U.S. patent application number 17/507274 was filed with the patent office on 2022-02-10 for aerosol generating device and capsule.
This patent application is currently assigned to JT International S.A.. The applicant listed for this patent is JT International S.A.. Invention is credited to Lyndsey Alice Bryce, James Thomas Carroll, Christopher William Murphy.
Application Number | 20220039479 17/507274 |
Document ID | / |
Family ID | 1000005916001 |
Filed Date | 2022-02-10 |
United States Patent
Application |
20220039479 |
Kind Code |
A1 |
Carroll; James Thomas ; et
al. |
February 10, 2022 |
Aerosol Generating Device And Capsule
Abstract
There is provided an aerosol generating device and a capsule
adapted for use with the aerosol generating device. The aerosol
generating device includes a cavity positioned on one side of the
aerosol generating device. The cavity is configured to host a
capsule and the capsule is configured to contain an aerosol
generating substance. The capsule includes an external shell
arranged to retain an aerosol generating substance and an outlet in
the external shell configured to engage with the aerosol generating
device when the capsule is retained in the cavity.
Inventors: |
Carroll; James Thomas;
(Dublin, IE) ; Bryce; Lyndsey Alice; (Dublin,
IE) ; Murphy; Christopher William; (Dublin,
IE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
JT International S.A. |
Geneva |
|
CH |
|
|
Assignee: |
JT International S.A.
Geneva
CH
|
Family ID: |
1000005916001 |
Appl. No.: |
17/507274 |
Filed: |
October 21, 2021 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
15575175 |
Nov 17, 2017 |
11154094 |
|
|
PCT/EP2016/060934 |
May 16, 2016 |
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17507274 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H05B 2203/021 20130101;
A24F 40/10 20200101; A24F 40/53 20200101; H05B 3/44 20130101; A24F
40/485 20200101; A24F 40/60 20200101 |
International
Class: |
A24F 40/53 20060101
A24F040/53; A24F 40/485 20060101 A24F040/485; H05B 3/44 20060101
H05B003/44 |
Foreign Application Data
Date |
Code |
Application Number |
May 19, 2015 |
EP |
15168224.2 |
Claims
1. (canceled)
2. An aerosol generating device comprising: an elongate body having
a first end and a second end, and comprising a first portion
extending from the second end toward the first end, and a second
portion extending from the first end to the first portion, wherein
the first portion of the elongate body defines a maximum
cross-sectional area of the aerosol generating device, and the
second portion of the elongate body defines a cross-sectional area
smaller than the maximum cross-sectional area, wherein a space is
defined outside of the first and second portions of the elongate
body and inside a volume defined by a length of the elongate body
from the first end to the second end and the maximum
cross-sectional area, the space being configured to accommodate a
capsule containing an aerosol generating substance when the capsule
is connected to the elongate body.
3. The aerosol generating device of claim 2, wherein the maximum
cross-sectional area of the first portion is circular or
elliptical.
4. The aerosol generating device of claim 2, wherein the
cross-sectional area of the second portion is semi-circular or
semi-elliptical.
5. The aerosol generating device of claim 2, wherein the space is
located between the first end of the elongate body and an interface
between the first and second portions of the elongate body.
6. The aerosol generating device of claim 2, wherein the second
portion defines a flat surface facing the space and configured to
face a side surface of the capsule when the capsule is connected to
the elongate body.
7. The aerosol generating device of claim 6, wherein the elongate
body includes a hole at the first end, and a channel extending
within the second portion of the elongate body from the hole to an
outlet of the capsule when the capsule is connected to the elongate
body.
8. A kit comprising: the aerosol generating device of claim 2, and
a capsule containing an aerosol generating substance, the capsule
being disposed within the space defined outside of the first and
second portions of the elongate body and inside the volume defined
by the length of the elongate body from the first end to the second
end and the maximum cross-sectional area when the capsule is
connected to the elongate body.
9. The kit of claim 8, wherein, when the capsule is connected to
the elongate body, a shape of the first portion of the elongate
body and of the part of the second portion abutted with the capsule
is approximately cylindrical with a substantially circular or
elliptical cross section.
10. The kit of claim 8, wherein the capsule includes a flat side
surface between a first end of the capsule and a second end of the
capsule, and the second portion of the elongate body defines a flat
surface facing the space and configured to face the flat side
surface of the capsule when the capsule is connected to the
elongate body.
11. The kit of claim 10, wherein the capsule includes an outlet,
and the elongate body includes a hole at the first end, and a
channel extending within the second portion of the elongate body
from the hole to the outlet of the capsule when the capsule is
connected to the elongate body.
12. The kit of claim 8, wherein the maximum cross-sectional area of
the first portion of the elongate body is circular or elliptical,
the cross-sectional area of the second portion of the elongate body
is semi-circular or semi-elliptical, the capsule has a
semi-circular or semi-elliptical cross-section, and the volume is
approximately cylindrical with a substantially circular or
elliptical cross section, such that the capsule lies within the
volume when the capsule is connected to the elongate body.
13. A capsule, comprising: a shell having a first end, a second
end, and a semi-cylindrical shape between the first end and the
second end that is formed by a semi-cylindrical surface and a flat
side surface; an aerosol generating substance contained within the
shell; a heater arranged in the shell and configured to vaporize
the aerosol generating substance to generate a vaporized aerosol
generating substance; and an outlet provided in the shell such that
the vaporized aerosol generating substance is configured to be
drawn out through the outlet.
14. The capsule of claim 13, wherein the first end includes a
surface having an edge defined by an edge of the semi-cylindrical
surface and an edge of the flat side surface.
15. The capsule of claim 13, wherein the semi-cylindrical surface
extends to the flat side surface.
16. The capsule of claim 13, wherein the shell includes a
transparent portion so as to allow a user to visually gauge an
amount of the aerosol generating substance remaining within the
capsule through the transparent portion.
17. A capsule, comprising: a shell having a first end and a second
end; an aerosol generating substance contained within the shell; a
heater arranged in the shell and configured to vaporize the aerosol
generating substance to generate a vaporized aerosol generating
substance; electrical connections provided in the shell and
configured to connect the heater to a power source; and an outlet
provided in the shell such that the vaporized aerosol generating
substance is configured to be drawn out through the outlet, wherein
the shell includes a transparent portion so as to allow a user to
visually gauge an amount of the aerosol generating substance
remaining within the capsule through the transparent portion,
wherein the transparent portion includes the first end, and wherein
the second end, the outlet and the electrical connections are
provided in the shell outside of the transparent portion.
18. The capsule of claim 17, wherein the shell has a flat side
surface between the first end and the second end.
19. The capsule of claim 17, wherein the shell has a
semi-cylindrical shape formed by a semi-cylindrical surface and a
flat side surface.
20. The capsule of claim 19, wherein the transparent portion
includes a part of the semi-cylindrical surface and/or a part of
the flat side surface.
21. The capsule of claim 17, wherein the transparent portion has an
end arranged between the first end and the second end.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation of U.S. patent
application Ser. No. 15/575,175, filed on Nov. 17, 2017, which is a
national phase entry under 35 U.S.C. .sctn. 371 of International
Application No. PCT/EP2016/060934 filed May 16, 2016, published in
English, which claims priority from European Patent Application No.
15168224.2 filed May 19, 2015, all of which are incorporated herein
by reference.
BACKGROUND OF THE INVENTION
[0002] The present invention relates to an aerosol generating
device and a capsule for use with the aerosol generating
device.
[0003] Aerosol generating devices such as electronic cigarettes are
relatively well known and are becoming increasingly popular. The
most common operating principle for such electronic cigarettes is
to provide a flavoured vapour to a user without burning material.
They often comprise an electrically powered heat source and a
reservoir of liquid, whereby the vapour is produced by delivering
the liquid to the heat source.
[0004] Since the liquid is depleted during this process, after a
certain amount of use the reservoir is emptied. Accordingly, prior
art electronic cigarettes often provide a replaceable cartridge
containing the heater and liquid reservoir which may be discarded
and replaced when necessary. There are however several on-going
problems which such conventional devices.
[0005] Firstly, prior art devices often locate the reservoir of
aerosol-producing substance inside a removable cartridge such that
there is no easy way for a user to determine the amount of aerosol
generating substance remaining in the reservoir during use. This
may result in continued use of the device after the substance has
been depleted, resulting in an unpleasant flavour for the user. It
also may result in the cartridge being depleted unexpectedly, at
which time it may be difficult for the user to purchase further
cartridges to continue use. Therefore there exists a need for a
cartridge arrangement which allows for a user to easily determine
the amount of aerosol producing substance remaining in the
reservoir.
[0006] Prior art cartridges are generally configured to screw into
one end of the aerosol generating device in order to connect to the
battery and other components located in the body. Such an
arrangement results in a substantial increase in the dimensions of
the device making them large, bulky and awkward to use. The
placement of the cartridge at one end of the device also means that
this end cannot be utilised for another component such as an
opening for a replaceable battery or the mouthpiece.
[0007] Some prior art devices seek to solve this problem by
providing an aerosol generating device which may be opened to allow
replacement of an internal cartridge containing the reservoir.
However such an arrangement often requires a cumbersome operation
involving the handling of small parts and the exposure of the
delicate internal components of the device. Furthermore prior art
devices often require that the capsule is screwed into the body, or
that components of the body are screwed together after replacement
of the internal capsule. After repeated use the screw threads are
subject to wear, leading to failure and replacement is
required.
[0008] There accordingly exists a need for an aerosol generating
device and capsule wherein the capsule may be loaded externally in
a straightforward operation, without the need to open or unscrew
components of the device. There also exists a need for the capsule
to remain partially exposed such that a user may gauge the amount
of substance remaining in the capsule. Importantly, these benefits
must be obtained without the detrimental effect common to prior art
external capsules, namely, it must also not substantially increase
the dimensions of the device so as to render it cumbersome to
use.
BRIEF SUMMARY OF THE INVENTION
[0009] The present invention seeks to provide an aerosol generating
device and replaceable capsule that may be replaced in a
user-friendly manner that overcomes the problems of the prior
art.
[0010] According to the present invention there is provided an
aerosol generating device and a capsule adapted for use with the
aerosol generating device. The aerosol generating device comprises:
a cavity positioned on one side of the aerosol generating device;
wherein the cavity is configured to host a capsule; and the capsule
is configured to contain an aerosol generating substance. The
capsule comprises an external shell arranged to retain an aerosol
generating substance; and an outlet in the external shell
configured to engage with the aerosol generating device when the
capsule is retained in the cavity.
[0011] With the aerosol generating device and capsule according to
the present invention it is possible to provide a means of
replenishing an aerosol generating substance by replacing a capsule
which does not require any disassembly of the device or unscrewing
of components with a straightforward and user-friendly procedure.
The capsule is loaded externally but does not substantially
increase the dimensions of the device, providing a device which is
easy to handle in use. The ends of the device are also left free
allowing for use with other components of the device such as a
mouthpiece and battery. Furthermore, the capsule remains at least
partially external to the device allowing the user to gauge the
remaining aerosol generating substance contained within. Utilising
a capsule which remains at least partially exposed also allows for
a greater proportion of the internal volume of the device to be
devoted to storing the battery such that the size (and therefore
lifetime) of the battery may be increased without impacting on the
overall size of the body.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] One example of the present invention will now be described
with reference to the accompanying drawings, in which:
[0013] FIG. 1 shows a bottom perspective view of a separate aerosol
generating device and capsule according to the present invention;
and
[0014] FIG. 2 shows am top perspective view of an aerosol
generating device according to the present invention with a capsule
hosted in the device.
DETAILED DESCRIPTION
[0015] Referring to FIG. 1, an example of an aerosol generating
device 10 according to the present invention comprises an elongate
body 12 with a first 13 and second 14 end. The aerosol generating
device further comprises a cavity 11 positioned on an elongate side
of the body 12 between the first 13 and second 14 end. FIG. 1
further shows a capsule 20, configured to contain an aerosol
generating substance, according to the present invention, also
having an elongate body 22 between a first 23 and second 24 end.
The shape of the cavity 11 of the aerosol generating device 10 and
the shape of the capsule 20 are configured such that the capsule
may be inserted into the cavity 11 of the aerosol generating device
10 along a direction 30 approximately parallel with the elongate
axis of the body 12. The capsule may then be hosted in the cavity
11 such that it lies closely along an elongate side of the aerosol
generating device 10 and does not extend beyond the first 13 or
second 14 ends.
[0016] In the exemplary aerosol generating device 10 of FIG. 1, the
body 12 of the aerosol generating device 10 has a substantially
circular or elliptical cross section along a first portion 15 of
its length such that, along this portion 15, the device has an
approximately cylindrical shape. The second, remaining portion 16
of the body has a reduced cross sectional area of approximately
semi-circular shape. The complete shape of the body 12 can thus be
approximated by the remaining volume after removing an
approximately semi-cylindrical portion 16 from a partial length of
a cylinder. An axially aligned cavity 11 is thus formed in the
first cylindrical portion 15 of the device by an opening 11 at the
interface between these two portions.
[0017] The body 22 of the capsule 20 also has an approximately
semi-cylindrical shape with a cross section closely matching that
of the axially aligned cavity 11 in the aerosol generating device
10 such that the capsule 10 may be inserted along insertion
direction 30 and be retained securely in the cavity 11. The lengths
of the cavity 11 and capsule 10 may be chosen such that a portion
of the capsule may remain exposed, external to the body 12 of the
aerosol generating device 10 but also so that the exposed length is
less than the distance between the cavity 11 and first end 13 of
the device such that no part of the capsule 11 extends past the
first end 13 of the device when hosted.
[0018] As shown in FIG. 2, this configuration results in the hosted
capsule 20 lying closely against the body 12 of the aerosol
generating device and therefore the capsule does not substantially
extend the dimensions of the device in any one direction. That is,
the hosted capsule, although partially external to the body of the
aerosol generating device, lies within the volume defined by the
length and maximum cross section of the aerosol generating
device.
[0019] Although an approximately cylindrical shaped assembly has
been used to illustrate this concept, it will be clear that any
other appropriate shape may be chosen for the body 12 of the
aerosol generating device, the capsule 20 and the cavity 11, such
that the hosted capsule lies against the body of the aerosol
generating device in this way.
[0020] A portion 25 of the capsule shell may be constructed from
transparent material such that the amount of aerosol generating
substance remaining within the capsule may be visually gauged by a
user. The transparent portion 25 may also substantially correspond
to the portion of the capsule that is exposed when it is hosted in
the device, as shown in FIG. 2. In this way, a user may equally
visually gauge the remaining aerosol generating substance within
the capsule when the capsule is hosted in the cavity of the aerosol
generating device. Such an arrangement provides a much more cost
effective option than providing transparent windows embedded or
engraved in the body of the aerosol generating device itself in
order to see through to gauge the remaining liquid contained
within.
[0021] Since a portion of the capsule 25 is exposed when hosted in
the cavity, the capsule 10 may be simply removed by applying a
force against the capsule in a direction 40 opposite to the
insertion direction. This process may be facilitated by an array of
ridges 26 disposed on the outward facing surface of the exposed
capsule portion 25 forming a grip to which a lateral force may be
applied. This provides a user-friendly capsule removal procedure
which may be achieved simply using one hand.
[0022] The aerosol generating device may further comprise a
retention means (not shown) disposed within the cavity 11, such as
a clip mechanism, to further secure the capsule when hosted in the
cavity 11. The aerosol generating device may further be provided
with a corresponding release means, such as a capsule release
button 17, configured to release the retention means such that the
capsule may be removed by a user-applied force to the capsule.
Alternatively it may be partially ejected by the release of a
biased spring component when the button 17 is pressed.
[0023] The aerosol generating device may further comprise a
mouthpiece 19, an internal heater assembly (not shown), a power
source such as a battery occupying part of the first portion of the
device 15 and providing power to the heater assembly, a substance
transfer means configured to draw an aerosol generating substance
to the heater and a heater control means activated by a button 18
on the body of the aerosol generating device.
[0024] The substance transfer means may further include an inlet
valve at the base of the cavity 11 in fluidic connection to the
heater assembly. The inlet valve may be configured to engage an
outlet at the end 24 of the capsule 20 when hosted in the cavity
11. Therefore, when a user inserts the capsule 20 into the cavity
11, the outlet of the capsule engages the inlet valve of the
substance transfer means, forming a channel between the capsule and
heater assembly through which an aerosol generating substance may
be drawn. Thus, by drawing on the mouthpiece 13 whilst activating
the heater control button 18, the aerosol generating substance is
delivered to the activated heater assembly producing an aerosol
that may be inhaled by the user through the mouthpiece 13.
[0025] The provision of the cavity 11 on the side of the device 20
means that the ends 13, 14 are left free to facilitate use with one
or more of the above components. For example, the mouthpiece may be
placed at one end 13 and the battery may be replaced through the
second end 14, which is not possible in prior art devices in which
a cartridge is attached to one of the ends of the device.
[0026] The aerosol generating device according to the present
invention may further comprise recognition means configured to read
capsule type information provided by the capsule when hosted in the
cavity. This capsule type information may include the type of
aerosol generating substance contained within the capsule and the
specific heating parameters (such as temperature and duration of
heating) to be used. In this way, the appropriate heating
parameters for the specific substance contained in the capsule 20
may be applied by the aerosol generating device 10 to provide an
optimally produced aerosol to the user.
[0027] The capsule type information may be encoded onto the capsule
in the number, size and/or spatial distribution of the gripping
ridges 26 provided on the capsule shell. The recognition means of
the aerosol generating device may then comprise a pressure
sensitive region on an inner surface of the cavity configured to
read the number and distribution of ridges 26 and interpret this
information to apply the correct heating parameters to the
corresponding aerosol generating substance.
[0028] Although this is one example, the provision of capsule type
information on the capsule and recognition means of the aerosol
generating device may be realised in a number of different ways to
provide the effect of heating settings adapted to the specific
aerosol substance contained within the capsule 20. For example
chemical marking such as secure ink could be used instead of
encoding the information in the gripping means. Furthermore
electromagnetic marking such as RFID, NFC or a barcode may be used
which may be read by a corresponding recognition means of the
aerosol generating device.
[0029] The electromagnetic marking means and corresponding
recognition means of the device may also be used to send a message,
for example to a user's mobile telephone, to provide information on
the remaining substance within the capsule or to inform a user that
a non-genuine capsule is being used.
[0030] The cavity may further comprise (either as part of the
recognition means or via alternative components) means to ensure
that only the genuine capsule configured to operate with the
aerosol generating device may be accepted by the cavity to function
with the device. This feature may take the form of specific
internal grooves or thread which are configured to only accept the
capsule designed for use with the device. Similarly the
electromagnetic marking may include a specific signal provided to
the heater assembly to permit it to function only with the
designated capsule or for it to function in a basic mode when a
non-genuine capsule is inserted.
[0031] The heater control button 18 may further be provided with
fingerprint recognition means such that the heater assembly is only
operable when the correct fingerprint is recognised by the button
18, such that a device may only be used by a designated user.
[0032] In a further example of the invention, the heating means are
provided in the capsule 20 rather than the aerosol generating
device 10 such that an appropriate heating assembly to the specific
substance may be provided and the heater may be changed regularly
and easily with the capsule 20, rather than the aerosol generating
device 10 itself requiring regular maintenance. In such an
embodiment, the capsule 20 may further comprise electrical
connections, configured to engage with those of the battery within
the aerosol generating device. The capsule heater may further take
the form of a portion of the capsule constructed from a material
configured to react to an inductive or conductive heating. In such
an example, when inserted into the cavity, the capsule may be
pierced by a needle having an internal channel allowing the vapour,
generated in the capsule, to pass from the capsule to the
mouthpiece of the aerosol generating device with the substance
transfer means adapted to the passage of vapour rather than
liquid.
[0033] The examples of the present invention described above
provide an aerosol generating device 10 and capsule 22 configured
for use with the device which overcome several of the problems of
prior art devices. In particular the capsule is hosted in a cavity
11 on a side of the device such that the ends 13, 14 are free to
accommodate further components of the device such as the mouthpiece
19 and removable battery. Importantly, when hosted, the capsule may
remain partially exposed, external to the body of the aerosol
generating device 10, without substantially extending the mentions
of the aerosol generating device 10. Therefore a user may benefit
from the advantages of an exposed capsule 20 such as the ability to
easily remove and replace the capsule, the possibility of
identifying the remaining substance within the capsule through a
transparent external portion and leaving a greater proportion of
the inner volume free to host a larger battery. These advantages
are achieved without the common adverse effects of an external
capsule, namely the extended dimensions of the device resulting in
a bulky object which is awkward to use. This is achieved since the
hosted capsule is wholly contained within a volume defined by the
length and maximum width of the aerosol generating device.
* * * * *