U.S. patent application number 15/639681 was filed with the patent office on 2017-12-21 for bone anchor with plug member and tool for inserting the plug member into the bone anchor.
The applicant listed for this patent is Biedermann Technologies GmbH & Co. KG. Invention is credited to Lutz Biedermann, Wilfried Matthis.
Application Number | 20170360492 15/639681 |
Document ID | / |
Family ID | 40090484 |
Filed Date | 2017-12-21 |
United States Patent
Application |
20170360492 |
Kind Code |
A1 |
Biedermann; Lutz ; et
al. |
December 21, 2017 |
BONE ANCHOR WITH PLUG MEMBER AND TOOL FOR INSERTING THE PLUG MEMBER
INTO THE BONE ANCHOR
Abstract
A bone anchor includes a shaft having a first end and a second
end, a bore extending from the first end to the second end, and a
plug member which is insertable into the bore and guidable through
the bore for closing the bore at the second end. The bone anchor is
suitable for minimally invasive surgery in such a way a guide wire
can be guided through the bone anchor and after the bone anchor has
been anchored in the bone the plug member is inserted to close the
open end of the bone anchor. A bone cement or a pharmaceutical
substance can be introduced into the bone anchor.
Inventors: |
Biedermann; Lutz;
(VS-Villingen, DE) ; Matthis; Wilfried; (Weisweil,
DE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Biedermann Technologies GmbH & Co. KG |
Donaueschingen |
|
DE |
|
|
Family ID: |
40090484 |
Appl. No.: |
15/639681 |
Filed: |
June 30, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
14991822 |
Jan 8, 2016 |
9730745 |
|
|
15639681 |
|
|
|
|
14188391 |
Feb 24, 2014 |
9265539 |
|
|
14991822 |
|
|
|
|
12494107 |
Jun 29, 2009 |
8690930 |
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14188391 |
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61077377 |
Jul 1, 2008 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 17/7037 20130101;
A61B 17/7032 20130101; A61B 17/7098 20130101; A61B 17/8685
20130101; A61B 17/864 20130101; A61B 17/8897 20130101; A61B 17/8811
20130101 |
International
Class: |
A61B 17/88 20060101
A61B017/88; A61B 17/70 20060101 A61B017/70; A61B 17/86 20060101
A61B017/86 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 1, 2008 |
EP |
08 011 874.8 |
Claims
1. A bone anchor, comprising: a tubular shaft defining a bore
having a first open end and a second open end opposite to the first
open end along a longitudinal axis of the shaft, the shaft
including a plurality of openings through a tubular wall of the
shaft; a plug member configured to be inserted into the bore from
the first open end and guidable through the bore past at least one
of the openings along the longitudinal axis for closing the bore
between the first open end and the second open end; and wherein
when the plug member is in the bore, a first cross section of the
plug member transverse to the longitudinal axis is different from a
second cross section of the plug member transverse to the
longitudinal axis.
2. The bone anchor of claim 1, wherein a cross section of the bore
near the second open end is different than a cross section of the
bore at the first open end to define a stop, and wherein the first
cross section of the plug member is engageable with the stop to
limit further insertion of the plug member through the bore.
3. The bone anchor of claim 1, wherein the bore is configured to
accommodate a guide wire therein for minimally invasive
surgery.
4. The bone anchor of claim 1, wherein the plug member is
ball-shaped.
5. The bone anchor of claim 1, wherein the plug member is
substantially pin-shaped.
6. The bone anchor of claim 1, wherein the plug member comprises an
engagement structure for engagement with a tool.
7. (canceled)
8. The bone anchor of claim 6, wherein the engagement structure
comprises a recess.
9. The bone anchor of claim 1, wherein the first end comprises a
head.
10. The bone anchor of claim 9, wherein the head is connected to a
receiving part for receiving a rod.
11-15. (canceled)
16. A bone anchor, comprising: a tubular shaft defining a bore
having a first open end and a second open end opposite to the first
open end along a longitudinal axis of the shaft, the shaft
including a plurality of openings through a tubular wall of the
shaft; a plug member configured to be inserted into the bore from
the first open end and guidable through the bore past at least one
of the openings along the longitudinal axis for closing the bore
between the first open end and the second open end; wherein the
plug member comprises an engagement structure for engagement with a
tool; and wherein the engagement structure comprises at least one
of a projection or a recess.
17. (canceled)
18. The bone anchor of claim 16, wherein the engagement structure
comprises a recess.
19. A bone anchor, comprising: a tubular shaft defining a bore
extending from a first open end to a second open end opposite to
the first open end along a longitudinal axis of the shaft, the
first open end having a greater inner diameter than an inner
diameter of the second open end, the shaft including a plurality of
openings through a tubular wall of the shaft; a plug member having
a first portion and a second portion; wherein the plug member is
moveable from a first position inside the bore at the first open
end to a second position past at least one of the openings along
the longitudinal axis wherein the plug member closes the bore; and
wherein the outer diameter of the first portion of the plug member
is greater than the inner diameter of the second open end to
prevent the first portion of the plug member from entering the
second open end of the bore in the second position of the plug
member.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. patent
application Ser. No. 14/991,822, filed Jan. 8, 2016, which is a
continuation of U.S. patent application Ser. No. 14/188,391, filed
Feb. 24, 2014, now U.S. Pat. No. 9,265,539, which is a continuation
of U.S. patent application Ser. No. 12/494,107, filed Jun. 29,
2009, now U.S. Pat. No. 8,690,930, which claims the benefit of U.S.
Provisional Patent Application Ser. No. 61/077,377, filed Jul. 1,
2008, the contents of which are hereby incorporated by reference in
their entirety, and claims priority from European Patent
Application EP 08 011 874.8, filed Jul. 1, 2008, the contents of
which are hereby incorporated by reference in their entirety.
SUMMARY
[0002] The application relates to a bone anchor with a cannulated
shaft and a plug member which is insertable into the shaft for
closing the shaft at one end. The application also relates to a
tool for introducing the plug member.
[0003] WO 01/26568 A1 describes a bone anchor in the form of a bone
screw with a screw head and a threaded shaft which includes an
axial bore and a plurality of radial bores. The axial bore is open
at the screw head side and closed at the free end of the screw
shaft. The known bone screw can be anchored in the bone through
injecting bone cement into the shaft. This leads to a permanent and
safe fixation of the bone anchor.
[0004] A bone anchor in the form of a bone screw with a cannulated
shaft is also known from U.S. Pat. No. 5,047,030. The interior of
the bone screw has a continuous longitudinal canal with several
radially extending transverse canals which contact the longitudinal
canal. The longitudinal canal is open at both ends of the screw,
and it is possible to connect a vacuum pump via a tube in the area
around the screw head to apply a vacuum to suck blood or other
material.
[0005] WO 02/38054 A2, US 2004/0122431 A1 and US 2004/0147929 A1
disclose bone screws with a tubular threaded portion and a tip
portion which can be connected to the tubular threaded portion. The
tubular threaded portion has a number of recesses in its wall. It
is possible to fill the tubular threaded portion with bone
cement.
[0006] Minimally invasive surgery is applied in an increasing
number of cases. With minimally invasive surgery in some cases
guide wires are used to place an implant at the implantation site.
A minimally invasive access is usually made percutaneously through
the skin.
[0007] Based on the foregoing, there is a need for a bone anchor
which has a broad range of application, for example which is
suitable for being placed at the implantation site with minimally
invasive surgery and which can be filled with a bone cement or
another substance.
SUMMARY
[0008] The bone anchor according to the disclosure can be used in
both, conventional surgery and minimally invasive surgery. It is
possible to provide plug members for existing cannulated bone
screws to render them suitable for minimally invasive surgery.
[0009] The bone anchor with the plug member prevents leaking of
injected bone cement at the tip of the bone anchor. This reduces
possible damages of vascular structures.
[0010] Further features and advantages will become apparent from
the description of embodiments of the invention by means of the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] FIG. 1 shows an exploded perspective view of the bone anchor
according to one embodiment.
[0012] FIG. 2 shows the bone anchor of FIG. 1 in an assembled state
when the rod is fixed.
[0013] FIG. 3 shows a sectional view of the bone anchor of FIG. 2,
the section being taken along a plane containing the rod axis.
[0014] FIG. 4 shows a top view of the plug member used in the bone
anchor of FIGS. 1 to 3.
[0015] FIG. 5 shows a perspective view of the plug member of FIG.
4.
[0016] FIG. 6 shows a side view of the plug member.
[0017] FIG. 7 shows a sectional view of the plug member.
[0018] FIG. 8 shows an enlarged sectional view of the plug member
of FIGS. 4 to 7 being inserted into the bone anchor.
[0019] FIG. 9 shows an enlarged sectional view of a second
embodiment of the bone anchor with another plug member.
[0020] FIG. 10 shows an enlarged sectional view of a third
embodiment of the bone anchor with a further plug member.
[0021] FIG. 11 shows an exploded view of a first embodiment of a
tool for inserting the plug member into the bone anchor.
[0022] FIG. 12 shows a perspective view of the bone anchor with the
tool of FIG. 11 assembled with the plug member.
[0023] FIG. 13 shows a perspective view of the bone anchor with a
second embodiment of a tool in a position of injecting bone
cement.
[0024] FIG. 14 shows the bone anchor with the second embodiment of
the tool in an exploded view.
[0025] FIG. 15 shows steps of using the bone anchor in minimally
invasive surgery.
[0026] FIGS. 16a- to 16c show steps of using the bone anchor in
minimally invasive surgery.
DETAILED DESCRIPTION
[0027] FIGS. 1 to 8 show a first embodiment of a bone anchor
according to the disclosure. A bone anchoring device 1 includes the
bone anchor 2 for anchoring in the bone, a receiving part 3 for
receiving a rod 4, a pressure element 5 acting onto the bone anchor
2 and a securing element 6. The bone anchoring device 1 according
to the embodiment described is a polyaxial bone screw where the
bone anchor 2 is held pivotably in the receiving part 3 which
couples the bone anchor to the spinal rod 4. The angular position
of the bone anchor relative to the rod can be fixed with the
securing element 6.
[0028] As shown in particular in FIG. 3, the bone anchor 2 includes
a shaft 7 with a head 8 at a first end and a free second end 9
which may be shaped as a tip. In the embodiment shown the head 8
has a shape of a spherical segment. Further, a bone thread 10 is
provided on at least a portion of the outer surface of the shaft
7.
[0029] The bone anchor 2 is cannulated. The bone anchor 2 includes
a substantially coaxial bore 11 which extends from the first end
through the head 8 and the shaft 7 up to the second end 9. In a
portion 12 adjacent to the second end 9 the diameter of the bore is
smaller than in the main part of the shaft 7, thereby producing a
shoulder 13 inside the shaft 7. At the free end of the head 8 an
engagement structure 14 is provided for engagement with a tool. In
the wall of the shaft 7 a plurality of openings 15 are provided
which connect the bore 11 with the outside. The number, the size
and the arrangement of the openings 15 is designed according to the
overall dimension of the bone anchor 2 for the purpose of forming
outlets for bone cement or pharmaceutical substances to be
introduced into the bone anchor.
[0030] The diameter of the bore 11 and in particular of the portion
12 is designed such that a guide wire which is commonly used for
minimally invasive surgery can be guided through the bone anchor
2.
[0031] The receiving part 3 is, as shown in particular in FIGS. 1
to 3, substantially cylindrically shaped with a first end 3a and an
opposite second end 3b. The receiving part 3 includes a coaxial
bore 16 extending from the first end in the direction to the second
end and tapering towards the second end 16 so that the head 8 of
the bone anchor is pivotably held in the receiving part 3. Further,
the receiving part has a substantially U-shaped recess 17 starting
from the first end 3a and extending into the direction of the
second end 3b by means of which two free legs 18a, 18b are formed.
An internal thread 19 is provided at a portion of said free legs
18a, 18b for screwing in the securing element 6. In the embodiment,
the securing element 6 is an inner screw.
[0032] The pressure element 5 serves for exerting pressure onto the
head 8 of the bone anchor when the inner screw 6 is tightened so
that it presses onto the rod 4. The pressure element 5 is designed
such that it can be introduced into the coaxial bore 16 and moved
therein in an axial direction. The pressure element 5 includes on
its side facing the head 8 a substantially spherical recess 20 in
order to distribute the pressure onto head 8 and on its opposite
side a substantially cylindrical recess 21 for receiving the rod 4.
The pressure element 5 also includes a coaxial bore 22 for guiding
a guide wire or a screw tool therethrough.
[0033] As shown in FIGS. 4 to 8 the bone anchor further includes a
plug member 30 for closing the bore 11 of the shaft 7 at the end
portion 12 of the free second end 9. The plug member 30 is a
separate part which can be introduced into the bore 11. In the
embodiment shown in FIGS. 4 to 8 the plug member 30 includes a
first cylindrical portion 31 the diameter of which is such that it
fits into the portion 12 of the shaft 7. At the free end of the
first cylindrical portion 31 a chamfered portion 32 may be provided
for facilitating introduction of the plug member. Opposite to
chamfered portion 32 the plug member includes a second cylindrical
portion 33 the diameter of which is such that it fits to the inner
diameter of the bore 11. A transitional portion 34 between the
first cylindrical portion 31 and the second cylindrical portion 33
is provided which can be shaped so as to match the shape of the
shoulder 13 between the main portion of the bore 11 and the end
portion 12 having the reduced diameter. Hence, the shoulder 13
forms a stop for the introduction of the plug member.
[0034] At the free end of the second cylindrical portion 33 a
plurality of upstanding holding springs 35 are provided. The
holding springs 35 are arranged in a circle with a diameter smaller
than that of the second cylindrical portion 33 and have elasticity
so as to be resiliently movable outwards and/or inwards. At their
free ends, the holding springs 35 comprise catches 36,
respectively, for a detachable engagement with a tool described
later. The holding springs 35 are arranged in such a manner that
their outer portions of the catches 36 do not project outside the
diameter of the second cylindrical portion 33.
[0035] As shown in FIG. 8, when the plug member 30 is fully
inserted into the bore 11 it closes the bore at the second portion
12 so that any bone cement or pharmaceutical substance which is
introduced into bore 11 cannot escape through the second end 9.
[0036] The material from which the bone anchor, the receiving part,
the pressure element and the securing screw are made can be any
material which is usual for these kind of devices, in particular, a
body compatible metal, such as, for example, titanium or stainless
steel or a metal alloy or any body compatible plastics, such as,
for example, PEEK. The rod can be made of metal or plastics,
depending on the application, i.e. whether the rod shall provide
pure fixation or dynamic stabilisation. The material of the plug
member can be the same as the material of the anchor or can be a
different material. Suitable materials for the plug member are in
particular titanium and titanium alloys, stainless steel used for
implants and PEEK.
[0037] A second embodiment of the plug member is shown in FIG. 9.
The plug member 40 is ball-shaped with a diameter of the ball which
is larger than the inner diameter of the bore 11 in the second
portion 12 and smaller than the inner diameter of the bore 11 in
the main portion the shaft 7. The ball-shaped plug member 40 is
made advantageously of a material with a high specific weight, such
as metal, so that the plug member 40 can be introduced and falls
down by its own weight.
[0038] FIG. 10 shows a third embodiment of the bone anchor with a
plug member 41 which differs from the plug member 30 only in that
it does not have the holding springs 35 and that instead of the
holding springs 35, a recess 42 is provided in the second
cylindrical portion which serves for engagement with a tool. All
other portions are identical to the plug member 30.
[0039] Although a polyaxial bone screw has been shown as a bone
anchoring device including the bone anchor, any other bone anchor
is encompassed by the disclosure. For example, a monoaxial bone
screw wherein the head of the bone anchor 2 is shaped so as to
receive the rod can be used. The bone anchor further does not need
to have a bone thread provided on the shaft. It can also be
designed as a push and turn anchor having barb elements for
retention in the bone. The bone anchor also can be designed as a
bone nail with smooth outer surface.
[0040] Other modifications of the plug member are also conceivable.
For example, the plug member can be disk-shaped, cone-shaped or can
have any other shape.
[0041] A first embodiment of a tool for inserting the plug member
into the bone anchor is now described with reference to FIGS. 11
and 12. The tool 50 is particularly suitable for inserting the plug
member of the type shown in FIGS. 4 to 8. The tool 50 includes a
handle 51 for gripping and an insertion tube 52 extending through
the handle 51. The insertion tube 52 is hollow and has a length
which is at least as long as the length of the shaft so as to be
able to position the plug member 30 at the end of the bore 11. The
inner diameter of the tube 52 is such that the tube 52 can be
placed onto the holdings 35 of the plug member so that the holding
springs with the catches 36 are moved inwards to a certain extent.
In this manner they are gripped at the end of the tube 52. The
insertion tube 52 may have at its end inside a recess cooperating
with the catches 36. The outer diameter of the tube 52 is slightly
smaller than the inner diameter of the bore 11, so that the
insertion tube 52 can be introduced into bore 11. The insertion
tube 52 extends through the handle 51 so that the open end 53 of
the tube 52 is substantially flush with the end portion of the
handle 51. FIG. 11 shows the anchor 2, the plug member 30 and the
tool 50 in an exploded view. In the representation of FIG. 12 the
plug member 30 is gripped by the tool 50. Since the tube 52 extends
through the handle 51 it is possible to guide a guide wire through
the open end 53 into the tube portion.
[0042] FIGS. 13 and 14 show two positions of a second embodiment of
the tool with respect to the bone anchor.
[0043] The tool 60 according to this embodiment is formed by a
syringe 60. The syringe 60 is particularly suitable for injection
of bone cement or pharmaceutical substances into the bone anchor 2.
The syringe 60 includes a barrel with a handle 61 for gripping and
a plunger 62 for pushing the bone cement or the substance into a
needle or tube 63. The needle or tube 63 is designed so as to be
able to grip the plug member 30 or to engage into the recess 42 of
the plug member 41. The needle or tube 63 is long enough so that
the plug member can be placed at the end of the bore 11.
[0044] Modifications of these tools are also conceivable. For
example, the insertion tubes 52 or 63 can be flexible so as to be
adaptable to non-straight channels in the bone anchor. Any other
gripping mechanism with, for example, release function for gripping
and releasing the plug member is possible.
[0045] Use of the bone anchor is now described with respect to
FIGS. 15 and 16. FIGS. 15 and 16 show the implantation of the bone
anchor with minimally invasive surgery. In a first step, a guide
wire 100 is placed percutaneously through the skin 101 to the final
position of the bone anchor in a vertebra 102 of the vertebral
column. The plug member is not inserted into the bone anchor as
this stage of the procedure. Thereafter, the bone anchor 2 or, as
shown in FIG. 15, the bone anchor preassembled with the receiving
part 3 and the pressure element 5 is provided and the guide wire
100 is guided through the bone anchor and the receiving part 3 from
the first end 9 of the bone anchor. Next, the bone anchoring device
1 is guided along the guide wire 100 to the vertebra 102 which is
the final implantation site and is finally screwed into the
pedicle. Thereafter, the guide wire is removed.
[0046] FIGS. 16a to 16c show the steps of introducing the plug
member. As shown in FIG. 16a, the tool 50 is used to introduce the
plug member 30 into the bone anchor 2. FIG. 16 b shows a side view
and FIG. 16c a sectional view of an enlarged portion of the anchor
2 with the plug member 30 inserted by the tube 52. The plug member
30 is gripped by the tube 52 of the tool 50 and the tube 52 is
introduced into the bone anchor. The plug member 30 is then
detached from the tool by inserting the guide wire 100 (not shown)
and pushing the guide wire 100 against the plug member so that the
plug member finally rests on the shoulder 13 and closes the bone
anchor. Thereafter, bone cement or a pharmaceutical substance is
injected which exits through the openings 15 into the surrounding
bone material. It cannot exit through the free end 9 of the bone
anchor since the free end 9 is closed by the plug member. This
results in a safe fixation, since there is no leakage of bone
cement at the free end 9 which could loosen the anchor or damage
vascular structures.
[0047] In case of the plug member 40 which is ball-shaped, the plug
member 40 is only introduced into the upper portion of the bore 11
so that it falls down by its own weight and closes the free end
9.
[0048] In an alternative manner the plug member 30 or 41 is gripped
by the needle 63 of the syringe 60 containing the bone cement or
the pharmaceutical substance and the plug member is injected
through injection of the bone cement or the pharmaceutical
substance into bore 11 until it closes the free end.
[0049] After at least two bone anchors are anchored, the rod 4 is
inserted and fixed by means of the securing element.
[0050] While a particular form of the disclosure has been
illustrated and described, it will be apparent that various
modifications can be made without departing from the spirit and
scope of the disclosure. Accordingly, it is not intended that the
disclosure be limited, except as by the appended claims.
* * * * *