 shows a back, long side view thereof.
FIG. 32 shows a short side view thereof.
FIG. 33 shows a top side view thereof.
FIG. 34A shows a short side sectional view of the lid through line
34A-34A in FIG. 33. FIG. 34B shows an enlarged partial view of the
section indicated on FIG. 34A. FIG. 34C shows an enlarged partial
view of the section indicated on FIG. 34A.
FIG. 35 shows a long side sectional view of the lid through line
35-35 in FIG. 33.
FIG. 36 shows a bottom view of a lid.
FIG. 37A shows a top perspective view of an embodiment of a
single-walled pipette tip rack base comprising a clamped
buttress.
FIG. 37B shows an enlarged sectional view thereof as shown in FIG.
37A.
FIG. 38 shows a bottom perspective view thereof.
FIG. 39A shows a front perspective view thereof.
FIG. 39B shows an enlarged sectional view thereof as shown in FIG.
39A.
FIG. 40 shows a front view thereof.
FIG. 41 shows a short side view thereof.
FIG. 42 shows a bottom view thereof.
FIG. 43A shows a cross sectional view thereof through line 43A in
FIG. 42.
FIG. 43B shows an enlarged sectional view thereof as shown in FIG.
43A.
FIG. 44A shows a cross sectional view thereof through line 44A in
FIG. 42.
FIG. 44B shows an enlarged sectional view thereof as shown in FIG.
44A.
FIG. 45 shows a bottom view of the base shown in FIG. 37A.
FIG. 46 shows an embodiment of a partial single-walled base
comprising posts.
FIG. 47 shows a bottom perspective view thereof.
FIG. 48 shows a top view thereof.
FIG. 49 shows a bottom view thereof.
DETAILED DESCRIPTION
Pipette tip racks often are designed to withstand considerable
compression forces generated by the downward motion of an automated
liquid handling device when engaging pipette tips. The walls of
pipette tip rack bases often are of double-walled construction to
withstand these compression forces. Such double-walled rack bases
are contrasted with single-wall and partial single-wall pipette tip
rack bases provided herein.
Provided herein, in certain embodiments, is a single-walled pipette
tip rack (e.g., a pipette tip rack assembly) comprising one or more
of the following features: (i) a single-walled pipette tip rack
base (e.g., 1, 201, 301) having support members and/or buttresses,
(ii) a tray (e.g., 60), sometimes configured for removable
attachment to a base and configured to releasably house one or more
pipette tips, often disposed of in an array, (iii) a lid 100,
sometimes comprising members (e.g., a hinge and/or a clasp)
configured to reversibly attach the lid to the rack and allow the
lid to pivot (e.g., open and close) while attached to the base and
(ii) sometimes an array of pipette tips. An array of pipette tips
is often not shown in the drawings for clarity of illustration. In
certain embodiments, provided herein is a partial single-walled
pipette tip rack (e.g., a pipette tip rack base and/or rack
assembly) comprising walls of single-walled construction and one or
more double-walled posts. Such single-walled and partial
single-walled pipette tip racks confer multiple advantages. For
example, rack components that are single-walled can require less
plastic for manufacture and sometimes are more compact than racks
having two or more walls (e.g., double walls). These features can
impart advantages in packing and shipping, for example. In certain
embodiments, support elements incorporated into a rack base (e.g.,
support members and/or buttresses) add strength and rigidity to a
single-walled base that might otherwise be unstable and/or lack
compression strength. In certain embodiments a partial
singled-walled rack comprises rack components that are double
walled and configured to add additional strength and rigidity to a
partial single-walled base. Also, rack embodiments that include
connectors that reversibly secure a lid and/or tray to the rack
allow the use of a rack base with or without a lid and/or tray. For
example, a single walled rack base, in some embodiments can
comprise additional features (e.g., shallow wells and ridges) and
can be used as a basin for dispensing fluids. Further,
single-walled rack components that include connectors (e.g.,
reversible connectors) as described herein can be manufactured more
cost-effectively. Connectors on a base, tray and/or lid configured
for disengagement of a tray and/or lid from a base can also
facilitate recycling of rack component materials and repurpose of a
base for fluid dispensing, in some embodiments. Other advantageous
features of the technology are described hereafter.
Base
Certain features of a base embodiment are illustrates, in part, in
FIGS. 1-19, FIGS. 37A-45 and FIGS. 46-49. Sometimes a base
comprises a proximal portion (e.g., 24, 224, 324) and a distal
portion (e.g., 26, 226, 326). In certain embodiments a base
comprises base sidewalls (e.g., 18, 118, 218, 20, 220 or 320). In
certain embodiments a base 1 comprises four side walls arranged in
a substantially rectangular shape and a bottom (e.g., 2, 202, 302)
substantially coextensive with the base sidewalls. In some
embodiments the four sidewalls are coextensive and secured to a
bottom thereby forming an open box-like configuration (e.g., a box
with 4 sides, a bottom and no top). Sometimes a sidewall and/or a
bottom of a base is substantially rectangular in shape. A sidewall
often comprises an interior surface (e.g., 18B, 218B, 318B, 20B,
220B, 320B) and an exterior surface (e.g., 18A, 218A, 318A, 20A,
220A, 320A). In some embodiments a base comprises two opposing long
sidewalls (e.g., 18, 218, 318) and two opposing short sidewalls
(e.g., 20, 220, 320). Sometimes a base sidewall and/or base bottom
is substantially flat and/or substantially planar. Sometimes a base
sidewall and/or base bottom comprises ribs (e.g., interior ribs or
supports, exterior ribs or supports). Sometimes a base sidewall
and/or base bottom comprises no ribs (e.g., interior ribs or
supports, exterior ribs or supports).
The term substantially planar means that a surface lies in a plane
and that some portions of the surface, (e.g., less than about 20%,
less than about 15%, less than about 10%, less than about 5%, less
than about 4%, less than about 3%, less than about 2% or less than
about 1% of the surface) may lie outside of a plane. The term
substantially flat means that a surface is flat and may comprise
some imperfections and/or deviations. For example a surface that is
substantially flat may comprise bumps, texture, embossed indicia,
divots, a slight bow, a slight curve, the like or combinations
thereof. Sometimes a surface that is substantially flat may
comprise a slight bow comprising an arc with a height of about 1 mm
or less.
Sometimes a base sidewall and/or a base bottom is not flat. For
example sometimes a base sidewall and/or a base bottom comprises
ribs (e.g., interior ribs, supports). Sometimes a base sidewall
and/or a base bottom is textured or comprises projections (e.g.
ridges, grips, knobs, wells, bumps, steps). In certain embodiments
a base sidewall and/or a base bottom comprises a curve or a bow,
(e.g., a convex or concave bow). For example a base sidewall
comprising a curve or bow may have an arc with a height of about 1
mm or more. Sometimes a base sidewall and/or a base bottom
comprising a curve or bow may have an arc with a maximum
displacement of about 1 mm to about 10 mm, about 1 mm to about 5
mm, or about 1 mm to about 3 mm. Sometimes a base sidewall and/or a
base bottom comprising a curve or bow may have an arc with a
maximum displacement of about 1, 1.5, 2, 2.5 or 3 mm.
In some embodiments one or more sidewalls of a base are
perpendicular to the base bottom. In certain embodiments a base
sidewall is not perpendicular to a base bottom. In some embodiments
a base sidewall is oriented at an angle from about 70 to about 110
degrees relative to a base bottom. Sometimes a base sidewall is
oriented at an angle from about 80 to about 100, or about 85 to
about 95 degrees relative to a base bottom. Sometimes a base
sidewall is oriented at an angle of about 85, 86, 87, 88, 89, 90,
91, 92, 93, 94 or 95 degrees relative to a base bottom. In certain
embodiments one or more sidewalls of a base taper. Sometimes a base
sidewall tapers inward towards the base bottom where two opposing
side walls are farther apart at their proximal edge than they are
at their distal edge. Sometimes a base sidewall tapers out towards
the base bottom where two opposing side walls are farther apart at
their distal edge than they are at their proximal edge.
An automated liquid handling device can apply a substantial amount
of compressive pressure (e.g., downward compression) to a pipette
tip rack. In some embodiments, a pipette tip rack or components
thereof (e.g., a pipette tip base and/or a base and tray), as
disclosed herein, are configured to withstand a compressive
pressure equal to and/or greater than a compressive pressure
applied to a pipette tip rack by a liquid handling device (e.g., a
manual or automated device) under normal operating conditions. In
some embodiments a pipette tip rack or components thereof (e.g., a
pipette tip base and/or a base and tray) withstand a substantial
amount of downward compression. The term "withstands" means remains
undamaged and/or substantially unaffected by. A substantial amount
of downward compression is sometimes equal to or less than about 10
pounds per square inch (PSI) to about 120 PSI. A substantial amount
of downward compression is sometimes equal to or less than about
20, 30, 40, 50, 60, 70, 80, 90 or 100 PSI.
Base Bottom
In some embodiments a base is configured to contain a liquid. In
some embodiments a base is a basin. In some embodiments a base
bottom and base sidewalls are sealed and can contain a liquid
(e.g., without leaking). In some embodiments a bottom interior
surface (e.g., 52, 252, 352) of a base bottom comprises features
(e.g., wells, shallow wells, depressions, ridges) that can be used
to assist in fluid handling (e.g., fluid transport and dispensing
(e.g., by an automated fluid handling device)). Features of a base
bottom (e.g., wells) can be configured to direct small volumes of
liquid to regions of a base bottom where the liquid can be
efficiently removed from the basin by a fixed configuration of
pipette tips (e.g., an array of pipette tips). For example,
features of a base bottom (e.g., wells) can minimize waste of small
volume of residual liquid that would otherwise not accessible to an
array of pipette tips for removal from a base. In some embodiments
a base bottom comprises wells (e.g., 54, 254, 354 (e.g., shallow
wells)) arranged in a suitable array. A suitable array may comprise
a suitable number of wells, non-limiting examples of which include
6, 24, 96 or 384 wells. In some embodiments a base comprises an
8.times.12 array with wells arranged at a distance of 9 mm (center
point to center point) or a 16.times.24 array with wells arranged
at a distance of 4.5 mm from each other (center point to center
point).
In some embodiments a well is recessed in the base bottom interior
surface. In some embodiments a well is a depression (e.g., a
stepped, angled and/or a concave depression). A well is sometimes
recessed by about 0.01 to about 2 mm. In some embodiments a bottom
most point or surface of a well is recessed by about 0.01 to about
1 mm, 0.01 to about 0.5, or 0.01 to about 0.2 mm. Wells generally
are configured to retain a fluid, and sometimes a well is
configured to retain about 0.1 to about 1000 ul, about 0.1 to about
100 ul, about 0.1 to about 20 ul, about 0.1 to about 10 ul, about
0.1 to about 5 ul, about 0.1 ul to about 1 ul or about 0.1 to about
0.5 ul of fluid.
In some embodiments a bottom interior surface of a base bottom
comprises one or more wells. A well can be any configuration (e.g.,
bowl shaped, cone shaped, reverse pyramidal, stepped, or the like).
The top geometry of a well can be any suitable profile,
non-limiting examples of which include a triangle, a polygon (e.g.,
square, a rectangular, a pentagon, a hexagon, heptagon, octagon, or
the like, or combinations thereof), an oval, a circle, an ellipse,
the like, or combinations thereof. The cross-sectional and/or side
view geometry of a well can be any suitable profile, non-limiting
examples of which include concave (e.g., u-shaped, u-bottom),
rectangular (e.g., comprising sides and a bottom oriented at about
a 90 degree angle), stepped (e.g., stair-stepped), v-shaped (e.g.,
v-bottom, e.g., a pointed bottom), v-shaped and stepped, the like
or combinations thereof. The bottom most portion of a well can be
any suitable configuration (e.g., flat, pointed, round).
In some embodiments a bottom interior surface of a base bottom
and/or a well comprises walls or ridges. One or more walls or
ridges sometimes surround the perimeter of a well. Sometimes a well
in a base bottom is defined, in part, by one or more walls or
ridges that enclose the well. Walls or ridges that surround a well
can have any suitable top profile, non-limiting examples of which
include a triangle, a polygon (e.g., square, a rectangular, a
pentagon, a hexagon, heptagon, octagon, or the like, or
combinations thereof), an oval, a circle, an ellipse, the like, or
combinations thereof. The height of a wall or ridge can be from
about 0.01 mm to about the height of a base side wall. Sometimes
the height of a wall or ridge is from about 0.1 mm to about 4 cm,
0.1 to about 3 cm, 0.1 to about 2 cm, 0.1 to about 1 cm, 0.1 to
about 5 mm or 0.1 to about 1 mm. In certain embodiments the height
of a wall or ridge is about 0.1, 0.5, 1, 2, 3, 4 or about 5 mm.
In some embodiments multiple enclosed ridges of the same or
different profiles define portions and/or features of a well (e.g.
concentric circles, concentric rectangles, concentric squares or
e.g., a large circle, a square inside the circle and a hexagon
inside the square). In certain embodiments a well comprises two or
more stepped recesses, often defined by two or more ridges. Two or
more ridges that surround and/or define portions of a well
sometimes progressively increase in size (e.g., in height, relative
elevation (e.g., depth), perimeter, width, length and/or diameter)
from the center point of a well to the outer most edge of a well.
For example, a cone shaped well may comprise ridges configured in
the shape of three concentric circles of different diameters,
arranged at different elevations, spaced 1 mm apart and arranged
with the largest diameter ridge defining the outer most perimeter
of the well. In some embodiments a reverse pyramidal shaped well
may comprise ridges configured in the shape of three concentric
squares of different diameters, arranged at different elevations,
spaced 1 mm apart and arranged with the largest diameter ridge
defining the outer most perimeter of the well.
Base Buttress
In some embodiments a base sidewall comprises a buttress (e.g., 6,
206, 306). A buttress, without being limited to theory, often
provides rigidity and/or strength (e.g., compressive strength,
lateral strength) to a wall (e.g., a sidewall). In some embodiments
a buttress reinforces a wall. Sometimes a buttress provides a point
of engagement for an automated device. Sometimes a buttress is
configured to engage an automated device. In some embodiments a
base comprises 1 or more buttresses. In some embodiments a base
comprises 4 to 16 buttresses. Sometimes a base comprises 1, 2, 3,
4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20
buttresses. In some embodiments a base comprises 8 buttresses. In
some embodiments a sidewall comprises one or more buttresses and
sometimes 2 or more buttresses. In some embodiments a sidewall
comprises one to four buttresses. Sometimes a sidewall comprises 1,
2, 3, 4, 5, 6, 7, 8, 9, 10, 11, or 12 buttresses. In certain
embodiments a sidewall comprises 2 buttresses. In certain
embodiments, a base comprises 8 buttresses where each sidewall of
the base comprises 2 buttresses. Sometimes buttresses are on
adjoining sidewalls and sometimes are at or near a wall junction
(e.g., 22, 222, 322).
In some embodiments a base comprises one or more angled, setback,
clasping, clamped, diagonal and/or French buttresses. In some
embodiments a base comprises one or more clamped buttresses (e.g.,
207). In some embodiments a base comprises 4 clamped buttresses
(e.g., FIGS. 37A, 38, 39A, 42 and 45). In some embodiments a base
comprises adjacent buttresses on adjoining sidewalls. In some
embodiments adjacent buttresses on adjoining sidewalls are angled
buttresses or setback buttresses. Sometimes adjacent buttresses on
adjoining sidewalls are not clasping buttresses or clamped
buttresses.
In some embodiments a buttress is bossed and projects from an
exterior sidewall surface of a base. In certain embodiments a
buttress comprises a buttress exterior face (e.g., 16, 216, 316), a
buttress interior face (e.g., 16', 216', 316') and one or more
buttress sidewalls (e.g., 30, 230, 330 (e.g., vertical supports).
In certain embodiments, a buttress sidewall comprises a buttress
sidewall interior surface (e.g., 30A, 230A, 330A), a buttress
sidewall exterior surface (e.g., 30B, 230B, 330B) and/or a buttress
sidewall edge (e.g., 30C, 230C, 330C).
In some embodiments a buttress comprises 1 or more buttress
sidewalls 30. Sometimes a buttress comprises 2 sidewalls. Sometimes
a buttress comprises two opposing sidewalls that are coextensive
with and that flank a buttress face. In some embodiments a buttress
comprises one or more exterior ribs that resemble a buttress
sidewall and which project from a buttress exterior face. In some
embodiments a buttress comprises 1, 2, 3, 4, 5, or 6 exterior ribs
that resemble buttress sidewalls and project from a buttress
exterior face.
In some embodiments a buttress sidewall is planar and/or
substantially flat. Sometimes a buttress sidewall surface (e.g.,
interior surface) is perpendicular or about perpendicular to a
buttress face (e.g., a buttress exterior face). Sometimes a
buttress sidewall surface (e.g., interior surface, exterior
surface) is perpendicular or about perpendicular to a base sidewall
surface (e.g., base interior sidewall surface, exterior sidewall
surface). In certain embodiments, a substantially planar surface
(e.g., interior surface and/or exterior surface) of two or more
buttress sidewalls (e.g., two opposing buttress sidewalls) of a
buttress are parallel. In certain embodiments, the substantially
planar surface (e.g., interior surface and/or exterior surface) of
two or more buttress sidewalls (e.g., two opposing buttress
sidewalls) of a buttress are not parallel. For example, sometimes
the surface (e.g., interior surface and/or exterior surface) of two
opposing buttress sidewalls of a buttress taper relative to each
other. In certain embodiments two opposing buttress sidewalls of a
buttress taper out so that the most distal portion of the two
opposing buttress sidewall surfaces are farther apart than the most
proximal portion of the two opposing buttress sidewall surfaces. In
some embodiments two opposing buttress sidewalls of a buttress
taper in (e.g., as illustrated in FIG. 13) so that the most
proximal portion of the two opposing buttress sidewall surfaces are
farther apart than the most distal portion of the two opposing
buttress sidewall surfaces. In some embodiments two opposing
sidewalls are disposed on an exterior sidewall of a base at an
angle (e.g., angle .theta. in FIG. 13) relative to a vertical axis
(e.g., the vertical axis shown in FIG. 13). Sometimes angle .theta.
for two opposing sidewalls is equal in value. Sometimes angle
.theta. for two opposing sidewalls of a buttress is not equal in
value. In some embodiments angle .theta. (e.g., angle .theta., FIG.
13) for two opposing sidewalls of a buttress is plus or minus about
0 to about 10 degrees. Sometimes angle .theta. (e.g., angle
.theta., FIG. 13) is plus or minus about 1 to about 5 degrees.
Sometimes angle .theta. (e.g., angle .theta., FIG. 13) is plus or
minus about 1, 2, 3, 4, or about 5 degrees.
In some embodiments a buttress sidewall edge of a buttress results
from a buttress sidewall projecting farther from a base sidewall
than the buttress face. Sometimes a buttress sidewall edge results
from a buttress exterior rib (e.g., an exterior rib or vertical
support that resembles a buttress sidewall) projecting from the
plane of a buttress exterior face. In certain embodiments, a first
buttress sidewall edge is parallel to another buttress sidewall
edge (e.g., a second, third, fourth, fifth, sixth, seventh and/or
eighth edge) projecting from the same base sidewall. In some
embodiments a buttress sidewall edge is not parallel to another
buttress sidewall edge projecting from the same base sidewall.
Sometimes a buttress sidewall edge is parallel or substantially
parallel to the plane of a buttress face (e.g., a buttress face
exterior) to which it is integrated. Sometimes a buttress sidewall
edge tapers relative to an exterior surface of a base side wall
and/or buttress face to which it is integrated. Sometimes a
buttress sidewall edge tapers inward towards the base bottom. In
some embodiments a buttress sidewall edge tapers towards the
proximal portion of the base and is wider towards the distal
portion of the base. Sometimes a buttress sidewall edge tapers
outward towards the base bottom. In some embodiments a buttress
sidewall edge tapers towards the distal portion of the base and is
wider towards the proximal portion of the base.
In some embodiments a buttress sidewall edge is linear (e.g.,
substantially straight, e.g., from a most proximal point to a most
distal point of the buttress edge). In certain embodiments a
buttress sidewall edge is perpendicular or about perpendicular to a
surface (e.g., substantially planar proximal surface, distal
surface) of the bottom of a base. Sometimes a buttress sidewall
edge is not perpendicular to a surface (e.g., substantially planar
proximal surface, distal surface) of the bottom of a base. In some
embodiments a buttress sidewall edge flares from the proximal
portion of a base (e.g., from a lip) to the distal portion of a
base (e.g., to a base bottom, to a buttress bottom). Sometimes the
distal portion of a buttress edge is farther from a base sidewall
(e.g., a sidewall to which it is integrated) than the proximal
portion of the same buttress edge. Sometimes a buttress sidewall
edge is not linear (e.g., not straight). In certain embodiments a
buttress sidewall edge comprises a curve (e.g., a convex curve, a
concave curve). For example, sometimes a buttress sidewall edge
bows outward. Sometimes a buttress edge bows inward.
A buttress often comprises a buttress face comprising an interior
surface and an exterior surface. In some embodiments a buttress
face is substantially flat and/or substantially planar. Sometimes
buttress face is not substantially flat and/or is not substantially
planar. Sometimes a buttress face comprises a curve or bow. For
example a buttress face comprising a bow may have an arc with a
maximum displacement of about 1 mm or more. Sometimes a buttress
face comprising a bow may have an arc with a maximum displacement
of about 1 mm to about 10 mm, about 1 mm to about 5 mm, or about 1
mm to about 3 mm. Sometimes a buttress face comprising a bow may
have an arc with a maximum displacement of about 1, 1.5, 2, 2.5 or
3 mm. In some embodiments a buttress face, or portion thereof,
comprises a curve or a curved surface. For example sometimes a
buttress face comprises a junction (e.g., junction 222 in FIG.
37A). A buttress comprising a junction is sometimes a clasping or
clamped buttress. A buttress comprising a junction is sometimes a
diagonal or French buttress. In some embodiments, where a buttress
face comprises a junction, at least two portions of the buttress
face are oriented at about 80 to about 100 degrees, about 85 to
about 95, about 86 to about 94, about 87 to about 93, about 88 to
about 92, about 89 to about 91, or about 90 degrees from each
other. In some embodiments, where a buttress face comprises a
junction, a buttress face comprises a curve with an arc of about 80
to about 100 degrees, about 85 to about 95, about 86 to about 94,
about 87 to about 93, about 88 to about 92, about 89 to about 91,
or about 90 degrees. In some embodiments, a curve of a buttress
face comprises a radius of curvature of about 2 millimeters (mm) to
about 10 mm, 2 mm to about 8 mm, 2 mm to about 6 mm or 2 mm to
about 4 mm. In some embodiments, a clamped buttress comprises a
first buttress sidewall integrated with a short sidewall of a base,
and a second buttress sidewall integrated with a long sidewall of a
base. In some embodiments a clamped buttress comprises opposing
buttress sidewalls where the surface plane of the first opposing
buttress sidewall is about perpendicular to the surface plane of
the second opposing buttress sidewall.
In certain embodiments a buttress face is perpendicular or about
perpendicular to a base bottom. About perpendicular means from
about 85 to about 95 degrees. Sometimes about perpendicular means
about 89 to about 91 degrees. Sometimes about perpendicular means
90 degrees or about 90 degrees. In certain embodiments a buttress
face is not perpendicular to a base bottom. In some embodiments a
buttress face is oriented at an angle from about 60 to about 120
degrees, about 60 to about 120 degrees, about 65 to about 115
degrees, about 70 to about 110 degrees, about 75 to about 105
degrees, about 80 to about 100 degrees, or about 85 to about 95
degrees relative to a base bottom (e.g., a distal surface of a base
bottom, a substantially planar proximal surface of a base bottom).
In some embodiments a buttress face is oriented at an angle from
about 60 to about 90 degrees, about 65 to about 90 degrees, about
70 to about 90 degrees, about 75 to about 90 degrees, or about 85
to about 90 degrees relative to a base bottom (e.g., a distal
surface of a base bottom, a substantially planar proximal surface
of a base bottom). In some embodiments a buttress face flares from
the proximal portion of a base (e.g., from a ridge) to the distal
portion of a base (e.g., to a base bottom, to a buttress bottom).
Sometimes the distal portion of a buttress face is farther from a
base sidewall (e.g., a sidewall to which it is adjacent) than the
proximal portion of the same buttress face.
In some embodiments a buttress face of a buttress is substantially
coplanar with a base sidewall to which the buttress is integrated.
The term coplanar as used herein means two or more planes are in
the same plane. Substantially coplanar means coplanar, or about,
near or close to coplanar. In some embodiments two surfaces that
are substantially coplanar may deviate outside of the plane by up
to about 0.1 to about 1 mm. Sometimes two or more surfaces that are
substantially coplanar may deviate outside of the plane by about
0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 or about 1 mm. In some
embodiments a buttress face of a buttress is not coplanar with a
base sidewall to which the buttress is integrated. In certain
embodiments a buttress face is offset from a base sidewall to which
it is integrated. Sometimes a buttress face is offset by about 0.1
to about 10 mm, about 0.1 to about 5 mm or about 0.1 to about 2 mm.
Sometimes a buttress face is offset by about 0.5, 1, 2, 3, 4, 5, 6,
7, 8, 9 or about 10 mm.
In certain embodiments a buttress face (e.g., a substantially
planar buttress face) is parallel or substantially parallel with a
base sidewall (e.g., a substantially planar base sidewall) to which
it is integrated. Substantially parallel means parallel, or about,
near or close to parallel. In some embodiments two surfaces, two
lines or a line and a surface that are substantially parallel may
deviate from parallel by an angle of up to about 5 degrees.
Sometimes two or more surfaces that are substantially coplanar may
deviate from parallel by an angle up to about 0.5, 1, 1.5, 2, 2.5,
3, 3.5, 4, 4.5 or about 5 degrees. In some embodiments a buttress
face is coplanar with and/or parallel to the buttress sidewall edge
of a buttress sidewall to which it is integrated.
In certain embodiments a buttress face (e.g., a substantially
planar buttress face) is not parallel with a base sidewall (e.g., a
substantially planar base sidewall) to which it is integrated.
Sometimes the plane of a buttress face (e.g., a substantially
planar buttress face) tapers relative to a base sidewall (e.g., a
substantially planar base sidewall) to which it is integrated. In
some embodiments a base sidewall tapers relative to a buttress face
that is about perpendicular to a base bottom.
In some embodiments a buttress comprises a buttress bottom (e.g.,
36, 236, 336) comprising a bottom distal surface (e.g., 36'',
236'', 336''), a bottom proximal surface (e.g., 36', 236', 336')
and sometimes a bottom exterior edge (e.g., 40, 240, 340). In
certain embodiments a bottom distal surface comprises a bottom
recess (e.g., 38, 238, 338). In some embodiments a bottom recess is
configured to receive a foot (e.g., a foot or pad affixed to the
bottom recess, or a foot or pad of an automated device that engages
the base). Sometimes a buttress bottom is integrated with two or
more buttress sidewalls (e.g., two opposing sidewalls) and a
buttress exterior face. In some embodiments a buttress bottom
extends laterally from a base bottom. Sometimes a buttress bottom
extends beyond and away from a buttress face. In certain
embodiments a buttress bottom extends laterally from a base bottom
to the most distal portion of a buttress sidewall edge. Sometimes a
buttress bottom projects beyond the most distal portion of a
buttress sidewall edge 30C. In certain embodiments a buttress
bottom exterior edge of one buttress projects further from a
buttress face (e.g., a buttress face to which it is coextensive
with) than a bottom exterior edge of another buttress projects from
a buttress face in the base (e.g., a buttress face to which it is
coextensive with). In some embodiments a buttress bottom extends
laterally from the most distal portion of one opposing buttress
sidewall to the most distal portion of the other opposing buttress
sidewall.
In some embodiments a buttress bottom is integrated with a buttress
exterior face comprising a junction. Sometimes a buttress bottom
(e.g., a buttress bottom of a clamped buttress) extends beyond and
away from a junction. In some embodiments a bottom exterior edge of
a buttress bottom (e.g., a buttress bottom of a clamped buttress)
comprises a curve or a turn. In some embodiments a curve of a
bottom exterior edge of a buttress bottom comprises an arc of about
80 to about 100 degrees, about 85 to about 95, about 86 to about
94, about 87 to about 93, about 88 to about 92, about 89 to about
91, or about 90 degrees (e.g., 1/4 turn). In some embodiments, a
curve of a bottom exterior edge of a buttress bottom comprises a
radius of curvature of about 1 mm to about 15 mm, 1 mm to about 10
mm, 1 mm to about 8 mm, 2 mm to about 8 mm or 4 mm to about 8 mm.
In some embodiments, a curve of a bottom exterior edge of a
buttress bottom comprises a radius of curvature of about 1, 1.5, 2,
2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, 9.5 or
about 10 mm. In some embodiments a clamped buttress comprises a
bottom exterior edge comprising a curve with an arc of about 90
degrees. In some embodiments a clamped buttress comprises a bottom
exterior edge comprising a radius of curvature of about 1 mm to
about 15 mm, 1 mm to about 10 mm, 1 mm to about 8 mm, 2 mm to about
8 mm or 4 mm to about 8 mm. In some embodiments a clamped buttress
comprises a bottom exterior edge comprising a radius of curvature
of about 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8,
8.5, 9, 9.5 or about 10 mm. A radius of curvature of a buttress
bottom (e.g., a buttress bottom exterior edge) if often larger than
a radius of curvature of a buttress wall or buttress face.
Sometimes a buttress bottom is coplanar or substantially coplanar
with a base bottom. Sometimes a buttress bottom is parallel or
substantially parallel with a base bottom. In certain embodiments a
buttress (e.g., each of the buttresses of a base) comprises a
buttress face, two opposing buttress sidewalls and a buttress
bottom. In some embodiments a buttress bottom is configured to
engage an automated liquid handling device.
Base Junctions & Flanges
In certain embodiments, any two sidewalls of a base (e.g., a long
sidewall and a short sidewall) are joined at a junction at an angle
of about 90 degrees. Sometimes a junction comprises a curve and/or
a corner. In some embodiments a junction comprises a flange (e.g.,
12, 212, 312) sometimes comprising a flange distal surface (e.g.,
12B, 212B, 312B) and a flange proximal surface (e.g., 12A, 212A,
312A). Sometimes a junction comprises a flange (e.g., proximal to
the junction), in connection with a ridge and a lip. Sometimes an
exterior portion of a junction (e.g., exterior side of the base) is
integrated at its most proximal portion with a flange distal
surface where the flange distal surface is coextensive with a lip
recess. In some embodiments each of the opposing short sidewalls is
joined to each of the opposing long sidewalls at a junction
comprising a flange and a lip (e.g., 41, 241, 341).
In some embodiments a pipette tip rack base comprises flanges that
sometimes comprise a flange proximal surface and/or sometimes
comprise a flange distal surface. In some embodiments a flange, in
part, is configured to engage, support and/or secure a tray. In
certain embodiments a flange is integrated with and/or oriented
proximal to a base sidewall. In certain embodiments a flange is
integrated with a base sidewall and intersects with a base sidewall
at a corner. Sometimes a flange is integrated with and/or oriented
between two buttresses (e.g., two buttress sidewalls). In some
embodiments a flange is often substantially planar, is integrated
with the most proximal portion of a base side wall and the most
proximal portion of two flanking buttress sidewalls (e.g.,
sidewalls of different buttresses). Sometimes the plane of a flange
is substantially parallel with the plane of a base bottom. In
certain embodiments the plane of a flange is substantially coplanar
with the plane of one or more other flanges of a base. In some
embodiments a flange extends laterally from the most proximal
portion of a base sidewall and the flange proximal surface is
integrated with a ridge (e.g., 42, 242, 342), or portion thereof.
Sometimes a flange distal surface is integrated with a base
exterior sidewall surface and a lip recess (e.g., 45, 245, 345). In
certain embodiments a flange is not integrated with a buttress face
interior. In some embodiments a flange comprises one or more flange
connectors (e.g., 48, 248, 348). A flange can comprise any suitable
type of connector. In some embodiments a flange comprises 1, 2, 3,
4, 5, 6, 7, or 8 flange connectors. In some embodiments a flange
that is integrated with a short side wall of a base comprises one
flange connector and a flange that is integrated with a long side
wall of a base comprises two flange connectors. A flange connector
is often configured to mate with (e.g., receive) a connector on a
tray, in some embodiments.
Base Lip
In some embodiments a pipette tip rack base comprises one or more
lips that sometimes comprise a lip proximal surface (e.g., 44, 244,
344) and/or sometimes comprise a lip recess (e.g., 45, 245, 345).
In certain embodiments, a base comprises one or more lips in
connection with a ridge, each of which one or more lips projects
from the ridge away from the base interior. In some embodiments a
lip, in part, is configured to engage, support and/or secure a lid.
Sometimes a lip is oriented proximal to a base sidewall and
terminates on either end at a buttress. In some embodiments a lip
terminates at a buttress sidewall and is coextensive with a
buttress sidewall. In some embodiments a lip is integrated with two
buttress sidewalls. Sometimes a lip is integrated with a post, or
portion thereof.
A lip often comprises a lip side (e.g., 43, 243, 343) that extends
the length of a lip and is substantially parallel with the side of
a ridge. Sometimes a lip side projects downward and beyond the lip
distal surface. In certain embodiments a lip is integrated with
and/or intersects with a ridge, or portions thereof. A lip proximal
surface is sometimes substantially perpendicular to a ridge.
Sometimes the plane of a lip proximal surface is substantially
parallel with the plane of a base bottom. In certain embodiments
the plane of a lip proximal surface is substantially coplanar with
the plane of one or more other lips of a base. A lip proximal
surface is sometimes substantially parallel to a flange proximal
surface. In certain embodiments a lip recess is integrated with
and/or coextensive with a flange distal surface.
In some embodiments a lip comprises one or more lip connectors
(e.g., 49, 249, 349). A lip can comprise any suitable type of
connector. In some embodiments a lip comprises 1, 2, 3, 4, 5, 6, 7,
or 8 lip connectors. A lip connector is configured to mate with
(e.g., receive) a connector on a lid, in some embodiments.
Base Ridge
In some embodiments a pipette tip rack base comprises a ridge
(e.g., 42, 242, 243) that travels the most proximal perimeter of a
base. In some embodiments a ridge is coextensive with and/or
extends proximal to a proximal surface of a flange and/or a lip. In
some embodiments a ridge intersects with a flange and/or a lip at a
substantially perpendicular angle. Sometimes a base comprises a
ridge, portions of which ridge are coextensive or substantially
coextensive with a buttress face. Sometimes a ridge, or portions
thereof, is coextensive or substantially coextensive with each
buttress face of a base. Substantially coextensive means nearly
coextensive with each buttress face (e.g., the proximal portion of
a buttress face). A ridge is sometimes coextensive with and/or
substantially coplanar with a buttress face.
In certain embodiments a ridge is configured to retain (e.g., to
retain lateral movement of) a tray and/or a lid. A ridge can be any
suitable height. In some embodiments a ridge has a height of about
0 to about 5 mm. In some embodiments a ridge has a height of about
0.5 to about 1.5 mm. Sometimes a ridge has a height of about 0.5,
1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5 or 5 mm. The height of a ridge can
be measured from the most proximal edge of the ridge to the
intersection of the ridge with a proximal surface of a lip and/or a
proximal surface of a flange. In some embodiments the height of a
ridge as measured to the intersection of a lip (e.g., sometimes
about 1 mm) is different than the height as measured to the
intersection of a flange (e.g., sometimes about 2 mm). In some
embodiments the height of a ridge as measured to the intersection
of a lip is the same as the height as measured to the intersection
of a flange. Sometimes a ridge is contiguous and uninterrupted.
Sometimes a ridge comprises an interruption of a ridge (e.g., 46,
246, 346). An interruption of a ridge, in certain embodiments,
comprises an interruption of a ridge and an interruption of a lip.
Sometimes an interruption of a ridge comprises a connector. An
interruption of a ridge is sometimes configured to reversibly
engage (e.g., receive a connector, connect to, snap connect to) a
portion of a lid (e.g., a connector, a lid connector, a clasp). In
some embodiments an interruption of a lid comprises a projection
configured to engage a lid connector (e.g., a clasp), or portion
thereof. An interruption of a ridge can be any suitable width. In
some embodiments an interruption of a ridge is about 1 to about 25
mm, about 5 to about 20, or about 10 to about 15 mm in width.
Sometimes an interruption of a ridge about 5, 6, 7, 8, 9, 10, 11,
12, 13, 14, 15, 16, 17, 18, 19 or 20 mm in width.
Base Post
In some embodiments a partial single-walled pipette tip rack base
comprises one or more posts (e.g., post 327 in FIG. 46). A post
often adds strength and rigidity to a partial single-walled base
comprising base sidewalls that are substantially single-walled. A
post often comprises a post inner wall 327B, a post outer wall 327A
and a void 328 between the post inner wall and the post outer wall.
In some embodiments a post inner wall and a post outer wall are
opposing post walls. In some embodiments a post inner wall and a
post outer wall are not opposing post walls. A post inner wall
and/or a post outer wall often comprise one or two base sidewalls,
or a portion thereof. In some embodiments a post outer wall is
integrated with a portion of an exterior sidewall surface of a base
sidewall. In some embodiments a post outer wall is coextensive with
a portion of an exterior sidewall surface of a base sidewall. In
some embodiments a post inner wall is integrated with a portion of
an interior sidewall surface of a base sidewall. In some
embodiments a post inner wall is coextensive with a portion of a
short sidewall (e.g., an interior sidewall surface) of a base
sidewall. In some embodiments a post inner wall and/or a post outer
wall comprise a short sidewall of a base and/or a long sidewall of
a base. In certain embodiments a short sidewall of a base is joined
to a long sidewall of a base at a junction comprising a post.
In certain embodiments a post outer wall is coextensive with a post
inner wall. In some embodiments a post outer wall and a post inner
wall are coextensive. For example, a post outer wall and a post
inner wall are sometimes coextensive resembling the shape of a
cylinder or column that is integrated and/or coextensive with one
or more base sidewalls. A post can resemble the shape of a column
with any suitable horizontal cross section (e.g., circular,
rectangular, hexagonal, triangular, or the like). In some
embodiments a post wall (e.g., a post inner wall or post outer
wall) comprises a curve with an arc of about 80 to about 100
degrees, about 85 to about 95, about 86 to about 94, about 87 to
about 93, about 88 to about 92, about 89 to about 91, or about 90
degrees (e.g., 1/4 turn). In some embodiments a post wall (e.g., an
post inner wall or post out wall) comprises a curve comprising a
radius of curvature of about 2 mm to about 10 mm, 2 mm to about 8
mm, 2 mm to about 6 mm or 2 mm to about 4 mm.
A post sometimes comprises a buttress sidewall or a portion
thereof, of one or more buttresses of a base. A post sometimes
comprises one or two buttress sidewalls. In some embodiments one or
more posts of a base comprises one or two buttress sidewalls or a
portion thereof. In some embodiments one or more posts of a base
comprises at least a portion of a buttress sidewall. In some
embodiments a post inner wall and/or a post outer wall are
coextensive with one or two buttress sidewalls. In certain
embodiments a post comprises a first portion of a first buttress
sidewall and a second portion of a second buttress sidewall. In
some embodiments a post inner wall and/or a post outer wall are
coextensive with a buttress sidewall of a first buttress and a
buttress sidewall of a second buttress. In some embodiments a post
does not comprise a portion of a buttress sidewall.
In some embodiments a post inner wall or a post outer wall
comprises a junction, or portion thereof. In certain embodiments a
post inner wall or a post outer wall is integrated with a base
junction, or portion thereof. In certain embodiments a post inner
wall is coextensive with a flange (e.g., a proximal flange).
Sometimes a flange is integrated with a post inner wall and/or a
portion of a buttress sidewall. In some embodiments one or more
posts of a base are integrated with a lip. A post outer wall
sometimes comprises a lip (e.g., a proximal lip). Sometimes a post
outer wall is integrated with a lip. Sometimes a post (e.g., a post
outer wall) is integrated with a buttress bottom of one or two
buttresses. In certain embodiments a post (e.g., a post outer wall)
is integrated with a buttress bottom proximal surface of one or two
buttresses. In some embodiments a post outer wall is integrated
with an extension of a bottom exterior edge (e.g., 340'). An
extension of a bottom exterior edge is often coextensive with a
bottom exterior edge (e.g., 340) of one or two buttresses. An
extension of a bottom exterior edge often comprises a curve with an
arc of about 80 to about 100 degrees, about 85 to about 95, about
86 to about 94, about 87 to about 93, about 88 to about 92, about
89 to about 91, or about 90 degrees (e.g., 1/4 turn). An extension
of a bottom exterior edge often comprises a radius of curvature of
about 2 mm to about 10 mm, 2 mm to about 8 mm, 2 mm to about 6 mm
or 2 mm to about 4 mm. A radius of curvature of an extension of a
bottom exterior edge if often larger than a radius of curvature of
a post outer wall. In some embodiments an extension of a bottom
exterior edge (e.g., 340) comprises a proximal surface coextensive
with a buttress bottom proximal surface of one, two or more
buttresses.
A post often comprises a void (e.g., 328). The term "void" as used
herein refers to a partially or completely enclosed space. In some
embodiments a void is empty. In some embodiments a void is not
empty. In certain embodiments a void comprises a non-structural
material (e.g., a foam, an insulation material, or the like). A
void is often enclosed, in part, by a post inner wall, a post outer
wall and optionally one or more base side walls and/or optionally
one or more buttress sidewalls. A void is sometime enclosed at the
top or proximal portion of a post (e.g., a proximal portion of a
base) by one or more of a flange (e.g., 312), a lip (e.g., 344), a
ridge (e.g., 342), a portion thereof or a combination thereof. In
some embodiments a void of a post is not enclosed on the bottom or
distal portion of a post (e.g., distal portion of a base). In
certain embodiments a void is enclosed on the bottom or distal
portion of a post (e.g., distal portion of a base).
In some embodiments a base comprises one or more posts. In certain
embodiments a base comprises 2 or more, 3 or more, 4 or more, 5 or
more, 6 or more, 7 or more, or 8 or more post.
The posts of a base can be located on any suitable base sidewall or
corner portion (e.g., near a junction 322) of a base. In some
embodiments a base comprises one or more corner posts. A corner
post is often located at or near a corner portion (e.g., at or near
a junction 322) of a base. Sometimes a base comprises 4 corner
posts.
In some embodiments one or more walls of a post (e.g., a post outer
wall, a post inner wall, one or more base side walls, one or more
buttress sidewalls, the like or combinations thereof) taper. In
some embodiments one or more walls of a post taper resulting in a
post that becomes gradually narrower towards the top or proximal
portion of a base. In some embodiments one or more walls of a post
taper resulting a post that becomes gradually narrower towards the
bottom or distal portion of a base. In some embodiments one or more
walls of a post are substantially perpendicular to a base
bottom.
In some embodiments one or more posts of a base are of a
double-walled construction. In some embodiments a wall or component
of a post (e.g., a post outer wall, a post inner wall, a buttress
sidewall, a base sidewall, flange, lip, and/or ridge) comprises a
thickness of about 0.1 to about 3 mm, about 0.1 to about 1.5 mm,
about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about 0.9 to about
1.1 mm. In some embodiments a wall or component of a post is about
0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm
thick. Sometimes the maximum thickness of any wall of a post and/or
component of a post comprises a maximum thickness of 1 mm or
less.
Base Footprint & Dimensions
In some embodiments a footprint of a base is configured to engage
an automated liquid handling device. In some embodiments a base
comprises a footprint (e.g., 14, 214). Sometimes a footprint
comprises a long side (e.g., 14A, 214A) and a short side (e.g.,
14B, 214B). In certain embodiments a footprint of a base comprises
the outer perimeter of a base bottom. In certain embodiments a
footprint of a base comprises the outer perimeter of a base bottom
including all integrated buttresses. Sometimes a footprint is a
rectangular space defined by a rectangular perimeter that will
accommodate and/or contain the base bottom. In certain embodiments
a footprint is the smallest rectangular space defined by a
rectangular perimeter that will accommodate and/or contain a base
bottom. In certain embodiments a footprint is the perimeter of a
base bottom. In some embodiments a footprint is not the perimeter
of a base bottom. Sometimes a footprint (e.g., a footprint for a
base or rack) is the same as a footprint for a microplate. In some
embodiments the dimensions of a footprint, or portions thereof
(e.g., footprint for a microplate) are defined by the Society for
Biomolecular Sciences (SBS), the Society for Biomolecular Screening
and/or the American National Standards Institute (ANSI). Sometimes
a footprint of a base bottom conforms to SBS standards and/or SBS
dimension for a microplate footprint.
In some embodiments the outside dimensions of a base footprint
comprise a long side footprint 14A of about 100 mm to about 150 mm.
Sometimes the outside dimensions of a base footprint comprise a
long side footprint of about 110 mm to about 135 mm. Sometimes the
outside dimensions of a base footprint comprise a long side
footprint of about 110, 115, 120, 125, 126, 127, 128, 129, 130 or
about 135 mm. In some embodiments the outside dimensions of a base
footprint comprise a short side footprint 14B of about 115 mm to
about 65 mm. Sometimes the outside dimensions of a base footprint
comprise a short side footprint of about 100 mm to about 65 mm.
Sometimes the outside dimensions of a base footprint comprise a
short side footprint of about 100, 95, 90, 89, 88, 87, 86, 85, 84,
83, 82, 81, 80, 75, 70 or about 65 mm. In some embodiments the
outside dimensions of a base footprint comprise a long side
footprint of 127.76 mm.+-.0.25 mm and a short side footprint of
85.48 mm.+-.0.25 mm. Sometimes the dimensions of a base footprint
are measured at any point along the side. Sometimes the dimensions
of a base footprint are measured within 12.7 mm of the outside
corners. In some embodiments a footprint is continuous and
uninterrupted around the bottom of a base.
The interior dimensions of a base comprise a length (e.g., an
interior length), as measured from the interior sidewall surface of
two opposing short sidewalls, and a width (e.g., an interior
width), as measured from the interior sidewall surface of two
opposing long sidewalls. In some embodiments where the sidewalls
taper, the interior length and interior width are taken from the
shortest distance between the opposing sidewalls. In some
embodiments the interior length is from about 95 mm to about 130
mm, 95 mm to about 120 mm, 95 mm to about 115 or about 95 mm to
about 110 mm. Sometimes the interior length is about 98, 99, 100,
101, 102, 103, 104, 105, 106, 107, 108, 109 or about 110 mm. In
some embodiments the interior width is from about 60 mm to about 90
mm, 60 mm to about 80 mm, 60 mm to about 75 or about 60 mm to about
70 mm. Sometimes the interior length is about 60, 61, 62, 63, 64,
65, 66, 67, 68, 69, or about 70 mm.
Tray
In certain embodiments a single-walled pipette rack or partial
single-walled pipette rack (e.g., a rack or rack assembly
comprising a partial single-walled base) comprises a tray 60.
Sometimes a single-walled pipette tip tray (herein referred to as a
tray) comprises a plate 62, tray sidewalls 64 and a tray flange 66.
In some embodiments a plate comprises a proximal plate surface 68,
a distal plate surface 70 and a plurality of plate bores 72.
Sometimes plate bores are configured to receive one or more pipette
tips. In some embodiments plate bores are arranged in a suitable
array, non-limiting examples of which include an 8.times.12 array,
or a 16.times.24 array. Plate bores of an 8.times.12 array are
sometimes spaced 9 mm apart (measured center to center). Plate
bores of a 16.times.24 array are sometimes spaced 4.5 mm apart
(measured center to center).
In some embodiments a tray comprises one or more tray sidewalls
that project from a distal plate surface (e.g., 70). A tray
sidewall, when present, extends in a direction from a plate
proximal surface (e.g., 68) towards a plate distal surface (e.g.,
70). A tray sidewall often projects substantially in an axial
direction (e.g., along axis 400 in FIG. 21). An axial length (e.g.,
as measured along axis 400) of a tray sidewall can be about 15 mm
or less, 10 mm or less, about 9 mm or less, about 8 mm or less,
about 7 mm or less, about 6 mm or less, about 5 mm or less, about 4
mm or less, about 3 mm or less or about 2 mm or less. In some
embodiments an axial length of a tray sidewall is about 15 mm to
about 2 mm, about 10 mm to about 2 mm, about 10 mm to about 4 mm or
about 10 mm to about 5 mm. In some embodiments an axial length of a
tray sidewall is about 10 mm, about 9.5 mm, about 9 mm, about 8.5
mm, about 7 mm, about 7.5 mm, about 6 mm, about 5.5 mm, about 5 mm,
about 4.5 mm, about 4 mm, about 3.5 mm, about 3 mm, about 2 mm or
about 1 mm. In some embodiments, a tray sidewall comprises a
maximum axial length of about 20 mm, about 15 mm or about 10 mm. In
some embodiments a tray flange 66 extends (e.g., laterally) from
one or more of the tray sidewalls. In certain embodiments a tray
flange comprises a proximal ledge 74 and a distal rim 76. A tray
flange sometimes spans the perimeter of plate. A tray flange is
sometimes continuous and uninterrupted around the perimeter of a
plate. A tray flange sometimes comprises an interruption. Sometimes
a tray flange comprises a recess (e.g., a beveled recess 96).
Sometimes a tray comprises one or more exterior ribs 78 that
project from one or more of the tray sidewalls. Exterior ribs
sometimes integrate with a tray sidewall and a tray flange (e.g., a
proximal ledge of a tray flange). Without being limited to theory,
sometimes exterior ribs add support and stability to tray sidewalls
and/or to a tray flange. However, depending on the choice of
materials used, in some embodiments, exterior ribs are an optional
feature of a single-walled tray.
In some embodiments a tray comprises a tab 92 that projects
proximal from the proximal plate surface 68. A tray tab is often
coextensive and sometimes coplanar with a tray sidewall. In certain
embodiments a tray tab comprises a tab supporting rib 94 that
integrates with a tab and the proximal plate surface. In some
embodiments a tray tab is used as a surface for gripping and
sometimes for removing a tray from a base.
In some embodiments a tray comprises a plurality of annular members
80 that project from a distal plate surface. In certain embodiments
each annular member is associated with and/or comprises a plate
bore 72. Sometimes an annular member comprises a first bore 72'
concentric with a plate bore 72. In some embodiments a plate bore
and a first bore have substantially the same inner diameter.
Sometimes an annular member comprises a second bore 72''. In
certain embodiments a second bore is concentric with a plate bore
and comprises a smaller inner diameter than a first bore.
In some embodiments an annular member comprises a first member 80'
and a second member 80''. Often the first member and second member
of an annular member comprise concentric bores that are concentric
with a plate bore. In certain embodiments a first member comprises
a first bore 72' and a second member comprises a second bore 72''
and the second bore comprises a smaller inner diameter than the
first bore. In some embodiments a first member has an outer
diameter greater than a second member. In certain embodiments a
first member has an outer diameter that is substantially the same
as the outer diameter of the second member. Sometimes a first
member is proximal to a second member. Sometimes a first member is
integrated with a distal plate surface and a second member is not
integrated directly with a plate surface. In some embodiments a
first member is integrated with and/or coextensive with a second
member.
In certain embodiments a tray comprises one or more interior ribs
86, each of which interior ribs is integrated with a first annular
member and a second annular member adjacent to the first annular
member. Sometimes an interior rib is integrated with a first
annular member and one of the tray sidewalls. In some embodiments
an interior rib is integrated with a distal plate surface. An
interior rib is sometimes parallel with one of the plate sidewalls.
Interior ribs, in some embodiments, add support to annular members
and sometimes to a plate sidewall. Sometimes all annular members
are interconnected with and/or integrated with interior ribs. An
interior ribs is sometimes integrated with a first member or a
second member, or a first and a second member. Sometimes an annular
member, or portion thereof, is integrated with one or more interior
ribs. Sometimes an annular member is integrated with 1, 2, 3, 4, 5,
6, 7, 8, 9 or 10 interior ribs.
In some embodiments a tray comprises a tray connector 88, often
configured to engage (e.g., mate with) a connector (e.g., a flange
connector) on a pipette tip rack base. Sometimes a tray connector
projects from the distal rim of a tray flange. Sometimes a tray
connector projects and/or extends from a distal portion of a plate
sidewall. In some embodiments a tray connector comprises one or
more barbs 90. A tray connector can be any suitable connector. A
tray connector is sometimes a talon connector. In some embodiments
a tray comprises 1 or more connectors. Sometimes a tray comprises
at least 4 and sometimes at least 8 connectors. Sometimes a tray
comprises 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16,
17, 18, 19, or 20 connectors. In some embodiments a tray sidewall
comprises 1 or more connectors. Sometimes a tray sidewall comprises
1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 connectors. Sometimes a tray
sidewall does not comprise a connector. In certain embodiments each
of two opposing tray sidewalls (e.g., two long sidewalls) comprise
1 or more connectors and each of two other opposing sidewalls
(e.g., two short sidewalls), do not comprise a connector. In some
embodiments each of two opposing tray sidewalls (e.g., two long
sidewalls) comprise 2 connectors and each of two other opposing
sidewalls (e.g., two short sidewalls) comprises one connector.
Lid
In some embodiments a tray comprises a lid 100 comprising lid
sidewalls 108, a lid proximal surface 106 and a lid interior distal
surface 116. In some embodiments a lid comprises four lid sidewalls
arranged in a substantially rectangular configuration. Lid
sidewalls are sometimes connected by a lid side junction 110. In
some embodiments a lid sidewall and/or a lid side junction
comprises a lid distal edge 130. A lid side junction is configured
to connect two lid sidewalls. Sometimes a lid comprises four lid
side junctions. A lid side junction can be a suitable
configuration, non-limiting examples of which include a 90 degree
junction, a corner, a curve, a bevel, angled, planar, the like or
combinations thereof. Lid sidewalls and a lid side junction are
often integrated with a lid proximal surface and/or an interior
distal surface. Lid sidewalls, a lid proximal surface and/or a lid
interior distal surface are sometimes substantially flat. A lid
proximal surface sometimes comprises a lid top member 112, ridges,
bumps or/or dents. Sometimes a lid top member 112, ridges, bumps
or/or dents, when present, are configured for a lid proximal
surface to engage a base bottom (e.g., for stacking pipette tip
racks).
In some embodiments a lid, or portions thereof (e.g., lid
sidewalls, junction, interior distal surface or lid proximal
surface) comprise interior and/or exterior ribs or ridges that
provide support and structural integrity to a lid. Sometimes a lid,
or portions thereof, does not comprises ribs or ridges.
In some embodiments a lid is configured to engage a base. A lid
distal edge 130, or portions thereof, is sometimes configured to
engage a lip (e.g., a lid proximal surface), flange and/or a ridge
of a base. In some embodiments a lid comprises a suitable connector
(e.g., a lid connector 102, a clasp 104) configured to engage
(e.g., mate with, attach to) a connector on a base. In some
embodiments a lid and/or lid sidewall comprises one or more
connectors. In some embodiments a connector on a lid is coextensive
with a lid sidewall and projects in a distal orientation from a lid
sidewall. Sometimes a lid and/or lid sidewall comprises 1, 2, 3, 4,
5, 6 or more connectors. Sometimes only two lid sidewalls comprises
lid connectors. Sometimes only one lid sidewall comprises lid
connectors. In some embodiments a connector is coextensive with a
lid sidewall and projects in a distal orientation from a lid
sidewall.
In some embodiments a lid comprises a lid connector 102 configured
to engage (e.g., mate with, attach to) a lip connector on the lip
of the base. In some embodiments a lid connector is coextensive
with a lid sidewall and projects in a distal orientation from a lid
sidewall. A lid connector sometimes comprises a hinge 118 and/or a
hinge projection 120. In some embodiments a hinge and/or a hinge
projection are configured to reversibly connect a lid connector to
a lip connector. In certain embodiments a lid connector is
configured (e.g., with a hinge) to connect a lid to a base and
allow the lid to open and close while the lid remains attached to
the base. In some embodiments a lid and/or lid sidewall comprises
one or more lid connectors. Sometimes a lid and/or lid sidewall
comprises 1, 2, 3, 4, 5, 6 or more lid connectors. Sometimes only
one lid sidewall comprises lid connectors.
In certain embodiments a lid comprises a clasp configured to engage
a base flange at the interruption on the ridge 46 of a base. In
some embodiments a clasp is coextensive with a lid sidewall and
projects in a distal orientation from a lid sidewall. In some
embodiments a clasp is a connector and sometimes an interruption of
the ridge 46 is a connector. Sometimes a clasp is a connector
configured to reversibly engage (e.g., mate with) a connector on a
base (e.g., an interruption of a ridge). A clasp sometimes
comprises a clasp projection 122 configured to engage a base flange
at the interruption on the ridge 46 of a base.
In certain embodiments a lid and/or a lid sidewall comprises one or
more lid flanges 114. In some embodiments a lid sidewall comprises
1, 2, 3, 4, 5, 6, or more flanges. In certain embodiments a lid
sidewall that comprises a clasp comprises two flanges. In some
embodiments a lid sidewall that comprises a lid connector (e.g., a
connector with a hinge, a connector that is not a clasp) does not
comprise a flange. A lid flange is often coextensive and/or
coplanar with a lid sidewall. A lid flange often projects in a
distal orientation from a lid sidewall and/or a lid distal edge. A
lid flange is sometimes configured to engage a buttress. For
example, sometimes a lid flange, or portion thereof, is configured
to mate with a buttress between two opposing buttress sidewalls
(e.g., when a lid engages a base (e.g., when a lid is in a closed
position)). A lid flange sometimes engages (e.g., sets upon) a
buttress face (e.g., when a lid engages a base (e.g., when a lid is
in a closed position)). In some embodiments a lid side junction
comprises a lid flange. In some embodiments a lid side junction is
coextensive with a lid flange. In some embodiments a lid flange is
coextensive with two lid side walls and a lid side junction. In
some embodiments a lid flange that is coextensive with two lid side
walls and a lid side junction is configured to reversibly engage a
clamped buttress.
Single-Walled Construction
In certain embodiments a rack or rack component (e.g., a base, lid,
tray) is of single-walled construction (e.g., single walls) and is
termed herein a single-walled rack, single-walled base,
single-walled lid, and/or single-walled tray. In certain
embodiments all components of a rack (e.g., base, lid, & tray)
comprise or consist of a single-walled construction. Sometimes all
components of a single-walled base (e.g., base side walls, bottom,
buttresses (e.g., buttress sidewalls, face, bottom), ridges,
flanges, lips, the like or combinations thereof) are of a
single-walled construction. In some embodiments, a pipette tip rack
assembly (e.g., comprising at least a base and a tray) is entirely
of single-walled construction.
A base and/or tray of single-walled construction often is
constructed from a single layer of a material. For example, walls
of a single-walled rack or base often are only a single layer of
material that separates the interior of the rack or base from the
exterior of the rack or base. In some embodiments walls of a
single-walled base assembled with a tray, are only a single layer
of material that separates the interior of the base from the
exterior of the base. In some embodiments a single-walled base or
single-walled portion of a base comprises only a single layer of
material that separates the interior of the base from the exterior
of the base. In some embodiments a single-walled component of a
rack (e.g., a singled walled base, tray, lid) includes no double
walls. Sometimes a component or assembly of single-walled
construction (e.g., a single-walled rack, e.g., lid, tray, base or
portion thereof) does not include any substantial air pockets or
air space within a wall (e.g., sidewall and/or a bottom). A rack
component or base, or portion thereof of single-walled construction
generally does not include a void between walls. For example, in
some embodiments, a single-walled pipette tip rack assembly (e.g.,
comprising at least a base and a tray), is substantially
single-walled, where only a single wall of material separates the
interior of the assembly from the exterior of the assembly.
A single-walled base often comprises an interior perimeter that
includes the sum of all interior sidewalls (e.g., 18B and 20B),
junctions (e.g., 22), buttress sidewall inner surfaces (e.g., 30A)
and/or buttress face interiors (e.g., 16'). The walls defining the
interior perimeter of a single-wall base generally are entirely of
single-walled construction.
In some embodiments all walls (e.g., all sidewalls) of a
single-walled rack base are about 0.1 to about 3 mm, about 0.1 to
about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about
0.9 to about 1.1 mm thick. In some embodiments all walls (e.g.,
base sidewalls, buttress walls, junctions, the like) of a
single-walled rack base are about 0.1 to about 3 mm, about 0.1 to
about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about
0.9 to about 1.1 mm thick. In some embodiments all walls of a
single-walled rack base (e.g., any one wall, every wall, e.g., a
base bottom, a base sidewall) are about 0.5, 0.6, 0.7, 0.8, 0.9,
1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm thick. Sometimes the maximum
thickness of every wall (e.g., all walls) of a single-walled rack
base is 2 mm or less, 1.9 mm or less, 1.8 mm or less, 1.7 mm or
less, 1.6 mm or less, 1.5 mm or less, 1.4 mm or less, 1.3 mm or
less, 1.2 mm or less, 1.1 mm or less, 1.0 mm or less, 0.9 mm or
less, 0.8 mm or less or 0.70 mm or less. In certain embodiments,
the wall thickness of the bottom of a single-walled base varies in
thickness (e.g., within the range of wall thicknesses herein) due,
in part, to wells, walls and/or ridges on the bottom interior
surface.
In some embodiments all walls of a buttress (e.g., a buttress
sidewall, a buttress face) of a single-walled rack base are about
0.1 to about 3 mm, about 0.1 to about 1.5 mm, about 0.5 to about
1.5 mm, 0.8 to about 1.2 or about 0.9 to about 1.1 mm thick. In
some embodiments all walls of all buttresses of a single-walled
rack base are about 0.1 to about 3 mm, about 0.1 to about 1.5 mm,
about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about 0.9 to about
1.1 mm thick. In some embodiments all walls of buttress of a
single-walled rack base are about 0.5, 0.6, 0.7, 0.8, 0.9, 1.0,
1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm thick. Sometimes the maximum
thickness of any one wall and/or all walls of all buttresses of a
single-walled rack base is 2 mm or less, 1.9 mm or less, 1.8 mm or
less, 1.7 mm or less, 1.6 mm or less, 1.5 mm or less, 1.4 mm or
less, 1.3 mm or less, 1.2 mm or less, 1.1 mm or less, 1.0 mm or
less, 0.9 mm or less, 0.8 mm or less or 0.70 mm or less.
In some embodiments all structures (e.g., connectors, ridges, ribs,
lip, flanges, and the like) of a single-walled rack base are about
0.1 to about 3 mm, about 0.1 to about 1.5 mm, about 0.5 to about
1.5 mm, 0.8 to about 1.2 or about 0.9 to about 1.1 mm thick. In
some embodiments all structures of a single-walled rack base are
about 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm
thick. Sometimes the maximum thickness of any one structure and/or
all structures of a single-walled rack base is 2 mm or less, 1.9 mm
or less, 1.8 mm or less, 1.7 mm or less, 1.6 mm or less, 1.5 mm or
less, 1.4 mm or less, 1.3 mm or less, 1.2 mm or less, 1.1 mm or
less, 1.0 mm or less, 0.9 mm or less, 0.8 mm or less or 0.70 mm or
less.
In some embodiments, any one wall of a lid and/or tray of a
single-walled rack is about 0.1 to about 3 mm, about 0.1 to about
1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about 0.9 to
about 1.1 mm thick. In some embodiments all walls of a lid and/or
tray of a single-walled rack base are about 0.1 to about 3 mm,
about 0.1 to about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about
1.2 or about 0.9 to about 1.1 mm thick. In some embodiments all
walls of a lid and/or tray of a single-walled rack base are about
0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm
thick. Sometimes the maximum thickness of all walls of a lid and/or
tray of a single-walled rack base is 2 mm or less, 1.9 mm or less,
1.8 mm or less, 1.7 mm or less, 1.6 mm or less, 1.5 mm or less, 1.4
mm or less, 1.3 mm or less, 1.2 mm or less, 1.1 mm or less, 1.0 mm
or less, 0.9 mm or less, 0.8 mm or less or 0.70 mm or less.
Partial Single-Walled Construction
In certain embodiments a partial single-walled pipette tip rack
(e.g., a base, or assembly of a base and tray) comprises
single-walls and double-walls. In some embodiments a partial
single-walled pipette tip rack comprises primarily single-walls and
certain features or components that are double-walled. In some
embodiments a partial single-walled base comprises one or more
components that are double-walled. For example, in some
embodiments, most walls of a rack base or rack assembly (e.g., base
sidewalls, buttress face surfaces, buttress sidewall surfaces,
junctions, tray, and the like, or combinations thereof) of a
partial single-walled rack base or rack assembly are of
substantially single-walled construction with the exception of one
or more double-walled posts. In some embodiments the interior wall
perimeter of a partial single-walled pipette tip rack base is about
60% or greater, 70% or greater, 80% or greater, 90% or greater, or
95% or greater, single walls. In some embodiments the interior wall
perimeter of a partial single-walled pipette tip rack base is about
90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98% or 99% single walls.
For example, a base often comprises an interior perimeter that
includes the sum of all interior sidewalls (e.g., 318B and 320B),
junctions (e.g., 322), buttress sidewall inner surfaces (e.g.,
330A), buttress face interiors (e.g., 316') and/or post inner walls
(e.g., 327B). In certain embodiments a partial single-walled
pipette tip rack base comprises an interior perimeter comprising of
about 40% or less, 35% or less, 30% or less, 25% or less, 20% or
less or 10% or less double walls, where the remaining portions of
the interior perimeter are single-walls. In some embodiments a
partial single-walled pipette tip rack base comprises an interior
perimeter comprising of about 20%, about 19%, about 18%, about 17%,
about 16%, about 15%, about 14%, about 13%, about 12%, about 11%,
or about 10% or less double walls, where the remaining portions of
the interior perimeter are single-walls.
A "double-walled" construction often refers to two layers of
material (e.g., walls, e.g., double walls) that separate the
interior of a base, or a portion thereof, from the exterior of a
base, or a portion thereof. In some embodiments a double-walled
construction comprises two opposing walls or barriers (e.g., double
walls), which often are separated by a void. In some embodiments, a
partial single-walled pipette tip rack base is primarily of
single-wall construction and includes one or more posts of
double-walled construction, where one of the post walls is an
extension of an adjacent wall of single-walled construction. For
example, as shown in FIG. 46, post inner wall portion 327B' is an
extension of adjacent base sidewall 316' which comprises a
single-walled construction. In some embodiments, one wall of a post
is a wall present in certain single-walled base embodiments (e.g.,
wall junction 22 in FIG. 10A is similar to post inner wall 327B
comprising wall junction 322 in FIG. 47). In some embodiments a
post wall (e.g., a post inner wall, a post outer wall) is
integrated with a single-walled portion of a base. In some
embodiments a post inner wall is integrated with and/or
co-extensive with a base sidewall (e.g., a base interior sidewall
surface, a base exterior sidewall surface), or portion thereof. In
some embodiments a post outer wall is integrated with and/or
co-extensive with a base sidewall (e.g., a base interior sidewall
surface, a base exterior sidewall surface), or portion thereof.
In some embodiments a wall (e.g., a base sidewall) of a partial
single-walled rack base is about 0.1 to about 3 mm, about 0.1 to
about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about
0.9 to about 1.1 mm thick. In some embodiments all walls (e.g.,
base sidewalls, buttress walls, junctions, the like) of a partial
single-walled rack base are about 0.1 to about 3 mm, about 0.1 to
about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about
0.9 to about 1.1 mm thick. In some embodiments a wall of a partial
single-walled rack base (e.g., any one wall, top, bottom, sides) is
about 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm
thick. Sometimes the maximum thickness of all walls of a partial
single-walled rack base is 2 mm or less, 1.9 mm or less, 1.8 mm or
less, 1.7 mm or less, 1.6 mm or less, 1.5 mm or less, 1.4 mm or
less, 1.3 mm or less, 1.2 mm or less, 1.1 mm or less, 1.0 mm or
less, 0.9 mm or less, 0.8 mm or less or 0.70 mm or less. In certain
embodiments, the wall thickness of the bottom of a partial
single-walled base varies in thickness (e.g., within the range of
wall thicknesses herein) due, in part, to wells, walls and/or
ridges on the bottom interior surface.
In some embodiments a wall of a buttress (e.g., a buttress
sidewall, a buttress face) of a partial single-walled rack base is
about 0.1 to about 3 mm, about 0.1 to about 1.5 mm, about 0.5 to
about 1.5 mm, 0.8 to about 1.2 or about 0.9 to about 1.1 mm thick.
In some embodiments all walls of a buttress of a partial
single-walled rack base are about 0.1 to about 3 mm, about 0.1 to
about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about
0.9 to about 1.1 mm thick. In some embodiments a wall of buttress
of a partial single-walled rack base is about 0.5, 0.6, 0.7, 0.8,
0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm thick. Sometimes the
maximum thickness of a wall of a buttress of a partial
single-walled rack base is 2 mm or less, 1.9 mm or less, 1.8 mm or
less, 1.7 mm or less, 1.6 mm or less, 1.5 mm or less, 1.4 mm or
less, 1.3 mm or less, 1.2 mm or less, 1.1 mm or less, 1.0 mm or
less, 0.9 mm or less, 0.8 mm or less or 0.70 mm or less.
In some embodiments, any one wall of a lid and/or tray of a partial
single-walled rack is about 0.1 to about 3 mm, about 0.1 to about
1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about 0.9 to
about 1.1 mm thick. In some embodiments all walls of a lid and/or
tray of a partial single-walled rack base are about 0.1 to about 3
mm, about 0.1 to about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to
about 1.2 or about 0.9 to about 1.1 mm thick. In some embodiments a
wall of a lid and/or tray of a partial single-walled rack base is
about 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm
thick. Sometimes the maximum thickness of a wall of a lid and/or
tray of a partial single-walled rack base is 2 mm or less, 1.9 mm
or less, 1.8 mm or less, 1.7 mm or less, 1.6 mm or less, 1.5 mm or
less, 1.4 mm or less, 1.3 mm or less, 1.2 mm or less, 1.1 mm or
less, 1.0 mm or less, 0.9 mm or less, 0.8 mm or less or 0.70 mm or
less.
In some embodiments, any one wall of a post of a partial
single-walled rack is about 0.1 to about 3 mm, about 0.1 to about
1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or about 0.9 to
about 1.1 mm thick. In some embodiments all walls of a post of a
partial single-walled rack base are about 0.1 to about 3 mm, about
0.1 to about 1.5 mm, about 0.5 to about 1.5 mm, 0.8 to about 1.2 or
about 0.9 to about 1.1 mm thick. In some embodiments a wall of a
post of a partial single-walled rack base is about 0.5, 0.6, 0.7,
0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or 2 mm thick. Sometimes the
maximum thickness of a wall of a post of a partial single-walled
rack base is 2 mm or less, 1.9 mm or less, 1.8 mm or less, 1.7 mm
or less, 1.6 mm or less, 1.5 mm or less, 1.4 mm or less, 1.3 mm or
less, 1.2 mm or less, 1.1 mm or less, 1.0 mm or less, 0.9 mm or
less, 0.8 mm or less or 0.70 mm or less.
Connectors
Connectors (e.g., a connector pair, complementary connectors) on a
base, lid and/or tray can interact in any convenient arrangement,
including without limitation, a slip fit, interference fit, snap
fit, locked engagement, removable engagement, reversible
engagement, releasable engagement and combinations thereof (e.g.,
locked engagement and reversible engagement). In some embodiments a
connector (e.g., a connector pair) comprises a projection-orifice
arrangement (e.g., male-female connectors), for example. A suitable
projection connector can be used on a base, lid and/or tray,
non-limiting examples of which include tabs, pins, pegs, barbs,
hooks, prongs, the like or combinations thereof. A connector can
have any suitable profile, including without limitation, S-shape,
J-shape, I-shape, W-shape, cross or X-shape and Y-shape profiles
and the like. A projection connector sometimes can include one or
more terminal projections configured to effect an interference fit
or snap-fit (e.g., barb, node, boss and the like), in some
embodiments. A projection connector can include a region of
decreased thickness, and/or a region of increased thickness, and
sometimes flexes in an area of decreased thickness. A suitable
orifice connector can be used on a base, lid and/or tray,
non-limiting examples of which include apertures, slots, holes,
bores, indentations, cross or X-shapes, the like or combinations
thereof. Projection connectors generally are configured to mate
with a counterpart orifice connector.
A connector can be in connection (e.g., integrated, molded, fused
to, coextensive, adhered, welded, glued, the like or a combination
thereof) with any suitable portion of a lid (e.g., a lid sidewall),
portion of a tray (e.g., tray flange, distal rim, tray sidewall)
and/or portion of a base (e.g., flange, lip, ridge).
A connector can be constructed from any suitable material for
flexible arrangement between the lid and base. A connector
sometimes is constructed from a moldable material and sometimes a
polymer (e.g., plastic, thermoplastic). Non-limiting examples of
moldable materials include polypropylene (PP), polyethylene (PE),
high-density polyethylene (HDPE), low-density polyethylene (LDPE),
polyethylene teraphthalate (PET), polyvinyl chloride (PVC),
polytetrafluoroethylene (PTFE), polystyrene (PS), high-density
polystyrene, acrylonitrile butadiene styrene copolymers,
cross-linked polysiloxanes, polyurethanes, (meth)acrylate-based
polymers, cellulose and cellulose derivatives, polycarbonates, ABS,
tetrafluoroethylene polymers, corresponding copolymers, plastics
with higher flow and lower viscosity or a combination of two or
more of the foregoing, and the like. A connector can be constructed
from the same material, or different material, as the tray, base or
lid element to which the connector is connected. In some
embodiments, a connector component is constructed from a material
different than the material from which its connector component
counterpart is manufactured. A connector sometimes is manufactured
from two or more materials in some embodiments. A lid and base
sometimes are connected by connectors configured as a hinge in some
embodiments.
When projection-orifice connectors are connected, a portion of, or
all of, the projection connector often is concealed (e.g.,
substantially concealed, partially concealed, partially inserted).
In some embodiments, a tab in association with the lid can be
concealed within a slot in association with a base. A projection
connector can include a flexible feature in some embodiments. A
flexible feature sometimes is a seam, indentation, region of
thinner thickness, junction and the like. In certain embodiments, a
junction between a lid and a lid connector (e.g., a tab, a clasp)
serves as a flexible joint feature (e.g., hinge feature).
Any suitable number of projection connectors and orifice connectors
may be utilized. In certain embodiments about 1 to about 100
connectors can be utilized (e.g., about 2, 3, 4, 5, 6, 7, 8, 9, 10,
20, 30, 40, 50, 60, 70, 80, 90). The number of projection
connectors is equal to or fewer than the number of orifice
connectors in certain embodiments. In some embodiments, a tray has
fewer tabs than slots, and sometimes there are slots on each short
side of a base and a lid having tabs can be mounted to either side
of the base. In certain embodiments, the slots are on each long
side of a base and a lid having tabs can be mounted to either long
side of the base. In some embodiments, the slots are on each short
side of a base and a lid having tabs can be mounted to either short
side of the base.
Methods
In some embodiments a single-walled pipette tip rack or partial
single-walled pipette tip rack comprising a base and a tray and/or
a lid is loaded with one or more pipette tips. Sometimes a rack as
described herein is loaded with 1 to 384 pipette tips or more.
Sometimes a rack is loaded with 1, 2, 4, 8, 12, 16, 24, 32, 48, 64,
96, 128, 256 or 384 pipette tips. In certain embodiments a rack is
loaded with a suitable number of pipette tips and the pipette tips
are loaded and/or inserted into the plate bores of a tray.
Sometimes pipette tips are loaded into a rack as described herein
by a suitable automated device configured to load pipette tips into
rack. In certain embodiments a rack is loaded with pipette tips
where the pipette tips are disposed within the plate bores of a
tray. Sometimes a rack is loaded with pipette tips disposed within
the plate bores of a tray and the rack comprising pipette tips is
covered with a lid (e.g., by closing a lid).
In some embodiments a rack as described herein, or portions
thereof, is sometimes loaded with pipette tips and the assembly
(e.g., rack, tray, pipette tips, and/or lid) is sterilized by a
suitable method. Sometimes a rack as described herein is optionally
loaded with pipette tips, sterilized and sealed by a suitable
method (e.g., sealed with plastic, shrink wrap and/or or a suitable
material).
In certain embodiments, one or more pipette tips disposed within
the plate bores of a rack as described herein, are removed from the
rack (e.g., by an automated fluid handling device). In some
embodiments one or more pipette tips are removed from a rack at any
one time. Sometimes pipette tips are removed from a rack 2, 3, 4,
5, 6, 7, 8, 16, 24, 32, 48, 64, 96, 128, 256 or 384 at a time. In
some embodiments pipette tips are removed from a rack one at time.
In some embodiments a rack is repeatedly loaded with pipette tips
and pipette tips are repeatedly removed from the rack.
In some embodiments a base as described herein is engaged with an
automated fluid handling device. Sometimes an automated fluid
handling device comprises a stage configured to engage a base as
described. Sometimes an automated fluid handling device comprises a
stage configured to engage a base, as described herein, comprising
a footprint configured to SBS standards for a microplate footprint.
In some embodiments an automated fluid handling device engages a
base by a suitable method, non-limiting examples of which include a
retaining structure (e.g., a structure that restricts lateral
movement of a base (e.g., a retaining ridge, projections, and/or a
tray, any one of which are configured to the dimensions of a base
footprint)), compression of the base or a portion thereof (e.g.,
base sidewalls, a buttress, or a portion thereof), one or more feet
(e.g., pads, e.g., rubber pads) configured to engage a buttress
bottom or portion thereof (e.g., a bottom recess), clamps (e.g., a
clamp configured to engage a buttress or portion thereof, e.g., a
buttress bottom), the like or combinations thereof.
In some embodiments a base is used as a basin. In some embodiments
liquid is introduced into a base and the liquid is contained within
the base sidewalls and the base bottom. Sometimes a fluid is
transferred to or from a base. For example, sometimes a fluid is
transferred to or from one or more features of a base bottom (e.g.,
a well, a depression, or the like) where the liquid is contained.
In certain embodiments a liquid retained within a base, as
described herein, is removed and/or transferred to another location
by a device (e.g., a pipette, a multichannel pipette, an automated
fluid handling device (e.g., a device comprising an array of
nozzles with an array of pipette tips affixed to the nozzles)). In
certain embodiments liquid retained within a feature of a base
bottom (e.g., a well, a depression, or the like) is removed and/or
transferred to another location by a device (e.g., a pipette, a
multichannel pipette, an automated fluid handling device (e.g., a
device comprising an array of nozzles with an array of pipette tips
affixed to the nozzles)). Sometimes fluid is transferred from a
base, as described herein, to another container (e.g., one or more
tubes, wells (e.g., wells of a microtiter plate)) by a device
(e.g., an automated fluid handling device)).
Methods of Manufacturing--Materials
Each rack component here (e.g., base, lid, tray, and portions
thereof) can be manufactured from a commercially suitable material.
Rack components often are manufactured from one or more moldable
materials, independently selected from those that include, without
limitation, polypropylene (PP), polyethylene (PE), high-density
polyethylene (HDPE), low-density polyethylene (LDPE), polyethylene
terephthalate (PET), polyvinyl chloride (PVC),
polytetrafluoroethylene (PTFE), polystyrene (PS), high-density
polystyrene, acrylonitrile butadiene styrene copolymers,
cross-linked polysiloxanes, polyurethanes, (meth)acrylate-based
polymers, cellulose and cellulose derivatives, polycarbonates, ABS,
tetrafluoroethylene polymers, corresponding copolymers, plastics
with higher flow and lower viscosity or a combination of two or
more of the foregoing, and the like.
Non-limiting examples of plastics with higher flow and lower
viscosity include, any suitable material having a hardness
characterized by one or more of the following properties, in
certain embodiments: a melt flow rate (230 degrees Celsius at 2.16
kg) of about 30 to about 75 grams per 10 minutes using an ASTM D
1238 test method; a tensile strength at yield of about 3900 to
about 5000 pounds per square inch using an ASTM D 638 test method;
a tensile elongation at yield of about 7 to about 14% using an ASTM
D 638 test method; a flexural modulus at 1% sectant of about
110,000 to about 240,000 pounds per square inch using an ASTM D 790
test method; a notched izod impact strength (23 degrees Celsius) of
about 0.4 to about 4.0 foot pounds per inch using an ASTM D 256
test method; and/or a heat deflection temperature (at 0.455 MPa) of
about 160 degrees to about 250 degrees Fahrenheit using an ASTM D
648 test method. A material used to construct the distal section
and/or axial projections include moldable materials in some
embodiments. Non-limiting examples of materials that can be used to
manufacture the distal section and/or axial projections include
polypropylene, polystyrene, polyethylene, polycarbonate, and the
like, and mixtures thereof. In certain embodiments, a rack
component described herein is not manufactured from an elastomer,
with certain exceptions for antistatic components described
hereafter should they be included.
Anti-Microbial Materials
A rack component may include one or more antimicrobial materials.
An antimicrobial material may be coated on a surface (e.g., inner
and/or outer surface) or impregnated in a moldable material, in
some embodiments. One or more portions or sections, or all portions
and sections, of a rack component may include one or more
antimicrobial materials. In some embodiments anti-microbial agents
or substances may be added to the moldable plastic during the
manufacture process. In some embodiments, the anti-microbial agent
or substance can be an anti-microbial metal. The addition of
anti-microbial agents may be useful in (i) decreasing the amount of
microbes present in or on a device, (ii) decreasing the probability
that microbes reside in or on a device, and/or (iii) decreasing the
probability that microbes form a biofilm in or on a device, for
example. Antimicrobial materials include, without limitation,
metals, halogenated hydrocarbons, quaternary salts and sulfur
compounds.
Non-limiting examples of metals with anti-microbial properties are
silver, gold, platinum, palladium, copper, iridium (i.e. the noble
metals), tin, antimony, bismuth, zinc cadmium, chromium, and
thallium. The afore-mentioned metal ions are believed to exert
their effects by disrupting respiration and electron transport
systems upon absorption into bacterial or fungal cells. A
commercially accessible form of silver that can be utilized in
devices described herein is SMARTSILVER.TM. NovaResin.
SMARTSILVER.TM. NovaResin is a brand of antimicrobial master batch
additives designed for use in a wide range of polymer application.
Billions of silver nanoparticles can easily be impregnated into
PET, PP, PE and nylon using standard extrusion or injection molding
equipment. SMARTSILVER.TM. NovaResin additives may be delivered as
concentrated silver-containing master batch pellets to facilitate
handling and processing. NovaResin is designed to provide optimum
productivity in a wide range of processes, including fiber
extrusion, injection molding, film extrusion and foaming.
Further non-limiting examples of anti-microbial substances or
agents include, without limitation, inorganic particles such as
barium sulfate, calcium sulfate, strontium sulfate, titanium oxide,
aluminum oxide, silicon oxide, zeolites, mica, talcum, and kaolin.
Anti-microbial substances also include halogenated hydrocarbons,
quaternary salts and sulfur active compounds.
Halogenated hydrocarbons, include, without limitation, halogenated
derivatives of salicylanilides (e.g., 5-bromo-salicylanilide;
4',5-dibromo-salicylanilide; 3,4',5-tribromo-salicylanilide;
6-chloro-salicylanilide; 4'5-dichloro-salicylanilide;
3,4'5-trichloro-salicylanilide; 4',5-diiodo-salicylanilide;
3,4',5-triiodo-salicylanilide;
5-chloro-3'-trifluoromethyl-salicylanilide;
5-chloro-2'-trifluoromethyl-salicylanilide;
3,5-dibromo-3'-trifluoromethyl-salicylanilide;
3-chloro-4-bromo-4'-trifluoromethyl-salicylanilide;
2',5-dichloro-3-phenyl-salicylanilide;
3',5-dichloro-4'-methyl-3-phenyl-salicylanilide;
3',5-dichloro-4'-phenyl-3-phenyl-salicylanilide;
3,3',5-trichloro-6'-(p-chlorophenoxy)-salicylanilide;
3',5-dichloro-5'-(p-bromophenoxy)-salicylanilide;
3,5-dichloro-6'-phenoxy-salicylanilide;
3,5-dichloro-6'-(o-chlorophenoxy)-salicylanilide;
5-chloro-6'-(o-chlorophenoxy)-salicylanilide;
5-chloro-6'-beta-naphthyloxy-salicylanilide;
5-chloro-6'-alpha-naphthyloxy-salicylanilide;
3,3',4-trichloro-5,6'-beta-naphthyloxy-salicylalide and the
like).
Halogenated hydrocarbons also can include, without limitation,
carbanilides (e.g., 3,4,4'-trichlorocarbanilide (TRICLOCARBAN);
3,3',4-trichloro derivatives;
3-trifluoromethyl-4,4'-dichlorocarbanilide and the like).
Halogenated hydrocarbons include also, without limitation,
bisphenols (e.g., 2,2'-methylenebis(4-chlorophenol);
2,2'-methylenebis(4,5-dichlorophenol);
2,2'-methylenebis(3,4,6-trichlorophenol);
2,2'-thiobis(4,6-dichlorophenol); 2,2'-diketobis(4-bromophenol);
2,2'-methylenebis(4-chloro-6-isopropylphenol);
2,2'-isopropylidenebis(6-sec-butyl-4-chlorophenol) and the
like).
Also included within hydrogenated hydrocarbons are halogenated
mono- and poly-alkyl and aralkyl phenols (e.g.,
methyl-p-chlorophenol; ethyl-p-chlorophenol;
n-propyl-p-chlorophenol; n-butyl-p-chlorophenol;
n-amyl-p-chlorophenol; sec-amyl-p-chlorophenol;
n-hexyl-p-chlorophenol; cyclohexyl-p-chlorophenol;
n-heptyl-p-chlorophenol; n-octyl-p-chlorophenol; o-chlorophenol;
methyl-o-chlorophenol; ethyl-o-chlorophenol;
n-propyl-o-chlorophenol; n-butyl-o-chlorophenol;
n-amyl-o-chlorophenol; tert-amyl-o-chlorophenol;
n-hexyl-o-chlorophenol; n-heptyl-o-chlorophenol; p-chlorophenol;
o-benzyl-p-chlorophenol; o-benzyl-m-methyl-p-chlorophenol;
o-benzyl-m, m-dimethyl-p-chlorophenol;
o-phenylethyl-p-chlorophenol;
o-phenylethyl-m-methyl-p-chlorophenol; 3-methyl-p-chlorophenol;
3,5-dimethyl-p-chlorophenol; 6-ethyl-3-methyl-p-chlorophenol;
6-n-propyl-3-methyl-p-chlorophenol;
6-iso-propyl-3-methyl-p-chlorophenol;
2-ethyl-3,5-dimethyl-p-chlorophenol; 6-sec
butyl-3-methyl-p-chlorophenol;
6-diethylmethyl-3-methyl-p-chlorophenol;
6-iso-propyl-2-ethyl-3-methyl-p-chlorophenol; 2-sec
amyl-3,5-dimethyl-p-chlorophenol;
2-diethylmethyl-3,5-dimethyl-p-chlorophenol; 6-sec
octyl-3-methyl-p-chlorophenol; p-bromophenol; methyl-p-brdmophenol;
ethyl-p-bromophenol; n-propyl-p-bromophenol; n-butyl-p-bromophenol;
n-amyl-p-bromophenol; sec-amyl-p-bromophenol;
n-hexyl-p-bromophenol; cyclohexyl-p-bromophenol; o-bromophenol;
tert-amyl-o-bromophenol; n-hexyl-o-bromophenol; n-propyl-m,
m-dimethyl-o-bromophenol; 2-phenyl phenol; 4-chloro-2-methyl
phenol; 4-chloro-3-methyl phenol; 4-chloro-3,5-dimethyl phenol;
2,4-dichloro-3,5-dimethylphenol; 3,4,5,6-terabromo-2-methylphenol;
5-methyl-2-pentylphenol; 4-isopropyl-3-methylphenol;
5-chloro-2-hydroxydiphenylemethane).
Halogenated hydrocarbons also include, without limitation,
chlorinated phenols (e.g., parachlorometaxylenol,
p-chloro-o-benzylphenol and dichlorophenol); cresols (e.g.,
p-chloro-m-cresol), pyrocatechol; p-chlorothymol; hexachlorophene;
tetrachlorophene; dichlorophene; 2,3-dihydroxy-5,5'-dichlorophenyl
sulfide; 2,2'-dihydroxy-3,3',5,5'-tetrachlorodiphenyl sulfide;
2,2'-dihydroxy-3,3',5,5',6,6'-hexachlorodiphenyl sulfide and
3,3'-dibromo-5,5'-dichloro-2,2'-dihydroxydiphenylamine).
Halogenated hydrocarbons also may include, without limitation,
resorcinol derivatives (e.g., p-chlorobenzyl-resorcinol;
5-chloro-2,4-dihydroxy-di-phenyl methane;
4'-chloro-2,4-dihydroxydiphenyl methane;
5-bromo-2,4-dihydroxydiphenyl methane;
4'-bromo-2,4-dihydroxydiphenyl methane), diphenyl ethers, anilides
of thiophene carboxylic acids, chlorhexidines, and the like.
Quaternary salts include, without limitation, ammonium compounds
that include alkyl ammonium, pyridinum, and isoquinolinium salts
(e.g., 2,2'-methylenebis(4-chlorophenol);
2,2'-methylenebis(4,5-dichlorophenol);
2,2'-methylenebis(3,4,6-trichlorophenol);
2,2'-thiobis(4,6-dichlorophenol); 2,2'-diketobis(4-bromophenol);
2,2'-methylenebis(4-chloro-6-isopropylphenol);
2,2'-isopropylidenebis(6-sec-butyl-4-chlorophenol); cetyl
pyridinium chloride; diisobutylphenoxyethoxyethyldimethylbenzyl
ammonium chloride;
N-methyl-N-(2-hydroxyethyl)-N-(2-hydroxydodecyl)-N-benzyl ammonium
chloride; cetyl trimethylammonium bromide; stearyl
trimethylammonium bromide; oleyl dimethylethylammonium bromide;
lauryidimethylchlorethoxyethylammonium chloride;
lauryidimethylbenzyl-ammonium chloride; alkyl (Cg-Cig) dimethyl
(3,4-dichlorobenzyl)-ammonium chloride; lauryl pyridinium bromide;
lauryl iso-quinolinium bromide; N
(lauroyloxyethylaminoformylmethyl) pyridinium chloride, and the
like).
Sulfur active compounds include, without limitation, thiuram
sulfides and dithiocarbamates, for example (e.g., disodium ethylene
bis-dithiocarbamate (Nabam); diammonium ethylene
bis-dithiocarbamate (amabam); Zn ethylene bis-dithiocarbamate
(ziram); Fe ethylene bis-dithiocarbamate (ferbam); Mn ethylene
bis-dithiocarbamate (manzate); tetramrethyl thiuram disulfide;
tetrabenzyl thiuram disulfide; tetraethyl thiuram disulfide;
tetramethyl thiuram sulfide, and the like).
In certain embodiments, an antimicrobial material comprises one or
more of 4',5-dibromosalicylanilide; 3,4',5-tribromosalicylanilide;
3,4',5-trichlorosalicylanilide; 3,4,4'-trichlorocarbanilide;
3-trifluoromethyl4,4'-dichlorocarbanilide;
2,2'-methylenebis(3,4,6-trichlorophenol);
2,4,4'-trichloro-2'-hydroxydiphenyl ether; Tyrothricin;
N-methyl-N-(2-hydroxyethyl-N-(2-hydroxydodecyl)-N-benzyl ammonium
chloride; cetyl pyridinium chloride; 2,3%5-tribromosalicylanilide;
chlorohexidine digluconate; chlorohexidine diacetate;
4',5-dibromosalicylanilide; 3,4,4'-trichlorocarbanilide;
2,4,4'-trichloro-2-hydroxydiphenyl ether (TRICLOSAN;
5-chloro-2-(2,4-dichlorophenoxyl)phenol);
2,2'-dihydroxy-5,5'-dibromo-diphenyl ether) and the like.
Methods for manufacturing anti-microbial containing plastic devices
are described in International Patent Application No.
PCT/US2009/047541, filed on Jun. 16, 2009, published as published
patent application no. WO 2010/008737 on Jan. 21, 2010, and
entitled ANTIMICROBIAL FLUID HANDLING DEVICES AND METHODS OF
MANUFACTURE, having, the entirety of which is hereby incorporated
herein by reference.
Degradable Materials
One or more pipette tip rack components described herein may be
constructed from a degradable material. Any suitable degradable
material may be utilized, including without limitation from a
natural polymer, a bacterial produced cellulose, and/or chemically
synthesized polymeric material.
Non-limiting examples of a natural polymer include starch/synthetic
biodegradable plastic, cellulose acetate, chitosan/cellulose/starch
and denatured starch. Non-starch biodegradable components may
include chitin, casein, sodium (or zinc, calcium, magnesium,
potassium) phosphate and metal salt of hydrogen phosphate or
dihydrogen phosphate, amide derivatives of erucamide and oleamide
and the like, for example. Non-limiting examples of bacterial
produced cellulose include homopolymers, polymer blends, aliphatic
polyesters, chemosynthetic compounds and the like. Non-limiting
examples of chemically synthesized polymeric material include
aliphatic polyester, an aliphatic-aromatic polyester and a
sulfonated aliphatic-aromatic polyester.
In some embodiments, a rack component is manufactured from a
moldable material that is photodegradable and further includes a
photosensitizer. Non-limiting examples of photosensitizers include
aliphatic and/or aromatic ketones, including without limitation
acetophenone, acetoin, I'-acetonaphthone, 2'-acetonaphtone,
anisoin, anthrone, bianthrone, benzil, benzoin, benzoin methyl
ether, benzoin isopropyl ether, 1-decalone, 2-decalone,
benzophenone, p-chlorobenzophenone, dibenzalacetone,
benzoylacetone, benzylacetone, deoxybenzoin,
2,4-dimethylbenzophenone, 2,5-dimethylbenzophenone,
3,4-dimethylbenzophenone, 4-benzoylbiphenyl, butyrophenone,
9-fluorenone, 4,4-bis-(dimethylamino)-benzophenone,
4-dimethylaminobenzophenone, dibenzyl ketone, 4-methylbenzophenone,
propiophenone, benzanthrone, 1-tetralone, 2-tetralone,
valerophenone, 4-nitrobenzophenone, di-n-hexyl ketone, isophorone,
xanthone and the like.
Aromatic ketones may be used such as benzophenone, benzoin,
anthrone, deoxyanisoin and quinones (e.g., anthraquinone,
1-aminoanthraquinone, 2-aminoanthraquinone, 1-chloroanthraquinone,
2-chloroanthraquinone, 1-methylanthraquinone,
2-methylanthraquinone, 1-nitroanthraquinone, 2-phenylanthraquinone,
1,2-naphthoquinone, 1,4-naphthoquinone,
2-methyl-1,4-naphthoquinone, 1,2-benzanthraquinone,
2,3-benzanthraquinone, phenanthrenequinone, 1-methoxyanthraquinone,
1,5-dichloroanthraquinone, and 2,2'-dimethyl-1,1'-dianthraquinone,
and anthraquinone dyes. Quinones that may be used are
2-methylanthraquinone, 2-chloroanthraquinone, 2-ethylanthraquinone
and the like). A photodegradable plastic may include iron, zinc,
cerium cobalt, chromium, copper, vanadium and/or manganese
compounds in certain embodiments.
In some embodiments, a rack component comprises a
polyhydroxy-containing carboxylate, such as polyethylene glycol
stearate, sorbitol palmitate, adduct of sorbitol anhydride laurate
with ethylene oxide and the like; epoxidized soybean oil, oleic
acid, stearic acid, and epoxy acetyl castor oil or combinations
thereof. A rack component may include maleic anhydride, methacrylic
anhydride or maleimide in some embodiments, and in certain
embodiments, a rack component may comprise a polymer attacking
agent such as a microorganism or an enzyme. In some embodiments, a
rack component may include a coating layer, which prevents passage
of gas or permeation of water, on one or more surfaces that come
into contact with a liquid. A rack component that includes a
coating layer also may have silicon, oxygen, carbon, hydrogen, an
edible oil, a drying oil, melamine, a phenolic resin, a polyester
resin, an epoxy resin, a terpene resin, a urea-formaldehyde rein, a
styrene polymer, polyvinyl chloride, polyvinyl alcohol, polyvinyl
acetate, a polyacrylate, a polyimide, hydroxypropylmethylcellulose,
methocel, polyethylene glycol, an acrylic, an acrylic copolymer,
polyurethane, polylactic acid, a
polyhydroxybutyrate-hydroxyvalerate copolymer, a starch, soybean
protein, a wax, and/or mixtures thereof.
A rack component can be manufactured from any type of
environmentally friendly, earth friendly, biologically friendly,
natural, organic, carbon based, basic, fundamental, elemental
material. Biologically or environmentally friendly materials can
comprise any materials that are considered to inflict minimal or no
harm on biological organisms or the environment. Such materials can
aid in degradation and/or recycling of a rack or component thereof.
Such materials can have non-toxic properties, aid in producing less
pollutants, promote an organic environment, and further support
living organisms. In some embodiments a rack component can be made
from recycled or organic materials and/or in combination with
degradable materials. In certain embodiments, bio-PET can be
produced from a wide variety of different sources. Bio-PET can be
produced from any of type of plant such as algae, for example.
Other biologically or environmentally friendly PET materials may be
produced from other sources such as animals, inert substances,
organic materials or man-made materials, for example.
Degradable materials and methods of use are described in
International Patent Application No. PCT/US2009/063762, filed on
Nov. 9, 2009, and entitled DEGRADABLE FLUID HANDLING DEVICES,
having, the entirety of which is hereby incorporated herein by
reference.
Anti-Static Materials and Components
Anti-static materials and conditions sometimes are applied to a
pipette rack and/or component thereof. In certain embodiments an
anti-static agent can be incorporated into a moldable plastic
during the manufacture process of a rack component described
herein. A rack component may comprise any type of electrically
conductive material, such as a conductive metal for example.
Non-limiting examples of electrically conductive metals include
platinum (Pt), palladium (Pd), copper (Cu), nickel (Ni), silver
(Ag) and gold (Au). A conductive metal may be in any form in or on
a rack component, for example, such as metal flakes, metal powder,
metal strands or coating of metal.
An electrically conductive material, or portion thereof, may be any
material that contains movable electric charges, such as carbon for
example. In some embodiments, a rack component comprises about 5%
to about 40% or more carbon by weight (e.g., 7-10%, 9-12%, 11-14%,
13-16%, 15-18%, 17-20%, 19-22%, 21-24%, 23-26%, 25-28%, 27-30%,
29-32%, 32-34%, 33-36%, or 35-38% carbon by weight).
A rack component that contacts a pipette tip can be a candidate for
receiving one or more conductive materials, in some embodiments.
Thus, in some embodiments, a plate sometimes is manufactured from a
material that comprises one or more conductive materials. A lid in
certain embodiments comprises a conductive material. A rack
component also may include a conductive element, such as a
conductive tab. A conductive element can be affixed to a part of a
rack component, and sometimes is in effective communication with
another rack component. For example, a conductive element, such as
a conductive tab, may traverse a slot or groove in a lid, plate,
base or combination thereof, and be in communication with the rack
exterior and rack interior. Such a configuration can transmit
electrostatic charge from pipette tips in the rack interior to the
rack exterior from which the charge can be discharged.
Pipette tips are substantially immobilized in certain antistatic
rack component embodiments, as minimizing pipette tip movement may
reduce the amount of static charge generated in or on a pipette
tip. Pipette tips can be substantially immobilized by restricting
pipette tip movement in a plate, for example. Elements in a plate
can restrict movement, such as longer bore length (e.g., longer
tube length), smaller bore diameter and combinations thereof, for
example. Elements in a lid also can restrict movement, such as
placing the inner surface of the lid top in effective contact with
tops of pipette tips, for example. The inner surface of the lid top
is in direct contact with tops of the pipette tips in some
embodiments, and a member in connection with the lid that exerts
pressure on the pipette tip tops sometimes is present in a rack. In
the latter embodiments, the member in connection with the lid
sometimes comprises a material that can deform against the pipette
tip tops, such as an elastomeric material, for example. In some
embodiments a member in connection with the lid sometimes comprises
a conductive material. A member in connection with the lid
sometimes is a pillow structure, that includes a casing containing
a conductive material, within which is a material that can deform.
A member in connection with the lid sometimes is in effective
connection with a conductive member in communication with the rack
exterior (e.g., a tab that traverses the lid, plate and/or
base).
Methods for manufacturing components and racks comprising an
anti-static member are described in International Patent
Application No. PCT/US2010/021838, filed on Jan. 22, 2010, and
entitled "ANTI-STATIC PIPETTE TIP TRAYS", having, which is hereby
incorporated by reference herein, in its entirety.
Methods of Manufacturing--Rack Components
In some embodiments rack components (e.g., a single-walled rack
component and/or a partial single-walled base) may be manufactured
by a suitable process, non-limiting examples of which include
thermoforming, vacuum forming, pressure forming, plug-assist
forming, reverse-draw thermoforming, matched die forming,
extrusion, casting and injection molding. A rack or rack component
as described herein can be made from a suitable injection molding
process, non-limiting examples of which include co-injection
(sandwich) molding, die casting, fusible (lost, soluble) core
injection molding, gas-assisted injection molding, in-mold
decoration and in mold lamination, injection-compression molding,
insert and outsert molding, lamellar (microlayer) injection
molding, low-pressure injection molding, metal injection molding,
microinjection molding, microcellular molding, multicomponent
injection molding, multiple live-feed injection molding, powder
injection molding, push-pull injection molding, reaction injection
molding, resin transfer molding, rheomolding, structural foam
injection molding, structural reaction injection molding, thin-wall
injection molding, vibration gas injection molding and water
assisted injection molding.
Injection molding is a manufacturing process for producing objects
(e.g., rack components, for example) from, in some embodiment,
thermoplastic (e.g., nylon, polypropylene, polyethylene,
polystyrene and the like, for example) and thermosetting plastic
(e.g., epoxy and phenolics, for example) materials. Sometimes a
plastic material of choice is sometimes fed into a heated barrel,
mixed, and forced into a mold cavity or void where it cools and
hardens to the configuration of a mold cavity. In some embodiments
of injection molding, granular plastic is fed by gravity from a
hopper into a heated barrel. Sometimes the granules are slowly
moved forward by a screw-type plunger and the plastic is forced
into a heated chamber, where it is melted. In certain embodiments,
as the plunger advances, the melted plastic is forced through an
opening (e.g., a nozzle, a sprue) that rests against the mold,
allowing it to enter the mold cavity, sometimes through a gate
and/or runner system. In some embodiments a pressure injection
method ensures the complete filling of the mold with the melted
plastic. In certain embodiments a mold remains cold so the plastic
solidifies almost as soon as the mold is filled. Sometimes plastic
in a mold is cooled after injection is complete. In some
embodiments plastic in a mold is cooled to a predetermined
temperature before ejecting the product. Sometimes a mold is cooled
to between about 100.degree. C. to about -10.degree. C., about
80.degree. C. to about 20.degree. C., about 80.degree. C. to about
25.degree. C., or about 65.degree. C. to about 25.degree. C. In
certain embodiments a mold is cooled to about 85.degree. C.,
80.degree. C., 75.degree. C., 70.degree. C., 65.degree. C.,
60.degree. C., 55.degree. C., 50.degree. C. or about 45.degree.
C.
After the mold cools (e.g., to a predetermined temperature), the
mold portions are separated, and the molded object is ejected. In
some embodiments, additional additives can be included in the
plastic or mold to give the final product additional properties
(e.g., anti-microbial, or anti-static properties, for example). In
some embodiments, rack components described herein are injection
molded as a unitary construct. In some embodiments, rack components
described herein are injection molded as a single-walled
construct.
A mold often is configured to hold the molten plastic in the
correct geometry to yield the desired rack component upon cooling
of the plastic. Injection molds sometimes are made of two or more
parts. In some embodiments molds typically are designed so that the
molded part reliably remains on the ejector side of the mold after
the mold opens, after cooling. The part can then fall freely away
from the mold when ejected from the ejector side of the mold. In
some embodiments, an ejector sleeve pushes the rack component from
the ejector side of the mold.
A mold for manufacturing a rack component (e.g., a base, tray
and/or lid) by an injection mold process, sometimes comprises a
body that forms an exterior portion of a rack component and a
member that forms an inner surface of a rack component. A mold can
be made of a suitable material, non-liming example of which include
hardened steel, pre-hardened steel, aluminum, and/or
beryllium-copper alloy, the like, or combinations thereof.
Listing of Elements Shown in the Drawings
The tables below provide lists of some elements shown in the
drawings for components of a pipette tip rack assembly. TABLE 1A,
1B, 1C, 2 and 3 provide a list of some elements shown in the
drawings for a base, tray and lid.
TABLE-US-00001 TABLE 1A Structure Element Call-Out base base 1 base
bottom 2 base buttresses 6 base clamped buttress 7 base flange
distal surface .sup. 12B base flanges 12 base flange proximal .sup.
12A surface base footprint 14 base footprint, long side .sup. 14A
base footprint, short side .sup. 14B base buttress face, .sup. 16'
interior base buttress face, 16 exterior base exterior sidewall
18A, 20A surface base base sidewall 18, 20 base long sidewall 18
base short sidewall 20 base interior sidewall 18B, 20B surface base
junction 22 base proximal portion of 24 base base distal portion of
base 26 base buttress sidewall .sup. 30A inner surface base
buttress sidewall 30 base buttress sidewall .sup. 30B outer surface
base buttress sidewall .sup. 30C edge base buttress sidewall .sup.
30D interior surface base buttress bottom, 36'' distal surface base
buttress bottom 36 base buttress bottom, .sup. 36' proximal surface
base bottom recess 38 base bottom exterior edge 40 base extension
of bottom .sup. 40' exterior edge base lip 41 base ridge 42 base
lip side 43 base lip proximal surface 44 base lip recess 45 base
interruption of ridge 46 base lid tab connector 47 base flange
connectors 48 base lip connectors 49 base bottom interior 52
surface base wells 54 base walls or ridges 58
TABLE-US-00002 TABLE 1B Structure Element Call-Out base base 201
base bottom 202 base buttresses 206 base clamped buttress 207 base
flange distal surface .sup. 212B base flanges 212 base flange
proximal .sup. 212A surface base footprint 214 base footprint, long
side .sup. 214A base footprint, short side .sup. 214B base buttress
face, .sup. 216' interior base buttress face, 216 exterior base
exterior sidewall 218A, 220A surface base base sidewall 218, 220
base long sidewall 218 base short sidewall 220 base interior
sidewall 218B, 220B surface base junction 222 base proximal portion
of 224 base base distal portion of base 226 base buttress sidewall
.sup. 230A inner surface base buttress sidewall 230 base buttress
sidewall .sup. 230B outer surface base buttress sidewall .sup. 230C
edge base buttress sidewall .sup. 230D interior surface base
buttress bottom, 236'' distal surface base buttress bottom 236 base
buttress bottom, .sup. 236' proximal surface base bottom recess 238
base bottom exterior edge 240 base extension of bottom .sup. 240'
exterior edge base lip 241 base ridge 242 base lip side 243 base
lip proximal surface 244 base lip recess 245 base interruption of
ridge 246 base lid tab connector 247 base flange connectors 248
base lip connectors 249 base bottom interior 252 surface base wells
254 base walls or ridges 258
TABLE-US-00003 TABLE 1C Structure Element Call-Out base base 301
base bottom 302 base buttresses 306 base clamped buttress 307 base
flange distal surface .sup. 312B base flange 312 base flange
proximal .sup. 312A surface base footprint 314 base footprint, long
side .sup. 314A base footprint, short side .sup. 314B base buttress
face, .sup. 316' interior base buttress face, 316 exterior base
exterior sidewall 318A, 320A surface base base sidewall 318, 320
base long sidewall 318 base short sidewall 320 base interior
sidewall 318B, 320B surface base junction 322 base proximal portion
of 324 base base distal portion of base 326 base post 327 base post
outer wall .sup. 327A base post inner wall .sup. 327B base post
inner wall .sup. 327B' portion base void 328 base buttress sidewall
.sup. 330A inner surface base buttress sidewall 330 base buttress
sidewall .sup. 330B outer surface base buttress sidewall .sup. 330C
edge base buttress sidewall .sup. 330D interior surface base
buttress bottom, 336'' distal surface base buttress bottom 336 base
buttress bottom, .sup. 336' proximal surface base bottom recess 338
base bottom exterior edge 340 base extension of bottom .sup. 340'
exterior edge base lip 341 base ridge 342 base lip side 343 base
lip proximal surface 344 base lip recess 345 base interruption of
ridge 346 base lid tab connector 347 base flange connectors 348
base lip connectors 349 base bottom interior 352 surface base wells
354 base walls or ridges 358
TABLE-US-00004 TABLE 2 Structure Element Call-Out tray tray 60 tray
plate 62 tray tray sidewall 64 tray tray flange 66 tray proximal
plate 68 surface tray distal plate surface 70 tray plate bores 72
tray first bore .sup. 72' tray second bore 72'' tray proximal ledge
74 tray distal rim 76 tray exterior ribs 78 tray annular members 80
tray first member .sup. 80' tray second member 80'' tray interior
ribs 86 tray tray connector 88 tray barbs 90 tray tab 92 tray tab
supporting rib 94 tray beveled recess 96
TABLE-US-00005 TABLE 3 Structure Element Call-Out Lid Lid 100 Lid
lid connector 102 Lid clasp 104 Lid lid proximal surface 106 Lid
lid sidewall 108 Lid Lid side junction 110 Lid lip top member 112
Lid lid flange 114 Lid hinge 118 Lid hinge projection 120 Lid clasp
projection 122 Lid lid distal edge 130 Lid interior distal surface
116
EXAMPLES
Example 1
Examples of Embodiments
Provided hereafter is a listing of certain non-limiting embodiments
of the technology.
A1. A single-walled pipette tip rack base, comprising:
a bottom and base sidewalls; each of which base sidewalls comprises
an exterior sidewall surface, an interior sidewall surface, and one
or more buttresses; each of which buttresses is bossed and projects
from an exterior sidewall surface; and which base is configured for
use in an automated liquid dispensing device. A2. The base of
embodiment A1, wherein the pipette tip rack base comprises flanges,
wherein the flanges are integrated with a sidewall and a buttress
and comprise a proximal surface and a distal surface. A3. The base
of embodiment A2, wherein each of the flanges are integrated with
two buttresses. A4. The base of embodiment A3, wherein the two
buttresses are on one base sidewall. A5. The base of any one of
embodiments A1 to A4, wherein the buttresses are on adjoining base
sidewalls. A6. The base of any one of embodiments A2 to A5, wherein
the flanges are not integrated with a buttress face interior. A7.
The base of any one of embodiments A1 to A6, wherein the pipette
tip rack base comprises a footprint. A7.1. The base of embodiment
A7 where the outside dimension of the footprint has a length of
127.76 mm.+-.0.5 mm and a width of 85.48 mm.+-.0.5 mm. A8. The base
of any one of embodiments A1 to A7.1, wherein the base comprises
four base sidewalls. A9. The base of any one of embodiments A1 to
A8, wherein any one base sidewall is not flat. A10. The base of any
one of embodiments A1 to A9, wherein the base sidewalls comprise
two opposing short sidewalls and two opposing long sidewalls. A11.
The base of embodiment A10 wherein each of the short sidewalls is
joined to each of the long sidewalls at a junction comprising a
flange and a lip. A12. The base of any one of embodiments A1 to A11
wherein the base sidewalls taper inward towards the bottom. A13.
The base of any one of embodiments A1 to A12, wherein the base
sidewalls are perpendicular to the bottom. A14. The base of any one
of embodiments A1 to A13, wherein there is a total of four or more
buttresses in the base. A15. The base of any one of embodiments A1
to A14, wherein there is a total of four to sixteen buttresses in
the base. A16. The base of any one of embodiments A1 to A15,
wherein there is a total of eight buttresses in the base. A17. The
base of any one of embodiments A1 to A15, wherein each base
sidewall comprises one to four buttresses. A18. The base of any one
of embodiments A1 to A17, wherein each base sidewall comprises two
buttresses. A19. The base of any one of embodiments A1 to A18,
wherein each of the buttresses comprises a buttress face, two
opposing buttress sidewalls and a buttress bottom. A19.1. The base
of any one of embodiments A1 to A19, wherein each of the two
opposing buttress sidewalls comprises a buttress sidewall interior
surface and a buttress sidewall exterior surface. A20. The base of
embodiment A19 or A19.1, wherein the buttresses comprise a buttress
sidewall edge resulting from buttress sidewalls projecting further
from a base sidewall than the buttress face. A21. The base of
embodiment A19 or A20, wherein the two opposing buttress sidewalls
are disposed on an exterior sidewall of the base at an angle
relative to a vertical axis. A22. The base of embodiment A21,
wherein the angle, independently for each opposing buttress
sidewall, is plus or minus about 1 to about 5 degrees from the
vertical axis. A23. The base of embodiment A21, wherein the angle,
independently for each opposing buttress sidewall, is plus or minus
about 2 degrees from the vertical axis. A24. The base of any one of
embodiments A1 to A20, wherein the buttress face is substantially
parallel with the base sidewalls. A25. The base of any one of
embodiments A1 to A20, wherein the buttress face is about
perpendicular to the bottom. A26. The base of any one of
embodiments A20 to A25, wherein the buttress sidewall edge tapers
towards the proximal portion of the base and is wider towards the
distal portion of the base. A27. The base of any one of embodiments
A19 to A26, wherein the buttress sidewall interior surface is about
perpendicular to the base sidewall. A28. The base of any one of
embodiments A1 to A27, wherein the buttress bottom comprises a
bottom proximal surface, a bottom distal surface and a bottom
exterior edge. A29. The base of embodiment A28, wherein the distal
surface of the buttress bottom is substantially parallel with the
bottom of the base. A30. The base of embodiment A28 or A29, wherein
the bottom distal surface comprises a bottom recess. A31. The base
of embodiment A30, wherein the recess is configured to receive a
foot. A32. The base of any one of embodiments A28 to A31, wherein
the buttress bottom projects beyond and away from the buttress
face. A33. The base of embodiment A32 wherein the buttress bottom
projects beyond the buttress sidewall edge. A34. The base of
embodiment A32 or A33 wherein the buttress bottom exterior edge of
one buttress projects further from the buttress face than the
bottom exterior edge of another buttress projects from the buttress
face in the base. A35. The base of any one of embodiments A1 to
A34, wherein adjacent buttresses on adjoining sidewalls are angled
buttresses. A36. The base of any one of embodiments A1 to A34,
wherein adjacent buttresses on adjoining sidewalls are setback
buttresses. A37. The base of any one of embodiments A1 to A36,
wherein adjacent buttresses on adjoining sidewalls are not
clasping, clamped, diagonal or French buttresses. A38. The base of
any one of embodiments A1 to A37, wherein the base comprises a
ridge, portions of which ridge are substantially co-extensive with
each buttress face. A39. The base of embodiment A38, wherein the
ridge extends proximal to the flange. A40. The base of embodiment
A38 or A39, wherein the base comprises one or more lips in
connection with the ridge, each of which one or more lips projects
from the ridge away from the base interior. A40.1. The base of
embodiment A40, wherein one or more of the one or more lips is
integrated with two buttress sidewalls. A41. The base of embodiment
A40, wherein each of the one or more lips is integrated with the
ridge. A41.1. The base of embodiment A40 or A41, wherein each lip
comprises a lip proximal surface, a lip side and a lip recess.
A41.2. The base of any one of embodiments A40 to A41.1, wherein
each lip recess is substantially co-extensive with a flange distal
surface. A42. The base of any one of embodiments A38 to A41.2,
wherein the ridge comprises an interruption configured to receive a
clasp of a lid. A43. The base of any one of embodiments A40 to A42,
wherein one or more of the lips comprise lip connectors configured
to receive a connector of a lid. A44. The base of any one of
embodiments A2 to A43 wherein two or more of the flanges comprise a
flange connector configured to receive a connector of a tray. A45.
The base of any one of embodiments A1 to A44, wherein the interior
of the base comprises no interior ribs. A46. The base of any one of
embodiments A1 to A44, wherein the interior of the base comprises
interior ribs. A47. The base of any one of embodiments A10 to A46,
wherein the shortest distance between the interior sidewall surface
of the two opposing long sidewalls is about 69 mm or less. A48. The
base of any one of embodiments A10 to A46, wherein the shortest
distance between the interior sidewall surface of the two opposing
long sidewalls is about 67 mm. A49. The base of any one of
embodiments A10 to A48, wherein the shortest distance between the
interior sidewall surface of the two opposing short sidewalls is
about 106 mm or less. A50. The base of any one of embodiments A10
to A48, wherein the shortest distance between the interior sidewall
surface of the two opposing short sidewalls is about 104 mm. A51.
The base of any one of embodiments A1 to A50, wherein the base
bottom comprises a bottom interior surface comprising wells. A52.
The base of embodiment A51, wherein the wells are recessed in the
bottom interior surface. A53. The base of embodiment A51 or A52,
wherein each of the wells comprise two or more stepped recesses.
A54. The base of embodiment A53, wherein the stepped recesses are
concentric. A55. The base of any one of embodiments A51 to A54,
wherein the bottom interior surface comprises a wall or a ridge
around the perimeter of each well. A56. The base of any one of
embodiments A51 to A55, wherein a structure of the base has a
maximum thickness of about 1 mm or less. A57. The base of any one
of embodiments A1 to A56, wherein the maximum thickness of all of
the base sidewalls is about 1.5 mm or less. A58. The base of any
one of embodiments A1 to A57, wherein the maximum thickness of all
of the base sidewalls is about 1.0 mm or less. A59. The base of any
one of embodiments A1 to A58, wherein the maximum thickness of all
of the base sidewalls is about 0.8 mm or less. B1. A pipette tip
rack tray, comprising: a plate, tray sidewalls and a tray flange;
which plate comprises a proximal plate surface, a distal plate
surface, and a plurality of plate bores; each of which plate bores
is configured to receive a pipette tip; which tray sidewalls
project from the distal plate surface; and which tray flange
extends from one or more of the tray sidewalls and comprises a
proximal ledge and a distal rim. B2. The tray of embodiment B1
comprising exterior ribs integrated with the proximal ledge and one
of the sidewalls. B3. The tray of embodiment B1 or B2, comprising a
plurality of annular members projecting from the distal surface of
the plate, wherein each annular member comprises a first bore
concentric with a plate bore. B3.1 The tray of embodiment B3,
wherein the plate bore and first bore have substantially the same
inner diameter. B4. The tray of embodiment B3 or B3.1, wherein each
annular member comprises a second bore, distal to and concentric
with the first bore, wherein the second bore is of a smaller inner
diameter than the first bore. B4.1. The tray of any one of
embodiments B3 to B4, wherein each annular member comprises a first
member having an outer diameter greater than the outer diameter of
a second member. B5. The tray of any one of embodiments B1 to B4.1,
comprising one or more interior ribs, each of which interior ribs
is integrated with a first annular member and a second annular
member adjacent to the first annular member, or is integrated with
a first annular member and one of the tray sidewalls. B6. The tray
of any one of embodiments B1 to B5, wherein each annular member is
integrated with four interior ribs. B7. The tray of any one of
embodiments B1 to B6, wherein each interior rib is integrated with
the distal tray surface. B8. The tray of any one of embodiments B1
to B7, comprising a tray connector configured to engage a connector
on a pipette tip rack base. B9 The tray of any embodiment B8,
wherein the tray connector projects from the distal rim of the
flange. B10. The tray of any one of embodiments B1 to B9, wherein
the tray connector comprises one or more barbs. B11. The tray of
any one of embodiments B1 to B10, wherein the tray comprises a tab.
B12. The tray of embodiment B11, wherein the tab is substantially
coextensive with the tray sidewall and extends proximal to the tray
sidewall. B13. The tray of embodiments B11 or B12, wherein the tab
comprises a tab supporting rib. B14. The tray of any one of
embodiments B1 to B13, wherein the tray flange comprises a recess.
B15. The tray of embodiments B14, wherein the recess is beveled.
B16. The tray of any one of embodiments B1 to B15, where the tray
sidewalls comprise an axial length of about 10 mm to about 4 mm.
B17. The tray of any one of embodiments B1 to B16, where the tray
sidewalls comprise a maximum axial length of about 15 mm. C1. A
pipette tip rack, comprising: a tray of any one of embodiments B1
to B17, and a base configured to affix to the tray, comprising a
bottom and base sidewalls. C1.1. The pipette tip rack of embodiment
C1, wherein the base is a single-walled pipette tip rack base.
C1.2. The pipette tip rack of embodiment C1 or C1.1, wherein: each
of which base sidewalls comprises an exterior sidewall surface, an
interior sidewall surface, and buttresses; each which buttresses is
bossed and projects from an exterior sidewall surface; which base
is configured for use in an automated liquid dispensing device. C2.
The rack of any one of embodiments C1 to C1.2, wherein the pipette
tip rack base comprises flanges, wherein the flanges are integrated
with a sidewall and a buttress and comprise a proximal surface and
a distal recess. C3. The rack of any one of embodiments C1 to C2,
wherein the buttress comprises a buttress bottom that projects from
the one or more base sidewalls. C4. The rack of any one of
embodiments C1 to C3, wherein the distal rim of the tray engages
the flanges of the base. C5. The rack of any one of embodiments C1
to C4, wherein the base is a base of any one of embodiments A1 to
A56. C6. The rack of any one of embodiments C1 to C5, further
comprising a lid. C7. The rack of embodiment C6, wherein the lid
engages the lips of the base. C8. The rack of embodiment C6 or C7,
wherein the lid comprises a lid connector configured to engage the
lip connector on the lip of the base. C9. The rack of any one of
embodiments C6 to C8, wherein the lid comprises a clasp configured
to engage the base flange at the interruption on the ridge of the
base. C10. The rack of any one of embodiments C5 to C9, wherein two
or more of the flanges of the base comprise a flange connector
configured to receive a tray connector. D1. A method for preparing
a pipette tip rack with pipette tips, comprising: providing a
pipette tip rack of any one of embodiments C1 to C10; and loading
the rack with one or more pipette tips, wherein the one or more
pipette tips are disposed within the plate bores of the tray. E1. A
method for transferring a pipette tip from a pipette tip rack,
comprising: providing a pipette tip rack of any one of the
embodiments C1 to C10 in which one or more pipette tips are
disposed within the plate bores of the tray; and removing the one
or more pipette tips from the rack. E2. The method of E1, wherein
the one or more pipette tips are removed from the rack by an
automated pipetting device. F1. A method, comprising: providing a
single-walled pipette tip rack base of any one of embodiments A1 to
A56; and transferring a fluid into wells from the base to another
location. F2. The method of F1, wherein the fluid is transferred by
an automated pipetting device. G1. A method for transferring fluid,
which comprises providing a single-walled pipette tip rack base of
any one of embodiments A51 to A56; and transferring a fluid to or
from one or more of the wells of the base wherein the fluid is
contained within the base sidewalls. H1. A method, comprising:
providing an injection mold comprising a void configured to the
shape of the pipette tip rack base of any one of embodiments A1 to
A56; feeding a heated, moldable polymer plastic material into the
void; cooling the plastic to a predetermined temperature, whereby
the plastic hardens and forms a plastic pipette tip rack base in
the void; separating the mold; and ejecting the plastic pipette tip
rack base. H1.1. The method of embodiment H1, wherein the mold
comprises two or more portions. H1.2. The method of embodiment
H1.1, wherein separating the mold comprises separating the mold
potions. H2. A method, comprising: providing an injection mold
comprising a void configured to the shape of the pipette tip tray
of any one of embodiments B1 to B15; feeding a heated, moldable
polymer plastic material into the void; cooling the plastic to a
predetermined temperature, whereby the plastic hardens and forms a
plastic pipette tip rack tray in the void; separating the mold; and
ejecting the plastic pipette tip tray. H3. A mold for a
single-walled pipette tip rack base of any one of embodiments A1 to
A56 comprising: a mold cavity configured to the shape of a pipette
tip rack base of any one of embodiments A1 to A56, and configured
for receiving a heated, moldable polymer plastic material; two or
more mold portions that can be separated and configured to eject a
hardened plastic pipette tip rack base. H4. A mold for a
single-walled pipette tip rack tray of any one of embodiments B1 to
B15 comprising: a mold cavity configured to the shape of a pipette
tip rack base of any one of embodiments B1 to B15, and configured
for receiving a heated, moldable polymer plastic material; two or
more mold portions that can be separated and configured to eject a
hardened plastic pipette tip rack tray. I1. A partial single-walled
pipette tip rack base, comprising: a) a bottom and one or more base
sidewalls, each of which base sidewalls comprises an exterior
sidewall surface and an interior sidewall surface, wherein the
bottom and the one or more base sidewalls are of single-walled
construction; and b) one or more posts, each comprising a post
inner wall, a post outer wall, and a void between the post inner
wall and the post outer wall; which base is configured for use in
an automated liquid dispensing device. I2. The base of embodiment
I1, wherein each of which base sidewalls comprise one or more
buttresses, wherein the one or more buttresses are bossed, project
from an exterior sidewall surface and are of single-walled
construction. I3. The base of embodiment I1 or 12, wherein the post
inner wall or the post outer wall comprises a portion of the one or
more base sidewalls. I4. The base of any one of embodiments I1 to
I3, wherein the post inner wall and post outer wall are opposing
post walls. I5. The base of any one of embodiments I1 to I4,
comprising four or more posts. I6. The base of any one of
embodiments I1 to I5, wherein the one or more post are corner
posts. I7. The base of any one of embodiments I1 to I6, wherein the
post outer wall is integrated with a portion of the exterior
sidewall surface of the base. I8. The base of any one of
embodiments I1 to I7, wherein the post outer wall comprises a
curve. I9. The base of any one of embodiments I1 to I8, wherein the
post inner wall is integrated with a portion of the interior
sidewall surface of the base. I10. The base of any one of
embodiments I1 to I9, wherein each of the one or more posts
comprises a double-walled construction. I11. The base of any one of
embodiments I2 to I10, wherein each of the one or more buttresses
comprises a buttress face, two buttress sidewalls and a buttress
bottom. I12. The base of any one of embodiments I2 to I11, wherein
each of the one or more buttresses is of a single-walled
construction. I13. The base of embodiment I11 or I12, wherein the
two buttress sidewalls of a buttress are opposing sidewalls. I14.
The base of any one of embodiments I11 to I13, wherein at least one
of the one or more posts comprises a portion of a buttress
sidewall. I15. The base of any one of embodiments I11 to I14,
wherein at least one posts comprises a first portion of a buttress
sidewall of a first buttress and a second portion of a buttress
sidewall of a second buttress. I16. The base of any one of
embodiments I2 to I15, wherein the base comprises flanges, wherein
the flanges comprise a proximal surface and a distal surface. I17.
The base of embodiment I16, wherein one or more of the flanges is
integrated with a portion of the one or more base sidewalls or a
portion of the post inner wall and a portion of the buttress
sidewall. I18. The base of embodiment I16 or I17, wherein one or
more of the flanges are not integrated with a buttress face
interior. I19. The base of any one of embodiments I1 to I18,
wherein the interior of the base comprises interior ribs. I20. The
base of any one of embodiments I2 to I19, comprising two buttresses
on at least one of the one or more base sidewalls. I21. The base of
any one of embodiments I16 to I20, wherein one or more of the
flanges are integrated with a sidewall and a buttress. I22. The
base of embodiment I21, wherein each of the one or more flanges
integrated with a sidewall and a buttress are integrated with two
buttresses. I23. The base of any one of embodiments I20 to I22,
wherein two buttresses are on one base sidewall. I24. The base of
any one of embodiments I1 to I23, comprising a footprint. I25. The
base of embodiment I24, where the outside dimension of the
footprint has a length of 127.76 mm.+-.0.5 mm and a width of 85.48
mm.+-.0.5 mm. I26. The base of any one of embodiments I1 to I25,
wherein the base comprises four base sidewalls. I27. The base of
any one of embodiments I1 to I26, wherein any one base sidewall is
not flat. I28. The base of any one of embodiments I1 to I27,
wherein the base sidewalls comprise two opposing short sidewalls
and two opposing long sidewalls. I29. The base of embodiment I28,
wherein each of the short sidewalls is joined to each of the long
sidewalls at a junction comprising one of the one or more post.
I30. The base of any one of embodiments I1 to I29, wherein the base
sidewalls taper inward towards the bottom. I31. The base of any one
of embodiments I1 to I30, wherein the base sidewalls are
perpendicular to the bottom. I32. The base of any one of
embodiments I2 to I31, comprising four or more buttresses. I33. The
base of embodiment I32, comprising four to sixteen buttresses. I34.
The base of embodiment I32, comprising eight buttresses. I35. The
base of any one of embodiments I2 to I34, wherein each base
sidewall comprises one to four buttresses. I36. The base of
embodiment I36, wherein each base sidewall comprises two
buttresses. I37. The base of any one of embodiments I13 to I36,
wherein each of the two opposing buttress sidewalls comprises a
buttress sidewall interior surface and a buttress sidewall exterior
surface. I37.1. The base of any one of embodiments I11 or 137,
wherein one or both of the two buttress sidewalls of a buttress
comprise a buttress sidewall edge resulting from the buttress
sidewall projecting further from a base sidewall than the buttress
face. I38. The base of any one of embodiments I13 to I37.1, wherein
each of the two opposing buttress sidewalls of a buttress are
disposed on an exterior sidewall of the base at an angle relative
to a vertical axis. I39. The base of embodiment I38, wherein the
angle, independently for each opposing buttress sidewall, is plus
or minus about 1 to about 5 degrees from the vertical axis. I40.
The base of embodiment I39, wherein the angle, independently for
each opposing buttress sidewall, is plus or minus about 2 degrees
from the vertical axis. I41. The base of any one of embodiments I11
to I40, wherein the buttress face of a buttress is substantially
parallel with the base sidewall. I42. The base of any one of
embodiments I11 to I41, wherein the buttress face of a buttress is
about perpendicular to the base bottom. I43. The base of any one of
embodiments I37 to I42, wherein the buttress sidewall edge tapers
towards a proximal portion of the base and is wider towards a
distal portion of the base. I44. The base of any one of embodiments
I37 to I43, wherein the buttress sidewall interior surface is about
perpendicular to the base sidewall. I45. The base of any one of
embodiments I11 to I44, wherein the buttress bottom comprises a
bottom proximal surface, a bottom distal surface and a bottom
exterior edge. I46. The base of embodiment I45, wherein the distal
surface of the buttress bottom is substantially parallel with the
bottom of the base. I47. The base of embodiment I45 or I46, wherein
the bottom distal surface comprises a bottom recess. I48. The base
of embodiment I47, wherein the bottom recess is configured to
receive a foot. I49. The base of any one of embodiments I11 to I48,
wherein the buttress bottom projects beyond and away from the
buttress face. I50. The base of embodiment I49, wherein the
buttress bottom projects beyond the buttress sidewall edge. I51.
The base of any one of embodiments I45 to I50 wherein the buttress
bottom exterior edge of one buttress projects further from the
buttress face than the bottom exterior edge of another buttress
projects from the buttress face in the base. I52. The base of any
one of embodiments I2 to I51, comprising a first buttress adjacent
to a second buttress wherein the first buttress is on a first
sidewall of a base and the second buttress in on a second sidewall
of a base wherein the first and second sidewalls are adjoining
sidewalls. I53. The base of embodiment I52, wherein the first
buttress and the second buttress are angled buttresses. I54. The
base of embodiment I52, wherein the first buttress and the second
buttress are setback buttresses. I55. The base of embodiment I52,
wherein the first buttress and the second buttress are not
clasping, clamped, diagonal or French buttresses. I56. The base of
any one of embodiments I11 to I55, wherein the base comprises a
ridge, portions of which ridge are substantially co-extensive with
each buttress face. I57. The base of embodiment I56, wherein the
ridge extends proximal to the flange. I58. The base of embodiment
I56 or I57, wherein the base comprises one or more lips in
connection with the ridge, each of which one or more lips projects
from the ridge away from the base interior. I59. The base of
embodiments I58, wherein one or more of the lips is integrated with
one or more of the posts. I60. The base of embodiment I58 or I59,
wherein one or more of the lips is integrated with one or more
buttress sidewalls. I61. The base of any one of embodiments I58 to
I60, wherein each of the one or more lips is integrated with the
ridge. I62. The base of any one of embodiments I58 to I61, wherein
each lip comprises a lip proximal surface, a lip side and a lip
recess. I63. The base of embodiment I61, wherein each lip recess is
substantially co-extensive with a flange distal surface. I64. The
base of any one of embodiments I56 to I63, wherein the ridge
comprises an interruption configured to receive a clasp of a lid.
I65. The base of any one of embodiments I58 to I64, wherein one or
more of the lips comprise lip connectors configured to receive a
connector of a lid. I66. The base of any one of embodiments I16 to
I65 wherein two or more of the flanges comprise a flange connector
configured to receive a connector of a tray. I67. The base of any
one of embodiments I1 to I66, wherein the interior of the base
comprises no interior ribs. I68. The base of any one of embodiments
I28 to I67, wherein the shortest distance between the interior
sidewall surface of the two opposing long sidewalls is about 69 mm
or less. I69. The base of any one of embodiments I28 to I67,
wherein the shortest distance between the interior sidewall surface
of the two opposing long sidewalls is about 67 mm. I70. The base of
any one of embodiments I28 to I67, wherein the shortest distance
between the interior sidewall surface of the two opposing short
sidewalls is about 106 mm or less. I71. The base of any one of
embodiments I28 to I67, wherein the shortest distance between the
interior sidewall surface of the two opposing short sidewalls is
about 104 mm. I72. The base of any one of embodiments I1 to I71,
wherein the base bottom comprises a bottom interior surface
comprising wells. I73. The base of embodiment I72, wherein the
wells are recessed in the bottom interior surface. I74. The base of
embodiment I72 or I73, wherein each of the wells comprise two or
more stepped recesses. I75. The base of embodiment I74, wherein the
stepped recesses are concentric. I76. The base of any one of
embodiments I72 to I75, wherein the bottom interior surface
comprises a wall or a ridge around the perimeter of each well. I77.
The base of any one of embodiments I1 to I76, wherein any one of
the one or more base sidewalls, base bottom, buttress sidewalls,
buttress face, buttress bottom, post inner wall, a post outer wall,
flange, lip or ridge comprises a maximum thickness of about 1 mm or
less. I78. The base of any one of embodiments I1 to I77, comprising
the tray of any one of embodiments B1 to B17. I79. The base of any
one of embodiments I1 to I78, wherein the maximum thickness of all
of the base sidewalls are about 1.5 mm or less. I80. The base of
any one of embodiments I1 to I79, wherein the maximum thickness of
all of the base sidewalls are about 1.0 mm or less. I81. The base
of any one of embodiments I1 to I80, wherein the maximum thickness
of all of the base sidewalls are about 0.8 mm or less. I82. The
base of any one of embodiments I1 to I81, wherein the maximum
thickness of all of the post sidewalls are about 1.5 mm or less.
I83. The base of any one of embodiments I1 to I82, wherein the
maximum thickness of all of the post sidewalls are about 1.0 mm or
less. I84. The base of any one of embodiments I1 to I83, wherein
the maximum thickness of all of the post sidewalls are about 0.8 mm
or less.
The entirety of each patent, patent application, publication and
document referenced herein hereby is incorporated by reference.
Citation of the above patents, patent applications, publications
and documents is not an admission that any of the foregoing is
pertinent prior art, nor does it constitute any admission as to the
contents or date of these publications or documents.
Modifications may be made to the foregoing without departing from
the basic aspects of the technology. Although the technology has
been described in substantial detail with reference to one or more
specific embodiments, those of ordinary skill in the art will
recognize that changes may be made to the embodiments specifically
disclosed in this application, yet these modifications and
improvements are within the scope and spirit of the technology.
The technology illustratively described herein suitably may be
practiced in the absence of any element(s) not specifically
disclosed herein. Thus, for example, in each instance herein any of
the terms "comprising," "consisting essentially of," and
"consisting of" may be replaced with either of the other two terms.
The terms and expressions which have been employed are used as
terms of description and not of limitation, and use of such terms
and expressions do not exclude any equivalents of the features
shown and described, or portions thereof, and various modifications
are possible within the scope of the technology claimed. The term
"a" or "an" can refer to one of, or a plurality of the elements it
modifies (e.g., "a reagent" can mean one or more reagents) unless
it is contextually clear either one of the elements or more than
one of the elements is described. The term "about" as used herein
refers to a value within 10% of the underlying parameter (i.e.,
plus or minus 10%), and use of the term "about" at the beginning of
a string of values modifies each of the values (i.e., "about 1, 2
and 3" refers to about 1, about 2 and about 3). For example, a
weight of "about 100 grams" can include weights between 90 grams
and 110 grams. Further, when a listing of values is described
herein (e.g., about 50%, 60%, 70%, 80%, 85% or 86%) the listing
includes all intermediate and fractional values thereof (e.g., 54%,
85.4%). Thus, it should be understood that although the present
technology has been specifically disclosed by representative
embodiments and optional features, modification and variation of
the concepts herein disclosed may be resorted to by those skilled
in the art, and such modifications and variations are considered
within the scope of this technology.
Certain embodiments of the technology are set forth in the claim(s)
that follow(s).
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