U.S. patent number 10,496,007 [Application Number 15/969,006] was granted by the patent office on 2019-12-03 for component movement mechanism for an image forming apparatus.
This patent grant is currently assigned to Brother Kogyo Kabushiki Kaisha. The grantee listed for this patent is Brother Kogyo Kabushiki Kaisha. Invention is credited to Yoh Nishimura, Shougo Sato.
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United States Patent |
10,496,007 |
Nishimura , et al. |
December 3, 2019 |
Component movement mechanism for an image forming apparatus
Abstract
An image forming apparatus may include a photosensitive member,
a developing device including a developing roller, pressing members
configured to engage with the developing device and springs
configured to urge the pressing members. In some examples, each of
the pressing members may be configured to contact and move the
developing device between various positions based on the urging of
the springs. Additionally or alternatively, various ends of a
contact surface of the developing roller configured to contact
developer may be disposed relative to an axis line of the
developing roller and pressing surfaces of the pressing
members.
Inventors: |
Nishimura; Yoh (Nagoya,
JP), Sato; Shougo (Seto, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
Brother Kogyo Kabushiki Kaisha |
Nagoya-shi, Aichi-ken |
N/A |
JP |
|
|
Assignee: |
Brother Kogyo Kabushiki Kaisha
(Nagoya-shi, Aichi-ken, JP)
|
Family
ID: |
41568774 |
Appl.
No.: |
15/969,006 |
Filed: |
May 2, 2018 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20180246438 A1 |
Aug 30, 2018 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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15390817 |
Dec 27, 2016 |
9977366 |
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15098370 |
Feb 7, 2017 |
9563171 |
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14275138 |
May 17, 2016 |
9341982 |
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13625359 |
Jun 24, 2014 |
8761636 |
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12507278 |
Nov 13, 2012 |
8311451 |
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Foreign Application Priority Data
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Jul 22, 2008 [JP] |
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2008-188513 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G03G
21/1676 (20130101); G03G 21/1832 (20130101); G03G
21/1839 (20130101); G03G 15/0813 (20130101); G03G
15/0865 (20130101); G03G 21/1821 (20130101); G03G
15/0822 (20130101); G03G 21/1842 (20130101); G03G
2221/1684 (20130101); G03G 2221/169 (20130101) |
Current International
Class: |
G03G
15/08 (20060101); G03G 21/18 (20060101); G03G
21/16 (20060101) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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62-063945 |
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Mar 1987 |
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JP |
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62-280877 |
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Dec 1987 |
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JP |
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2006-184553 |
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Jul 2006 |
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JP |
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2008-090121 |
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Apr 2008 |
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JP |
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Other References
Office Action received for counterpart Japanese Application
2008-188513 dated Apr. 13, 2010. cited by applicant.
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Primary Examiner: Gray; David M.
Assistant Examiner: Do; Andrew V
Attorney, Agent or Firm: Banner & Witcoff, Ltd.
Parent Case Text
This application is a continuation of U.S. application Ser. No.
15/390,817 filed Dec. 27, 2016, which is a continuation of U.S.
application Ser. No. 15/098,370 filed Apr. 14, 2016, issued as U.S.
Pat. No. 9,563,171 on Feb. 7, 2017, which is a continuation of U.S.
application Ser. No. 14/275,138, filed May 12, 2014, issued as U.S.
Pat. No. 9,341,982 on May 17, 2016, which is a continuation of U.S.
application Ser. No. 13/625,359, filed Sep. 24, 2012, issued as
U.S. Pat. No. 8,761,636 on Jun. 24, 2014, which is a continuation
of U.S. application Ser. No. 12/507,278, filed Jul. 22, 2009,
issued as U.S. Pat. No. 8,311,451 on Nov. 13, 2012, entitled
"Component Movement Mechanism for an Image Forming Apparatus,"
which claims priority from Japanese Patent Application No.
2008-188513 filed on Jul. 22, 2008. The entire subject matter of
the above noted applications is hereby incorporated herein by
reference.
Claims
What is claimed is:
1. An image forming apparatus comprising: a main body case; a
photosensitive unit including: a photosensitive drum; and a
photosensitive support frame configured to support the
photosensitive drum; a developing unit configured to detachably
attached to the main body case, the developing unit including: a
developing device configured to accommodate toner therein, the
developing device including: a developing roller; and a developing
support frame swingably supporting the developing device in a state
where the developing unit is movable between a close position and a
distance position, wherein the developing roller in the distance
position is farther away from the photosensitive drum than when in
the close position; a flat-bed scanner disposed above the main body
case, the flat-bed scanner disposed above the developing unit in a
state where the developing unit is attached to the main body case;
and a feeder cassette disposed at a bottom portion of the main body
case, wherein the developing unit is detachably attached to the
main body case in an attachment direction perpendicular to an axial
direction of the photosensitive drum in a state where the
developing device is in the distance position, and wherein the
flat-bed scanner faces the feeder cassette in the attachment
direction.
2. The image forming apparatus according to claim 1, wherein the
developing unit is disposed between the flat-bed scanner and the
feeder cassette in the attachment direction in a state where the
developing unit is attached to the main body case.
3. An image forming apparatus comprising: a main body case; a
photosensitive unit including: a photosensitive drum; and a
photosensitive support frame configured to support the
photosensitive drum; and a developing unit configured to detachably
attached to the main body case, the developing unit including: a
developing device configured to accommodate toner therein, the
developing device including: a developing roller; and a developing
support frame swingably supporting the developing device in a state
where the developing unit is movable between a close position and a
distance position, wherein the developing roller in the distance
position is farther away from the photosensitive drum than when in
the close position, wherein the developing unit is detachably
attached to the main body case in an attachment direction
perpendicular to an axial direction of the photosensitive drum in a
state where the developing device is in the distance position,
wherein the developing device further comprises a developing device
case, and wherein the developing support frame swingably supports
the developing roller relative to the developing device case.
4. An image forming apparatus comprising: a main body case; a
photosensitive unit including: a photosensitive drum; and a
photosensitive support frame configured to support the
photosensitive drum; and a developing unit configured to detachably
attached to the main body case, the developing unit including: a
developing device configured to accommodate toner therein, the
developing device including: a developing roller; and a developing
support frame swingably supporting the developing device in a state
where the developing unit is movable between a close position and a
distance position, wherein the developing roller in the distance
position is farther away from the photosensitive drum than when in
the close position, wherein the developing unit is detachably
attached to the main body case in an attachment direction
perpendicular to an axial direction of the photosensitive drum in a
state where the developing device is in the distance position, and
wherein the developing support frame swingably supports the
developing roller around a rotation shaft, the rotation shaft
disposed below a shaft of the developing device.
Description
TECHNICAL FIELD
Aspects of the invention relate to an image forming apparatus and
in particular to an image forming apparatus whose usability is
enhanced.
BACKGROUND
In a known image forming apparatus such as a laser printer, a
plurality of developing devices each having a developing roller are
detachably supported on a support tray and the support tray can be
attached to and detached from the apparatus main body. The image
forming apparatus enables a user to easily replace any developing
device by removing the support tray from the apparatus main
body.
SUMMARY
Illustrative aspects of the invention provide an image forming
apparatus that can improve usability thereof when a developing
device is replaced.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings:
FIG. 1 is a sectional view of an image forming apparatus according
to an exemplary embodiment of the invention;
FIGS. 2A to 2C are drawings to describe a close position, in which
FIG. 2A shows an external structure of a photosensitive unit and a
developing unit, FIG. 2B is a partially enlarged view of FIG. 2A,
and FIG. 2C shows an internal structure of the photosensitive unit
and the developing unit;
FIGS. 3A to 3D are drawings to describe a distant position, in
which FIG. 3A shows the external structure of the photosensitive
unit and the developing unit, FIG. 3B is a partial enlarged view of
FIG. 3A, FIG. 3C shows the internal structure of the photosensitive
unit and the developing unit, and FIG. 3D is an enlarged view of a
lock engagement part;
FIGS. 4A and 4B are perspective views of a developing device, in
which FIG. 4A shows a state where a cover member is at an exposure
position, and FIG. 4B shows a state where the cover member is at a
cover position;
FIGS. 5A to 5C are drawings to describe a function of a cover
member move mechanism;
FIG. 6 is a drawing to show a state of replacing the photosensitive
unit;
FIG. 7 is a drawing to show a state of replacing the developing
device;
FIG. 8A is a schematic drawing of the developing device where the
cover member is at the cover position, and FIG. 8B shows a state
where the developing device shown in FIG. 8A is grasped; and
FIGS. 9A and 9B are schematic drawings of a developing device
according to a modified exemplary embodiment of the invention, in
which FIG. 9A shows a state where the cover member is at the cover
position, and FIG. 9B shows the state where the developing device
shown in FIG. 9A is grasped.
DETAILED DESCRIPTION
<General Overview>
In a configuration where the support tray supports the developing
device with the developing roller exposed, when the user attaches
or detaches the developing device to or from the support tray, or
when the user attaches or detaches the support tray to or from the
apparatus main body, a hand of the user, any other member, etc.,
may contact the developing roller. In such a case, a scratch may be
made on the developing roller, or sebum of a hand, etc., may be put
on the developing roller, and supply of developer to a
photosensitive member may be affected. Further, there may be caused
a problem of depositing developer on the developing roller on a
hand, any other member, etc., and making the hand, the member,
etc., dirty.
Thus, the user handling the image forming apparatus needs to
replace the developing device while taking care to avoid touching
of a hand or any other member on the developing roller. However, it
is not convenient for the user.
Therefore, illustrative aspects of the invention provide an image
forming apparatus that can enhance usability thereof when a
developing device is replaced.
According to one illustrative aspect of the invention, there is
provided an image forming apparatus comprising: an apparatus main
body; a photosensitive member; a plurality of developing devices
each comprising a developing roller that supplies developer to the
photosensitive member; a support member, which detachably supports
the plurality of developing devices, and which is able to be drawn
out from the apparatus main body; and a developing device move
mechanism that moves each of the developing devices to a close
position where the developing roller is brought close to the
photosensitive member and a distant position where the developing
roller is brought away from the photosensitive member rather than
at the close position, wherein each of the developing devices
comprises a cover member that is movable between a cover position
and an exposure position, the cover member covering the developing
roller at the cover position, and the cover member exposing the
developing roller at the exposure position, and wherein the image
forming apparatus further comprises a cover member move mechanism
that moves the cover member, the cover member move mechanism moving
the cover member from the cover position to the exposure position
in association with movement of the developing roller from the
distant position to the close position by the developing device
move mechanism, and the cover member move mechanism moving the
cover member from the exposure position to the cover position in
association with movement of the developing roller from the close
position to the distant position by the developing device move
mechanism.
According to another illustrative aspect of the invention, there is
provided an image forming apparatus comprising: a photosensitive
member; a developing device comprising: a developing roller that
supplies developer to the photosensitive member; and a cover member
that is movable between a cover position and an exposure position,
the cover member covering the developing roller at the cover
position, and the cover member exposing the developing roller at
the exposure position; a developing device move mechanism that
moves the developing device to a close position where the
developing roller is brought close to the photosensitive member and
a distant position where the developing roller is brought away from
the photosensitive member rather than at the close position; and a
cover member move mechanism that moves the cover member, the cover
member move mechanism moving the cover member from the cover
position to the exposure position in association with movement of
the developing roller from the distant position to the close
position by the developing device move mechanism, and the cover
member move mechanism moving the cover member from the exposure
position to the cover position in association with movement of the
developing roller from the close position to the distant position
by the developing device move mechanism.
According to the illustrative aspects of the invention, when the
developing roller is at the distant position where it is made
possible to draw out the support member from the apparatus main
body, the cover member provided on the developing device is at the
cover position covering the developing roller. Thus, when the user
draws out the support member or when the user places the drawn-out
support member, the user, any other member, etc., can be prevented
from coming in contact with the developing roller. When the user
detaches the developing device from the support member, the cover
member is also at the cover position, so that the user, any other
member, etc., can be prevented from coming in contact with the
developing roller. Accordingly, it becomes unnecessary for the user
handling the image forming apparatus to take care to avoid touching
of a hand or any other member on the developing roller and the
developing device can be easily replaced.
Further, movement of the developing roller between the distant
position and the close position and movement of the cover member
between the cover position and the exposure position are associated
with each other. Thus, in a single step, while the developing
roller is brought close to the photosensitive member, the cover
member can be opened and the developing roller can be exposed and
while the developing roller is brought away from the photosensitive
member, the cover member can be closed and the developing roller
can be covered. Accordingly, operation when the developing device
is replaced can be simplified and the time required for replacing
the developing device (the time until image formation is made
possible) can be shortened.
According to the image forming apparatus of the invention, when the
user draws out or places the support member or when the user
attaches or detaches the developing device, the user, any other
member, etc., can be prevented from coming in contact with the
developing roller, so that the usability when the developing device
is replaced can be enhanced.
Exemplary Embodiments
Exemplary embodiments of the invention will now be described with
reference to the drawings.
(Color Multifunction Device)
As shown in FIG. 1, a color multifunction device 1 (one example of
an image forming apparatus) includes a main body case 2 (one
example of an apparatus main body) and a flat bed scanner 3 that is
provided on the top of the main body case 2. The color
multifunction device 1 includes a feeder unit 4 for feeding a sheet
P and an image forming unit 5 for forming an image on the fed sheet
P in the main body case 2.
Incidentally, in the following description, the directions are
those based on the user using the color multifunction device. That
is, in FIG. 1, the right of the plane of the figure is "back," the
left of the plane of the figure is "front," the front of the plane
of the figure is "left," and the back of the plane of the figure is
"right." The up and down direction of the plane of the figure is
"up and down" direction.
A front cover 2A that can rotate back and forth with a lower part
as a support is provided on the front of the main body case 2. An
upper cover 2B that can rotate up and down with a back part as a
support is provided at an upper part of the main body case 2. The
top face of the upper cover 2B serves as a sheet discharge tray 2C
for storing sheets P discharged from the main body case 2.
The flat bed scanner 3 is a document reader having a known
configuration and generates image data by applying light to a
document and reading an image at the copying time.
The feeder unit 4 is provided at the bottom of the main body case 2
and includes a sheet feed cassette 4A detachably placed in the main
body case 2 and a sheet feed mechanism 4B for feeding a sheet P
from the sheet feed cassette 4A to the image forming unit 5. In the
feeder unit 4, sheets P in the sheet feed cassette 4A are fed one
sheet at a time by the sheet feed mechanism 4B to the upper image
forming unit 5 (between an intermediate transfer belt 51 and a
secondary transfer roller 53).
The upper image forming unit 5 includes an exposure unit 20, a
photosensitive unit 30, a developing unit 40, a transfer unit 50,
and a fixing unit 60.
The exposure unit 20 is placed above the feeder unit 4 and includes
a known laser emission unit, a known polygon mirror, a plurality of
known lenses, a plurality of known reflecting mirrors (not shown),
etc. In the exposure unit 20, laser light emitted from the laser
emission unit corresponding to each color is reflected on the
polygon mirror and the reflecting mirror and passes through the
lenses and then is scanned at high speed over the surface of a
photosensitive drum 32.
The photosensitive unit 30 is placed above the exposure unit 20
(between the developing unit 40 and the transfer unit 50) and
includes four photosensitive drums 32 (one example of a
photosensitive member) placed in parallel in the back and forth
direction and chargers 33 provided in a one-to-one correspondence
with the photosensitive drums 32.
The detailed configuration of a photosensitive support frame 31
will be described later.
The developing unit 40 is placed between the exposure unit 20 and
the photosensitive unit 30 and includes a support member 41 and
four developing devices 42.
The support member 41 includes a developing device support frame
41A forming an outer frame and developing device holders 41B for
detachably supporting the developing devices 42. The developing
device support frame 41A can be drawn out from the main body case 2
(see FIG. 7). Each developing device holder 41B can be swung
relative to the developing device support frame 41A as a support
shaft 43 is supported rotatably on each wall in the right-left
direction of the developing device support frame 41A.
Each of the developing devices 42 includes a developing roller 42A
for supplying developer to the photosensitive drums 32, a supply
roller 42B, and a developer accommodation unit 42D for
accommodating the developer in a developing device case 42C as an
example of developing device main body forming an outer frame.
Incidentally, toner is one example of the developer. The developing
roller 42A is placed above the developer accommodation unit 42D in
a state in which the developing device 42 is attached to the
support member 41 (developing device holder 41B). The developing
devices 42 differ only in the color of the developer accommodated
in the developer accommodation unit 42D and are of the same
configuration.
In each developing device 42, the developer in the developer
accommodation unit 42D is supplied by an agitator (reference
numeral omitted) to the supply roller 42B and further is supplied
from the supply roller 42B to the developing roller 42A and is
carried thereon.
The detailed configuration of the developing unit 40 will be
described later.
The transfer unit 50 is placed above the photosensitive unit 30 and
includes an intermediate transfer belt 51, four primary transfer
rollers 52, a secondary transfer roller 53, a driving roller 54, a
driven roller 55, and a cleaning unit 56.
The intermediate transfer belt 51 is an endless belt and is
stretched between the driving roller 54 and the driven roller 55
placed in parallel at a distance from each other in the back and
forth direction. The photosensitive drums 32 are opposed to and in
contact with the lower part of the outer peripheral surface of the
intermediate transfer belt 51, and the secondary transfer roller 53
is opposed to and in contact with the back of the outer peripheral
surface.
The primary transfer rollers 52 are in contact with the inner
peripheral surface of the intermediate transfer belt 51 and are
opposed to the photosensitive drums 32 so as to sandwich the
intermediate transfer belt 51 between the primary transfer rollers
52 and the photosensitive drums 32. The secondary transfer roller
53 is opposed to the driving roller 54 so as to sandwich the
intermediate transfer belt 51 therebetween. At the transferring
time, a transfer bias is applied to the primary transfer roller 52
and the secondary transfer roller 53.
The cleaning unit 56 is placed above the front of the intermediate
transfer belt 51 and removes the remaining developer on the
intermediate transfer belt 51 with a cleaning roller 57 and stores
the developer in a developer storage unit 58.
The fixing unit 60 is placed above the back of the transfer unit 50
(above the secondary transfer roller 53 and the driving roller 54)
and includes a heating roller 61 having a known configuration and a
pressing roller 62 opposed to the heating roller 61 for pressing
the heating roller 61.
In the image forming unit 5, first the surface of each
photosensitive drum 32 is uniformly charged by each charger 33 and
then is exposed to laser light emitted from the exposure unit 20.
Accordingly, the potential of the exposed portion lowers and an
electrostatic latent image is formed on each photosensitive drum 32
based on image data.
Next, when the developing roller 42A and the photosensitive drum 32
are opposed to and come in contact with each other, the developer
carried on the developing roller 42A is supplied to the
electrostatic latent image formed on the photosensitive drum 32.
Accordingly, the developer is selectively carried on the
photosensitive drum 32 and the electrostatic latent image is
visualized to form a developer image.
The developer images formed on the photosensitive drums 32 are
transferred onto the intermediate transfer belt 51 as they are
superposed in order by the action of the primary transfer rollers
52 to which a transfer bias is applied. When a sheet P supplied to
the image forming unit 5 passes through the nip between the
intermediate transfer belt 51 the secondary transfer roller 53, the
developer images of colors transferred onto the intermediate
transfer belt 51 are transferred onto the sheet P by the action of
the secondary transfer roller 53 to which a transfer bias is
applied.
The sheet P with the developer image transferred thereon is
conveyed to the fixing unit 60 and passes through the nip between
the heating roller 61 and the pressing roller 62, whereby the
developer image is thermally fixed. The sheet P with the developer
image thermally fixed thereon is discharged from the main body case
2 to the outside by the discharge roller 6 and is stored on the
sheet discharge tray 2C.
(Photosensitive Support Frame)
Next, the detailed configuration of the photosensitive support
frame 31 will be discussed with reference to FIGS. 2A to 3D.
As shown in FIG. 2C, the photosensitive support frame 31 is formed
like a frame with the top and the bottom opened and has side plates
(reference numeral not shown and only one side plate shown) opposed
in the right-left direction for supporting the photosensitive drums
32 and the chargers 33. As shown in FIGS. 2A and 2B, the
photosensitive support frame 31 is formed with four grooves 34 and
four abutment parts 35 with equal spacing corresponding to the
photosensitive drums 32 in a lower part of the inner face of the
side plates opposed in the right-left direction.
The groove 34 is formed of a wall 34A shaped like U letter (inverse
U shaped) projecting toward the inside in the right-left direction
from the side plates opposed in the right-left direction and dented
toward the top from the bottom. The groove 34 is a portion for
engaging the developing device 42 (a roller shaft 140 of the
developing roller 42A) and guiding a movement of the developing
device 42 moving between the close position shown in FIGS. 2A to 2C
and the distant position shown in FIGS. 3A to 3D and also
positioning the developing device 42 relative to the photosensitive
drum 32.
The abutment part 35 is formed integrally with the wall 34A forming
the groove 34 and extends toward the front from the front end
portion of the wall 34A, the lower end of the inner face of the
side plates opposed in the right-left direction. The abutment part
35 and a cover member operation part 104 (described later) are one
example of a cover member move mechanism.
(Developing Unit)
Next, the detailed configuration of the developing unit 40 will be
discussed.
The developing unit 40 further includes an operation bar 80 (one
example of a developing device move mechanism) shown in FIG. 2A and
a lock member 110 in addition to the above-mentioned support member
41 and developing devices 42. The configuration of each component
(part), etc., will be discussed below in detail:
As shown in FIG. 2C, the support member 41 includes the developing
device support frame 41A and the developing device holder 41B
supported swingably relative to the developing device support frame
41A.
The developing device support frame 41A is formed substantially
like a box with the top opened. As shown in FIG. 3B, the developing
device support frame 41A is formed with four through holes 41C each
of an oblong shape at an upper part of each wall in the right-left
direction. As shown in FIG. 3A, on the outer face of each wall in
the right-left direction of the developing device support frame
41A, a pair of guides 44 and 45 extending in the back and forth
direction is provided at a lower part, and a roller 46 is provided
at the back ends of the guides 44 and 45.
Provided in the main body case 2 are a guide 121 extending along
the guide 45, a stopper 122 formed at the back end of the guide 121
for regulating a backward movement of the roller 46, and a roller
123 placed above the front end of the guide 121.
The developing device holder 41B is formed with an operation part
41D projecting from the through hole 41C toward the outside in the
right-left direction, as shown in FIGS. 2B and 2C. The operation
part 41D is a portion for swinging the developing device holder 41B
relative to the developing device support frame 41A as the
operation part 41D is moved substantially up and down in the
through hole 41C of an oblong shape with the operation bar 80
(described later).
The operation bar 80 is a member for moving each developing device
42 between the close position shown in FIGS. 2A to 2C and the
distant position shown in FIGS. 3A to 3D. As shown in FIGS. 2A and
2B, the operation bar 80 is provided on the outer face of each wall
in the right-left direction of the developing device support frame
41A and includes a bar main body 81 and four inclination members
82.
The bar main body 81 is a rod-like member extending in the back and
forth direction and is supported movably in the back and forth
direction relative to the developing device support frame 41A. The
bar main body 81 on both left and right sides is joined at the
front of the developing device support frame 41A can move in one
piece in the back and forth direction. An unlock part 83 having a
lower end projecting downward from the bar main body 81 is provided
at the back end of the bar main body 81.
The inclination members 82 are provided above the bar main body 81
with spacing to allow them to engage the operation parts 41D and
have each an upper face falling from the front to the back to form
an inclining face (reference numeral omitted). The substantial
front half of the inclination face is formed of a tilt member 82A
that can tilt up and down with the back end as the center. The tilt
member 82A is urged upward from below by a spring 82B.
The function of the operation bar 80 will be discussed.
At the image forming time, the operation part 41D of each
developing device holder 41B and the corresponding inclination
member 82 of the operation bar 80 engage each other, as shown in
FIGS. 2A to 2C. Specifically, the operation part 41D of each
developing device holder 41B is placed on the tilt member 82A of
the corresponding inclination member 82 and is urged upward by the
spring 82B. Accordingly, the developing device 42 attached to each
developing device holder 41B is urged toward the photosensitive
drum 32. Thus, the developing roller 42A is brought close to the
photosensitive drums 32.
At the replacing time, etc., of the photosensitive unit 30 or the
developing device 42 (described later), the operation bar 80 is
pulled toward the front as shown in FIGS. 3A to 3C. Then, the
engagement of the operation part 41D of each developing device
holder 41B and the corresponding inclination member 82 of the
operation bar 80 is released.
Specifically, as the operation bar 80 is pulled toward the front,
the bar main body 81 moves forward relative to the developing
device support frame 41A and thus each inclination member 82
provided above the bar main body 81 also moves forward from the
lower part of the operation part 41D of the corresponding
developing device holder 41B. Accordingly, nothing supports the
operation part 41D from the lower part. Thus, each developing
device holder 41B (developing device 42) swings downward under its
own weight and the developing roller 42A moves to the distant
position from the photosensitive drum 32 from the close
position.
Conversely, to move the developing device 42 from the distant
position to the close position, the operation bar 80 is pushed
backward as shown in FIGS. 2A to 2C. Then, the bar main body 81
moves backward relative to the developing device support frame 41A
and thus each inclination member 82 also moves backward. At this
time, each operation part 41D is placed on the tilt member 82A
along the inclination face of the corresponding inclination member
82 and is urged upward by the spring 82B. Accordingly, the
developing device 42 attached to each developing device holder 41B
is urged toward the photosensitive drum 32. Thus, the developing
roller 42A moves to the close position.
A movement of the developing device 42 is guided as the roller
shaft 140 (described later) engages the groove 34 provided on the
photosensitive support frame 31. The developing roller 42A is
positioned relative to the photosensitive drum 32 as the roller
shaft 140 engages the groove 34 particularly when the developing
device 42 is at the close position. That is, the roller shaft 140
functions as a cover member abutment part.
The lock member 110 is provided at the back of the developing
device support frame 41A as shown in FIG. 2A, FIG. 3A, etc. The
lock member 110 includes a rod-like member 111 that can swing back
and forth with the lower end as the center, a hook 112 formed at
the lower end of the rod-like member 111, a spring 113 for urging
the upper end of the rod-like member 111 in a direction away from
the developing device support frame 41A (backward), and a holding
member 114 for holding the top of the rod-like member 111 and
preventing the rod-like member 111 from dropping off from the
developing device support frame 41A.
The lock member 110 disables a movement of the developing unit 40
relative to the main body case 2 as a claw of the hook 112 engages
a lock engagement part 2D (see FIG. 3D) provided in the main body
case 2 in a state shown in FIGS. 2A to 2C in which the developing
unit 40 is placed in the main body case 2 and the operation bar 80
is pushed backward.
In contrast, in a state shown in FIGS. 3A to 3D in which the
operation bar 80 is pulled forward, the unlock part 83 engages the
upper end of the rod-like member 111 and swings the upper end of
the rod-like member 111 forward, so that the engagement of the claw
of the hook 112 and the lock engagement part 2D (see FIG. 3D) is
released. Accordingly, the developing unit 40 is enabled to move
(be drawn) relative to the main body case 2 (see FIG. 7).
The developing device 42 includes the developing roller 42A, the
supply roller 42B, and the developer accommodation unit 42D in the
developing device case 42C. The developing device 42 further
includes a cover member 100, a grip 130, and the roller shaft 140
as an example of a cover member abutment unit.
The cover member 100 is a member for protecting the developing
roller 42A and can move between a cover position for covering the
developing roller 42A (see FIG. 4B) and an exposure position for
exposing the developing roller 42A (see FIG. 4A). More
particularly, the cover member 100 is made up of a cover 101
substantially shaped like a circular ark on a side view for
protecting the developing roller 42A and an arm 102 substantially
shaped like letter L on a side view formed integrally with the
cover 101 at both ends in the right-left direction of the cover
101.
The arm 102 has one end portion rotatably attached to the
developing device case 42C through a rotation shaft 103 below the
roller shaft 140. Accordingly, the cover 101 (cover member 100) can
move between the cover position and the exposure position as the
cover 101 (cover member 100) rotates along the circumferential
direction of the developing roller 42A through the rotation shaft
103 relative to the developing device case 42C. The arm 102 (cover
member 100) is urged to the cover position at all times by an
urging member 102A.
The arm 102 includes the cover member operation part 104 projecting
to the outside in the right-left direction (axial direction of the
developing roller 42A) in a bend portion substantially shaped like
letter L. The cover member operation part 104 and the abutment part
35 mentioned above configures the cover member move mechanism. The
function of the cover member move mechanism (the abutment part 35
and the cover member operation part 104) will be described
later.
The grip 130 is a part grasped by the user when the user attaches
the developing device 42 to the support member 41. The grip 130 is
shaped substantially like letter U on a plan view and has both end
portions rotatably supported on the cover member 100 (opposite end
portion of the arm 102) through a support part 131. The grip 130 is
urged against the cover member 100 (cover 101) at all times
according to a known configuration using an urging member, etc. To
grasp the developing device 42, the user rotates the grip 130
upward (see FIG. 7).
A recess part (reference numeral omitted) to form a gap between the
grip 130 and the cover member 100 (cover 101) is provided at the
front end of the grip 130. Thus, the user can easily rotate the
grip 130 by hooking a finger, a nail, etc., in the gap (recess
part).
The roller shaft 140 is a shaft of the developing roller 42A
projecting from both left and right side faces of the developing
device case 42C to the outside in the right-left direction. When
the cover member 100 moves from the exposure position to the cover
position, the cover member 100 abuts the roller shaft 140. A
movement of the cover member 100 is regulated as the cover member
100 abuts the roller shaft 140.
(Cover Member Move Mechanism)
Next, the function of the cover member move mechanism (the abutment
part 35 and the cover member operation part 104) will be discussed.
FIGS. 5A to 5C are drawings to describe the function of the cover
member move mechanism.
As shown in FIGS. 3C and 5A, when the developing device 42 is at
the distant position, the cover member 100 urged against the cover
position at all times is at the cover position covering the
developing roller 42A. As the operation bar 80 is pushed backward,
the developing device holder 41B (developing device 42) swings
upward with the support shaft 43 as the center from the distant
position to the close position as shown in FIGS. 5B and 5C.
At this time, the upward swinging force of the developing device
holder 41B (developing device 42) causes the cover member operation
part 104 first to abut the back end of the abutment part 35 and
further to move forward along the lower face of the abutment part
35. Accordingly, the cover member 100 including the cover member
operation part 104 rotates clockwise (in the arrow direction) in
FIGS. 5A to 5C relatively to the developing device case 42C. Thus,
when the developing device 42 shown in FIG. 5C reaches the close
position, the cover member 100 moves from the cover position
completely to the exposure position.
In contrast, as shown in FIGS. 2C and 5C, when the developing
device 42 is at the close position, the cover member 100 is at the
exposure position exposing the developing roller 42A to bring the
photosensitive drum 32 and the developing roller 42A close to each
other. As the operation bar 80 is pulled forward, the developing
device holder 41B (developing device 42) swings downward with the
support shaft 43 as the center from the close position to the
distant position as shown in FIGS. 5B and 5A.
At this time, the cover member operation part 104 moves backward
along the lower face of the abutment part 35 from the front end
side of the abutment part 35 by the downward swinging force of the
developing device holder 41B (developing device 42) and the action
of the urging member 102A urging the cover member 100 against the
cover position at all times. Accordingly, the cover member 100
including the cover member operation part 104 rotates
counterclockwise in FIGS. 5A to 5C relatively to the developing
device case 42C. Thus, when the developing device 42 shown in FIG.
5A reaches the distant position, the cover member 100 moves from
the exposure position to the cover position.
As described above, the cover member move mechanism (the abutment
part 35 and the cover member operation part 104) can move the cover
member 100 from the cover position to the exposure position in
association with movement of the developing roller 42A from the
distant position to the close position with the operation bar 80
and can move the cover member 100 from the exposure position to the
cover position in association with movement of the developing
roller 42A from the close position to the distant position.
(Operation of Multifunction Device)
Next, the operation of the color multifunction device 1,
specifically the operation when the photosensitive unit 30 or the
developing device 42 is replaced will be discussed. FIG. 6 is a
drawing to show a state at the replacing time of the photosensitive
unit and FIG. 7 is a drawing to show a state at the replacing time
of the developing device.
As shown in FIG. 6, first the user rotates the upper cover 2B
upward and opens it and next rotates the front cover 2A forward and
opens it, thereby exposing the photosensitive unit 30 and the
developing unit 40.
To replace the photosensitive unit 30, the user raises a handle 31H
provided on the front of the photosensitive support frame 31 and
pulls the handle 31H forward. Then, a roller 31R provided at the
back end of the photosensitive support frame 31 is put on a guide
125 from a stopper 124 provided in the main body case 2 and rolls
on the guide 125, whereby the photosensitive unit 30 moves forward.
Finally, the user removes the photosensitive unit 30 from the main
body case 2 and places a new photosensitive unit 30 in the main
body case 2. The photosensitive unit 30 can be thus replaced.
To replace the developing device 42, first the user pulls the
operation bar 80 forward for moving each developing device 42 from
the close position to the distant position. At this time, the cover
member 100 moves from the exposure position to the cover position
in association with movement of each developing device 42 from the
close position to the distant position. Then, as shown in FIG. 7,
the user more strongly pulls the operation bar 80 forward.
Accordingly, the roller 46 shown in FIG. 2A, etc., rolls on the
guide 121 and while the guide 44 rolls the roller 123, the
developing unit 40 (support member 41) is drawn out from the main
body case 2.
The user rotates the grip 130 upward, grasps it, removes the
developing device 42 from the developing device holder 41B, and
attaches a new developing device 42 to the developing device holder
41B and then places the developing unit 40 in the main body case 2.
Then, the user pushes the operation bar 80 backward for moving each
developing device 42 from the distant position to the close
position. At this time, the cover member 100 moves from the cover
position to the exposure position in association with movement of
each developing device 42 from the distant position to the close
position. The developing device 42 can be thus replaced.
Last, the user rotates the front cover 2A upward, closes it,
rotates the upper cover 2B downward, and closes it. Replacing the
photosensitive unit 30 or the developing device 42 is now
complete.
(Developing Device)
Next, a desirable configuration of the developing device 42 will be
discussed.
As shown in FIG. 8A, the developing device 42 of the exemplary
embodiment includes the developing roller 42A for supplying
developer to the photosensitive drum 32, the cover member 100 that
can move between the cover position and the exposure position as it
rotates along the circumferential direction of the developing
roller 42A through the rotation shaft 103 relative to the
developing device case 42C, the grip 130 supported on the cover
member 100 through the support part 131, and the roller shaft 140
that the cover member 100 abuts when the cover member 100 moves
from the exposure position to the cover position.
The cover member 100 can rotate between the cover position
indicated by the solid line and the exposure position indicated by
the chain line with the rotation shaft 103 as the center. The cover
member 100 abuts the roller shaft 140, whereby a movement of the
cover member 100 in a direction toward the cover position from the
exposure position (counterclockwise in FIGS. 8A and 8B) is
regulated.
In the developing device 42, as shown in FIG. 8B, it is desirable
that the rotation shaft 103 should be placed on the move direction
side to the cover position from the exposure position of the cover
member 100 from a plane PL connecting center of gravity G of the
developing device 42 and the support part 131 viewed from the axial
direction of the developing roller 42A, namely, at the left of the
plane PL in FIG. 8B.
In the above-described developing device 42, when the user grasps
the grip 130 and lifts up the developing device 42, an upward force
F1 acts on the support part 131 as shown in FIG. 8B. At this time,
the rotation shaft 103 is positioned at the left of the plane PL
and the cover member 100 abuts the roller shaft 140 and thus a
counterclockwise force F2 acts on the cover member 100. The force
F2 is a force moving the cover member 100 to the cover position (a
force attempting to close the cover member 100) and thus can
suppress opening the cover member 100 when the developing device 42
is lifted up and can prevent the user, any other member, etc., from
coming in contact with the developing roller.
According to the exemplary embodiments of the invention, the cover
member 100 provided on the developing device 42 is at the cover
position in a state in which the support member 41 can be drawn out
from the main body case 2, namely, when the developing roller 42A
is at the distant position. Thus, the user, any other member, etc.,
can be prevented from coming in contact with the developing roller
when the user draws out or places the support member 41.
When the developing device 42 is detached from the support member
41 (developing device holder 41B), the cover member 100 is also at
the cover position, so that the user, any other member, etc., can
be prevented from coming in contact with the developing roller.
Thus, it becomes unnecessary for the user handling the color
multifunction device 1 to take care to avoid touching of a hand or
any other member on the developing roller 42A, so that usability
when the user replaces the developing device can be enhanced.
Movement of the developing roller 42A between the distant position
and the close position and movement of the cover member 100 between
the cover position and the exposure position are associated with
each other. Thus, in a single step, while the developing roller 42A
is brought close to the photosensitive drum 32, the cover member
100 can be opened and the developing roller 42A can be exposed.
Likewise, in a single step, while the developing roller 42A is
brought away from the photosensitive drum 32, the cover member 100
can be closed and the developing roller 42A can be protected.
Accordingly, operation when the developing device 42 is replaced
can be simplified and the time required for replacing the
developing device 42, namely, the time until image formation is
made possible can be shortened, so that usability when the user
replaces the developing device (operating comfortability) can be
enhanced.
The developing roller 42A is placed above the developer
accommodation unit 42D in a state in which the developing device 42
is attached to the support member 41. Thus, if no cover member is
provided, the developing roller is exposed upward and thus the
possibility that the user, any other member, etc., may come in
contact with the developing roller when the user grasps the
developing device increases. In the exemplary embodiment, the
apparatus has the cover member 100 and when the support member 41
and the developing device 42 are detached, the developing roller
42A is protected, so that the user, any other member, etc., can be
prevented from coming in contact with the developing roller 42A.
That is, the invention is particularly effective for the
configuration wherein the developing roller is placed at an upper
part in a state in which the developing device is attached to the
support member.
The grip 130 is provided on the cover member 100 in the
configuration wherein the developing roller 42A is placed above the
developer accommodation unit 42D. Thus, while the user, any other
member, etc., is prevented from coming in contact with the
developing roller 42A, the user can easily grasp the developing
device 42.
Since the cover member move mechanism is made up of the projecting
cover member operation part 104 provided for the cover member 100
and the abutment part 35 that the cover member operation part 104
abuts, provided on the photosensitive support frame 31, the cover
member 100 can be moved between the cover position and the exposure
position in association with the operation bar 80 (developing
device move mechanism) according to the simple configuration.
The photosensitive support frame 31 includes the grooves 34
engaging the developing device 42 (roller shaft 140) and the
abutment part 35 is formed integrally with the wall 34A forming the
groove 34. Accordingly, a movement of the developing device 42 can
be well guided by the groove 34 and the position of the developing
device 42 (developing roller 42A) relative to the photosensitive
drum 32 can also be determined with constant accuracy. The groove
34 and the abutment part 35 are formed integrally, so that the
abutment part 35 can be easily formed and the position accuracy of
the abutment part 35 relative to the developing device 42 (cover
member 100) can be enhanced.
Since the cover member operation part 104 projects toward the
outside in the axial direction of the developing roller 42A, when
the cover member operation part 104 moves, it can be prevented from
interfering with the photosensitive drum 32.
Modification to the Exemplary Embodiments
While the present invention has been shown and described with
reference to certain exemplary embodiments thereof, it will be
understood by those skilled in the art that various changes in form
and details may be made therein without departing from the spirit
and scope of the invention as defined by the appended claims
In the above-described exemplary embodiment, the cover member move
mechanism made up of the abutment part 35 provided on the
photosensitive support frame 31 and the projecting cover member
operation part 104 is illustrated, but the invention is not limited
thereto. For example, in a configuration including a developing
device move mechanism for allowing a developing device to move from
a distant position to a close position by placing a support member
in an apparatus main body, a member for guiding the support member
provided in the apparatus main body may include an abutment part
for abutting a cover member operation part and moving a cover
member from a cover position to an exposure position. According to
the configuration, the cover member can be moved from the cover
position to the exposure position simply by placing the support
member in the apparatus main body. That is, the operation bar 80
can be omitted. The cover member may move between the cover
position and the exposure position under control in association
with movement of the developing device between the distant position
and the close position.
In the above-described exemplary embodiment, the configuration
wherein the abutment part 35 is formed integrally with the groove
34 is shown, but the invention is not limited thereto. For example,
the groove 34 and the abutment part 35 may be formed separately.
The dimensions of the groove and the abutment part in the
right-left direction may be the same or may be different.
In the above-described exemplary embodiment, the operation bar 80
made up of the bar main body 81 and the inclination members 82 is
shown as an example of the developing device move mechanism, but
the invention is not limited thereto. For example, the developing
device move mechanism may be made up of an urging member for urging
a developing device holder against a photosensitive member and an
operation bar formed with a step on a lower face. According to the
configuration, for example, as the operation bar moves back and
forth, a recess part formed on the operation bar and an operation
part projected from the developing device holder engage each other,
whereby a developing device moves to a close position; the
engagement of the recess part and the operation part is released,
whereby the developing device moves to a distant position. As
another example, a mode can also be adopted wherein as the
operation bar moves back and forth, a convex part formed on the
operation bar and an operation part engage each other, whereby a
developing device moves to a distant position; the engagement of
the convex part and the operation part is released, whereby the
developing device moves to a close position.
In the above-described exemplary embodiment, the support member 41
including the developing device support frame 41A and the
developing device holder 41B is illustrated, but the invention is
not limited thereto. For example, the support member may be a
support member for directly supporting a developing device with no
developing device holder. In the above-described exemplary
embodiment, the developing device holder 41B can swing relative to
the developing device support frame 41A, but the invention is not
limited thereto. For example, the developing device holder may be
made slidable relative to the developing device support frame.
The desirable configuration of the developing device 42 shown in
the above-described exemplary embodiment is not limited to the
configuration shown in FIGS. 8A and 8B. For example, like a
developing device 242 shown in FIGS. 9A and 9B, the shape of an arm
202 (side shape of a cover member 200) connecting a rotation shaft
203 of the cover member 200 and a support part 231 of a grip 230
may be different from the side shape of a cover member 100
described above. That is, the configuration of the developing
device and the shapes of the components are not limited if the
positional relationship among the rotation shaft, the support part,
and the center of gravity satisfies the condition mentioned
above.
A cover member abutment part for abutting when the cover member 200
moves from an exposure position (see the chain line in FIG. 9A) to
a cover position (see the solid line in FIG. 9A) is not limited to
the roller shaft 140 mentioned above. For example, the cover member
abutment part may be a projection part 240 projecting from a side
face of a developing device case 242C toward the outside. The
position where the cover member abutment part is provided not
limited if the positional relationship among the rotation shaft,
the support part, and the center of gravity satisfies the condition
mentioned above.
In the above-described exemplary embodiment, the cover member 100
can move between the cover position and the exposure position as it
rotates along the circumferential direction of the developing
roller 42A through the rotation shaft 103 relative to the
developing device case 42C, but the invention is not limited
thereto. For example, the cover member 100 may be able to move
between the cover position and the exposure position as it slides
relative to a developing device main body.
In the above-described exemplary embodiment, the configuration
wherein the grip 130 is provided on the cover member 100 is shown,
but the invention is not limited thereto. For example, a
configuration wherein the grip is provided on the developing device
main body may be adopted. No grip may be provided. To provide the
grip, the configuration and the shape of the grip are not limited
if the configuration and the shape allow the user to grasp the grip
when attaching the developing device to the support member.
In the above-described exemplary embodiment, the developing device
42 including the developing roller 42A, the supply roller 42B, and
the developer accommodation unit 42D is illustrated, but the
invention is not limited thereto. For example, the developing
device may have a configuration wherein the portion including the
developing roller and the supply roller and the portion including
the developer accommodation unit (developer accommodation unit) can
be separated.
In the above-described exemplary embodiment, the photosensitive
drum 32 is illustrated as an example of photosensitive member, but
the invention is not limited thereto. For example, the
photosensitive member may be a photosensitive belt.
In the above-described exemplary embodiment, the configuration
wherein the photosensitive unit 30 and the developing unit 40 are
drawn out to the front of the main body case 2 is shown, but the
invention is not limited thereto. For example, the configuration
may be a configuration wherein the photosensitive unit and the
developing unit are drawn out from the left or the right of the
apparatus main body.
In the above-described exemplary embodiment, the invention is
applied to the image forming apparatus (color multifunction device
1) including the developing device 42 having the developing roller
42A placed above the developer accommodation unit 42D by way of
example, but the invention is not limited to the example. That is,
the invention can also be applied to an image forming apparatus
including a developing device having a developing roller placed
below a developer accommodation unit.
In the above-described exemplary embodiment, the color
multifunction device 1 is shown as an example of image forming
apparatus, but the invention is not limited to the example. That
is, the invention can also be applied to a color copier, a color
printer not including the flat bed scanner 3 (document reader), and
the like. The image forming apparatus of the invention is not
limited to an apparatus for exposing a photosensitive member to
laser light and may be an apparatus for exposing a photosensitive
member to light emitted from an LED (light emitting diode), an EL
(electroluminescent) device, a phosphor, etc., for example.
In the invention, the expression "the developing roller is brought
close to the photosensitive member" is not limited to the case
where the developing roller and the photosensitive member are in
contact with each other and also contains the case where the
developing roller and the photosensitive member are not in contact
with each other although they are near to each other so long as it
is possible to develop the photosensitive member using the
developing roller. That is, the invention can be applied to both an
image forming apparatus of a contact developing system and an image
forming apparatus of a non-contact developing system.
* * * * *