U.S. patent number 10,543,024 [Application Number 15/200,459] was granted by the patent office on 2020-01-28 for adjustable spine distraction implant.
This patent grant is currently assigned to LIFE SPINE, INC.. The grantee listed for this patent is Life Spine, Inc.. Invention is credited to David Lee, James Payne.
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United States Patent |
10,543,024 |
Lee , et al. |
January 28, 2020 |
Adjustable spine distraction implant
Abstract
An adjustable spine distraction implant alleviates pain
associated with spinal stenosis and facet arthropathy by expanding
the volume and/or cross sectional area in the spinal canal and/or
neural foramen. The adjustable implant provides a spinal extension
inhibitor. The implant includes elliptical or oval shaped
adjustable member or spacer for positioning between and adjustably
spacing apart the spinous processes.
Inventors: |
Lee; David (Hattiesburg,
MS), Payne; James (Vancleave, MS) |
Applicant: |
Name |
City |
State |
Country |
Type |
Life Spine, Inc. |
Huntley |
IL |
US |
|
|
Assignee: |
LIFE SPINE, INC. (Huntley,
IL)
|
Family
ID: |
39831586 |
Appl.
No.: |
15/200,459 |
Filed: |
July 1, 2016 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20170027618 A1 |
Feb 2, 2017 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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13562037 |
Jul 30, 2012 |
9381050 |
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12100718 |
Apr 10, 2008 |
8231656 |
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60911003 |
Apr 10, 2007 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B
17/7083 (20130101); A61B 17/7068 (20130101); A61B
17/7067 (20130101) |
Current International
Class: |
A61B
17/70 (20060101) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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20050119791 |
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Dec 2005 |
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KR |
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WO-2006/102485 |
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Sep 2006 |
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WO |
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WO 2006/105437 |
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Oct 2006 |
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WO |
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WO-2006/110578 |
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Oct 2006 |
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WO |
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WO-2007/121070 |
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Oct 2007 |
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WO |
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WO-2009/124269 |
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Oct 2009 |
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WO |
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WO-2011/019758 |
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Feb 2011 |
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WO |
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Other References
"Bacfuse.RTM. Spinous Process Fusion Plate Surgical Technique",
.COPYRGT. 2011, Pioneer Surgical, 12 pages. cited by applicant
.
Communication and Search Report for European Application No.
12836814.9, dated Oct. 7, 2015, 10 pages. cited by applicant .
International Search Report and Written Opinion for International
Application No. PCT/US2012/057324, dated Dec. 20, 2012, 10 pages.
cited by applicant.
|
Primary Examiner: Johanas; Jacqueline T
Attorney, Agent or Firm: Foley & Lardner LLP
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation of application Ser. No.
13/562,037, filed Jul. 30, 2012, which is a continuation of
application Ser. No. 12/100,718, filed Apr. 10, 2008, which claims
the benefit of Provisional Application No. 60/911,003, filed Apr.
10, 2007. The entire disclosures of all of these applications are
hereby incorporated by reference herein.
Claims
We claim:
1. An implant positionable between a first spinous process and a
second spinous process of a spinal column, the implant comprising:
a central body configured to be inserted between the first spinous
process and the second spinous process, the central body
comprising: a housing, and an elongated member extending from the
housing, the elongated member having a longitudinal axis; a first
wing fixed relative to the central body; and a second wing
removably coupled to the elongated member and adjustable along the
elongated member, wherein the second wing defines a cutout area
configured to receive the elongated member in a transverse
direction and the second wing extends only partially about the
elongated member; a threaded fastener extending through the second
wing and configured to engage the elongated member to selectively
secure the second wing in a desired position, wherein the threaded
fastener is threadingly movable between a tightened position
configured to maintain the second wing in the desired position and
a loosened position configured to enable movement of the second
wing relative to the elongated member without threading movement of
the threaded fastener; an adjustment mechanism at least partially
located in the housing; first and second wedging members disposed
at least partially within the elongated member and controllable by
the adjustment mechanism; wherein the adjustment mechanism
comprises two interfacing geared members operatively coupled to the
first and second wedging members such that movement of the at least
two interfacing geared members controls expansion and retraction of
the first and second wedging members relative to the elongated
member in a direction perpendicular to the longitudinal axis to
increase or decrease the amount of distraction between the first
and second spinous processes.
2. The implant of claim 1, wherein the elongated member of the
central body comprises a cone-shaped insertion guide with lateral
truncated sides configured to assist in the insertion of the
implant between the first spinous process and the second spinous
process.
3. The implant of claim 1, wherein the elongated member of the
central body comprises a pointed and arrow-shaped insertion guide
configured to assist in the insertion of the implant between the
first spinous process and the second spinous process.
4. The implant of claim 3, wherein the insertion guide comprises a
tip, a first face extending from the tip, and a second face
extending from the tip and angled relative to the first face
between 25 degrees and 75 degrees.
5. The implant of claim 3, wherein the insertion guide comprises a
tip, a first face extending from the tip, and a second face
extending from the tip angled relative to the first face at about
45 degrees.
6. The implant of claim 1, wherein the first wing includes a first
portion and a second portion and both the first portion and the
second portion extend from the central body substantially
perpendicular to, and offset from, the longitudinal axis.
7. The implant of claim 1, wherein the second wing comprises a
first portion extending from the central body substantially
perpendicular to the longitudinal axis, a second portion extending
from the central body substantially perpendicular to the
longitudinal axis, and a middle section, wherein the first portion,
second portion, and middle section define the cutout area.
8. The implant of claim 7, wherein at least one of the first
portion and the second portion of the second wing is offset
relative to the longitudinal axis.
9. The implant of claim 7, wherein the middle section of the second
wing comprises a track defining an elongated slot configured to
receive the threaded fastener.
10. The implant of claim 9, wherein the second wing is movable
parallel along the elongated member at a distance defined by the
engagement of the threaded fastener and elongated slot.
11. The implant of claim 1, wherein one of the two interfacing
geared members has a threaded portion operably connected to the
first wedging member and a non-threaded portion which limits the
amount of expansion to the first wedging member.
12. The implant of claim 1, wherein the cutout area is configured
to allow the first and second wedging members to move to a position
of full distraction when the second wing is coupled to the
elongated member.
13. An implant positionable between a first spinous process and a
second spinous process of the spinal column, the implant
comprising: a central body configured to be inserted between the
first spinous process and the second spinous process, the central
body comprising: a housing having at least a portion of an
adjustment mechanism provided therein, the adjustment member
including two interfacing geared members, and an elongated member
extending from the housing, the elongated member having a
longitudinal axis; a first wedging member disposed at least
partially within the elongated member and controllable by the
adjustment mechanism, the first wedging member able to linearly
expand and retract relative to the elongated member in a direction
perpendicular to the longitudinal axis in order to increase or
decrease the amount of distraction between the first and second
spinous processes; a first wing extending from the central body
substantially perpendicular to the longitudinal axis; and a second
wing removably coupleable to the elongated member in a direction
perpendicular to the longitudinal axis and defining a cutout to
receive the elongated member and allow the first wedging member to
be positioned in a fully distracted position when the second wing
is coupled to the elongated member; a threaded fastener extending
through the second wing and configured to engage the elongated
member to selectively secure the second wing in a desired position,
wherein the threaded fastener is threadingly movable between a
tightened position configured to maintain the second wing in the
desired position and a loosened position configured to enable
movement of the second wing relative to the elongated member
without threading movement of the threaded fastener.
14. The implant of claim 13, wherein the first wedging member is
substantially flush with an exterior surface of the central body
when the first wedging member is in a retracted position.
15. The implant of claim 14, further comprising a second wedging
member disposed at least partially within the elongated member and
controllable by the adjustment mechanism, the second wedging member
able to linearly expand and retract relative to the elongated
member in a direction perpendicular to the longitudinal axis and
opposite the first wedging member to increase or decrease the
amount of distraction between the first and second spinous
processes.
16. The implant of claim 15, wherein the second wedging member is
substantially flush with an exterior surface of the central body
when the second wedging member is in a retracted position.
17. An implant positionable between a first spinal body and a
second spinal body, the implant comprising: a central body
comprising: a housing; an adjustment mechanism at least partially
located within the housing and including two interfacing geared
members; an elongated member extending from the housing; and first
and second wedging members at least partially disposed within the
elongated member and controllable by the adjustment mechanism to
increases or decrease an amount of distraction between the first
and second spinal bodies; a first wing fixedly coupled to the
central body; and a second wing removably coupled to the elongated
member of the central body and adjustable along a length of the
elongated member, the second wing enabling full distraction of the
first and second wedging members when the second wing is coupled to
the elongated member; a threaded fastener extending through the
second wing and configured to engage the elongated member to
selectively secure the second wing in a desired position, wherein
the threaded fastener is threadingly movable between a tightened
position configured to maintain the second wing in the desired
position and a loosened position configured to enable movement of
the second wing relative to the elongated member without threading
movement of the threaded fastener.
Description
BACKGROUND
The spine includes a row of 26 bones in the back and allows a
person to stand up straight and bend over. The spine also protects
a perso5n's spinal cord from being injured. In people with spinal
stenosis, the spine is narrowed in one or more of three parts: (1)
the space at the center of the spine; (2) the canals where nerves
branch out from the spine; and (3) the space between vertebrae (the
bones of the spine). This narrowing puts pressure on the spinal
cord and nerves and can cause pain.
Caused by aging spinal stenosis is most common in men and women
over 50 years old. Younger people who were born with a narrow
spinal canal or who hurt their spines may also get spinal stenosis.
Changes that occur in the spine as people get older are the most
common cause of spinal stenosis such as: (a) the bands of tissue
that support the spine may get thick and hard; (b) bones and joints
may get bigger; and (c) surfaces of the bones may bulge out, which
are called bone spurs.
In some cases arthritis, a degenerative condition, can cause spinal
stenosis. Two forms of arthritis that may affect the spine are: (a)
osteoarthritis and (b) rheumatoid arthritis.
Osteoarthritis is the most common form of arthritis and most often
occurs in middle aged and older people. It may involve many joints
in the body where it wears away the tough tissue (cartilage) that
keeps the joints in place and can cause bone spurs and problems
with joints.
Rheumatoid Arthritis affects most people at a younger age than
osteoarthritis. It causes the soft tissues of the joints to swell
and can affect internal organs and systems. However, it is not a
common cause of spinal stenosis but can cause severe damage,
especially to joints.
Some people are born with conditions that cause spinal stenosis.
For instance, some people are born with a small spinal canal.
Others are born with a curved spine (scoliosis). Other causes of
spinal stenosis are: tumors of the spine; injuries; Paget's disease
(a disease that affects the bones); too much fluoride in the body;
and calcium deposits on the ligaments that run along the spine.
In many cases there may be no symptoms of spinal stenosis, or
symptoms may appear slowly and get worse over time. Signs of spinal
stenosis include: pain in the neck or back; numbness, weakness,
cramping, or pain in the arms or legs; pain going down the leg; and
foot problems.
One type of spinal stenosis, cauda equine syndrome, is very
serious. This type occurs when there is pressure on nerves in the
lower back. Symptoms may include: loss of control of the bowel or
bladder; problems having sex; and pain, weakness, or loss of
feeling in one or both legs.
Because spinal stenosis has many causes and symptoms, treatment may
be required from doctors who specialize in certain aspects of the
condition. Health care providers can include: rheumatologists
(doctors who treat arthritis and related disorders); neurologists
and neurosurgeons (doctors who treat diseases of the nervous
system); orthopedic surgeons (doctors who treat problems with the
bones, joints, and ligaments); and physical therapists.
As people age the amount of adverse spinal conditions tend to
increase. For example, increases in spinal stenosis, such as
central canal and lateral stenosis, along with the thickening of
the bones making up the spinal column and facet arthropathy are
expected. Spinal stenosis typically includes a reduction in the
available space for the passage of blood vessels and nerves which
can impinge on these. Pain associated with such stenosis can be
relieved by surgery. However, it is desirable to reduce the
circumstances for which major surgeries are required to address
stenosis.
Accordingly, it is desired to develop procedures and implants for
surgically addressing stenosis through minimally invasive
procedures, and preferably such surgical procedures can be
performed on an outpatient basis.
U.S. Pat. No. 7,101,375 is incorporated herein by reference.
SUMMARY
One embodiment provides a minimally invasive adjustable implant and
method for alleviating discomfort associated with the spinal
column.
One embodiment provides a method and apparatus for relieving pain
by relieving the pressure and restrictions on the blood vessels and
nerves associated with the spine. This can be accomplished using an
adjustable implant and method which distracts the spinous process
of adjacent vertebra in order to alleviate the problems caused by
spinal stenosis, facet arthropathy, and similar conditions.
One embodiment provides an adjustable implant for relieving pain
comprising an adjustable device positioned between a first spinous
process and a second spinous process. The adjustable device
includes a vertebra expander or distractor.
One embodiment provides an adjustable implant which is positioned
between a first spinous process and a second spinous process, and
includes at least one expandable distraction wedge or plate that
can adjustably distract the first and second spinous processes as
the implant is positioned between the spinous processes as the
wedging is expanded and/or retracted. In one embodiment two
expandable wedging members are provided which can expand in
substantially opposite directions.
One embodiment provides an adjustable implant adapted for
increasing the volume and/or cross sectional area of the spinal
canal and/or the neural foramen as the implant is positioned
between adjacent spinous processes.
One embodiment provides a method for relieving pain due to
conditions such as spinal stenosis and facet arthropathy. The
method includes the steps of accessing adjacent first and second
spinal processes of the spinal column and using an adjustable
implant to distract these processes a sufficient amount in order to
increase the volume and/or cross sectional area of the spinal canal
and relieve pain.
One embodiment provides a method and apparatus which includes
implanting an adjustable device which can be adjusted in order to
achieve a desired amount of distraction and also maintain such
distraction.
One embodiment provides an adjustable implant including a first
portion and a second portion. The portions can be expanded and/or
retracted in order to achieve the desired amount of
distraction.
One embodiment provides an adjustable implant which includes an
adjustable body. The adjustable central body can include first and
second portions which can be expanded and/or retracted in order to
achieve the desired amount of distraction.
One embodiment provides an adjustable implant which includes a
first unit having an adjustable central body with a first wing at
the first end of the unit. The adjustable implant can includes a
guide extending from a second end of the unit and spaced apart from
the first wing. The adjustable implant can further include a second
wing which can be detachably connectable to the first unit, wherein
the adjustable central body is located between the first and second
wings.
One embodiment provides an adjustable implant with adjustable body
having first and second wings, wherein at least one of the first
and second wings is also adjustable relative to the other wing to
accommodate spinous processes of different sizes.
One embodiment includes an implant with an adjustable body to be
able to accommodate the anatomical structure of multiple spinous
processes and different sizes of spinous processes.
One embodiment includes an adjustable implant with an adjustable
body, the adjustable body having an elliptical cross section. In
other embodiments the cross section can be circular, polygonal,
square, rectangular, trapezoidal, quadralateral, etc. In other
embodiments the cross section can be symmetric. In other
embodiments the cross section can non-symmetric, such as one shape
of one side of the cross section and another shape on the other
side of the cross section. For example, the cross section can have
a half elliptical cross section on one side and a rectangular cross
section on the other side. In other embodiments various
permutations of the above specified shapes can be on each side of
the cross section.
Various embodiments of the method and apparatus can be used to
increase the volume and/or cross sectional area of the spinal canal
thereby alleviating restrictions on vessels and nerves associated
therewith, and reducing pain caused by such restrictions.
While certain novel features of this invention shown and described
below are pointed out in the annexed claims, the invention is not
intended to be limited to the details specified, since a person of
ordinary skill in the relevant art will understand that various
omissions, modifications, substitutions and/or changes in the forms
and details of the device illustrated and in its operation may be
made without departing in any way from the spirit of the present
invention. No feature of the invention is critical or essential
unless it is expressly stated as being "critical" or
"essential."
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevation view of the preferred embodiment of the
apparatus of the present invention;
FIG. 2 is a top view of the preferred embodiment of the apparatus
of the present invention showing the body portion of an adjustable
implant, taken along lines 2-2 of FIG. 1;
FIG. 3 is an end view of the body portion, taken along lines 3-3 of
FIG. 1;
FIG. 4 is an end view of the body portion, taken along lines 4-4 of
FIG. 1;
FIG. 5 is a sectional view of the body portion taken along the
lines 5-5 of FIG. 1;
FIG. 6 is a sectional view of the body portion taken along the
lines 6-6 of FIG. 1;
FIG. 7 is a partial sectional view of the body portion in an
expanded position;
FIG. 8 is a perspective exploded view of the preferred embodiment
of the apparatus of the present invention;
FIG. 9 is a fragmentary sectional view of the preferred embodiment
of the apparatus of the present invention showing the threaded
cap;
FIG. 10 is a sectional view of the adjusting screw;
FIG. 11 is a partial perspective view of the preferred embodiment
of the apparatus of the present invention;
FIG. 12 is a fragmentary view showing second fixture or wing;
FIG. 13 is a fragmentary view of second fixture or wing;
FIG. 14 is a partial perspective view of the preferred embodiment
of the apparatus of the present invention;
FIG. 15 is a partial perspective view of the preferred embodiment
of the apparatus of the present invention showing adjusting of the
control;
FIG. 16 is a perspective, partially exploded view of the preferred
embodiment of the apparatus of the present invention illustrating
implantation;
FIG. 17 is a perspective view of the preferred embodiment of the
apparatus of the present invention illustrating implantation;
FIG. 18 is a perspective view of the preferred embodiment of the
apparatus of the present invention illustrating implantation;
FIG. 19 is an elevation view of an adjusting tool;
FIG. 20 is a fragmentary view of the adjusting tool taken along
lines 20-20 of FIG. 19;
FIG. 21 is a fragmentary view of the adjusting tool taken along
lines 21-21 of FIG. 19;
FIG. 22 is a side view of the body;
FIG. 23 is a side view of the body with adjusting tool engaged;
FIG. 24 is an end view of a second embodiment of the apparatus of
the present invention;
FIG. 25 is a side taken along lines 25-25 of FIG. 24;
FIG. 26 is a side view of a fixture or wing part of the second
embodiment of the apparatus of the present invention;
FIG. 27 is a side view taken along lines 27-27 of FIG. 26;
FIG. 28 is a side view of a third embodiment of the apparatus of
the present invention;
FIG. 29 is a view taken along lines 29-29 of FIG. 28;
FIG. 30 is a view taken along lines 30-30 of FIG. 29;
FIG. 31 is a perspective view of a fourth embodiment of the
apparatus of the present invention; and
FIG. 32 is a perspective view of a fourth embodiment of the
apparatus of the present invention.
FIG. 33 is a top view of an alternative embodiment of a second wing
which is laterally adjustable relative to the first wing.
FIG. 34 is a side view of the wing of FIG. 33.
FIG. 35 is a side view of the wing of FIG. 33 taken from the lines
35-35.
FIG. 36 is a perspective view showing wing adjustment tool being
connected to the second wing of FIG. 33.
FIG. 37 is a side view showing the three pieces of wing adjustment
tool.
FIG. 38 is a bottom view of the wing adjustment tool taken from the
lines 38-38 of FIG. 37.
FIG. 39 is a bottom view of the wing adjustment tool taken from the
lines 39-39 of FIG. 37.
FIG. 40 is a top view of the wing adjustment tool of FIG. 37.
FIG. 41 is a partial sectional view of the wing adjustment tool of
FIG. 37.
FIG. 42 is a top view of the wing adjustment tool of FIG. 37
connected to the second wing of FIG. 33.
FIG. 43 shows the second wing being laterally adjusted.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
FIGS. 16 through 18 are perspective views of a portion of a spinal
column 30. Spinal column 30 includes a plurality of vertebrae 40
with spinous processes (e.g., 100 and 110). Spinal column 30 also
includes the spinal cord and nerve roots (not shown for clarity).
In one embodiment the apparatus can be implanted to increase the
volume and/or cross sectional area of spinal canal thereby
alleviating restrictions on vessels and nerves 60 associated
therewith, and reducing pain caused by such restrictions.
For purposes of implantation between adjacent first and second
spinous processes 100 and 110 of spinal column 30 (see FIGS. 16
through 18), adjustable implant 200 can be configured as shown in
FIGS. 1 through 43. First and second spinous processes 100 and 110
are exposed using appropriate surgical techniques and thereafter,
adjustable implant 200 is positioned so that upper wedging member
700 engages first spinous process 100, and lower wedging member 900
engages second spinous process 110 (e.g., see FIG. 15,18). At this
point, wedging members 700, 900 can be caused to expand
respectively in the directions of arrows 702 and 902 (e.g., see
FIG. 18) by manipulation of control screw 1500 with tool 4030. Such
expansion spreads apart or distracts spinous processes 100 and 110
with the beneficial effect of enlarging the volume and/or cross
sectional area of the spinal canal in order to alleviate
restrictions on blood vessels and nerves.
Generally, adjustable implant can comprise body 210 along with
first and second wedging members 700 and 900 (see, e.g., FIG. 1).
First and second wedging members can be mechanically expanded in
the respective directions (and retracted in the opposite
directions) of arrows 702 and 902. As will be described below first
and second wedging members 700 and 900 can be operatively connected
to adjusting screw or worm gear 1200. In one embodiment, when
adjusting screw 1200 is turned in a first direction (e.g., in the
direction of arrow 214 in FIG. 4, and in the direction of arrow
1556 in FIG. 7) wedging members 700 and 900 expand or move
respectively in the directions of arrows 702 and 902. When
adjusting screw 1200 is turned in the opposite direction (i.e., in
the opposite direction of arrow 214 in FIG. 4 and arrow 1556 in
FIG. 7) wedging members 700 and 900 retract or move respectively in
the opposite directions of arrows 702 and 902. For both expansion
and retraction, a controlled change in the state of expansion or
retraction can be obtained through the use of a worm gear on
adjusting screw 1200.
In FIGS. 7 and 15, an expanded position of wedging members 700 and
900 is shown. In FIGS. 1, 2, 6, 11, and 14 a retracted or collapsed
position of wedging members 700, 900 can be seen. The amount of
expansion (or contraction) of wedging members 700 and 900 can be
controlled by adjusting screw 1200 and control screw 1500. In one
embodiment a control screw 1500 can be operatively connected to
adjusting member 1200 such as by a worm gear connection. Control
screw 1500 can be placed in bore 300 of body 210 (e.g., FIG. 5
where bore 300 is not threaded) and operatively connected to gear
teeth or threads 1260 of adjusting screw 1200 through opening 320
of body 210. As control screw 1500 is turned in the direction of
arrow 4032 (see FIG. 5), adjusting screw 1200 will move in the
direction of arrow 214. On the other hand, as control screw 1500 is
turned in the opposite direction of arrow 4032 (see FIG. 5),
adjusting screw 1200 will move in the opposite direction of arrow
214. Turning of adjusting screw 1200 causes wedging members 700 and
900 to move: (a) respectively in the directions of arrows 702 and
900 or (b) respectively in the opposite directions of arrows 702
and 902, each case depending on the rotative direction of adjusting
screw 1200 or gear.
By controlling the expansion or retraction of wedging members 700
and 900, a surgeon can control the amount of distraction caused by
wedging members 700 and 900 upon a pair of spinous processes where
adjustable implant 200 is placed in between. Such control can allow
a surgeon to use a single adjustable implant 200 to properly
distract spinous processes 100 and 110 of multiple sizes and
configurations (see e.g., FIGS. 16-18). In prior art devices, such
controlled amount of distraction is not available and spinous
processes 100 and 110 of different sizes or configurations require
multiple sizes of distraction implants.
With prior art distraction implants the surgeon may not be able to
tell the proper size of the prior art distraction implants required
for a particular set of spinous processes 100 and 110, and will
select a first prior art implant of a first size and attempt to
implant same and realize that the desired amount of distraction is
not obtained (because the selected prior art implant is too small)
or that too much distraction is obtained (because the selected
prior art implant is too large). If the distraction amount is too
small the surgeon will have to remove the selected prior art
implant and select a different prior art implant (of larger size)
hoping that this second implant will provide an appropriate amount
of distraction. This slows down the implantation process and
unnecessarily aggravates the tissue and bony area around spinous
processes 100 and 110. If the distraction amount is too large
(beyond having to implant a second implant) damage may actually
occur from excessive distraction.
FIGS. 1-15 show more particularly the construction of adjustable
spine distraction implant 200. A body/housing 210 provides first
220 and second 230 end portions. A gear case or body 210 has a dual
diameter socket that includes large internally threaded bore 330
and smaller non-threaded bore 300. Bore 300 is receptive of control
screw 1200. Bore 330 is receptive of threaded locking screw or nut
1600. As shown in FIG. 5, the locking screw 1600 on the upper end,
and base 310 on the lower end limits the amount of vertical
movement (schematically indicated by arrow 1558 of FIG. 5) of
control screw 1500 thus allowing control screw 1500 to rotate
adjusting screw or gear 1200 and finally expand or retract wedging
members 700 and 900.
As shown in FIGS. 8 and 10, control screw 1500 can have a tool
(e.g. allen wrench) receptive socket 1540 that is receptive of a
tool end 5020 and external thread 1530. The tool end portion 5020
of tool 5120 interlocks with socket 1540 (e.g. allen wrench
receptive) of threaded control screw 1500. As shown in FIGS. 8 and
9, locking screw or nut 1600 can have a tool (e.g. star) receptive
socket 1650 that connects with tool 5030. The tool end portion 5030
interconnects with socket (e.g. star drive) 1650 of locking screw
or nut 1600. Locking screw or nut 1600 can have external threads
1640.
Tool 5020 can be used to turn control screw 1500 which in turn
rotates adjusting screw 1200 which in turn expands or retracts
wedging members 700 and 900. Tool 5030 can be used to frictionally
lock control screw in place and prevent further movement of
adjusting screw 1200 or wedging members 700 and 900.
After locking screw or nut 1600 is loosened, second tool or driver
5020 can be used to rotate control screw 1500 and thus rotate
adjusting screw or gear 1200 in a selected direction (such as that
indicated by arrow 214 in FIG. 5, or in the opposite direction of
arrow 214). As shown in FIGS. 4, 5, and 8, adjusting screw or gear
1200 can be rotatively connected to body 210 through first
longitudinal bore 270 and longitudinal bore 580. Second end 1220 of
adjusting screw or gear 1200 is supported by and rotates in
longitudinal bore 580 while head 1230 rotates in and is supported
by first longitudinal bore 270.
FIGS. 5 and 8 shows one embodiment of adjusting screw 1200 being
operably connected to wedging members 700 and 900, and how control
screw 1500 can be operably connected to adjusting screw 1200
thereby making control screw 1500 operably connected to wedging
members 700 and 900. FIG. 6 is a schematic view of adjustable
implant 200 where wedging members 700 and 900 are in a retracted
state. FIG. 7 is a schematic view showing wedging members 700 and
900 in a partially to completely extended or expanded state.
FIGS. 4, 6, 7, and 18 schematically show that, as adjusting screw
1200 rotates in the direction of arrow 214 (or from the opposite
view in the direction of arrow 1556 shown in FIG. 7), wedging
members 700 and 900 respectively move in the directions of arrows
702 and 902. Similarly, if rotation is in the opposite direction of
arrow 214 (or in the opposite direction of arrow 1556 in FIG. 7),
wedging members 700 and 900 move respectively in the opposite
directions of arrows 702 and 902. As shown in FIGS. 6 through 8,
middle section 1300 of adjusting screw or gear 1200 can be
operatively connected to arm 800 of wedging member 700 through
threaded or gear toothed area 1310 cooperating with threaded arm
800. Middle section 1300 of adjusting screw or gear 1200 can be
operatively connected to arm 1000 of wedging member 900 through
threaded or gear toothed area 1320 cooperating with threaded arm
1000. Such a threaded or gear toothed connection can be referred to
as a rack and pinion type connection. Additionally, as shown in
FIG. 5 control screw 1500 can be operatively connected to adjusting
screw or gear 1200 by means of threaded or gear toothed area 1260
of adjusting screw or gear 1200. Such a threaded or gear toothed
connection can be referred to as a worm gear type connection.
Wedging members 700 and 900 can be slidably connected to body 210
of adjustable implant 200 through a series of pins and tracks. As
shown in FIGS. 6 through 8 body or gear box 210 can be comprised of
first end 250 and second end 252. Guide 500 can be connected to
body 210 by first and second longitudinal arms 440 and 460. First
end 250 can have a raised portion 370 and guide 500 on second end
252 can include a base 550. As shown in FIG. 8, raised portion 370
can include track 420 and track 430. Also as shown in FIG. 8 base
550 can include track 560 and track 570. Opposed tracks 420, 430,
560, and 570 can form a three dimensional track system for wedging
members 700 and 900 to slide back and forth in (as schematically
indicated in FIGS. 6, 7, 15, and 18.
Adjustment screw 1200 can be rotatively connected to body 210
through bore 270 in second end and bore 580 in guide 500. Tip 1220
can rotatively sit in bore 580 and head 1230 can rotatively sit in
bore 270.
In one embodiment body 210 can include a cover for head 1230 which
would prevent adjusting screw 1200 from coming out of body or gear
box 210. Although not shown in another embodiment to prevent
adjustment screw from falling out of body 210 wherein a threaded or
gear toothed area 1260 can extend a length 1270 from top 1240 of
head 1240 to a point before reaching the base 1250, after which
point non-threaded area 1230 of head 1230 will be found. Control
screw 1500 will threadably engage the threaded portion 1260 of
adjustment screw 1100, but control screw 1500 will resist
longitudinal movement of adjustment screw 1200 by threads 1530
contacting the non-threaded area 1230 of adjustment screw 1200 and
not allowing longitudinal movement.
As shown in FIGS. 1, 2, 6-8, 11, 14, and 15, wedging members 700
and 900 can be constructed substantially identical. Wedging member
700 can be substantially identical to wedging member 900 but
essentially rotated one hundred and eighty degrees so that the
bottom 720 of wedging member 700 is in line with the top 910 of
wedging member 900. Each of the wedging members 700, 900 can
respectively be provided with a gear panel or arm 800, 1000 having
a threaded or toothed rack 802, 1002. Wedging member 700 has gear
panel or arm 800 with toothed rack 802. Wedging member or plate 900
has gear panel or arm 1000 with toothed rack 1002. Therefore, only
the construction of wedging member 900 will be described in detail.
Wedging member 900 can comprise top 910, bottom 920, interior
portion 930, exterior portion 940, curved portion 950. Wedging
member 900 can also include threaded or gear toothed arm 1000 and
four rails or prongs 960, 970, 980, and 990.
Looking at FIGS. 6 through 8, and 15 through 18, it can be seen
that wedging member 900 can be slidably connected to body 210
through its rails or prongs 960 and 970 slidably connecting to
slots 570 and 560 of the base 550 of guide 500; and through its
rails or prongs 990 and 980 slidably connecting to slots 430 and
420 of raised area 370. The four rails or prongs of wedging member
900 can maintain a straight path for wedging member sliding in the
slots of raised area 370 of body 210, and base 550 of guide 500.
Similarly the rails or four prongs of wedging member 700 can
maintain a straight path for wedging member sliding in the slots of
raised area 370 of body 210, and base 550 of guide 500. The extent
of expansion and retraction of wedging members 700 and 900 can be
controlled by threaded area 1310 cooperating with threaded arm 800
of wedging member 700, and threaded area 1320 cooperating with
threaded arm 1000 of wedging member 900. In this manner wedging
members 700 and 900 can be held in place at a selected amount of
expansion or contraction (regardless of where they have been
expanded or retracted to) as long as wedging members' 700 and 900
prongs remain at least partially sitting in the specified
slots.
Each wedging member 700 or 900 can maintain a straight (generally
vertical) path for wedging member 700, 900 sliding in the slots
420, 430, 560, and 570. The extent of expansion and retraction of
wedging members/plates 700 and 900 can be controlled by screw/gear
1200. In this manner plates/wedging members 700 and 900 can be held
in place at a selected amount of expansion or contraction
(regardless of where they have been expanded or retracted to) as
long as wedging members' 700 and 900 rails 760,770, 780, 790 (for
wedging member 700) and rails 960,970, 980, and 990 (for wedging
member 900) remain at least partially sitting in the specified
slots.
To ensure that the prongs remain at least partially in the slots,
the radial extent of threading for threaded areas 1310 and 1320 can
be selected by having non-threaded areas 1330 and 1340. That is
when the radial extent of the threaded area is reached, the
specific wedging member (700 and/or 900) will stop its expansion.
As shown in FIG. 4, a second safe guard can be provided in the
amount of radial threading 1260 for the worm gear portion of
adjusting screw 1200. In a preferred embodiment, an angular amount
1280 of about 120 degrees of radial threading 1260 can be provided
which will restrict further rotation of screw 1200 when the threads
angularly reach point 1262 or 1264 (see FIG. 5).
As shown in FIG. 8 arms 440 and 460 can include notches 450, 452,
470, and 472 to accommodate the rails or prongs of wedging members
700 and 900, and allow complete retraction of wedging members 700
and 900. Without these notches the prongs of wedging members 700
and 900 would prevent complete retraction.
FIG. 11 is a perspective view of adjustable implant 200 placed on
its side. In this embodiment wedging members 700 and 900 are
completely retracted and their exterior surfaces 740 and 940 are
flush with raised area 370 of second end 230 and base 550 of guide
500. Making the exterior surfaces flush when wedging members 700
and 900 are fully retracted resists damage to bone and tissue
during the initial insertion process (as no sharp edges are
seen).
After the desired or proper expansion or retraction is obtained
with wedging members 700 and 900, control screw 1500 can be locked
in place by locking screw 1600. Locking screw 1600 can include
first end 1610, second end 1620, and threaded area 1640. Locking
screw 1600 can have bore 1650 which allows access to control screw
1500 even when locking screw 1600 is connected to the bore 330 for
locking screw 1600. Bore 1650 allows locking screw to be in place
even when adjusting control screw 1500. This feature reduces the
amount of free parts the surgeon must keep track of during the
operation (and prevents control screw 1500 and locking screw 1600
from falling out during an implantation procedure). In one
embodiment a cover for bore 330 can be provided which prevents
locking screw 1600 from being completely removed from body 210.
After the desired amount of distraction is obtained, preferably,
control screw 1500 is locked in place by second end 1620 of locking
screw 1600 squeezing control screw 1500 against base 210 of bore
300. This squeezing frictionally locks in place control screw 1500.
Even if not frictionally locked by locking screw 1600, the status
of being a worm gear connection between control screw 1500 and
threads 1260 of adjustment screw 1200, would tend to be self
locking. However, without locking screw 1600, vibrations and other
movements of implant 200 over time may tend to cause adjustment
screw 1200 to rotate and cause unwanted movement of wedging members
700 and 900. Preferably, when locking screw 1600 is locked in
place, first end 1610 is flush with top 232 of body 210.
Adjustable implant 200 and its components can be made of a number
of materials, including but not limited to, stainless steel,
titanium, ceramics, plastics, elastics, composite materials or any
combination of the above. In addition, the modulus of elasticity of
the implant can be matched to that of bone, so that the implant is
not too rigid. The flexibility of the implant can further be
enhanced by providing additional apertures or perforations
throughout the implant.
Preferably, adjustable implant provides for distraction in the
range of about 8 mm to about 11 mm in one embodiment (more
preferably about 8 mm to about 10.7 mm), and in another embodiment
in the rage of about 10 mm to about 15 mm (more preferably about
10.5 mm to about 14 mm).
In one embodiment an implantation guide 500 can be provided.
Positioned at the other end of body 210 can be guide 500. Guide 500
can be triangularly shaped so as to be a pointed and arrow shaped
guide. Alternatively, guide 500 can be in the shape of a cone with
lateral truncated sides along the longitudinal axis wedging members
700 and 900. Guide 500 can include a threaded bore 590. In other
embodiments guide 500 can be bulbous, cone shaped, pointed, arrow
shaped, and the like, in order to assist in the insertion of
adjustable implant 200 between adjacent spinous processes.
Preferably, the insertion technique disturbs as little of the bone
and surrounding tissue or ligaments as possible in order to (a)
reduce trauma to the site and facilitate early healing, and (b) not
destabilize the normal anatomy. In various embodiments there is no
requirement to remove any of the bone of the spinous processes and
depending on the anatomy of the patient, there may be no
requirement to remove or sever ligaments and tissues immediately
associated with the spinous processes.
In one embodiment guide 500 has a cross section which is adjacent
to the cross section of completely retracted wedging members 700
and 900 and of similar shape. Where guide 500 and completely
retracted wedging members 700 and 900 have elliptical cross
sections, preferably the major dimension of guide's 500 cross
section is about equal to the major dimension of completely
retracted wedging members 700 and 900 cross section, and guide's
500 minor dimension about equal to completely retracted wedging
members 700 and 900 cross section. In this embodiment, guide 500
can extend from body 210 of implant 200 with a cross section which
reduces in size in a direction away from body 210. In another
embodiment, guide 500 can be cone shaped with a base located
adjacent wedging members 700 and 900. Further, in one embodiment
guide 500 can have a base cross section about the same as an oval
cross section of completely retracted wedging members 700 and
900.
In one embodiment guide 500 has faces 520 and 530 which are at
about 45 degree angles (other angles, such as by way of example
only, from about 30 degrees to about 60 degrees, and from about 25
to about 75 degrees are also envisioned), with a tip 540 so that
adjustable implant 200 can be more easily urged between the spinous
processes.
In one embodiment, adjustable implant can have a central body
portion, the central body portion including wedging members 700 and
900, with a longitudinal axis 212. Extending from the central body
portion can be a first wing 1800 and second wing 2000 which can be
substantially perpendicular to longitudinal axis 212. Wings 1800
and 2000 can resist the tendency of adjustable implant to slide out
from between spinous processes 100 and 110. In one embodiment
second wing 2000 can detachably connectable to adjustable implant
200. In one embodiment second wing 2000 can be laterally adjustable
relative to first wing 1800 to accommodate spinous processes of
varying sizes and dimensions arrows 2002 and 2004 in FIG. 17
schematically indicate lateral adjustment of second wing 2000.
Making wing 2000 detachably connectable facilitates insertion of
adjustable implant between spinous processes 100 and 110, such as
through guide 500.
In one embodiment, completely retracted wedging members 700 and 900
can have an elliptical cross section with a major axis which is
substantially perpendicular to a major dimension (e.g.,
longitudinal axis) of first wing 1800 along longitudinal axis.
Making these two axes substantially perpendicular facilitates
proper positioning of adjustable implant 200 between selected
spinous processes 100 and 110, and ensuring that substantial
portions of wedging members 700 and 900 come in contact with both
the upper and lower spinous processes so that the reaction loads
can be more evenly distributed on the spinous processes by wedging
members 700 and 900 during implantation and subsequent spinal
column movements after implantation.
Wings 1800 and 2000 which are not perpendicular to longitudinal
axis 212 are envisioned, and can be offset by 5, 10, 15, 20, and/or
25 degrees from the perpendicular and/or any range without such
amounts. As shown in FIG. 3, first wing 1800 can include an upper
area 1830 and a lower area 1840. Upper area can include a rounded
end 1832. Rounded end 1832 can be designed to accommodate the
anatomical form or contour various portions of the vertebrae, for
example L4 (for a L4 L5 placement) or L5 (for a L5 S1 placement)
superior lamina of the vertebra. It is to be understood that the
same shape or variations of this shape can be used to accommodate
other lamina of any vertebra. The lower portion 1842 can also be
rounded in order to accommodate the vertebrae.
In one embodiment guide 500 can include a threaded bore 590 which
accepts a screw 2130 in order to hold a second wing 2000 in
position. With the second wing 2000 in position, the screw 2130
when it is positioned in the threaded bore 590 can engage and hold
second wing 2000 in position relative to first wing 1800.
First and second wings 1800 and 2000 can come in a variety of
shapes in order to provide for variations in the anatomical form of
the spinous processes. Such shapes can be as depicted in FIGS. 103,
104, 105, 106, and 107 of U.S. Pat. No. 7,101,375. In these
configurations, the wing has an upper portion and a lower portion.
In FIG. 104, the lower portion is thicker than the upper portion in
order to accommodate the spinous process, where the lower spinous
process is thinner than the upper spinous process. In FIG. 105,
both the upper and lower portions are enlarged over the upper and
lower portions of FIG. 103 to accommodate both the upper and lower
spinous processes being smaller. That is to say that the space
between the upper and lower portions of the first and second wings
are reduced due to the enlarged upper and lower portions of the
second wing. Alternative embodiments of second wings 2000, as shown
in FIGS. 104 and 105, are depicted in FIGS. 106 and 107. In these
FIGS. 106 and 107, the second wing accommodates the same anatomical
shape and size of the spinous processes as does the second wing in
FIGS. 104 and 105 respectively. However, in the embodiments of the
second wing of FIGS. 106 and 107, substantial masses have been
removed from the wings. The upper and lower portions are
essentially formed or bent in order to extend from the central
portion of the second wing.
FIGS. 12 and 13 are views of second wing 2000 and connecting screw
2130. Connecting screw 2130 can comprise threaded area 2140 and
reduced cross sectional area 2150. Reduced cross sectional area
2150 can allow second wing member 2000 to slide (and be
longitudinally adjustable) relative to screw 2130 (and first wing
member 1800). Second wing member 2000 can include track 2110 and
track can include threaded area 2120. Second wing member 2000 can
include first end 2010, second end 2020, and cutout area 2050.
Cutout area 2050 can be shaped to fit around the outer surface of
guide 500. Alternatively, cutout area 2050 can be enlarged to allow
full distraction of wedging members 700 and 900 (see e.g., FIG. 35
with second wing 2000 and cutout area 2050).
FIG. 15 is a perspective view of adjustable implant 200 having
first and second wedging members 700 and 900 extended in the
directions of arrows 702 and 902 and control screw 1500 being
turned in the direction of arrow 4032, causing adjusting screw or
gear 1200 to turn in the direction of arrow 214 along longitudinal
centerline 212.
FIG. 17 is a perspective view of adjustable implant 200 placed in
between spinous processes 110 and 120. Preferably a longitudinal
line 2008 through second wing 2000 will be parallel to a
longitudinal line 1808 going through first wing 1800. Arrows 2002
and 2004 schematically indicate the adjustability of second wing
2000 relative to first wing 1800 by varying the distance D.
FIG. 18 is a side perspective view of adjustable implant 200
showing a tool 4030 being used on the control screw 1500 to adjust
adjusting screw 1500 and change the state of first 700 and second
900 wedging members. In FIG. 18 is shown both line 212 (which is
the axis of rotation of adjusting screw or gear 1200) and a line
218 which is perpendicular to the axis of rotation of control screw
1500 (schematically indicated by arrow 4032). As shown in FIG. 1,
line 218 can be spaced apart by the distance A from the axis of
rotation of control screw 1500. As can be seen the axis of rotation
of control screw 1500 does not intersect the axis of rotation of
adjusting screw or gear 1200.
Adjustable implant 200 can be positioned adjacent to upper and
lower vertebrae 120 and 130. Extending upwardly from vertebrae 120
and 130 are the upper and lower spinous processes 100 and 110. In a
preferred embodiment, the fit of adjustable implant 200 between
spinous processes 100 and 110 can be such that wings 1800 and 2000
do not touch spinous processes 100 and 110. One advantage of wings
1800 and 2000 is that they resist dislodgment of adjustable implant
200 from between spinous processes 100 and 110.
Preferably, during the surgical process first and second wedging
members 700 and 900 of adjustable implant 200 are urged between
spinous processes 100 and 110. After this has occurred, second wing
2000 can be guided by the other sides of the spinous processes from
a path which causes the plane of second wing 2000 to move
substantially parallel to the plane of first wing 1800 until screw
2130 can be placed in threaded bore 590 of guide 500. Bolt 2130 can
be tightened to secure second wing 2000.
In one embodiment a second wing 2000 is not used where it was
deemed impractical or unnecessary to use a second wing 2000.
In one embodiment neither a first 1800 nor a second 2000 wing is
used where the anatomy between the spinous processes 100 and 110
was such that it would be undesirable to use either a first or
second wing.
In one embodiment the spinous processes 100 and 110 can be accessed
and distracted initially using appropriate instrumentation, and
adjustable implant 200 can be inserted and adjusted in order to
maintain and achieve the desired distraction. In another embodiment
the spinous process can be accessed and adjustable implant 200
appropriately positioned. Once positioned, implant 200 can be
expanded in order to distract the spinous processes or extend the
distraction of already distracted spinous processes. Accordingly,
adjustable implant 200 can be used to create or increase a
previously created distraction, or to maintain a distraction which
has already been created.
FIGS. 19-23 show an instrument or tool 5000 that can be used to
rotate either the control screw 1500 and/or the locking screw/nut
1600 and adjust adjustable implant 200. Tool 5000 can include body
5010, shaft 5014, control screw head 5020, locking screw head 5030,
driver 5120, driver 5130, counter torque handle 5200, base 5300,
and set prongs 5310, 5320. Torque handle 5200 can be connected to
body 5010 and enables a surgeon to hold and support the
tool/instrument 5000. Driver 5130 can be slidingly and rotatively
connected to body 5010. Driver 5130 can include locking screw head
5030. Driver 5120 can be slidingly and rotatively connected to
driver 5130. Driver 5120 can include control screw head 5020.
Driver 5130 can be connected to shaft 5134 which itself is
connected to locking screw head 5030. Base 5300 can be connected to
body 5010 and include two set prongs 5310 and 5320. Set prongs 5310
and 5320 can locate or set tool 5000 relative to body 210 of
adjustable implant 200 by matching set prongs 5310 and 5320 with
openings 5310 and 5320. Once set the individual drivers 5120 and
5130 can be used to drive control screw head 5020 and locking screw
head 5030 which respectively will turn control screw 1500 and
locking screw 1600. Arrows 5121 and 5122 schematically indicate
slidable movement of driver 5120. Arrow 5017 schematically
indicates rotation of driver 5120 (which can also be in the
opposite direction). Arrows 5015 and 5016 schematically indicate
slidable movement of driver 5130. Arrow 5017 schematically
indicates rotation of driver 5130 (which can also be in the
opposite direction). Tool 5000 is a preferred tool in that it
allows both control screw 1500 and locking screw 1600 to be
manipulated with a single instrument. Additionally, it can
optionally have a placement system (body 5300 and prongs 5310 and
5320). Body 5300 can be a distal flange or bracket that carries one
or more projections or prongs 5310 and 5320. If the optional body
5300 is employed, the gear case or body 210 carries sockets 5310
and 5320 that are sized and shaped correspondingly to projections
5310 and 5320. In this fashion, the surgeon can interlock the
projections 5310 and 5320 with the sockets 5310 and 5320' to help
rigidify the connection of the tool or instrument 5000 to the body
or gear case 210 when an adjustment of either of the screws 1500 or
1600 is required.
FIGS. 24-27 show another embodiment of the apparatus of the present
invention, designated by the numeral 200A. The embodiment of FIGS.
24-27 is basically the same as the embodiment of FIGS. 1-23.
However, the first and second fixtures or wings 1800, 2000 are
respectively provided with prongs or projections or spikes 1872,
1882 which enhance gripping of the spine 30 (and spinous processes
100 and 110).
FIGS. 28-30 show another embodiment of the apparatus of the present
invention, designated generally by the numeral 200B. In FIGS.
28-30, the implant 200B is similar in construction to the
embodiment of FIGS. 1-23 with the exception of the shape of the
wings 1800, 2000 being generally rectangular, but also providing
rounded or curved end portions. The first wing 1800 provides upper
and lower rounded or curved end portions 1830, 1840. The second
wing or fixture 2000 provides upper and lower rounded or curved end
portions 2030, 2040. As with the preferred embodiment, the second
fixture or wing 2000'' provides a concavity 2050 that is receptive
of body 210. As with the preferred embodiment, a fastener 2130
enables attachment of second fixture or wing 2000 to body 210 using
fastener 2130 with a track/slot 2110 as with the embodiment shown
in FIG. 13. In one embodiment concavity 2050 can be expanded to
allow wedging members 700 and 900 to be fully distracted even where
second wing 2000 is placed over wedging members 700 and 900.
FIGS. 31-32 show yet another embodiment, designated generally by
the numeral 200C. Adjustable implant 200C provides the same basic
construction of the embodiment of FIGS. 1-18 with the addition of a
flexible sleeve 2500 that is placed over the body 210 (and wedging
members 700 and 900) as shown in FIGS. 31 and 32. The sleeve 2500
has a hollow bore or open ended cavity 2510 that enables the sleeve
2500 to occupy a position on body 210, basically covering wedging
members 700 an 900, when the wedging members/plates 700 and 900 are
expanded or retracted, the sleeve acts as an interface or cushion
in between the wedging members 700 and 900 and the surrounding
tissue. This can prevent pinching, tearing, or damage to the
surrounding tissue.
FIGS. 33 through 43 show one embodiment for laterally adjusting the
second wing relative to the first wing with another embodiment of
second wing 2000. FIGS. 36-43 show an instrument or tool 6000 that
can be used to slidingly adjust/clamp second wing 2000 relative to
first wing 1800 of various adjustable implants. Tool 6000 can
include body 6010, shaft 6014, wing fastener screw head 6020,
sliding adjuster screw head 6030, driver 6120, driver 6130, counter
torque handle 6200, base 6300, and set prongs 6310, 6320. Torque
handle 6200 can be connected to body 6010 and enables a surgeon to
hold and support the tool/instrument 6000. Driver 6130 can be
slidingly and rotatively connected to body 6010. Driver 6130 can
include sliding adjuster screw head 6030. Driver 6120 can be
slidingly and rotatively connected to driver 6130. Driver 6120 can
include fastener screw head 6020. Base 6300 can be connected to
body 6010 and include two set prongs 6310 and 6320. Set prongs 6310
and 6320 can locate or set tool 6000 relative to second wing 2000
of adjustable implant 200 by matching set prongs 6310 and 6320 with
openings 6310 and 6320. Once set the individual driver 6130 can be
used to slidingly adjust second wing 2000 relative to first wing
(for a clamping effect) of adjustable implant 200. When the proper
adjustment between the two wings is achieved, driver 6120 can be
used to lock fastener 2130 with control screw head 6020. By
adjusting second wing 2000 closer to the other wing (in a clamping
motion), the two wings can grab hold of and/or bite into spinous
processes 100 and 110 to resist relative movement between the
adjustable implant and the spinous processes. Arrow 6017
schematically indicates rotation of driver 6130. Arrows 6018
schematically indicate movement of second wing 2000 in a clamping
motion (relative to first wing 1800 which is not shown). Body 6300
can be a distal flange or bracket that carries one or more
projections or prongs 6310 and 6320. If the optional body 6300 is
employed, the second wing 2000 carries sockets 6310 and 6320 that
are sized and shaped correspondingly to projections 6310 and 6320.
In this fashion, the surgeon can interlock the projections 6310 and
6320 with the sockets 6310 and 6320 to help rigidify the connection
of the tool or instrument 6000 to the second wing 2000 before
adjustment of second wing relative to the adjustable implant to
obtain a clamping motion. After head 6030 is inside of well 2112
and attached to gear teeth or threads 2120 second wing 2000 will
slide along adjustable implant via opening 2050 sliding over
adjustable implant. In one embodiment the amount of adjustment of
second wing 2000 is limited so that this wing does not travel over
wedge members 700 and/or 900. Projections or prongs 1882 help
stabilize adjustable implant relative to the spinal processes. In
one embodiment opening 2050 can be enlarged to allow full
expansion/distraction of wedging members 700 and 900 even where
second wing 2000 is adjusted over wedging members 700 and 900.
Various alternative embodiments or options for any of the above
described will be described below.
In one embodiment adjustable implant 200 can act as an extension
stop. For example, adjustable implant can resist or stop further
extension between spinous processes 100 and 110 once the back has
been bent backwardly such that adjustable implant 200 stops further
movement of adjacent spinous processes 100 and 110 towards each
other. The distance between wedging members 700 and 900 can stop
movement spinous processes 100 and 110 toward each other.
Adjustable implant 200 does not limit the flexion of spinal column
30 (because in flexion spinal column 30 is bent forwardly and
spinous processes 100 and 110 move away from each other (and away
from wedging members 700 and 900).
In one embodiment only one wedging member 700 is provided. In this
embodiment wedging member 900 can be permanently attached to body
210 (and arm 100 either removed entirely or the threading removed).
In this embodiment wedging member can expand or retract based on
movement of adjustment screw 1200. In this embodiment about one
half of the adjusting expansion or distraction capability will be
available compared to embodiment where two wedging members 700 and
900 are provided.
In one embodiment only one longitudinal arm 440 is provided. The
shape of wedging members 700 and 900 can be adjusted to compensate
for forming an elliptical cross section when completely
retracted.
Although not shown, in one embodiment only one adjustable wedging
member or plate 700 (or 900) is provided. In this embodiment it is
expected that only one half of the adjustability of a two
wedge/plate member will be provided.
Although not shown, in one embodiment a cap can be placed over
first longitudinal bore 270 which also will prevent adjusting screw
1200 from leaving first longitudinal bore 270. This cap can also
prevent adjustable implant 200 from being disassembled after
manufacture which can prevent improper reassembly. This cap can be
laser welded to body 210. In one embodiment one or more timing
marks can be placed on adjusting screw 1200 (e.g., its head 1230)
and body 210 which marks can show proper alignment of adjusting
screw 1200 relative to body 210 (ensuring proper installation of
the components).
Although not shown, in one embodiment one or more raised areas or
detents can be included on first wing 1800 which can limit the
expansion of wedging members 700 and/or 900. These raised areas or
detents can act as an additional factor of safety beyond the
various amounts of threading on adjusting screw 1200 (middle
section 1300 and head 1230).
In one embodiment wedging members 700 and 900 have a flat,
irregular, or concave shape.
Surgical Method
With all the ligaments (such as the superspinous ligament) and
tissues associated with the spinous processes left intact,
adjustable implant 200 can be implanted essentially floating in
position in order to gain the benefits of extension stop and not
limiting flexion. In one embodiment the spinous processes can be
accessed and distracted initially using appropriate
instrumentation, and adjustable implant 200 can be inserted and
adjusted in order to maintain and achieve the desired distraction.
In another embodiment the spinous process can be accessed and
adjustable implant 200 appropriately positioned. Once positioned,
implant 200 can be expanded in order to distract the spinous
processes or extend the distraction of already distracted spinous
processes. Accordingly, adjustable implant 200 can be used to
create or increase a previously created distraction, or to maintain
a distraction which has already been created.
Ideally, adjustable implant 200 would be placed close to the
instantaneous axis of rotation of spinal column 30 so that the
reaction forces adjustable implant places on spinal column 30 are
minimized.
For purposes of surgical implantation of adjustable implant 200
into a patient, the patient is preferably positioned on his side
and placed in a flexed (tucked) position in order to distract the
upper and lower vertebrae.
In a preferred procedure, a small incision is made on the midline
of the spinous processes. The spinous processes are spread apart or
distracted with a spreader. The incision is spread downwardly
toward the table, and adjustable implant 200 is preferably inserted
upwardly between the spinous processes 100 and 110 in a manner that
maintains the distraction of spinous processes. The adjustable
implant 200 is urged upwardly until guide 500 and at least part of
wedging member 700 and/or 900 are visible on the other side of the
spinous process. Once this is visible, the incision is spread
upwardly away from the table and the retaining unit or second wing
2000 can be attached via screw 2130. Track 2110 can be used to
space second wing 2000 relative to first wing 1800 (at least to the
extent of allowable movement through slot 2110). After this had
occurred, the incisions can be closed.
An alternative surgical approach requires that small incisions be
made on either side of the space located between the spinous
processes. The spinous processes are spread apart or distracted
using a spreader placed through the upper incision. From the lower
incision, adjustable implant 200 can be inserted upwardly between
spinous processes 100 and 110 in a manner that urges the spinous
processes apart. Adjustable implant 200 can be urged upwardly until
guide 500 and at least part of wedging member 700 and/or 900 are
visible through the second small incision in the patient's back.
Once this is visible, second wing 2000 can be attached to guide 500
through screw 2130. After this has occurred, the incisions can be
closed.
The advantage of the above two surgical procedures is that a
surgeon is able to observe the entire operation, where he can look
directly down onto the spinous processes as opposed to having to
view the procedure from positions which are to the right and to the
left of the spinous processes. Generally, the incision is as small
as possible and the surgeon is working in a bloody and slippery
environment. Thus, an implant that can be positioned directly in
front of a surgeon is easier to insert and assemble than an implant
which requires the surgeon to shift from side to side. Accordingly,
a top down approach, as an approach along a position to anterior
line is preferred so that all aspects of the implantation procedure
are fully visible to the surgeon at all times. This aides in the
efficient location of (i) the adjustable implant 200 between the
spinous processes, (ii) the retaining second wing 2000 in
adjustable implant 200, and (iii) finally screw 2130 in adjustable
implant 200.
In one embodiment the method can include implanting adjustable
implant 200 between two spinous processes 100 and 110, expanding
adjustable implant 200 a first amount, allowing spine 30 to creep
or adjust to this first amount of distraction, and then expanding
adjustable implant 200 a second amount, and then allowing a period
of time spine 30 to creep or adjust to this new level of
distraction. This process could be repeated until the desired
amount of overall distraction has been accomplished. This stepped
wise (and wait) distraction method can be used with insertion tools
prior to the installation of adjustable implant 200. The tools can
be used to obtain the desired distraction using a series of spinal
distraction and spinal creep periods before firs implanting
adjustable implant 200.
One embodiment uses a dilator tool 4010 and a distractor tool 4020.
The patient can be placed prone or lateral. A skin incision can be
made over spinous processes 100 and 110 where the stenosis exists.
The muscle will be moved off of the spinous process to the base
bilaterally. If the facet joint is too large, the top can be
removed to facilitate placement of adjustable implant 200 at the
base of spinous process 110. The inter spinous ligament is left
intact. A small dilator 4010 can be placed through the inter
spinous ligament near the base. A second distracter 4020 is then
used to open the space up to accommodate the smaller adjustable
implant 200. Adjustable implant is then adjusted causing wedging
members 700 and 900 to expand a desired amount in the direction of
arrows 702 and 902. Adjustment is obtained by rotation of a control
screw 1500 which rotates an adjustment screw or worm gear 1200.
During this expansion process the surgeon can feel the inter
spinous ligament. Once taught, adjustable implant 200 can be
allowed to sit and settle for a period of time (such as for five
minutes). After this settling period of time, control screw 1500
can be tightened a bit more causing wedging members 700 and 900 to
expand a bit more and ensure that the inter spinous ligament
remains taught. If adjustable implant 200 cannot be expanded to a
point where there is the desired amount of stretching of the inter
spinous ligament, then a larger sized adjustable implant 200 can be
used and adjusted accordingly. Adjustable implant allows the
attachment of a second wing 2000 to prevent lateral dislodgment of
adjustable implant from spinous processes 100 and 110. Preferably,
the area is irrigated with antibiotics and saline and the muscle is
injected with local anesthetic and the wound is closed.
FIGS. 16 through 18 show various steps in one embodiment of the
method of implanting adjustable implant 200. FIG. 16 is a
perspective view of a portion of a spinal column 30 where
adjustable implant 200 is being inserted between a first spinous
process 100 and a second spinous process 110 (guide 500 facilitates
such insertion). FIG. 17 shows adjustable implant 200 being more
fully inserted between a first spinous process 100 and a second
spinous process 110 and second wing 2000 being attached. FIG. 18
shows adjustable implant 200 after first 700 and second 900 wedging
members have been extended more fully (in the directions of arrows
702 and 902) pushing apart first spinous process 100 and second
spinous process 110.
INDUSTRIAL APPLICABILITY
From the above, it is evident that the embodiments can be used to
relieve pain caused by spinal stenosis in the form of such as that
caused by central canal stenosis or foraminal (lateral) stenosis.
Various embodiments have the ability to flatten the natural
curvature of the spine and open the neural foramen and the spacing
between adjacent vertebra to relieve problems associated with the
above mentioned lateral and central stenosis. Additionally, various
embodiments can be used to relieve pain associated with facet
arthropathy. Various embodiment can be implanted with surgery that
is minimally invasive and can be used on an outpatient basis.
The following is a list of reference numerals:
TABLE-US-00001 LIST FOR REFERENCE NUMERALS (Part No.) (Description)
Reference Numeral Description 10 patient 20 back 30 spinal column
40 vertebrae 50 vertebra 60 nerves 70 blood vessels 100 first
spinous process 110 second spinous process 120 upper vertebra 122
arrow 130 lower vertebra 132 arrow 200 implant 202 arrow 210 body
212 longitudinal axis 214 arrow 215 arrow 216 plane 218 line 220
first end 230 second end 232 top 240 housing 250 first end of
housing 252 second end of housing 260 width of first end 270 first
longitudinal bore 280 base 290 second longitudinal bore 300 control
screw bore 310 base of control screw bore 320 opening between
control screw bore and first longitudinal bore 330 locking screw
bore 340 threaded area 350 base of locking screw bore 360 second
end of housing 370 raised portion 380 first side of raised portion
390 shape 400 second side of raised portion 410 shape 420 first
track 430 second track 440 first longitudinal arm 450 notch 452
notch 460 second longitudinal arm 470 notch 472 notch 500 insertion
guide 510 arrow head 520 first face 530 second face 540 tip 550
base 560 first track 570 second track 580 longitudinal bore 590
threaded bore for second wing 600 distracting unit 610 central body
620 spacer 630 cross section 640 ellipse 650 major axis 660 minor
axis 670 longitudinal axis 700 first wedging member 702 arrow 710
top 720 bottom 730 interior portion 740 exterior portion 742
outermost point of exterior 750 curved portion 760 first prong 770
second prong 780 third prong 790 fourth prong 800 threaded arm 802
geared or toothed area 810 tip of threaded arm 820 shape of tip 830
length of threaded arm 900 second wedging member 902 arrow 910 top
920 bottom 930 interior portion 940 exterior portion 942 outermost
point of exterior 950 curved portion 960 first prong 970 second
prong 980 third prong 990 fourth prong 1000 threaded arm 1002
geared or toothed area 1010 tip of threaded arm 1020 shape of tip
1030 length of threaded arm 1200 adjusting screw or worm gear 1210
first end 1220 second end 1230 head 1240 top of head 1250 base of
head 1260 threaded area 1262 end of threaded area 1264 end of
threaded area 1270 length of threads from top to base of head 1280
angular extent of threaded area 1300 middle section 1310 first
threaded area 1320 second threaded area 1330 first non-threaded
area 1340 second non-threaded area 1360 tip 1500 control screw 1510
first end 1520 second end 1530 threaded area 1540 receiving area
for adjusting tool 1550 arrow 1554 arrow 1556 arrow 1558 arrow 1600
locking screw 1610 first end 1620 second end 1630 reduced area of
second end or tip 1640 threaded area 1650 receiving area for
adjusting tool 1800 first wing 1830 upper area 1832 rounded area
1840 lower area 1842 rounded area 1872 plurality of spikes or proj
ections 1882 plurality of spikes or projections 2000 second wing
2002 arrow 2004 arrow 2010 first end 2020 second end 2030 upper
area 2040 lower area 2050 cutout area 2060 first side 2070 second
side 2080 middle section 2090 base of middle section 2100 curved
area of base 2110 track 2120 threaded area 2130 connecting screw
2140 threaded area 2150 reduced cross sectional area 2160 receiving
area for adjusting tool 2500 flexible sleeve member 2510 opening or
bore 3000 first distraction amount 3010 second distraction amount
3020 extension stop 4000 instrumentation 4010 dilator tool 4020
distractor tool. 4030 adjusting tool 4032 arrow 4040 adjusting tool
4042 arrow 5000 tool 5010 body 5014 shaft 5015 arrow 5016 arrow
5017 arrow 5020 control screw head 5030 locking screw head 5120
driver 5121 arrow 5122 arrow 5123 arrow 5130 driver 5134 body 5200
counter torque handle 5300 base 5310 set prong 5320 set prong 6000
tool 6010 body 6014 shaft 6015 arrow 6016 arrow 6017 arrow 6018
arrows 6020 locking screw head 6030 adjustable rack screw head 6120
driver 6121 arrow 6122 arrow 6123 arrow 6130 driver 6200 counter
torque handle 6300 base 6310 set prong 6320 set prong
All measurements disclosed herein are at standard temperature and
pressure, at sea level on Earth, unless indicated otherwise. All
materials used or intended to be used in a human being are
biocompatible, unless indicated otherwise.
It will be understood that each of the elements described above, or
two or more together may also find a useful application in other
types of methods differing from the type described above. Without
further analysis, the foregoing will so fully reveal the gist of
the present invention that others can, by applying current
knowledge, readily adapt it for various applications without
omitting features that, from the standpoint of prior art, fairly
constitute essential characteristics of the generic or specific
aspects of this invention set forth in the appended claims. The
foregoing embodiments are presented by way of example only; the
scope of the present invention is to be limited only by the
following claims.
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